SOLAX POWER MC0600, HV10230 User guide

Page 1
Triple Power Lithium-ion Battery
User Manual
30Ah
SolaX Power Network Technology (Zhejiang) Co., Ltd.
Add.: No. 288, Shizhu Road, Tonglu Economic Development Zone, Tonglu City, Zhej iang Province, 310000 P.R. CHINA Tel.: +86 571-56260011 E-mail: info@solaxpower.com
614.00891.00
Copyright © SolaX Power Technology (Zhejian g) C o., Ltd. All right s reserved. No pa rt of this d ocument m ay be re produced or tran sm itted i n any form or by a ny means without pr ior written c on se nt of SolaX Power Technology (Zhejiang) Co., Ltd. (here inafter refer red to as SolaX). S ol aX reserves the rig ht of final interpretation.
Page 2
Contents
1 NOTE ON THIS MANUAL ..........................................................................................1
1.1 SCOPE OF VALIDITY..........................................................................................1
1.2 TARGET GROUP...................................................................................................1
1.3 SYMBOLS USED...................................................................................................1
2 SAFET Y .....................................................................................................................2
2.1 SAFET Y INSTRUCTIONS .................................................................................2
2.1.1 GENERAL SAFETY PRECAUTIONS ............................................2
2.1.2 EXP LANATION OF SYMBOLS ......................................................3
2.2 RESPONSE TO EMERGENCY SITUATIONS ...........................................4
2.2.1 LEAKING BATTERIES .......................................................................4
2.2.2 FIRE............................................................................................................4
2.2.3 WET BATTE RIES AND DAMAGED BATTERIES .....................4
2.3 QUALIFIED INSTALLER .....................................................................................5
3 PRODUCT OV ERVIEW ..............................................................................................6
3.1 PRODUCT OVERVIEW......................................................................................6
3.1.1 DIMENSIONS AND WEIGHT .........................................................6
3.1.2 INSTALLATION SPACE .....................................................................7
3.1.3 APPEARANCE.......................................................................................8
3.2 BASIC FEATURES..............................................................................................10
3.2.1 FEATURES............................................................................................10
3.2.2 CERTIFICATIONS.............................................................................1 0
3.3 SPECI FICATIONS ..............................................................................................11
3.3.1 T-BAT SYS-HV CONFIGU RATION LIST .................................11
3.3.2 PERFORMANCE ................................................................................1 1
4 PREPARATION BEFORE INSTALL ATION ........................................................12
4.1 INSTALLATION PREREQUISITES...............................................................12
4.2 SAFET Y GEAR.....................................................................................................12
4.3 TOOLS ...................................................................................................................13
4.4 PREPARATION ....................................................................................................13
4.4.1 CHECK F OR TRANSPO RT DAMAGE ......................................13
4.4.2 UNPACKING........................................................................................13
4.4.3 ACCESSORIES ..................................................................................14
Page 3
5 INSTALLATION............................................................................................................16
5.1 INSTALL ATION OVERVIEW .........................................................................16
5.2 I NSTALL ATION STEPS FOR BASE, BATTERY MODULES AND
BMS ...................................................................................................................19
5.3 CABLE CONNECTION ...................................................................................24
6 COMMISSIONING ...................................................................................................32
6.1 COMMISSIONING ............................................................................................32
6.2 STATUS INDICATORS .....................................................................................33
6.2.1 BMS.........................................................................................................33
6.2.2 BATTERY MODULE ........................................................................3 4
6.3 SHUTTING DOWN T-BAT SYSTEM ..........................................................35
7 TROUBL ESHO OTING .............................................................................................36
7.1 TROUBLESHOOTI NG.....................................................................................36
8 DECOMMISSIONING ..............................................................................................38
8.1 DISMANTLING THE BATTERY ....................................................................38
8.2 PACKING...............................................................................................................38
9 MAINTENANCE..........................................................................................................39
10 DISCLAIMER ...............................................................................................................40
* WARRANTY REGISTRATION F ORM
1.Notes on this Manual
1 Note on this Manual
1.1 Scope of Validity
This manual is an integral part of theT-BAT Series. It describes the assembly, installation, commissioning, maintenance and failure of the product. Read carefully prior to operation.
T-BAT BMS
MC0600
T-BAT Module
HV10230
Note: There are 4 models of the T-BAT system, which include the BMS and battery Module(s). Refer to section 3.3.1 T-BAT SYS-HV Configuration List on page 11 for detailed models.
1.2 Target Group
This manual is for qualifiedelectricians. The tasks described in this manual may only be performed by qualified electricians.
1.3 Symbols Used
The following types of safety instructions appear in this document and are described below:
DANGER! “DANGER” indicates a hazardous situation which, if not avoided,
will result in serious injury or death.
