Softing FG-260 Quick Start Up Manual

Quick Startup Guide
FG-260
Gateway between EtherNet/IP and PROFINET with PROFINET Controller functionality
Version: MMA-CA-010260-EN-072015-1.02
© Copyright 2014-2015 Softing Industrial Automation GmbH
Disclaimer of liability
The information contained in these instructions corresponds to the technical status at the time of printing of it and is passed on with the best of our knowledge. The information in these instructions is in no event a basis for warranty claims or contractual agreements concerning the described products, and may especially not be deemed as warranty concerning the quality and durability pursuant to Sec. 443 German Civil Code. We reserve the right to make any alterations or improvements to these instructions without prior notice. The actual design of products may deviate from the information contained in the instructions if technical alterations and product improvements so require.
It may not, in part or in its entirety, be reproduced, copied, or transferred into electronic media.
Softing Industrial Automation GmbH
Richard-Reitzner-Allee 6 85540 Haar / Germany Tel: + 49 89 4 56 56-0 Fax: + 49 89 4 56 56-488 Internet: http://industrial.softing.com Email: info.automation@softing.com Support: support.automation@softing.com
The latest version of this manual is also available in the Softing download area at: http://industrial.softing.com.
Table of Contents
Table of Contents
Chapter 1
Chapter 2
Chapter 3
3.1
Chapter 4 Chapter 5
FG-260 - Quick Startup Guide 3
............................................................................5
Introduction
Intended use Scope of delivery Conventions Safety precautions
Installation
Hardware installation
Mounting and dismounting 2.1.1 Connection diagram 2.1.2 Connecting the power supply 2.1.3 Connecting to network 2.1.4 Power up the device 2.1.5
Install software
Status indicators - LEDs
Device LED statuses (PWR, RUN, ERR and CFG) in stand-alone mode
PROFINET LED statuses (SF and BF) EtherNet/IP LED statuses (Net and Mod)
Login to web server Technical Data
Specifications
............................................................................... 51.1
............................................................................... 51.2
............................................................................... 61.3
............................................................................... 71.4
............................................................................8
............................................................................... 82.1
.......................................................................................... 8
.......................................................................................... 11
.......................................................................................... 12
.......................................................................................... 13
.......................................................................................... 15
............................................................................... 162.2
............................................................................17
............................................................................... 19
............................................................................... 203.2
............................................................................... 223.3
............................................................................25
............................................................................27
............................................................................... 275.1
Table of Contents
Chapter 6
5.2
Installation position and related ambient operating temperature TA
Declarations by the manufacturer
............................................................................... 28
............................................................................32
FG-260 - Quick Startup Guide4
Chapter 1 - Introduction
Read this manual before starting
For damages due to improper connection, implementation or operation Softing Industrial Automation refuses any liability according to our existing warranty obligations.
Note
Faultless and safe operation of the product requires proper transport, proper storage and installation, and expert operation and maintenance in accordance with the manual.

1 Introduction

1.1 Intended use

The FG-260 is a gateway between EtherNet/IP and PROFINET with PROFINET Controller functionality. It has been designed for use in factory, process and building control. The unit must not be used in explosion hazard areas. The permissible ambient conditions given in Chapter Technical Data must be complied with.

1.2 Scope of delivery

The FG-260 comprises the following parts:
FG-260 device (order number GCA-CA-010260) CD-ROM including drivers, software, tools and manuals
(order number MEA-CA-010260)
FG-260 - Quick Startup Guide 5
Quick Startup Guide (this document, order number MMA-CA-010260)
Chapter 1 - Introduction
Keys, buttons, menu items, commands and other elements involving user interaction are set in bold font and menu sequences are separated by an arrow
Open Start Control Panel
Programs
Buttons from the user interface are enclosed in brackets and set to bold typeface
Press [Start] to start the application
Coding samples, file extracts and screen output is set in Courier font type
MaxDlsapAddressSupported= 23
Filenames and directories are written in italic
Device description files are located in C:\StarterKit\delivery
\software\Device Description files
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Note
This symbol is used to call attention to notable information that should be followed during installation, use, or servicing of this device.

