Solas FIN-36N, FIN-36P Installation & Operation Manual

Installation & Operation Manual
This manual specifies the installation and operation
requirements for the Solas Direct Vent Gas Fire-
place Insert Model Nos. FIN-36N, FIN-36P.
For installation into a Masonry or Factory Built
(Metal) Wood-Burning Fireplace.
This appliance may be installed in an aftermar­ket, permanently located manufactured home (USA only) or in a mobile home, where not pro­hibited by local codes.
Report # 361-S-04-5
WARNING: If the information in these in­structions is not followed exactly, a fire or ex­plosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flamma­ble vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas sup­plier’s instructions.
If you cannot reach your gas supplier, call
the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Young children should be carefully supervised when they are in the same room as the appliance. Tod­dlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, in­stall an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
AVERTISSEMENT: Assurez-vous de bien suivre
les instructions données dans cette notice pour
réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareil. Ne touchez à aucan interrupteur. Ne pas
vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
Appelez immédiatement votre
fournisseur de gaz depuis un voisin. Suivezles instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incindie.
- L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.
Cet appareil peut être installé dans une maison préfabriquée (mobile) déjà installée à demeure si kes règlements locaux le permettent.
Cet appareil doit être uniquement avec las type de gaz indiqué sur la plaque signalétique. Cet
appareil ne peut être converti à d’autres gaz,
sauf si une trousse de conversion est utilisée.
Ne pas utiliser cet appareils’il a été plongé, meme partiellement, dans l’eau. Appeler un technician qualifié pour inspecter l’appareail et
remplacer toute partie du système de commande
et toute commande qui a été plongée dans /’eau.
Attention. Au moment de l’entretien des com-
mandes, étiquetez tous les fils avant de les dé­brancher. Des erreurs de la câblage peuvent en­traîner un fonctionnement inadequate et dan­gereux.
S’assurer que l’appareil fonctionne adéquate­ment une fois l’entretien terminé.
AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place,
est craqué ou brisé. Confiez le remplacement du panneau à un technician agree.
INSTALLATEUR: Laissez cette notice avec l’appareil.
COMSOMMATEUR: Conservez cette notice pour consultation ultérieur.
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TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 4
SPECIFICATIONS 5
INSTALLATION REQUIREMENTS 6 - 8
MASSACHUSETTS REQUIREMENTS 7
VENTING 10 - 13
ASSEMBLY & INSTALLATION 9 - 18
ELECTRICAL REQUIREMENT 14
GAS CONNECTION 14
LIGHTING AND OPERATION 19 - 26
MAINTENANCE 27 - 28
MAINTENANCE LOG FORMS 29
REPLACEMENT PARTS LIST 30
CONTROL SCHEMATIC 31
INSTALLATION RECORD FORM 32
WARRANTY INFORMATION 33
WE STRONGLY SUGGEST THAT YOU READ THIS MANUAL THOROUGHLY BEFORE BE­GININNG THE INSTALLATION OF THE SOLAS DIRECT VENT GAS FIREPLACE INSERT. ALTHOUGH THE BASIC REQUIREMENTS FOR THE INSTALLATION OF ALL DIRECT VENT GAS FIREPLACES INSERTS ARE SIMILAR, EACH SPECIFIC PRODUCT HAS ITS OWN UNIQUE SET-UP AND INSTALLATION REQUIREMENTS THAT MUST BE FOL­LOWED EXACTLY. PLAN YOUR INSTALLATION IN ADVANCE BY CAREFULLY RE­VIEWING ALL THE INFORMATION CONTAINED IN THIS MANUAL.
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IMPORTANT SAFETY INFORMATION
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Canadian Installation Code, CAN/CSA B149.1.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 or when such a standard is not applica- ble, the Standard for Manufactured Home Installations, ANSI/BCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
The installation must provide for adequate ventilation air to the appliance.
This gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
The appliance, when installed, must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22. 1.
The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
The flow of combustion and ventilation air must not be obstructed. Adequate accessibility clearances must be maintained for servicing and proper operation of this appliance.
Do not use this appliance if any part has been under water. Immediately call a qualifed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartments, burners and circulating air passageways of the appliance be kept clean.
WARNING: Do not operate the appliance with the glass door assembly removed, or if the glass is
cracked or broken. Replacement of the glass should be done by a qualified service person.
WARNING: Use only glass assembly, P/N 36-510 which includes the glass panel, frame and gasket.
Do not use substitute materials. Do not strike or slam the glass front. Do not use abrasive cleaners. Do not clean when hot.
