Softing pnGate PA, pnGate PB User Manual

© Softing Industrial Automation GmbH
pnGate PA / pnGate PB
User Guide
Version: EN-072018-1.22
The information contained in these instructions corresponds to the technical status at the time of printing of it and is passed on with the best of our knowledge. The information in these instructions is in no event a basis for warranty claims or contractual agreements concerning the described products, and may especially not be deemed as warranty concerning the quality and durability pursuant to Sec. 443 German Civil Code. We reserve the right to make any alterations or improvements to these instructions without prior notice. The actual design of products may deviate from the information contained in the instructions if technical alterations and product improvements so require.
Disclaimer of liability
Softing Industrial Automation GmbH
Richard-Reitzner-Allee 6 85540 Haar / Germany http://industrial.softing.com
Scan the QR code to find the latest documentation on the product web page under Downloads.
+ 49 89 4 56 56-340 + 49 89 4 56 56-488 info.idn@softing.com support.automation@softing.com
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Table of Contents
Table of Contents
Chapter 1
...................................................................................... 5
About this guide
............................................................................................................... 51.1 Read me first
............................................................................................................... 51.2 Target audience
............................................................................................................... 51.3 Typographic conventions
............................................................................................................... 61.4 Document history
............................................................................................................... 61.5 Related documentation and videos
............................................................................................................... 61.6 Document feedback
Chapter 2
...................................................................................... 7
About pnGate PA / pnGate PB
............................................................................................................... 72.1 Intended use
............................................................................................................... 72.2 Scope of delivery
............................................................................................................... 82.3 Supported features
............................................................................................................... 82.4 System requirements
............................................................................................................... 82.5 Safety precautions
Chapter 3
...................................................................................... 9
Installation
............................................................................................................... 93.1 Hardware installation
.......................................................................................................... 9
Mounting and dismounting 3.1.1
.......................................................................................................... 10
Connection diagrams pnGate PA 3.1.2
.......................................................................................................... 11
Connection diagram pnGate PB 3.1.3
.......................................................................................................... 11
Connecting the power supply 3.1.4
.......................................................................................................... 12
Connecting to the network 3.1.5
.......................................................................................................... 13
Powering up the device 3.1.6
.......................................................................................................... 13
Ethernet ports 3.1.7
............................................................................................................... 143.2 Software installation
Chapter 4
...................................................................................... 16
Configuration
............................................................................................................... 164.1 Prerequisites
............................................................................................................... 164.2 Changing the IP address of the pnGate PA / pnGate PB
............................................................................................................... 184.3 Setting the IP address of the PC
............................................................................................................... 194.4 User roles and permissions
............................................................................................................... 204.5 Login to user interface
............................................................................................................... 214.6 Changing the password
............................................................................................................... 224.7 Updating the firmware
............................................................................................................... 234.8 PROFINET configuration in the TIA Portal
.......................................................................................................... 23
Generating a GSDML import file 4.8.1
.......................................................................................................... 24
Creating a new project in Siemens TIA Portal 4.8.2
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............................................................................................................... 284.9 PROFIBUS parameterization with PACTware
.......................................................................................................... 28
Prerequisites 4.9.1
.......................................................................................................... 28
Configuring the PROFIBUS driver 4.9.2
.......................................................................................................... 30
Creating a project in PACTware 4.9.3
............................................................................................................... 314.10 PROFIBUS parameterization with SIMATIC PDM
.......................................................................................................... 31
Prerequisites 4.10.1
.......................................................................................................... 31
Configuring the PROFIBUS driver 4.10.2
.......................................................................................................... 31
Connecting the SIMATIC Manager 4.10.3
Chapter 5
...................................................................................... 35
LED status indicators
............................................................................................................... 365.1 Status LEDs (PWR, RUN, ERR and CFG) in stand-alone mode
............................................................................................................... 375.2 PROFINET device LEDs (PN)
............................................................................................................... 375.3 PROFIBUS master LEDs (PA)
Chapter 6
...................................................................................... 38
Technical data
............................................................................................................... 386.1 Installation positions
Chapter 7
...................................................................................... 40
Declaration of conformity
Chapter 1 - About this guide
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1
About this guide
1.1 Read me first
Please read this guide carefully before using the device to ensure safe and proper use. Softing does not assume any liability for damages due to improper installation or operation of this product.