1.3 Conventions

The following conventions are used throughout Softing customer documentation:
6 FG-260 - Quick Startup Guide
Chapter 1 - Introduction
Hint
This symbol is used when providing you with helpful user hints.
CAUTION
During operation, the device's surface will be heated up. Avoid direct contact. When servicing, turn off the power supply and wait until surface has cooled down.
Note
Do not open the housing of the FG-260. It does not contain any parts that need to be maintained or repaired. In the event of a fault or defect, remove the device and return it to the vendor. Opening the device will void the warranty!

1.4 Safety precautions

FG-260 - Quick Startup Guide 7
Chapter 2 - Installation
Note
Make sure the FG-260 is mounted in a manner that the power supply disconnecting device or interrupt facility can always be reached easily.
Note
Depending on the installation position, the maximum ambient operating temperature may differ. Refer to Technical Data for detailed information.
Installation and inspection
Installation and inspection tasks are to be carried out by qualified personnel only, i.e. personnel qualified according to TRBS 1203 or similar! The definition of terms can be found in IEC 60079-17.

2 Installation

2.1 Hardware installation

2.1.1 Mounting and dismounting

8 FG-260 - Quick Startup Guide
Chapter 2 - Installation
Note
Do not put stress on the system by bending or torsion.
Mounting
1. For mounting the FG-260 on a DIN rail (35 mm), attach the two upper notches to the rail.
2. Press the device down towards the rail until it locks into place.
FG-260 - Quick Startup Guide 9
Chapter 2 - Installation
Dismounting
To dismount the FG-260 from the DIN rail, slide a screw driver horizontally underneath the housing into the locking bar, slide the bar downwards – without tilting the screw driver - and fold the device upwards.
10 FG-260 - Quick Startup Guide
Chapter 2 - Installation

2.1.2 Connection diagram

The following connection diagram gives an overview about the different plugs and interfaces:
FG-260 - Quick Startup Guide 11
Chapter 2 - Installation
Pin
Signal
Description
3L+Positive supply voltage
2
Functional Earth 1
GND
Ground
CAUTION
The Functional Earth (FE) connection of the device has to be connected at low inductance with the Protective Earth (PE) of the system.
Note
As indicated in the connection diagram, the power can be applied alternatively by a special DIN rail connector (Rail Power Supply). For further information contact Enter value.

2.1.3 Connecting the power supply

The supply voltage (18 VDC .... 32 VDC) is connected by a 3-pole terminal
block. The power supply is connected to the plug connector via flexible wires with a cross section of 0.75 to 1.5 mm². The ground connection wire must have a cross section of 1.5 mm².
12 FG-260 - Quick Startup Guide
Chapter 2 - Installation
Note
We strongly recommend connecting the two Ethernet interfaces to different physical LAN networks (EtherNet/IP communication system and PROFINET communication system).

2.1.4 Connecting to network

The FG-260 provides the following network connections:
EtherNet/IP and
PROFINET
FG-260 - Quick Startup Guide 13
Chapter 2 - Installation
Pin
Signal
Description
1
TX+
Transmit signal positive
2
TX-
Transmit signal negative
3
RX+
Receive signal positive
4
Not used
Drain wire
5
Not used
Drain wire
6
RX-
Receive signal negative
7
Not used
Drain wire
8
Not used
Drain wire
Ethernet ports
The FG-260 is equipped with two 10/100 Base-T Ethernet interface receptacles (RJ45). The Ethernet interface labeled EtherNet/IP is to be connected to an EtherNet/IP network. The Ethernet interface labeled PROFINET is to be connected to a PROFINET network.
The Ethernet port corresponds to the IEEE 802.3 with the pin assignment shown below.
EtherNet/IP:
14 FG-260 - Quick Startup Guide
PROFINET:
Pin
Signal
Description
1
TX+
Transmit signal positive
2
TX-
Transmit signal negative
3
RX+
Receive signal positive
4
Not used
Drain wire
5
Not used
Drain wire
6
RX-
Receive signal negative
7
Not used
Drain wire
8
Not used
Drain wire

2.1.5 Power up the device

Turn on the power supply. The boot process takes a few seconds. For indication of proper operation of a FG-260 refer to Status indicators - LEDs.
Chapter 2 - Installation
FG-260 - Quick Startup Guide 15
Chapter 2 - Installation

