Solax Power Network Technology(Zhe jiang) Co,. Ltd.
61 4. 00 50 5. 02
Copyright Declaration
The copyright of thi s ma nu al belongs to SolaX Powe r Network Technology(Zhe j ia ng ) Co.,
Ltd . Any co rp orat ion or individual shoul d no t pl agiarize, partially or full y co py (in cl ud ing
soft wa re,etc. ), and no reproduction or dis tr ib ution of it in any form or by any means. A ll
rights res er ve d. SolaX Power N et wo rk Tech no logy (Zhe jiang) Co.,Ltd . re serves the right
of final inter pret at ion.
Page 2
Contents
1 NOTE ON THIS MANUAL
1.1 SCOPE OF VALIDITY..........................................................................................
This manual is an integral part of theParallel Box Series. It describes the assembly,
installation, commissioning, maintenance and failure of the product. Read
carefully prior to operation.
Model:
BMS Parallel Box-II
Note: The parallel box can to be used with battery module(s).
Refer to section 3.3 BMS Parallel Box-II Configuration List on page 9 for details.
1.2 Target Group
This manual is for qualifiedelectricians. The tasks described in this manual may
only be performed by qualified electricians.
1.3 Symbols Used
The following types of safety instructions appear in this document and are
described below:
WARNING!
“WARNING” indicates a hazardous situation which, if not avoided,
DANGER!
“DANGER” indicates a hazardous situation which, if not avoided,
will result in serious injury or death.
could result in serious injury or death.
CAUTION!
“CAUTION” indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTE!
“NOTE” provides tips that are valuable for the optimal operation of
your product.
Page 4
2. Safety2. Safety
2 Safety
2.1 Appropriate Usage
For safety reasons, installers are responsible for familiarizing themselves with the
contents of this manual and all warnings before performing installation.
Hybrid inverter
BMS Parallel Box-II
Battery modules
Gro up 1
Gro up 2
2.2
Important Safety Instructions
DANGER!
Danger to life due to high voltages in the inverter!
All work must be carried out by qualified electrician.
The appliance is not to be used by children or persons with
reduced physical sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given
supervision or instruction.
Children should be supervised to ensure that they do not play
with the appliance.
CAU TION!
Danger of burn injuries due to hot enclosure parts!
During operation, the upper lid of the enclosure and the
enclosure body may become hot.
Only touch the lower enclosure lid during operation.
CAU TION!
Possible damage to health as a result of the effects of radiation!
Do not stay closer than 20 cm to inverter for any length of time.
WARNING !
Do not operate the inverter when the device is running.
2
WARNING !
Risk of electric shock!
WARNIN G!
Authorized service personnel must disconnect the cables
before attempting any maintenance or cleaning or working on
any circuits connected to the box.
3
Page 5
2. Safety2. Safety
Prior to the application, please read this section carefully to ensure correct and safe
application. Please keep the user manual properly.
Use only attachments recommended or sold by SolaX. Otherwise may result in a risk
of fire, electric shock, or injury to person.
Make sure that existing wiring is in good condition and that wire is not undersized.
Do not disassemble any parts of the box which are not mentioned in installation guide.
It contains no user-serviceable parts. See Warranty for instructions on obtaining
service. Attempting to service the box yourself may result in a risk of electric shock or
fire and will void your warranty.
Keep away from flammable, explosive materials to avoid fire disaster.
The installation place should be away from humid or corrosive substance.
Authorized service personnel must use insulated tools when installing or working with
this equipment.
2.3 Qualified Installer
WARNING!
All operations of box relating to electrical connection and installation
must be carried out by qualified personnel.
A skilled worker is defined as a trained and qualified electrician or installer who
has all of the following skills and experience:
Knowledge of the functional principles and operation of grid-tied systems
Ÿ
Knowledge of the dangers and risks associated with installing and using
Ÿ
electrical devices and acceptable mitigation methods
Knowledge of the installation of electrical devices
Ÿ
Ÿ Knowledge of and adherence to this manual and all safety precautions and
best practices
Explanation of Symbols
This section gives an explanation of all the symbols shown on the warning label.