This document is not warranted to be error-free. The information contained in this document is subject to change without prior notice. To obtain the most current version of this guide, visit the download center on our website at: http://industrial.softing.com/en/downloads
1.2 Target audience
This guide is intended for experienced operation personnel and network specialists responsible for configuring and maintaining field devices in process automation networks. Any person using a pnGate PA / pnGate PB must have read and fully understood the safety requirements and working instructions in this guide.
1.3 Typographic conventions
The following conventions are used throughout Softing customer documentation:
Keys, buttons, menu items, commands and other elements involving user interaction are set in bold font and menu sequences are separated by an arrow
Open Start Control Panel Programs
Buttons from the user interface are enclosed in brackets and set to bold typeface
Press [Start] to start the application
Coding samples, file extracts and screen output is set in Courier font type
MaxDlsapAddressSupported=23
File names and directories are written in italic
Device description files are located in C:
\<Application name>\delivery\software \Device Description files
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Note
This symbol is used to call attention to notable information that should be followed during installation, use, or servicing of this device.
Hint
This symbol is used when providing you with helpful user hints.
Video
Dieses Symbol weißt auf ein Video zum entsprechenden Thema hin.
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1.4 Document history
Document version
Modifications compared to previous version
1.00
Initial version
1.01
New Corporate Identity implemented
1.10
Applicaction scenario SIMATIC PDM (Chapter 5.5) added
1.20
description and instructions of pnGate PB model added
1.21
corrections and additions of video references
1.22
minor corrections and editorial changes
1.5 Related documentation and videos
The following documents and videos provide additional product information:
Conversion from PROFIBUS GSD to PROFINET GSDML
PROFINET configuration in the TIA Portal
PROFIBUS parameterization in PACTware
PROFIBUS parameterization in SIMATIC PDM
1.6 Document feedback
We would like to encourage you to provide feedback and comments to help us improve the documentation. You can write your comments and suggestions to the PDF file using the editing tool in Adobe Reader and email your feedback to support.automation@softing.com.
If you prefer to write your feedback directly as an email, please include the following information with your comments:
document name document version (as shown on cover page) page number
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Chapter 2 - About pnGate PA / pnGate PB
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2
About pnGate PA / pnGate PB
The Softing pnGate PA / pnGate PB is a PROFINET gateway host interface for integrating PROFIBUS PA and PROFIBUS DP segment devices in PROFINET systems. Softing offers this gateway for two solutions:
pnGate PA is designed for direct integration of PROFIBUS PA (Process Automation) segments in PROFINET systems at a fixed speed of 31.2 kbit/s, typically used in areas of process automation with explosive atmosphere.
pnGate PB offers integration of PROFIBUS DP (Decentralised Peripherals) networks in PROFINET systems at speeds of up to 12Mbit/s, typically via a centralized controller in factory automation.
Both gateways support industry-standard device configuration, parameterization and condition-monitoring tools. In addition, the gateways convert GSD files used by PROFIBUS devices to a GSDML file format used by PROFINET devices.
pnGate PA: two models, two designs
The pnGate PA device is available as 2-channel model and a 4-channel model. Both models come in two designs. The only difference between these designs is the installation position which is rotated by 180° (including front panel and the LED position) as shown on the cover. See Chapter Connection diagrams for more details.
pnGate PA and pnGate PB can be managed with the following tools:
PROFINET engineering systems (e.g. Siemens TIA Portal) FDT frame application (e.g. PACTware) Siemens SIMATIC PDM (Process Device Manager)
2.1 Intended use
The PROFINET gateways pnGate PA and pnGate PB are designed to integrate PROFIBUS devices into PROFINET-based networks.
CAUTION
The unit must not be used in potentially explosive atmospheres. The permissible ambient conditions specified in Chapter Technical data must be observed.
2.2 Scope of delivery
The following parts are delivered with the pnGate PA / pnGate PB:
pnGate PA / pnGate PB device CD-ROM containing software applications, manuals and tutorial videos printed Quick Startup Guide
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2.3 Supported features
The pnGate PA / pnGate PB gateways map PROFIBUS devices into PROFINET networks.
pnGate PA can map two or four PROFIBUS PA network segments (with the 2-channel model supporting up to 32 PROFIBUS devices and the 4-channel model supporting up to 64 PROFIBUS devices).
pnGate PB can map two PROFIBUS PA and one PROFIBUS DP network segments supporting up to 32 PROFIBUS devices.
Both gateways support the conversion of PROFIBUS GSD files into a single PROFINET GSDML using an integrated web-based conversion tool.