WARNING! “WARNING” indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
CAUTION! “CAUTION” indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTE! “NOTE” provides tips that are valuable for the optimal operation of
your product.
Page 4
2. Safety
2 Safety
2.1 Safety Instructions
For safety reasons, installers are responsible for familiarizing themselves with the contents of this manual and all warnings before performing installation.
2.1.1 General Safety Precautions
WARNING! Do not crush or impact the battery, and always dispose of it according to safety regulations.
Observe the following precautions:
Risks of explosion:
Do not subject the battery module to heavy impacts. Do not crush or puncture the battery module. Do not dispose of the battery module in a fire.
Risks of fire: Do not expose the battery module to temperatures in excess of 140°F. Do not place the battery module near a heat source, such as a fireplace. Do not expose the battery module to direct sunlight. Do not allow the battery connectors to touch conductive objects such as wires.
Risks of electric shock: Do not disassemble the battery module. Do not touch the battery module with wet hands. Do not expose the battery module to moisture or liquids. Keep the battery module away from children and animals.
Risks of damage to the battery module: Do not expose the battery module to liquids. Do not subject the battery module to high pressures. Do not place any objects on top of the battery module.
T-BAT SYS-HV should only be installed for residential applications and not be for commercial applications.
CAUTION! If the battery is not installed within one month after receipt, it must be charged for maintenance. Non-operational batteries should be discarded according to local regulations.
2.1.2 Explanation of Symbols
Symbol
Explanation
CE mark of conformity
TUV certification
UKNI mark of conformity
UKCA mark of conformity
The battery system must be disposed of at a proper facility for environmentally-safe recycling.
Do not dispose of the battery together with household waste.
Wear protective glasses.
Read the enclosed documentation.
Keep the battery system away from open flames or ignition sources.
Keep the battery system away from children.
Caution, risk of electric shock
Caution, risk of danger
The battery module may explode.
2. Safety
2
3
Page 5
2. Safety
2. Safety
2.2 Response to Emergency Situations
2.2.1 Leaking Batteries
In case the leakage of electrolyte solution occurs, please avoid direct contact with the electrolyte solution and the gas that may be generated by it. Direct contact may lead to skin irritation or chemical burns. If the user comes into contact with the electrolyte solution, please do as follows: Accidental inhalation of harmful substances: Evacuate from the contaminated area, and seek medical attention immediately. Eye contact: Rinse eyes with flowing water for 15 minutes, and seek medical attention immediately. Dermal contact: Wash the affected area thoroughly with soap and water, and seek medical attention immediately. Ingestion: Induce vomiting, and seek medical attention immediately.
2.2.2 Fire Please keep a Class ABC fire extinguisher or a carbon dioxide extinguisher near the
equipment.
WARNING! The battery module may catch fire when heated above 302°F.
If a fire breaks out where the battery module is installed, please do as follows:
1) Extinguish the fire before the battery module catches fire;
2) If the battery module cathes fire, please do not try to put out the fire, and evacuate immediately.
WARNING! In case of catching fire, the battery module will produce noxious and poisonous gases, and please keep away the battery.
2.2.3 Wet Batteries and Damaged Batteries
Do not touch the battery module after being wet from and soaked in the water. Do not use the battery module if it is damaged. Otherwise, the loss to life and property will be caused. Please pack the battery in its original packaging, and return it to the company or the distributor.
2.3 Qualified Installer
WARNING! All operations of T-BAT SYS-HV relating to electrical connection and installation must be carried out by qualified personnel.
A skilled worker is defined as a trained and qualified electrician or installer who has all of the following skills and experience:
Knowledge of the functional principles and operation of grid-tied systems
Ÿ
Knowledge of the dangers and risks associated with installing and using
Ÿ
electrical devices and acceptable mitigation methods Knowledge of the installation of electrical devices
Ÿ Ÿ Knowledge of and adherence to this manual and all safety precautions and
best practices
CAUTION! Damaged batteries may leak electrolyte or produce flammable gas. If a user suspects that the battery is damaged, please immediately contact
4
the company for advice and information.
5
Page 6
2. Safety
3. Product Introduction
3 Product Introduction
3.1 Product Overview
For safety reasons, installers are responsible for familiarizing themselves with the contents of this manual and all warnings before performing installation.
3.1.1 Dimensions and Weight A battery management system (BMS) is an electronic system that manages a
rechargeable battery.
A battery module is a type of electrical battery which can be charged or
discharged into a load.
A battery system includes the BMS and battery module(s).
Length Height
Width Weight
Base
482 mm
60 mm
167 mm
2.5 KG
4
8
2 m
Base Mounting
m
MC0600
482.5 mm
173.5 mm 153 mm
7.5 KG
m
0 m
6
m
7 m
6
1
HV10230
482.5 mm
471.5 mm 153 mm
34.5 KG
4
8
2.
