1
INCLINE R
AIL
& C
ONSOLE M
AST
HARDW
ARE STEP 1
1.
I
nstall the Incline R
ail A
ssembly (2) into the U-
channel br
acket of the M
ain Fr
ame (1). S
ecur
e
with the six bolts & associated hardwar
e as f
ollows: From the sides install two He
x Head Bolts
(
117
) with two Flat W
ashers (
158
) and two N
ylon Nuts (
145
). From the t
op install four He
x
Head Bolts (
115
), f
our Split W
ashers (
166
), f
our Flat W
ashers (
154
), and four S
tar W
ashers
(
168
), and tight
en with the Wrenches provided (
169 &
172).
2.
C
onnec
t the thr
ee I
ncline Motor Pow
er lines b
y matching the Red, W
hit
e and Black c
olor
c
odes of the wir
es (43) and the 3-pin position Sensor C
onnector (44). L
ocate the C
onsole
M
ast (12) and C
onsole M
ast Cov
er (83) and slide the Cover onto the M
ast as far as it will go.
M
ake sure the C
onsole M
ast Cov
er is facing the corr
ect way
. A
t the t
op opening of the M
ain
Frame of the elliptical is a C
omput
er C
able (45); S
ecur
e the fr
ee end of the twist tie that
e
xits thebott
om of the console mast (12) t
o this cable
. P
ull the opposite end of this t
wist tie
up thr
ough the c
onsole mast (12) until the cable e
xits the top. I
nstall the C
onsole M
ast (12)
into the receiving bracket on the top of the M
ain Fr
ame (1). P
ull slightly on the c
omput
er
cable a
t the t
op of the mast while installing. This will ensur
e the cable does not get pinched
and shorted dur
ing c
onsole mast assembly.
3.
P
ut one Split W
asher (
167
) onto the L
ong He
x Head B
olt (
118
) and install through the lef
t
side of the r
eceiving bracket into the C
onsole M
ast (12). Put
the two Curved Washers (
164
)
onto the two Shor
t He
x Head Bolts (
116
) and install thr
ough the front of the c
onsole mast
.
U
sing Wrench (
172
), tigh
ten the (
116
) bolts first
, then the (
118
) bolt
, and lastly the f
our
th
bolt
, which is pre-installed
, fir
mly. These bolts should be tightened as much as y
ou possibly
can. T
his is the main joint of the unit
. I
f not tightened sufficien
tly
, this c
ould
lead t
o noise
and instabilit
y issues
.
4.
P
lug the C
omput
er C
able (45), two Hand pulse C
ables (52 & 56
), and green Ground C
able
(
175
) into the back of the c
onsole . S
ecur
e the C
onsole (40) on the c
onsole moun
ting
plate with four Phillips Head Screw
s (
128).
2
HANDLEBAR
HARDW
ARE STEP 2
1. Install two Washers (163) onto the Left and Right sides of the Handle Bar axle.
2. Slide the Left (10) and Right (11) Handle Bars onto the appropriate side of the axle. The
handlebars have a small sticker on them indicating L (left) and R(right). Make sure the
handlebars are facing the correct direction – see illustration.
3. Install two Flat Washers (160) onto the two Hex Head Bolts (116). Insert and and tighten in
the threaded holes at the ends of each axle.
4. Install the Handle Bar Covers (91 to 92) and (93 to 94) over the Console Mast axle
connections and secure with the eight Sheet Metal Screws (132).
#158. 3/8’’ x 19 x 1.5T
Flat Washer (2 pcs)
#154. 5/16’’ x 20 x 1.5T
Flat Washer (4 pcs)
#164. 3/8’’ x 23 x 2T
Curved Washer (2 pcs)
#167. 3/8’’ x 2T
Split Washer (1 pc)
#128. M5 x 10mm
Phillips Screw (4 pcs)
#145. 3/8’’ x 7T
Nylon Nut (2 pcs)
#166. 5/16’’ x 1.5T
Split Washer (4 pcs)
#168. 5/16’’
Star Washer (4 pcs)
#116. 3/8’’ x 3/4’’
Hex Head Bolt (2 pcs)
#115. 5/16’’ x 2-1/4’’
Hex Head Bolt (4 pcs)
#117. 3/8’’ x 1-1/2’’
Hex Head Bolt (2 pcs)
#118. 3/8’’ x 2-1/4’’
Hex Head Bolt (1 pc)
#163. 25mm
Wave Washer (4 pcs)
#160. 3/8’’ x 30 x 2T
Flat Washer (2 pcs)
#132. 3.5 x 12mm Sheet
Metal Screw (8 pcs)
#116. 3/8’’ x 3/4’’
Hex Head Bolt (2 pcs)