SymbolExplanation
The system must be disposed of at a proper facility for
environmentally-safe recycling.
The system shou ld not be d ispos ed of together with
hous ehold waste. Dis posal information can be fo und in th e
encl osed documentation.
Wear protective glasses.
Observe enclosed documentation.
Keep the battery system away from open flames or ignition
sources.
Keep the battery system away from children.
Dang er of high vo ltage s.
Dang er. Ris k of elec tric sh ock.
4
5
Page 6
2. Safety
3. Product Introduction
3 Product Introduction
3.1 Product Overview
For safety reasons, installers are responsible for familiarizing themselves with the
contents of this manual and all warnings before performing installation.
3.1.1 Dimensions
334mm
368mm
312mm
144mm
3.1.2 Appearance
Ÿ Terminals of the BMS Parallel Box-II
IV
I II
IV V
VI
IX X
VII
VIII
XIIII
ObjectMark
X
XI
XII
XIII
XIV
RS485-1
B1+
B1-
RS485-2
B2+
B2BAT+
BATCAN
/
ON/OFF
POWER
DIPDIP Switch
Battery module communication of group 1
Connector B1+ of Box to + of battery module of group 1
Connector B1- of Box to - of battery module of group 1
Battery module communication of group 2
Connector B2+ of Box to + of battery module of group 2
Connector B2- of Box to - of battery module of group 2
Connector BAT+ of Box to BAT+ of inverter
Connector BAT- of Box to BAT- of inverter
Connector CAN of Box to CAN of inverter
Air Valve
GND
GND
Circuit Breaker
Power Button
XIIXIII
XIV
Description
Note
The serial number of B1 and B2 slave batteries must be equal.
6
7
Page 7
3. Product Introduction
3. Product Introduction
3.2 Basic Features
3.2.1 Features
The box is one of the most advanced energy storage systems on the market
today, incorporating state-of-the-art technology,
high reliability, and convenient control features shown as below:
Intera ct with i nverter
Ÿ
Acco rding to th e interac tive informat ion, ju dge and c ontrol the
Ÿ
runn ing state of the battery system
BMS related control proc essing,
Ÿ
Realize the cor responding fau lt identific ation a nd processing
Ÿ
Ensu re the safe o peratio n of the ba ttery system.
Ÿ
Ÿ Secondary Protection by Hardware
Ÿ IP55 Protection Level
Ÿ Safety & Reliability
Ÿ Small Occupied Area
Ÿ Wall Mounting
3.2.2 Certifications
Safety
EMC
IEC 62477-1, IEC 61439-1, IEC 61439-2
IEC 61000-6-1/2/3/4
3.3 Technical Data
Model
Dimension (W/H/D)(mm)
Dimension of Packing (W/H/D)(mm)
Net Weight (kg)
Input/Output voltage Range (V)
Maximum Charge/Discharge Current (A)
Enviroment
Standard Power (kW)
Maximum Power (kW)
Altitude (m)
Pollution Degree
Noise Level
Overvoltage Category (OVC)
Protective Class
Operating Temperature
Ingress Protection
BMS Parallel Box-II
368*334*144
440*397*257
5.2
70-550
35
Outdoor
11.6
14
≤2000
PD 3
<30dB
II
I
0°C/32°F--55°C/131°F
IP55
8
9
Page 8
3. Product Introduction
3. Product Introduction
4 Installation
4.1 Installation Prerequisites
When assembling the system, avoid touching the terminal with any metal objects
or bare hands. The box provides a safe source of electrical energy when operated
as designed.
The previous safety precautions and the warning messages described in this
section must be observed. If any of the previous precautions are not fully
understood, or if you have any questions, contact customer service for guidance.
The Safety Section may not include all regulations for your region.