5 mm
BMS
(MC0600)
m
5 m
.
173
m
3 m
5
1
3.1.2
Installation Space
300mm
300mm 300mm
(200,250)
mm
m
5 m
.
471
4
8
2.5 m m
m
3 m
15
Battery Module
(HV10230)
6
7
Page 7
3. Product Introduction
3.1.3 Appearance
Ÿ Section view of MC0600
III
I
BMS
II
3. Product Introduction
Ÿ
Section view of HV10230
B
VIII
+
B
IX
-
I’
IV’
VI’
V’
II’
VII
III’
Object Mark
B-
B+
BAT+
BAT-
BMS
VII
VIII
IX
COMM
POWER
ON/OFF
Description
Connector B- of BMS to B- of battery module
Connector B+ of BMS to B+ of battery module
Connector BAT+ of BMS to BAT+ of inverter
Connector BAT- of BMS to BAT- of inverter
GND
Connector BMS of BMS to BMS of inverter Connector COMM of BMS to COM1
of battery module
Power Button
Circuit Breaker
Object Mark
I’
II’
B+
B-
III’
IV’
COM1
V’
COM2
VI’
/
Connector B+ of BMS, or B- of upper/next battery module
Connector B- of BMS, or B+ of upper/next battery module
Connector to BMS COMM, or COM2 of next battery module
Connector to COM1 of next battery module
8
Description
GND
Air Valve
9
Page 8
3. Product Introduction
3. Product Introduction
3.2 Basic Features
3.2.1 Features The T-BAT SYS-HV is one of the most advanced energy storage systems on the market today, incorporating state-of-the-art technology, high reliability, and convenient control features shown as below:
90% DOD
95% Battery Roundtrip Efficiency
Cycle Life > 6000 Cycles
Secondary Protection by Hardware
Ip65 Protection Level
Safety & Reliability
Small Occupied Area
Floor or Wall Mounting
3.2.2 Certifications
BAT system safety
UN number
Hazardous materials classification
UN transportation testing requirements
International protection marking
10
CE, RCM, IEC 62619
UN 3480
Class 9
UN 38.3
IP 65
3.3 Specifications
3.3.1 T-BAT SYS-HV Configuration List
ModelNo.
T-BAT H 3.0
1 3.1
2
T-BAT H 9.0
3 9.2
4
BMS
MC0600 × 1
MC0600 × 1T-BAT H 6.0 HV10230 × 2
MC0600 × 1
MC0600 × 1T-BAT H 12.0 HV10230 × 4
Battery Module
HV10230 × 1
HV10230 × 3
Energy (kWh)
6.1
12.3
3.3.2 Performance
T-BAT H 9.0
307.2
Q.+ BAT-G1 270-348
9.2
8.3
7.65
9.2
95%
10 years
6000 cycles
IP65
30
30
25
T-BAT H 3.0
102.4
90-116
30
3.1
2.8
30
25
2.55
3.1
Model
Nominal Voltage (Vdc)
Operating Voltage (Vdc)
Nominal Capacity (Ah) Nominal Energy (kWh)
Usable Energy (kWh)
Max. Charge/Discharge Current (A)
Recommend Charge/Discharge
Current (A) Standard Power (kW) Max. Power (kW) Battery Roundtrip Efficiency
(0.2C, 25°C/77°F) Expected Lifetime (25°C/77°F)
Cycle Life90% DOD (25°C/77°F)
Available Charge/Discharge Temperature Range
Storage Temperature
Ingress Protection
Test conditions: 100% DOD, 0.2C charge & discharge @+25°C.90% DOD; System usable energy may vary with inverter different setting.Discharge: In case of the battery core's temperature range of -10~10°C and 45~55°C, the
discharge current will be reduced; Charge: In case of the battery core's temperature range of 1~25°C and 45~55 °C, the charge current will be reduced. Product charge or discharge power depends on the actual temperature of the battery pack.
The battery can be discharged and charged at -30~0°C.The battery can be discharged but not be charged in the termperature interval -10~0°C.