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SPECIFICATIONS
INPUT Natural Gas Propane (LP) Input Rating-Btu/hr 19,500 19,500
Min. Input-Btu/hr 14,000 16,000
Orifice-DMS #46 #55
GAS SUPPLY
Manifold Pressure (H) 3.4w.c. / 1.0kPa 10.0”w.c. / 2.5kPa
Manifold Pressure (L) 1.6w.c. / 0.47kPa 6.0w.c. / 1.5kPa
Min. Supply Pressure 5.5w.c. / 1.4kPa 11.0”w.c. / 2.8kPa
Max. Supply Pressure 10.0”w.c. / 2.5kPa 13.0”w.c. / 3.3kPa
EFFICIENCY
Maximum Observed Steady State Efficiency - % 79% 80%
Steady State Efficiency - % 63.06% 65.6%
Annual Fuel Utilization Efficiency (AFUE) - % 61.63% 64.3%
Canadian p.4 Efficiency - % 59.8% 58.8%
It is recommended that the pilot flame be turned off if the appliance will not be in use for an extended period of time. This appliance is equipped for use with the fuel type indicated on the rating plate.
This appliance has been certified by OMNI-Test Laboratories, Inc. to ANSI Z21.88-2009 • CSA 2.33-2009 Vented Gas Fireplace Heaters and CAN/CGA-2.17-M91(R2009), Gas-Fired Appliances for Use At High Altitudes and CSA P.4.1-09.
The Solas Fireplace Insert is approved for installation at elevations up to 2000 feet in the U.S. and 1370 me-
ters (4500 feet) in Canada without change. If your installation is at an elevation greater than these, consult
with the local authority having jurisdiction for gas product installations to determine their specific require-
ments for high altitude installations.
OVERALL DIMENSIONS
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INSTALLATION REQUIREMENTS
FIREPLACE REQUIREMENTS
• Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built
(metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
• Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation.
• This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
• Installation and repair should be done by a qualified service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment,
burners and circulating air passageways of the appliance be kept clean.
Minimum Opening
Width. 29.75” - additional space may be required for gas line instal­lation.
Surround Size Options:
Standard: 26”H x 38”W Medium: 29”H x 40”W Large: 32”H x 44”W
For tight fits (under 24") see the section
"Removing the “Vent Connector" See Page
12.
The Solas Fireplace Insert inserts 14.75" deep into the Fireplace cavity.
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INSTALLATION REQUIREMENTS
Factory-Built (Metal) Wood-Burning Fireplace Requirements NOTE: Any parts that are removed must be removed in a way that would allow them to be re-installed if
the insert is ever removed (removal of rivets or screws is acceptable). The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below) The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal or glass doors ("F") may be removed if they are attached by mechanical fasteners (if ap­plicable). The fireplace must be permanently marked to indicate that it has been altered and is no longer suitable for burning solid fuel (wood), unless the removed parts are re-installed. Cutting of any sheet metal parts is prohibited. The insulation ("H"), and any structured rigid frame members must not be removed or altered (side and top of door frame, side and top of the face of the fireplace, metal sides, etc.).
Attach the "This fireplace has been altered" tag to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the sur­round panel.
MINIMUM CLEARANCES
Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies.
Minimum Clearances
K Sidewall to Insert 4-1/2"
I Side Facing 4-1/2"
M Top Facing 35" *
N Mantel 35" *
F To combustible Floor 1"
X Extension onto Hearth 1"
* Measured from the base of the insert.
Mantel Clearances
The maximum mantel depth is 12”. NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
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INSTALLATION REQUIREMENTS
Hearth Requirements
The heater and face must not contact any combustible surfaces. A minimum 1” clearance to a combustible
floor is required. A non-combustible hearth extension is not required. However, if the heater is installed close to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater.
The gas fireplace insert is shipped with a 3/8” stainless steel flex connector. The gas supply piping should have a separate gas shutoff valve and a 1/8” NPT plugged tapping upstream of the valve. The stove and its
main control valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). The fireplace insert must be isolated from the gas supply piping system by closing the main control valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 psi (3.5 kPa). After the gas supply has been connected, use a com­mercial gas leak detector or apply a soapy water solution to all the fittings to check for gas leaks. Never use a flame to test for leaks.
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
This product must be installed by a licensed plumber or gas fitter when installed within the Common­wealth of Massachusetts. If this appliance is installed in a dwelling, building or structure used in whole or in part for residential purposes, a hard-wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level of the dwelling, building or structure where the appliance is to be installed.
Additionally, a hard-wired or battery operated carbon monoxide detector with an alarm must be in­stalled on each additional level of the dwelling, building or structure served by the appliance. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard-wired carbon monoxide detectors.
