Sola Hevi Duty S1K320, S1K520, S1K650, S1K850, S1K1200 Instruction Manual

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Technical Services
U.S.A................................................................ (800) 377-4384
International………………………………………(847) 268-6000
www.solaheviduty.com
While every precaution has been taken to ensure accuracy and
completeness in this manual, Sola/Hevi-Duty assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
Specications are subject to change without notice.
® Sola/Hevi-Duty name and logo are registered trademarks of EGS
Electrical Group, LLC. All names referred to are trademarks or registered trademarks of their respective owners.
P/N: A272-067
Rev. 12 (May 8, 2007)
S1K UPS
Off-Line UPS
320VA - 1500VA (115V)
Instruction Manual
Product Registration
To register your product for updates and information on service and support:
• Visit the Technical Support section of our Web site at:
http://www.solaheviduty.com/support/warranty.htm
• Click on the Product Registration link and ll in the form.
This will register your product with Sola/Hevi-Duty.
Warranty Information
Please see enclosed “Terms & Conditions and Sales Policies & Procedures.”
- 1 -- 12 -
Table of Contents
Important Safety Instructions....................................................2
Storage.....................................................................................3
Introduction & System Description...........................................4
Front Panel Description
(320VA - 1200VA & 1500VA)....................................................5
Rear Panel Description
(320VA - 1200VA & 1500VA).................................................5-6
Installation Instructions.............................................................6
Operating Instructions...............................................................7
Troubleshooting........................................................................7
Alarms......................................................................................8
Software and Interface Port (Option).......................................9
Specications..........................................................................11
Product Registration and Warranty Information.....................12
Important Safety Instructions
Save These Instructions
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Specications
This manual contains important safety instructions that should be followed during
the installation and maintenance of the UPS and batteries. Please read this manual thoroughly before attempting to install or operate this UPS.
Read all safety, installation and operating instructions before operating the UPS. Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions.
This equipment is designed for Industrial or Commercial use. This equipment can be installed and operated by individuals without previous training.
Servicing of batteries should be performed or supervised by personnel
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from battery.
MODEL S1K320 S1K520 S1K650 S1K850 S1K1200 S1K1500
InPUT
Capacity VA/Watts 320/240 520/360 650/390 1000/600 1200/720 1500/900
Voltage
(Single phase)
115V +/-25% 115V +/-20% 115V +/-25%
Frequency 50 or 60Hz +/- 10% (auto sensing)
OUTPUT
Voltage
(on battery)
Step sine wave at 115V
+/- 10% +/- 5%
Frequency
(on battery)
50 or 60Hz
+/- 0.3Hz +/-1 Hz
Transfer Time 4 milliseconds, Typical
Auto Voltage
Regulation(AVR
function under Normal
mode)
AVR automatically
increase output voltage
15% above input voltage
if 91% to 75% of nominal.
AVR decrease output
voltage 13% below input
voltage if+9% to +25% of
nominal
N/A
AVR automatically
increase output
voltage 15% above input voltage if 91%
to 75% nominal.
AVR decrease
output voltage 13%
below input voltage
if+9% to +25% of
nominal
PROTECTIOn
Unit Input Fuse or Circuit Breaker for overload & short circuit protection
Overload
Protection
UPS automatic shutdown if overload exceeds 105% of
nominal at 20 seconds, 120% at 10 seconds,
130% at 3 seconds
UPS automatic
shutdown if
overload exceeds
110% of
nominal at 60
seconds, 130% at 3
seconds
Short Circuit UPS output cut off immediately or input fuse protection
BATTERY
Type Sealed, maintenance-free lead acid batteries
Typical Recharge Time 6 hours
Backup-Time (minutes) (a PC with 15’ monitor)
10-20 25-35 15-30 25-40 30-45 70-80
ALARM
Battery Back-up Slow beeping sound
Battery Low Rapid beeping sound every second
Overload Continue beeping sound
EnVIROnMEnT
Ambient operation
0–95% humidity non-condensing,
0-30oC up to 10,000 ft (3000 m)
Audible noise < 40 dBA (1 meter from surface)
PHYSICAL
DIMEnSIOnS
Net Weight lbs (kg) 12.4 (5.6) 14.3 (6.5) 8.1 (3.7) 10.8 (4.9) 10.8 (4.9) 30.0 (13.6)
W (mm/in.) 97(3.8) 97(3.8) 97(3.8) 97(3.8) 97(3.8) 130 (5.11)
D (mm/in.) 320(12.6) 320(12.6) 265(10.4) 320(12.6) 320(12.6) 382 (15.0)
H (mm/in.) 135(5.3) 135(5.3) 135(5.3) 135(5.3) 135(5.3) 192 (7.5)
!