1
T-BAT H 6.0
204.8
180-232
30
6.1
5.5
30
25
5.1
6.1
-30°C~55°C (with heating function)
-10°C~55°C (no heating function)
-20°C~50°C (3 months)
0°C~40°C (12 months)
Voltage (V)
90-116
180-232
270-348
360-464
T-BAT H 12.0
409.6
360-464
30
12.3
11.0
30
25
10.2
12.3
5
11
Page 9
4. Preparation before Installation
4. Preparation before Installation
4 Preparation before Installation
4.1 Installation Prerequisites
When assembling the system, avoid touching the battery terminals with any metal object or bare hands. According to the design principles, T-BAT-SYS-HV will provide a safe and reliable energy. Improper operation and equipment damage may cause overheating and electrolyte leakage. Therefore, the above-mentioned safety precautions and warning information mentioned in this part shall be strictly observed. If you have any question, please contact customer service. The “2 Safety” does not contain the provisions of all laws and regulations at the place where the user located. Before installation, make sure that the installation site meets the following conditions:
The building can stand up to earthquakes;
The site shall be over 0.62 miles away from the sea, to avoid damage caused by salt water and humidity;
The floor shall be flat;
No inflammable and explosive goods are placed within at least of 3 ft;
The ambiance shall be shady and cool, away from heat sources and direct sunlight;
The temperature and humidity remain at a constant level;
The installation site requires less dust and dirt;
There are no corrosive gases, including ammonia and acid vapor; and
The same generation products are recommended to give priority to use.
In practice, the requirements of battery installation may be different due to enviroment and locations.
In that case, follow up the exact requirements of the local laws and standards.
NOTE! If the ambient temperature exceeds the operating range, the battery Pack will stop operating to protect itself. The optimal temperature range for operation is 59°F to 86°F. Frequent exposure to harsh temperatures may deteriorate the performance and lifetime of the battery module.
4.2 Safety Gear
Installation and maintenance personnel must operate according to applicable ederal, state, and local regulations as well as industry standards regarding product installation. Personnel must wear safety gear as indicated below in order to avoid short circuit and personal injury.
4.3 Tools
These tools are required to install the T-BAT system.
Torque Screw Driver
Phillips-Head Screw Driver
Tape Measure
Phillips-Screw Driver
Flat-Head Screw Driver
Drill
Hexagon Wrench
Torque Wrench
Pencil or Marker
4.4 Installation
4.4.1 Check for Transport Damage
Ensure the battery is intact during and after transportation. If there are visible Damages such as cracks, contact your dealer immediately.
4.4.2 Unpacking
Unpack the battery package by removing the packing tape. Ensure the battery modules and relevant items are complete. Refor to the packaging items in section
4.4.3 and check the packing lists carefully. If any items are missing, immediately contact the company or your distributor directly.
CAUTION! According to the regional regulations, several people may be required for moving the equipment.
WARNING! Please strictly follow the installation steps. The company shall not bear any responsibility for any injury and loss caused by improper installation and operation.
NOTE! For the first installation, the interval among manufacture dates of
battery modules shall not exceed 3 months.
12
13
Insulated Gloves Safety Goggles Safety Shoes
Page 10
4. Preparation before Installation
4. Preparation before Installation
4.4.3 Accessories
BMS (MC0600):
A
B
F G I
L
M N
C E
H
O
The table below lists the number of each component.
Object
Description
A
Charging Cable (+) (2m)
B
Charging Cable (-) (2m)
C
Power Cable between BMS and Battery Module (0.12m)
D
BMS Communication Cable (2m)
E
COMM Communication Cable (0.2m)
F
Rotation Wrench
G
Wall Bracket
H
M5 Combination Screw
I
Flat Gasket
J
Earth Wire (150 mm)
K
Expansion Screw
L
Ring Terminal (for grounding)
M
Expansion Bolt
N
Guard Ring
Base
O
P
BMS
Q
Documentation
J
P
D
Quantity
1
1
1
1
1
1
1
4
2
1
2
2
2
2
1
1
1
One Battery Module (HV10230 × 1):
A1
B1
C1
D1
E1
F1
Accessories (1) of three and four Battery Modules ( × 3/4): HV10230
A2
B2
K
C2
D2
E2
F2
G2
H2
I2
J2
K2
Accessories (2) of three and four Battery Modules ( × 3/4): HV10230
A3
Q
B3
Note: A3 × 1 and B3 × 1 need to be purchased separately
The table below lists the number of each component.
Object
A1 B1
C1 D1 E1 F1
A2 B2
C2 D2
E2 F2 G2 H2
I2
J2
K2
A3
B3
Description
Power Cable between BMS and Battery Module (690mm) COMM Communication Cable (600mm) ST3.9*16 Screw Ground Wire (450 mm) Battery Module Documentation Power Cable between Battery Modules (1200mm) COMM Communication Cable of Battery Module (1200mm) Ground Wire (1200 mm) ST3.9*16Screw Base Mounting Cover
Supporting Bracket
Guard Ring
M4 Screw
Accessories of Wall Bracket
Documentation
Power Cable between Battery Modules or BMS (1200mm)
Power Cable between BMS and Battery Module (1800mm)
Quantity
1 1 2 1 1 1 1 1 1 2
1 1 2 4
8
1
1 1
1
14
15
Page 11
5. Installation
5. Installation
5. Installation
5 Installation Overview.1
According to the battery used, choose the following corresponding form for installation.