2.4 System requirements
These gateways require the use of a PROFINET engineering system such as the Siemens TIA portal (version 15 or higher) and STEP 7 (version 5.5 SP 4 or higher). Engineering systems from other PLC vendors can also be used, provided they support PROFINET GSDML files. Further requirements include:
24V power supply PC with web browser GSD file for each PROFIBUS device on your network to create a GSDML file for PROFINET configuration
2.5 Safety precautions
CAUTION
During operation, the device's surface will be heated up. Avoid direct contact. When servicing, turn off the power supply and wait until surface has cooled down.
Note
Do not open the housing of the pnGate PA / pnGate PB. It does not contain any parts that need to be maintained or repaired. In the event of a fault or defect, remove the device and return it to the vendor. Opening the device will void the warranty!
Chapter 3 - Installation
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Installation
3.1 Hardware installation
Note
With an ambient temperature above 55 °C at the place of installation connecting cables may heat up strongly if they are installed in an unfavourable position. In such cases, ensure that the permissible service temperature of the cables (i.e. 80 °C) is not exceeded or use cables sustaining high temperatures of at least 90 °C.
3.1.1 Mounting and dismounting
Note
Make sure the pnGate PA / pnGate PB is mounted in such a way that the power supply can be easily disconnected.
Note
Depending on the installation position, the maximum ambient operating temperature may differ. Refer to Technical data for detailed information.
Installation and inspection
Installation and inspection must be carried out by qualified personnel only (personnel qualified according to the German standard TRBS 1203 or similar (Technical Regulations for Operational Safety). The definition of terms can be found in IEC 60079-17.
Mounting
1. For mounting the pnGate PA / pnGate PB on a DIN rail (35 mm), attach the two upper notches to the rail.
2. Press the device down towards the rail until it locks into place.
Note
Do not put stress on the system by bending or torsion.
Dismounting
1. Slide a screw driver horizontally underneath the housing into the locking bar.
2. Slide the bar downwards – without tilting the screw driver ­and fold the device upwards.
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3.1.2 Connection diagrams pnGate PA
The following diagram shows the input and output interfaces of the pnGate PA. The 2-channel model has 2 physical PROFIBUS segment connections (PA0 to PA1), while the 4-channel model has 4 physical
PROFIBUS segment connections (PA0 to PA3).
2-channel model
4-channel model
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3.1.3 Connection diagram pnGate PB
The following diagram shows the input and output interfaces of the pnGate PB. The gateway has 2 physical PROFIBUS PA segment connections (PA0 to PA1) and supports on RS-485 link for PROFIBUS DP data communication.
3.1.4 Connecting the power supply
Connect the gateway to a 24 V DC power supply (not included in the delivery).The supply voltage (18 VDC
.... 32 VDC) is connected by a 3-pole terminal block. The power supply is connected to the plug connector
via flexible wires with a cross section of 0.75 to 1.5 mm². The ground connection wire must have a cross section of 1.5 mm².
Pin
Signal
Description
1
GND
Ground
2
Functional earth
3
L+
Positive supply voltage
CAUTION
The Functional Earth (FE) connection of the device has to be connected at low inductance with the Protective Earth (PE) of the system.
Note
As the connection diagrams show, the power can also be applied by a special DIN rail connector (Rail Power Supply). For further information contact Softing Industrial Automation GmbH.
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3.1.5 Connecting to the network
1. Connect the PROFIBUS PA devices to the PROFIBUS PA interfaces.
2. Connect the pnGate PA / pnGate PB to the PROFINET network.
pnGate PA network diagram
pnGate PB network diagram
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3.1.6 Powering up the device
Turn on the power supply. The boot process will take around 15 seconds. For indication of proper operation refer to LED status indicators .
3.1.7 Ethernet ports
The pnGate PA / pnGate PB is equipped with two 10/100 Base-T Ethernet ports (RJ45). Both ports are connected to an internal switch for line topologies. The Ethernet ports corresponds to the IEEE 802.3 and have the following pin assignment.
Ethernet Port 1 (ETH 1):
Pin
Signal
Description
1
TX+
Transmit signal positive
2
TX-
Transmit signal negative
3
RX+
Receive signal positive
4
Not used
Drain wire
5
Not used
Drain wire
6
RX-
Receive signal negative
7
Not used
Drain wire
8
Not used
Drain wire
Ethernet Port 2 (ETH 2):
Pin
Signal
Description
1
TX+
Transmit signal positive
2
TX-
Transmit signal negative
3
RX+
Receive signal positive
4
Not used
Drain wire
5
Not used
Drain wire
6
RX-
Receive signal negative
7
Not used
Drain wire
8
Not used
Drain wire
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