WARnInG
SAFETY PRECAUTIONS
To prevent the risk of re or electric shock, install the UPS in a temperature and humidity controlled room, free of
conductive contaminants.
• Operate the UPS only from a properly grounded (earthed) AC supply.
• To reduce the risk of electric shock, do not remove the cover, as
it has no user-serviceable parts inside. Some components are live, even when AC power is disconnected. For service, contact a qualied technician.
• To reduce the risk of re, use the proper rating when replacing the fuse.
!
CAUTIOn
To reduce the risk of re, connect only to a circuit provided with 20 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70.
Turn off and unplug your UPS from the outlet and contact qualied
service personnel if:
• The power cord or plug is damaged.
• Liquid has been spilled on the UPS.
• The fuse blows frequently.
• The UPS does not operate even when user follows the
operating instructions.
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Storage
Storage Conditions
Store the UPS covered and upright in a cool, dry location, with its battery fully charged. Before storing, charge the UPS for at least 4 hours. Remove any accessories in the accessory slot and disconnect any cables connected to the
computer interface port to avoid unnecessary draining of the battery.
Extended Storage
• During extended storage in environments where the ambient temperature is
-15 to +30 °C (+5 to +86 °F), charge the UPS battery every 6 months.
• During extended storage in environments where the ambient temperature is
+30 to +45 °C (+86 to +113 °F), charge the UPS battery every 3 months.
- 3 -
Important Safety Instructions
Save These Instructions
PIn Description
• PIN 6 and 8 are open collector outputs that must be pulled up to common referenced supply no greater than DC +40V. The transistors are capable of a maximum load of DC25 mA, only pin 5 can be used as the common.
• Pin 8 generates a high to low signal when the internal battery of the UPS has
less than 5 minutes back up time remaining.
• Pin 6 generates a high to low signal when there is an input line failure.
• Pin 3 is the RS 232 data input.
• The UPS will shut down when a high RS-232 level is sustained on Pin 3 for
0.36 seconds; this feature is not applicable to the S1K320 and S1K520 units.
• Pin 2 and Pin 9 are the RS 232 data output.
Software and Interface Port (Option)
PIn-Out Information of DB9 Female Connector on S1K Series
UPS DB9 Female
Connector Pin No.
Signals Description
2 TX RS-232
3
RD RS-232
Remote Shut Down
4 DTR (+12V) 5 GND
6 AC Failure
7 RTS (-12V) 8 Battery Low
9 TX RS-232
!
CAUTIOn:
Although your UPS has been designed and manufactured to assure personal safety, improper use can result in electrical shock or re. To ensure safety, please
observe the following rules:
• Turn off UPS and disconnect the AC supply before cleaning. Do not use liquid or aerosol cleaners. A dry cloth is recommended to remove dust from the surface of your UPS.
• Do not install or operate your UPS in or near water.
• Do not place UPS on an unstable cart, stand, or table.
• Do not place UPS under direct sunlight or close to heat emitting sources.
• To allow proper ventilation of UPS, do not block or cover top and bottom sides
of unit. Do not place UPS power cord in any area where it may get damaged by heavy objects.
• Follow all warnings and instructions marked on the UPS. Do not attempt to service the UPS, as it has no user-serviceable parts inside. Refer all repairs to qualied service personnel.
• Do not dispose of batter y or batteries in a re. The battery may explode.
• Do not open or damage the batter y. Released electrolyte is harmful to the skin and eyes. It may be toxic.