Ensure that the installation location meets the following conditions:
Ÿ The building is designed to withstand earthquakes
Ÿ The location is far from the sea to avoid salt water and humidity, over 0.62 miles
Ÿ The floor is flat and level
Ÿ There are no flammable or explosive materials, at a minimum of 3ft
Ÿ The ambiance is shady and cool, away from heat and direct sunlight
Ÿ The temperature and humidity remain at a constant level
Ÿ There is minimal dust and dirt in the area
Ÿ There are no corrosive gases present, including ammonia and acid vapor
In practice, the re quirements of box in stall ation m ay be different due to
enviroment and locations.
In tha t case, fol low up the exact requ irement s of the lo cal laws and standards.
NOTE!
When installi ng the battery for t he first time, the man ufactur ing
date between ba ttery m odules should not exce ed 3 mont hs.
4.2 Safety Gear
Inst allation and maintenance person nel mus t operate a ccord ing to applica ble
federa l, state, and loca l regulat ions as w ell as in dustr y standards regarding
product insta llati on. Personnel must wear safety g ear as in dicat ed below in
order to avoid s hort circ uit and p ersonal injury.
Ensure the box is intact during and after transportation. If there are visible
damages such as cracks, contact your dealer immediately.
4.4.2 Unpacking
Unpa ck the box package by removin g the pac king tape. Ensure th e box
modu les and rel evan t items are c omplete. See the package items on
section 4.4.3 and check t he packin g list carefully. If any item s are missi ng,
imme diately cont act Sol aXor your di strib utor dire ctly.
CAUTION!
According to regional regulations, several people may be required for
moving theequipment.
10
Insulated GlovesSafety GogglesSafety Shoes
WARNING!
Stri ctly foll ow t he inst allat ion steps. SolaX will not be responsible
for any inju ries or l oss inc urred by incorrect a ssembly and
operation.
11
Page 9
4. Installation
4. Installation
4.4.3 Accessories
ABC
FGIH
KL
D
Triple Power Paral lel Box
User Manual
Copyright Declaration
The copyright of this manual belongs to SolaX Power
Co.,Ltd.. Any corporation or individual should not
plagiarize, partitially copy or fully copy(including
MN
The table below lists the number of each component.
Object
Description
A
Charging Cable (+) between Box and Inverter(200cm)
B
Charging Cable (-) between Box and Inverter(200cm)
C
Charging Cable (+) between Box and Battery Module (100cm)
D
Charging Cable (-) between Box and Battery Module (100cm)
E
RS485 Communication Cable (100cm)
F
CAN Communication Cable (200cm)
G
Rotation Wrench
H
Expansion tube
I
Expansion screw
J
Power cable disassembling tool
K
Ring Terminal (for grounding)
L
M5 Screw (for grounding)
M
Installa ti on M anual
N
Quick Installation Guide
E
Quick Installation Guide
—— BMS Parallel Box-II
Quantity
4.4.4 Mounting Steps
Wall Mounting:
Step 1: Fix the wall bracket on the wall
Ÿ The bracket needs to be removed from the box. Measure it and mark the
position of the two holes.
Ÿ Drill holes with a drill, making sure the holes are deep enough (at least 50mm)
for installation and tighten the expansion screw sleeves
Ÿ Install the expansion screw sleeves on the wall, and screw the wall bracket
by using a wrench
J
Step 2: Match the box with the wall bracket
Ÿ Hang the box over the wall bracket, move the box close to it and match it
on the wall bracket
1
1
2
2
2
1
1
2
2
1
1
1
1
1
CAUTION!
Ensure that the system is always exposed to ambient air. The system
is cooled by natural convection. If the system is entirely or partially
covered or shielded, it may cause the system to stop operating.
It is recommended to protect the cables by using corrugated pipe.According to the battery used, choose the following corresponding form for installation.
Group1
Group2
4.6.1 Connecting Cables to Inverter:
Box to Inverter:
BAT+ to BAT+;
BAT- to BAT-;
CAN to CAN
The recommended installation distance between the box and the battery module
is 300-600mm, and the distance between the modules is 250mm.