In the event that this requirement cannot be met at the time of completion of the installation of the appliance, the owner shall have a period of thirty (30) days to comply with the requirement. However, during said thirty (30) day period, a battery operated carbon monoxide detector with alarm must be installed.
Each carbon monoxide detector as required in accordance with the above provisions must comply with NFPA 720 and be ANSI/UL 2034 and IAS certified.
In addition when the vent termination is less than seven (7) feet above finished grade a metal or plas­tic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
Fireplace Dampers must be removed or welded in the open position prior to the installation of a fire­place insert or Gas Log.
A COPY OF THESE INSTRUCTIONS PLUS ALL VENTING INSTRUCTIONS WHICH IN­CLUDE PARTS LISTS, AND/OR ALL VENTING DESIGN INSTRUCTIONS MUST REMAIN WITH THE FIREPLACE AT THE COMPLETION OF THE INSTALLATION.
ATTENTION INSTALLERS: Approved with Duraflex AL - Flexible Aluminium Pipe venting system.
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ASSEMBLY & INSTALLATION
WARNING: Failure to position the parts in accordance with the diagrams shown on pages 9 thru 18 of this manual, or failure to use the parts specifically approved with the appliance may result in property damage, or personal injury.
UNPACKING THE SOLAS FIREPLACE
INSERT
The fireplace components are shipped in two car­tons, The crate contains the fireplace insert, and the carton contains the surround you have selected. Start by opening the crate. Locate and remove the box containing the accessory items. The following items are packed in the accessory box:
1) Installation and operating instructions
2) Convection Air Ducts (x 2)
3) Glass Media for burner
4) Remote Control with batteries
5) “Fireplace Altered” Tag
6) Vent Restrictors (x 2)
Set these items to one side for use later in the installation process.
Remove the packaging materials from around the unit and unbolt the unit from the pallet.
Remove the Fireplace Insert from the pallet, and position it in front of the fireplace opening.
Finally, unpack the fireplace surround from the second carton and set aside on a soft surface for later use.
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VENTING
Preliminary steps to prepare for the installation of the Solas Fireplace Insert
Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed. Remove any existing hearth accessories such as glass doors, spark screens, andirons and grates. Clean the chimney thoroughly to remove ash, soot, and any ob­structions, and then clean ash, soot, dust and debris from the fire­place. Chimney cleanouts must fit properly
The damper must be locked open to allow the 2 x 3” venting to
pass through. If it is necessary to modify the damper area to allow passage of the venting, the modifications should be allowed under local codes. Confirm any planned changes with local building of­ficials.
Use Only Approved Venting Observe local codes when venting the Solas Fireplace Insert. If no local codes exist, follow ANSI Z21.88-2009 installation code.
The fireplace and fireplace chimney must be clean and in good working order and con­structed of non-combustible materials.
Please consult the installation instructions supplied by the venting manufacturer you are using. Additional brand specific installation requirements may apply, follow the installation instructions in­cluded by the venting manufacturer with the venting system com­ponents you have chosen. The venting manufacturer’s installa-
tion instructions must be followed exactly.
Do not connect the venting to the flue of a chimney that serves a separate solid fuel burning appliance.
The most efficient venting systems are those that have a minimum number of bends and minimal horizontal runs.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in car­bon monoxide (CO) poisoning and possible death.
Exhaust restrictor plates must be installed depending on type of gas and chimney height. See Page 12 to determine restrictor requirements.
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VENTING
Use Only Approved Venting
This appliance has been tested and is listed for installation with Simpson Duravent Duraflex AL venting components. The warranty will be voided, and serious fire, health, or other safety hazards may result from any of the following actions:
• Installation of any damaged Simpson
Duravent component.
• Unauthorized modification of the Simpson
Duravent System.
• Installation of any component part not
manufactured or approved by Simpson Duravent.
• Installation other than as instructed by
Simpson Duravent and the appliance manufac­turer.
Consult your local building codes before beginning the installation, and follow the manu­facturer’s instructions exactly.
Minimum vertical vent pipe length is 10 Feet. Maximum vertical vent pipe length is 36 Feet. Maximum horizontal distance is 36”.
The Following Vertical Termination Caps are the only ones approved for use on this appli­ance:
Simpson Duravent #46DVA-VC
Selkirk Direct Temp 1604802
Amerivent Direct 4DVC
ICC ExcelDirect TM4VT
This unit is intended for Vertical Termination
only. Horizontal Termination not allowed.
Uncoil the three inch aluminum chimney liners on the ground and measure to make sure the pipes are long enough. Mark one of the liners at both ends with paint and use it for the exhaust side connection. Once they are in the chimney it allows easier identification of intake and exhaust connections.
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