(1): MC0600 ×1 + HV10230 × 1
(2): MC0600 × 1 + HV10230 × 2
A corrugated pipe is recommended to use to protect the outside cables between the battery columns.
(3): MC0600 × 1 + HV10230 × 3
16
BMS + Bat x 1 Installation distance: Left: 300 mm Right: 300 mm
(a)
BMS + Bat x 2 Installation distance: Left: 300 mm Right: 300 mm
(b)
BMS + Bat x 3
Installation distance:
Left: 300 mm
Right: 300 mm
Distance between battery columns: 200 mm ~250 mm
(c)
17
Page 12
5. Installation
193±
2 m
m
5. Installation
(4): MC0600 × 1 + × 4HV10230
Distance between battery columns: 200 mm ~250 mm
BMS + Bat x 4
Installation distance:
Left: 300 mm
Right: 300 mm
5.2 Installation Steps for Base, Battery Modules and BMS
Before installation, please make sure the wall is strong enough to withstand the weight of Battery.
There are 4 installation modes alterative for users. Take the installation procedures for “a” (on the page 16) and “c” on the page 17) as an example, with details as follows: (1): (“a” on the page 16)MC0600 × 1 + HV10230 × 1 Step 1: The Single Battery Base shall be located 193±2 mm away from the wall, and adjust the Base with a torque wrench to ensure that it is parallel to the ground. A spirit level is required.
m
193± 2 m
Note: The letter “R” and “F” on the Base respectively indicate Rear and Front. Therefore, the side with “R” shall be against the wall.
Step 2: Place a battery module on the top of the Base.
18
(d)
DANGER! One T-BAT system can contain at most four batterymodules.
Connecting more than four battery modules will blow thefuse and the battery module(s) will be damaged. Ensure the number of battery module(s) meets this requirement.
19
Page 13
5. Installation
5. Installation
Step 3: Place the Wall Bracket, determine the position of holes, mark it with a pen, remove the Wall Bracket, and then drill the two holes (10 mm). Step 4: Place Expansion Bolts into the holes.
φ10 mm
Step 5: Secure the Wall Bracket to the battery using screws (2 X M5*10, torque:
2.2-2.5 N·m) and to the wall using Tapping Screws (2 X ST6*L55) and Flat Gaskets (2).
2 X M5*10
Torque: 2.2-2.5 N·m
Step 6: Place BMS on the top of the battery module, and secure both left and right sides with M4 screws (2). See figure below.
Note! The Wall Bracket(s) must be installed to secure the battery module(s) connecting the cover or/and BMS.
20
Note! Don't forget to screw both left and right sides of battery modules installed. The above steps also apply to place 2 battery modules (“b” on the page 16).
21
Page 14
5. Installation
5. Installation
(2) (“c” on the page 17)MC0600 × 1 + HV10230 × 3 As for the installation of “Left: BMS + 2 x BAT, Right: 1 x BAT”, please refer to the Step 1 to 6 of “(1) MC0600 × 1 + HV10230 × 1” on the page 19 to 21 . After finishing the installation of two bases and three batteries, for the installation of cover, please follow the steps below.
Step 1: Secure supporting brackets using screws (4 X M4*10, torque: 0.8-1.2 N·m).
4 X M4*10
2 X Supporting Bracket
Torque: 0.8-1.2 N·m
Step 2: Put the cover on the battery module. See figure below.
22
Note!
The above steps also apply to place 4 battery modules (“d” on the page 18).
23
Page 15
5. Installation
5. Installation
5.3 Cable Connection
Before connecting the cables, the right cover of the battery needs to be unscrewed by hand
BM
1. Wiring procedures for connecting inverter
BMS to Inverter: BAT+ to BAT+(A: 2000 mm), BAT- to BAT- (B: 2000 mm), BMS to BMS (D: 2000 mm)
To Inverter
+
-
BMS
BAT+
BAT-
Cable Connection Steps:
Ø
BMS
GND
Note!
The connector connecting to inverter from BMS is delivered with the inverter, for details, please refer to the inverter's User Manual.
24
Connecting the BMS Communication Cable
Ø
It is required for the BMS to communicate with the inverter for proper operation. Note that the BMS communication cable is shielded with steel tubes. The wire order of the communication cable is the same as the BMS communication cable.
Sequence
BMS
1 2 3 4 5 6 7 8
GND
/
BMS_H
/
BMS_L
A1
/
B1
25
Page 16
5. Installation
Notes for Unplugging Power Cables
CAUTION! Do not plug or unplug the power cables when the T-BAT system is on. Doing so could result in an arc discharge which couldcause serious harm.