CAUTION!
If bot h batteries are co nnected, the number o f batte ries in each
group must be the s ame.
14
BAT-
BAT+
Step1. Strip the cable to 15mm.
Step2. Insert the stripped cable up to the stop (negative cable for DC plug(-) and
positive cable for DC socket(+) are live). Hold the housing on the screw
connection.
Step3. Press down the spring clamp until it clicks audibly into place (You should be
able to see the fine wie strands in the chamber)
Step4. Tighten the screw connection(tightening torque:2.0±0.2Nm)
15
Page 11
4. Installation4. Installation
Step2.
screw connection
DC plug housing(-)
Step3.Step 4.
chamber
•
Connecting the CAN Communication Cable
spring
wire strands
screw connection
DC socket housing(+)
It is required for the BMS to communicate with the inverter for proper operation.
Note that the CAN communication cable is shielded with steel tubes.
The wire order of the communication cable is as follows:
1) Orange stripes on white
5
3
6 7 8
4
1 2
2) Orange
3) Green stripes on white
4) Blue
5) Blue stripes on white
6) Green
7) Brown stripes on white
8) Brown
4.6.2
Connecting Battery Modules
For the parallel box + 2/4/6/8 battery packs:
Box to the Battery module:
B1+/B2+ to "+" ;
B1- /B2- to "-",
RS485 I/RS485 II to "RS485".
RS485 I
B1-
B1+
Battery module
RS485
Battery module
_
+
16
Sequence
CAN
12345678
/
//
CAN_H
CAN_L
A1
/
B1
17
Page 12
4. Installation4. Installation
4.6.3 Connecting RS485 Communication Cable
1) There is a protection cover for the RS485 connector. Unscrew the cover and plug
one end of the RS485 communication cable to the RS485 connector. Tighten the
plastic screw nut which is set on the cable with a rotation wrench.
2) Connect the RS485 communication cable
from the box to the RS485 I communication port
that is on the left side of the battery module.
Group1
Group2
RS485 I
RS485 I
The wire order of the communication cable is as follows:
Sequence12345
RS485-1
RS485-2
VCC_485
VCC_485
GND_485
GND_485
B2B2N-N-P+P+A2
6
A2
78
VCC_485_2
VCC_485_2
GND_485
GND_485
4.6.4 Connecting the Ground Wire
Be sure the groung wire(10AWG/(4-6)mm ) must be connected.
2
5 Commissioning
5.1 Configuring the Box
The DIP switch is used to configure the communication between battery module(s)
and the inverter. Detailed configuration information is detailed as follows:
6
7
Configuration activated by inverter:
0- Matching a single battery group(group 1 or group2).
1- Matching both battery groups(group 1 and group2).
CAUTION!
If DIP switch is 1, t he numb er of bat teries in each gro up must b e
the sa me.
Black-start Configuration
The black-start function is only used in an off-grid application and when there is no
other power supply.
If the box is started in the black-start mode, even when there is no BMS
communication, the port still contains high voltage with risk of electric shock.
After the black-start mode has started, if the BMS communication has still not been
established within 3 minutes, the black start has failed.
4- Matching one/two/three/four battery modules of single group (group 1 or group2).
4- Matching one battery module of each group (group 1 and group2).
5- Matching two battery modules of each group (group 1 and group2).
6- Matching three battery modules of each group (group 1 and group2).
7- Matching four battery modules of each group (group 1 and group2).
NOTE!
When powering on the box, the system will start self-testing. If the buzzer beeps,
it means the DIP configuration is in fault or communication failure has occured.
If the buzzer beeps check if the number of battery modules are corresponding
to the DIP configuration, and also check if the RS485 communication cables are
correctly connected. After checking that these two situations are set, press the
POWER button to power on, and press the POWER button again 10 seconds later.