COnDITIOnS OF USE: The input receptacle must be within 6 feet (1.8 meters) of the UPS. Your UPS provides conditioned power to connected equipment. Maximum load must not exceed that shown on UPS rating label. If uncertain, consult your distributor or Sola/Hevi-Duty. Placing magnetic storage media on top of the UPS may result in data corruption. This equipment can be operated by individuals without previous training.
nOTE
1. Switch rating +40V, 0.25A non-inductive.
2. Pin 5 should be connected to ground only.
RS232 Signal Interface Cable:
You can use the UPS Communication Interface Cable to connect UPS RS232
Port to a Computer RS232 Communication Port.
Open Collector Signals:
The S1K320, S1K520, S1K650, S1K850, S1K1200 and S1K1500 provide open
collector Signals.
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Introduction & System Description
Congratulations on your choice of the Sola Series S1K Uninterruptible Power
System (UPS). It provides conditioned power to microcomputers and other sensitive electronic equipment.
The S1K Series is a compact, “Off-Line” UPS. It supplies connected equipment
with stepped approximation to sinewave power to simulate the power generated by
the utility.
The S1K is a powerful, microprocessor controlled UPS. Input voltage range is 75% to 125%, ideal protection for the critical connected loads. Battery charging occurs automatically when AC power is applied, no need to switch ON the UPS. When
power fails, the UPS can be automatically turned OFF if none of the connected
loads are operating to save the battery energy. The S1K includes an automatic self-test feature tests the UPS function and battery. If the battery is found to be no longer useful, the unit will alarm and an LED indicator will illuminate.
Software and Interface Port (Option)
Power Monitoring Software
The UPSMON series software (or other power monitoring software) is applied standard RS-232 interface to perform monitoring functions, and then provides an orderly shutdown of a computer in the event of power failure. Moreover, UPSMON
displays all the diagnostic symptoms on monitor, such as Voltage, Frequency,
Battery level and so on. The software is available for DOS, Windows 3.1x, Windows 95, Windows 98, Windows 2000, Windows ME, Windows XP, Windows NT or later, Novell Netware, Linux, and others. Call your dealer for more information on computer OS compatible solutions.
Interface Kits
A series of interface kits is available for operation systems that provide UPS monitoring. Each interface kit includes the special interface cable required to
convert status signals from the UPS into signals which individual operating system
recognizes. The interface cable at UPS side must be connected to REMOTE PORT, at computer side can be either COM 1 or COM 2. The other installation instructions and powerful features please refer to READ.ME le.
Characteristics of Computer Interface Port
The computer interface port has the following characteristics: The communication port on the back of the UPS may be connected to host
computer. This port allows the computer to monitor the status of the UPS and control the operation of the UPS in some cases. Its major functions normally
include some or all of the following:
• To broadcast a warning when power fails.
• To close any open le before the battery is exhausted.
• To turn-off the UPS.
Some computers are equipped with a special connector to link with the
communication port. In addition, special plug-in cord may be needed. Some computers may need special UPS monitoring software. Contact your dealer for the details on the various interface Kits.
Attention: The standard RS-232 cable (pin to pin D-SUB 9 pin cable) can be connected between UPS REMOTE PORT and computer COM port for the UPSMON series software.
nOTE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interfer­ence in an industrial installation. This equipment uses, generates and can radiate radio frequency energy and, if not installed and used in accor­dance with the instructions, may cause harmful interference with radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the UPS and the receiver.
- Connect the UPS into a circuit different from that which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
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Front Panel (320VA-1200VA and 1500VA)
1) “ REPLACE BATTERY “ indicator (RED LED): The LED illuminates when the UPS’s battery is no longer useful and must be replaced.
Caution: Do not attempt to open the UPS or
replace the battery. Call technical support (800-377-4384) when battery replacement is required.
2) “ BACK UP” indicator (YELLOW LED): The LED illuminates when the UPS is supplying battery power to the loads.
3) “ LINE NORMAL” indicator (GREEN LED): The LED illuminates when the line input voltage is normal.
4) “ ON/OFF/TEST” button:
Press the button more than 1 second to turn the UPS on or off, press the button less than 1 second to activate the
UPS’s self-testing. Press for more than 2 seconds to turn off.