1) Shut down the T-BAT system (refer to Section 6.3 Shutting Down T-BAT
System of User Manual on page 30)
2) Remove the lock cover a. Pull the back end of the lock cover using a finger or an instrument. b. Remove the lock cover and store for later use
5. Installation
Connecting theCOMM Communication Cable
2
1) Connect the COMM communication cable (E) from the right side of the BMS to the COM1 communication port that is on the right side of the battery module.
2) Connect the COM1 of the upper battery module on the right side to COM1 of the follow-up battery module.
3) Tighten the plastic screw nut which is set on the cable with a rotation wrench.
BMS
+
BMS
-
Lock Cover
+
-
3) Push the plastic button on each end of the power cable in the direction of the arrow
4) Unplug the power cable
BM
The wire order of the communication cable is as follows:
1) Orange stripes on white
5
3
6 7 8
4
1 2
2) Orange
3) Green stripes on white
4) Blue
5) Blue stripes on white
6) Green
7) Brown stripes on white
8) Brown
Sequence
COM1 COM2
3
Connecting theGround Wire
1
VCC_1 VCC_1
2
GND GND
3 4
VCC_2 VCC_2
CANH CANL CANH CANL
5
GND N- P+ GND N- P+
For BMS and 3-4 battery modules:
Connect the ground wire from the BMS to the battery module
Note: 10 AWG ground wire is required for grounding
6
7 8
BMS
26
27
Page 17
5. Installation
5. Installation
4 Connecting Cables to attery ModulesB
Note!
Regardless of how many battery modules installed, please put a waterproof cap on the communication port of the unconnected port of battery module (see the circle in the following figures).
For one battery module:
Ø
Ensure that both ends of the cables are connected to the correct connector, which are on the right side of the BMS and battery module. BMS and battery module are required to connect ground wire (F: 150 mm).
BMS to Battery1: B+ to B+ (C: 1200 mm) B- to B- (A1: 690 mm) COMM to COM1 (E: 200 mm)
BMS
+
-
For two battery modules:
Ø
Ground wires are required to be connected. (C1 (450 mm) is us ed for connecti ng two battery modules.)
BMS to Battery1: EB+ to B+ (C: 120 mm); COMM to COM1 ( : 200 mm) Battery1 to Battery2: 9 B- to B+ (A1: 6 0 mm); COM2 to COM1 (B1: 600 mm) Battery2 to BMS: B- to B- (A1: 690 mm)
Battery1
28
Waterproof c ap
Battery2
COMM1
B+
B-
Waterproof
Cap
29
Page 18
5. Installation
For three battery modules:
Ø
Gr oun d w ire s a re req uired to be connec te d. (C2: 1200 mm is used for connecti ng battery modules.)
BMS to Battery1: B+ to B+ (C: 120 mm); COMM to COM1 (E: 200 mm);
BMS to Battery3: B- to B- (B3: 1.8 m); Get the cables
through corrugate pipe.
Battery1 to Battery2: B- to B+ (A1: 690 mm); COM2 to COM1 (B1: 600 mm)
Battery2 to Battery3: B- to B+ (A2: 1.2 m); COM2 to COM1 (B2: 1.2 m); Get the cables through corrugate pipe.
5. Installation
For four battery modules:
Ø
BMS to Batt er y1: B+ to B+ (C: 12 0 mm ); COMM to COM1
BMS
(E:200 mm); Battery1 to B attery2:
BMS
B- to B+ (A1: 6 90 m m); COM2 to COM1 (B1: 600 mm);
BMS
BMS
Battery2 to B attery3: B- to B+ (A2: 1 .2 m ); COM2 to COM1 (B2:
1.2 m); Battery3 to B attery4:
BMS
BMS
B- to B+ (A1: 6 90 m m) and COM2 to COM1 (B2: 1.2 m), ge t th e ca bles through corrugate p ip e; Battery4 to B MS: B- to B- (A3: 1 .2 m ), get the cable thro ug h corrugate p ip e.
Battery1
Ground wi res are req ui red to be connected .
Battery4
Battery1
B+
B-
COM1
COM2
30
Battery3
Waterproof
Cap
Battery2
The two ends of the corrugated pipe need to be protected with guard rings.
Waterproof
cap
Battery3
Battery2
The two ends of the corrugated pipe need to be protected with guard rings.
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6. Commissioning
6. Commissioning
6 Commissioning
6.1 COMMISSIONING
Verify the model number of each battery module to ensure thatthey are allthe same model. Once all battery modules are installed, follow these steps to start the system:
1) Open the cover of the BMS;
2) Move the circuit breaker switch to “ON”;
3) Press and hold the POWER button for more than 1s to start the T-BAT system;
4) Turn on the AC switch of inverter
NOTE! Frequently pressing the POWER button may cause a system error.
Wait at least 10 seconds after pressing the POWER button prior to making another attempt.