In addition, the buzzer will only sound on the corresponding fault during the
power-on self-test. After the self-test has already been completed, it will not
beep again even if the same fault occurs.
5
4
3
0
1
2
18
19
Page 13
5. Commissioning
5. Commissioning
5.2
Commissioning
Verify the model number of each battery module to ensure thatthey are allthe
same model.
Once all battery module(s) are installed, follow these steps for beginning operation:
1) Configure the DIP to the corresponding number according to the number of
battery module(s) that has (have) been installed
2) Remove the cover board of thebox
3) Move the circuit breaker switch to theON position
4) Press the POWER button to turn on the box
5) Re-install the cover board to thebox
6) Turn on the inverter AC switch
4
3
NOTE!
Frequently pressing the POWER button may cause a system error.
Allow at least 10 seconds after pressing the POWER button prior
to making another attempt.
5.3
Status Indicators
The LED indicators on the front panel of the BMS and the battery modules indicate
the operating status.
Capacity
Status
75%
25% 50%
SOC
100%
Status
The following table shows the status of theBMS.
No.
Status of BMS
1
Green LED flashes on 1 sec and off for 4 sec
2
Yellow LED flashes on 1 sec and off for 4 sec
Red LED keeps on 10min, then flashes on 1s
3
and off for 4s
4
Green LED keeps on flashing
5
Green LED flashes once every 0.3 sec
6
Light off
Mode
Inverter sends Idle command
Warning/Fault
Protection
Normal
Upgrade for BMS
Power off
The capacity indicators show thestate of charge (SOC):
Ÿ When the battery module is neither charging nor discharging, the indicator
lights are off.
Ÿ When the battery module is charging, a part of the blue LED flashes once evey
5 seconds, and a part of the blue LED is on. Take SOC 60% for instance, when in
acharging state:
1) The last two blue LED indicators are on
2) The last three blue LED indicators flash once evey 5 seconds
Ÿ When the battery module is discharging, the blue LED indicators flash once
every 5 seconds. Take SOC 60% for instance, when in discharging state:
1) The last three blue LED indicators flash once evey 5 seconds
5.4 Shutting Down the Box
To shut down the system, follow the steps described below:
1) Turn off the breaker between the inverter and box
2) Power off the BMS
3) Turn off the system by moving the circuit breaker switch to the OFF position
4) Ensure that every indicator on the box is off
5) Disconnect the cables
2021
Page 14
6. Troubleshooting
6. Troubleshooting
6 Troubleshooting
Check the indicators on the front to determine the state of the box.
A warning state is triggered when a condition, such as voltage ortemperature,
is beyond design limitations. Boxperiodically reports its operating state to
the inverter.
When the box falls outside the prescribed limits, it entersinto a warning state.
When a warning is reported, the inverter immediately stops its operation.
Use the monitoring software on the inverter to identify what caused the warning.
The possible warning messages are as follows:
Warning MessagesDescriptionTroubleshooting
1. Move the DIP switch to the
1) Move the DIP switch to the
correct position;
1) DIP switch on the
wrong position
BMS_Internal_Err
BMS_OverVoltageBattery over voltage
BMS_LowerVoltage
BMS_ChargeOCP
BMS_DishargeOCP
2) The communication
between battery
modules is interrupted.
Battery under voltage
Battery charge over
current protection
Battery discharge over
current protection
correct position
2. Check if the communication
2) Check if the communication
cable between battery
cable between thebattery
modules is correctly and well
modules is correctly and
connected.
properly connected.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Warning MessagesDescriptionTroubleshooting
BMS_TemHigh
BMS_TemLow
BMS_CellImblance
BMS_Hardware_Protect
BMS_Insulation_Fault
BMS_VoltSensor_Fault
BMS_TempSensor_Fault
BMS_CurrSensor_Fault
BMS_Relay_FaultBattery relay fault
BMS_Type_Unmatch
BMS_Ver_Unmatch
Battery over
temperature
Battery under
temperature
The capacities of
cells are different
Battery hardware
under protection
Battery insulation
fault
Battery voltage
sensor fault
Battery
temperature
sensor fault
Battery current
sensor fault
The type of BMS
isunmatched
The version of
BMS isunmatched
Wai t un ti l the temperature of the
cells return s to t he n or mal state.