Alarms
1. “BACK UP” (slow beeping)
When in BACK UP mode, the YELLOW LED illuminates and the UPS sounds
an audible alarm. The alarm stops when the UPS returns to LINE NORMAL operation.
2. “LOW BATTERY” (rapid beeping) In BACK UP mode when the battery energy runs low, the UPS beeps rapidly
until the UPS shuts down from battery exhaustion or returns to LINE NORMAL operation.
3. “OVERLOAD” (continuous alarm)
When the UPS is overloaded (the connected loads exceed the maximum rated
capacity), the UPS sounds a continuous alarm and LED to warn of an overload condition. Remove non-critical loads from the battery power outlets to eliminate the overload.
320VA - 1200VA
1500VA
Rear Panel (320VA-1200VA)
5) TEL/SURGE PROTECTION
6) INPUT CIRCUIT BREAKER: Protection from
AC overload and Short-circuit.
7) AC INPUT POWER CORD
8) UPS OUTPUT OUTLETS (Black)
9) SURGE PROTECTED OUTLET (White)
5) “ LED indicator: The LED indicator indicates the UPS’s status. The indicator is illuminated steady when the UPS is supplying utility power to the loads. The indicator ashes slowly (about once every 2 second) when the UPS is supplying battery power to the loads. The indicator ashes rapidly (about once every
0.5 second) when loads connected to the UPS exceed the UPS’s capacity.
* 650 VA and above models
- 6 - - 7 -
1) Placement
Install the UPS in a protected area with adequate airow and free of excessive dust. Do not operate the UPS outdoors.
2) Connect to Utility
Connect the AC input connector to utility power to power up the UPS.
3) Charge the Battery
The UPS charges its battery whenever it is connected to utility power. For best results, charge the battery for 4 hours in the initial use.
4) Connect the Load
Connect the loads to the output connectors on the rear of the UPS.
Installation Instructions
Operating Instructions
1) Battery Power Outlets
The Battery Power output outlets will provide protection from surges and power
failures. Plug your computer, monitor, and other “data critical” devices into these outlets.
2) Surge Protected Outlet
The outlet can offer protection against surges and transients (typically caused by
lightning or disruptive loads in the building). In the event utility power failure, this outlet will turn off. Utilize this outlet with less critical devices such as a printer, scanner, fax, or external speakers.
3) Switch On
With the UPS plugged in, press and hold the on/off/test/silence button more
than 1 second until “LINE NORMAL” LED lit to switch the ups on. The UPS will perform self-testing each time when it is switched on.
4) Switch Off
By pressing and hold the on/off/test button more than 2 seconds until the
“LINE NORMAL” or “BACK UP” LED off to switch the UPS off.
5) Self-test
Use the self-test to verify both the operation of the UPS and the condition of the
battery. In normal utility power, push the on/off/test button less than 1 second and UPS performs a self-test function. During the self-test, the UPS runs in back up mode. If the UPS passes the self-test, it returns to “LINE NORMAL” operation.
Rear Panel (1500 VA)
2) Remote Port (option)
3) Phone Jack (option)
4) UPS Output Outlets
5) AC Input Receptacle
6) AC Fuse Breaker
3 4
6
2 4
5
Troubleshooting
PROBLEM PROBABLE CAUSE ACTIOn TO TAKE
UPS not on,
LED will not light
UPS is off or On/Off/Test button not pushed
long enough.
Press the Power On/Off/Test button
more than 2 seconds.
Battery voltage less than 10V (20V for S1K1500)
Recharge the UPS at least 4 hours.
If unit still does not start, check the
input fuse.
Other failure Call Technical Services
Load less than 20W in back-up mode Normal condition
UPS always in back-up mode
Power cord loose Re-plug the power cord
AC Fuse opened Replace the AC Fuse
Line voltage too high, too low, or black out Normal condition
Other failure, PCB, etc. Call Technical Services
Back-up time
too short
Battery not fully charged
Recharge the UPS for
at least 4 hours
Other failure Call Technical Service
Continuous Beep Overload condition Remove the non-critical loads
Red LED
Illuminated
Battery failure Call Technical Services
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