Our equipment can provide Black Start capability, meaning that our energy storage inverter and battery can continue to run even if the power grid and photovoltaic panel are out of service. The startup procedure for Black Start is set forth: Press the POWER button and hold it for 20 sec; release the button after the four SOC indicators (1st and 4th indicators, 2nd and 3rd indicators) flash blue alternately; at this point, it will show its current battery charge and enter the Black Start status.
Note! We do not recommend the use of Black Start as it may cause the communication port to be charged, resulting in an electric shock.
6.2 Status Indicators
6.2.1 BMS (MC0600)
The LED indicators on the front panel of the battery pack are showing the operating status.
Status
100%
75%
50%
25%
SOC
The following table shows the status of BMS.
No.
Status of BMS
Light off
1
The Green LED is light on for 1s, and light off for 4s
2
The Orange LED is light on for 1s, and light off for 4s
3
The Red LED keeps lighting on for 10min, then
4
Flickers with light on for 1s, and light off for 4s
5
The Green LED is light on for 0.3s, and light off for 0.3s
The Green LED keeps light on
6
Press the POW ER butto n an d hold it for 20 se c; r e l ea se t h e bu t t on a f t er t h e fo u r S O C
7
indicator s ( 1 and 4 i nd ic ators, 2 and 3 indicator s) f la sh b lue alternately, and then enter the Black S ta rt status.
st th nd rd
The capacity indicators show the SOC:
When the battery pack is neither charging nor discharging, the indicator
·
·
lights are off. When the battery pack is charging, part of the Blue LED fashes with the
···
frequency of light on for 0.5s, light off for 0.5s, and part of the Blue LED keeps light on. Take SOC 60% for instance, in charging state:
1). The first two Blue LED indicators keep on
2). The third Blue LED indicator flashes once every 1s
When the battery pack is discharging, the Blue LED fashes with the frequency
·
Of light on for 1s, and light off for 4s. Take SOC 60% for instance, in discharging state:
1). The first three blue LED indicators flash once every 5 seconds
Mode
Power off
Inverter sends Idle command
BMS Protection
Fault
Upgrade for BMS
Active
Black Sta rt
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Page 20
6. Commissioning
6. Commissioning
6.2.2 Battery Module (HV10230)
S
S represents independent status indicators. The status of S has the same meaning for battery modules in the following table.
Note: The battery system is active only when both S are flashing in Green LED every 5 seconds.
No.
Status of battery module
Green LED flashes once every 5 sec
1
Yellow LED flashes once every 5 sec
2
Red LED flashes once every 5 sec
3
Red, Green and Yellow LED flash
4
alternately
Mode
Active
Protection
Fault
Upgrade for theBMS
6.3 Shutting Down T-BAT System
To shut down the system, follow the steps described below:
1) Turn off the breaker between the inverter and T-BAT System
2) Long press 10s to shut down the BMS
3) Turn off the system by moving the circuit breaker switch to the OFF position
4) Ensure that every indicator on the T-BAT system is off
5) Disconnect the cables
34
NOTE!
After powering off the BMS, the LED lights for S will keep flashing for 20 minutes.
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Page 21
7. Troubleshooting
7. Troubleshooting
7 Troubleshooting
7.1 Troubleshooting
Check the previous indicators to determine the status of the T-BAT system. A warning state is triggered when conditions such as voltage or temperature exceed the design limitations. T-BAT system's BMS periodically reports its operating state to the inverter.
When the T-BAT system falls outside the prescribed limits, it enters into a warning state. When a warning is reported, the inverter immediately stops its operation.
Use the monitoring software on the inverter to identify what caused the warning.
The possible error messages are as follows:
Error Messages Description Troubleshooting
Check if the communication cable between BMS and
Contact your distributor or the
BMS_Ver_Unmatch
BMS_Internal_Err
BMS_OverVoltage Battery over voltage
BMS_LowerVoltage
BMS_ChargeOCP
The version of BMS isunmatched
1) DIP switch on the wrong position
2) The communication between battery modules is interrupted.
3) Ther e’s probably a water l eakage to communi cation port .
Battery under voltage
Battery charge over current protection
inverter is correctly and well
company directly for servicing.
connected.
1) Move th e DIP swi tch to th e
1. Move the DIP switch to the
corre ct posi tion.
correct position;
2) Chec k if the co mm unica tion
2. Check if the communication
cable b etwee n th e batte ry modu les
cable between battery
is corr ectly a nd prop erly
modules is correctly and well
conne cted.
connected.