Wai t un ti l the temperature of the
cells return s to t he n or mal state.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
1) Ensure the power cable is
correctly and properly connected to
the power connector (XPLUG) of
theBMS
2) If the first step still does not
work, contact your distributor or
SolaX directly.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
Contact your distr ib utor or
SolaX direct ly for s ervicing.
22
23
Page 15
7. Decommissioning
7. Decommissioning
7 Decommissioning
7.1Dismantling the Box
Shutting down the box
Ÿ
Disconnect the cables betweenthe box and inverter
Ÿ
Disconnect the series wiring terminal on the box
Ÿ
Disconnect the cables
7.2 Packing
Pack the box in the original packaging.
If the original packaging is no longer available, use an equivalent carton or box that
meets the following requirements:
Suitable for loads over 154.32lb
Ÿ
Properly closed and sealed
Ÿ
8 Maintenance
If the ambient temperature for storage is -4-113°F, recharge the batteries
at least one time every 3 months.
If the ambient temperature for storage is -4-68°F, recharge the batteries
at least one time every 6 months.
If the battery is not used for more than 9 month s, the battery must be
charge d to at least SOC 50 % eac h time.
When installi ng the battery for t he first time, the man ufactur ing date
between batte ry modules sho uld not exceed 3 months.
If the battery is replaced , the SOC between the batteries used
should be as consistent as possibe, with a max ium diffe re nce of ±5 % .
If you want to expand your battery system capacity, please make sure
your existin g system ca pacity's SOC is about 40% . The ex pansion
battery is requ ired to be ma nufactu red within 6 month s; If more than 6
months, recharg e the battery module to abo ut 40%.
•Maintain periodically
Only qualified person may perform the following works.
During the process of using the box,the manage person shall examine and
maintain the machine regularly.The concrete operations are as follows.
1) Check that if the cooling fins on the rear of house are covered by dirts,
and the machine should be cleaned and absorbed dust when necessary.
This work shall be check time to time.
2) Check that if the indicators of the box are in normal state,check if the keys of
the box are in normal state,check if the display of the system is normal. This
check should be performed at least every 6 months.
3) Check that if the input and output wires are damaged or aged. This check
should be performed at least every 6 months.
4)Check whether the ground terminal and ground cable are securely connected
and all terminals and ports are properly sealed every 12 months
5) You should get the box panels cleaned and their security checked at least
every 6 months.
24
25
Page 16
9. Warranty
9 Warranty
Triple Power protects this product under warranty when it is installed and used
as listed in this manual. Violation of the installation procedure or use of the
product in any way not described in this manual will immediately void all warranties
on the product.
Triple Power does not provide warranty coverage or assume any liability for
direct or indirect damages or defects that result from the following causes:
Ÿ Force majeure (flooding, lightning strike, overvoltage, fire,
thunderstorm, flooding etc.)
Ÿ Improper or noncompliant use
Ÿ Improper installation, commissioning, start up or operation (contrary to the
guidance detailed in the installation manual supplied with each product)
Ÿ Inadequate ventilation and circulation resulting in minimized cooling and
natural air flow
Ÿ Installation in a corrosive environment
Ÿ Damage during transportation
Ÿ Unauthorized repair attempts
Ÿ Failure to adequately maintain the equipment. An on-site inspection by a
qualified technician is possible following 120 months of continuous use.
Warranty claims made beyond 120 months from date of commissioning may
be declined if it cannot be demonstrated that the equipment has been
adequately maintained
Ÿ External influence including unusual physical or electrical stress (power failure
surges, inrush current, etc.)
Ÿ Use of an incompatible inverter or devicesŸ
26
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.