3) Put a wa terproof cap o n the commu nicat io n port of t he uppe r batte ry modu le.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Warning Messages Description Troubleshooting
BMS_TemHigh
BMS_TemLow
BMS_DishargeOCP
BMS_Hardware_Protect
BMS_Insulation_Fault
BMS_VoltSensor_Fault
BMS_TempSensor_Fault
BMS_CurrSensor_Fault
BMS_Relay_Fault Battery relay fault
BMS_Type_Unmatch
Battery over
temperature
Battery under
temperature
Battery discharge over
current protection
Battery hardware under protection
Battery insulation
fault
Battery voltage sensor fault
Battery
temperature
sensor fault
Battery current sensor fault
The type of BMS
isunmatched
Wait until the temperature of the cells returns to the normal state.
Wait until the temperature of the cells returns to the normal state.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
Contact your distributor or the company directly for servicing.
1) Ensure the power cable is correctly and properly connected to the power connector (XPLUG) of BMS;
2) If the equipment still cannot run properly after confirming that the power cable is connected correctly, contact your distributor or the company directly.
Contact your distributor or the company directly for servicing.
36
37
Page 22
8. Decommissioning
9. Maintenance
8 Decommissioning
8.1 Dismantling the Battery
Shutting down the battery unit
Ÿ
Disconnect the cables between the BMS and inverter
Ÿ
Disconnect the series wiring terminal on the battery
Ÿ
Disconnect the cables
8.2 Packing
Pack the BMS and battery modules in the original packaging. If the original packaging is no longer available, use an equivalent carton or box that meets the following requirements:
Suitable for loads over 154.32 lbs
Ÿ
Properly closed and sealed
Ÿ
9 Maintenance
-If the ambi ent temperature for storage is -4-113°F, recharge the b atteries at least one time every 3 months.
-If the ambien t te mperature for storage is - 4-68°F, recharge the batteries at least once every 6 months.
-If the batteries have not b een us ed for more than 9 mont hs, thes e batteries must be charged to at le ast SOC 50 % each time.
-For the first installation, the interval among manufacture dates of battery modules shal l not exceed 3 month s.
- If one of the bat te ries is replaced, the SOC of the battery after replacement shall be consistent with those of batteri es that have not been replaced, with the maximum di fference of between -5% and 5%.
- If users want to increase their b attery system capacity, please ensure that the SOC o f the exi sting system capacit y is about 40%. The manufacture date of t he new battery shall not exceed 6 months; in case of exce eding 6 months, please c harg e the new batter y to around 40%.
38
39
Page 23
10. Disclaimer
10 Disclaimer
Triple Power protects this product under warranty when it is installed and used as listed in this manual. Violation of the installation procedure or use of the product in any way not described in this manual will immediately void all warranties on the product. Triple Power does not provide warranty coverage or assume any liability for direct or indirect damages or defects that result from the following causes:
Ÿ Force majeure (flooding, lightning strike, overvoltage, fire,
thunderstorm, flooding etc.)
Ÿ Improper or noncompliant use Ÿ Improper installation, commissioning, start up or operation (contrary to the
guidance detailed in the installation manual supplied with each product)
Ÿ Inadequate ventilation and circulation resulting in minimized cooling and
natural air flow
Ÿ Installation in a corrosive environment Ÿ Damage during transportation Ÿ Unauthorized repair attempts Ÿ Failure to adequately maintain the equipment. An on-site inspection by a
qualified technician is possible following 120 months of continuous use Warranty claims made beyond 120 months from date of commissioning may be declined if it cannot be demonstrated that the equipment has been adequately maintained
Ÿ External influence including unusual physical or electrical stress (power failure
surges, inrush current, etc.)
Ÿ Use of an incompatible inverter or devices Ÿ Connect to other brands inverters without authority from the company
Warranty Registration Form
For Customer (Compulsory)
Name
Phone Number
Address
State
Product Serial Number
Date of Commissioning
Installation Company Name
Installer Name
Module ( If Any )
Module Brand
Module Size(W)
Number of String Number of Panel Per String
Battery ( If Any )
Battery Type
Brand
Number of Battery Attached
Country
Email
Zip Code
Electrician License No.
For Installer
40
Date of Delivery Signature
Please visit our warranty website: https://www.solaxcloud.com/#/warranty to complete the online warranty registration or use your mobile phone to scan the QR code to register.
For more detailed warranty terms, please visit SolaX official website: www.solaxpower.com to check it.
614.00002.07
Page 24
PLEA SE REGISTER THE WARRANTY IMME DIATELY AFTER IN STALLATION! GET YOUR WARRANTY C ERTIFICATE FROM S OLAX! KEEP YOU R INVERTER ONLIN E & WIN SOLA X POINTS!
1
Open yo ur camer a ap p and poi nt your de vi ce at the QR code
3
Click b an ner or noti fic ation when it a pp ears on the sc re en
Notificat ion Click the no tifica tion ba nner
OK
2
Wai t fo r the camer a to recog ni ze the QR co de
4
War ra nty regis tr ation page wi ll b e loade d autom at ically
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