2.2 Install software

1. Insert your FG-260 CD-ROM into your CD drive.
a. If Autorun is enabled on your system, the startup page is opened.
b. If Autorun is disabled, open an Explorer window, select your CD
drive and double-click the file start.exe in the CD's root directory.
2. Select the installation language.
3. Click on the following three links one after the other: a. "FG-260" which contains supplementary files such as this manual
and the EDS file
b. Softing's Communication Configuration Tool "ComConf" and
c. the Search and Configure tool "Search and Configure".
4. Select the required bit version for the tools from step 3 (32 or 64 bit) and save the corresponding installation file.
5. Execute the file (Install<bit version><productname/version>.exe).
6. Select the installation language and follow the instructions of the installation wizard.
7. Complete the installation with a click on [Finish].
8. Repeat the steps from above for the two remaining applications, each time starting with step 3 and completing with step 9.
16 FG-260 - Quick Startup Guide

3 Status indicators - LEDs

The FG-260 is equipped with eight LEDs on its front side:
PWR stands for power supply, displays status (on/off) RUN stands for running, displays status (on/off) ERR stands for error (error information/mapping application) CFG stands for configuration, displays configuration upload Net stands for Network, displays EtherNet/IP Network status Mod stands for Module, displays EtherNet/IP module status SF stands for System Faults, displays PROFINET system
faults (wrong configuration, internal error, ...)
BF stands for Bus Faults, displays PROFINET bus fault
Chapter 3 - Status indicators - LEDs
FG-260 - Quick Startup Guide 17
Chapter 3 - Status indicators - LEDs
Symbol
Color
Lighting
none
off
red
permanent
green
permanent
red
flashing (1 Hz)
green
flashing (1 Hz)
green
flashing slowly (0.5 Hz)
green
flashing quickly (5 Hz)
The LEDs may be on permanently or flash in different colors and frequencies. We use the following symbols:
18 FG-260 - Quick Startup Guide
Chapter 3 - Status indicators - LEDs
LEDs
Meaning
PWR
RUN
green
ERR
CFG
Start–up phase (approximate 20 seconds)
PWR
RUN
green
green
ERR
CFG
Device is running/operational
PWR
RUN
green
green
red
ERR
CFG
Permanent hardware fault detection during startup
A fatal error has been detected. Possible failure could be a missing Ethernet connection.

3.1 Device LED statuses (PWR, RUN, ERR and CFG) in stand-alone mode

FG-260 - Quick Startup Guide 19
Chapter 3 - Status indicators - LEDs
LEDs
Meaning
PWR
RUN
green
green
red
ERR
CFG
Primary device, hardware failure
A minor hardware failure has been detected during start-up.
PWR
RUN
ERR
CFG
Primary Device, failure
A failure has been detected.
LEDs
Meaning
green
green
SF
BF
Operating
The network status is ok

3.2 PROFINET LED statuses (SF and BF)

20 FG-260 - Quick Startup Guide
Chapter 3 - Status indicators - LEDs
LEDs
Meaning
green
SF
BF
Controller has been successfully configured
red
SF
BF
Configuration failed
PROFINET protocol has not been configured
or
Non volatile storage problem
or
Application watchdog is expired
red
red
SF
BF
Address conflict detected
The network communication may be disturbed
or
Internal error
The UDP stack has reported an internal unrecoverable error
or
Duplicate name error
A duplicated name has been detected
FG-260 - Quick Startup Guide 21
Chapter 3 - Status indicators - LEDs
LEDs
Meaning
red
SF
BF
Hardware error
A failure has been detected or
Security EEPROM error
red
red
SF
BF
Ethernet error
Ethernet controller is not existing or not working properly
red
red
SF
BF
General error
LED
Color and lighting
Meaning
steady off
No power
No power is supplied to the device
steady green
Operating
The device is operating correctly

3.3 EtherNet/IP LED statuses (Net and Mod)

Network status (Net)
22 FG-260 - Quick Startup Guide
Chapter 3 - Status indicators - LEDs
LED
Color and lighting
Meaning
flashing green
Standby
The device has not been configured
flashing red
Minor fault
The device has detected a recoverable error Note: An incorrect or inconsistent configuration is
considered a minor fault
steady red
Major fault
The device has detected a non-recoverable error
flashing green / red
Self-test
The device is performing its power up testing
LED
Color and lighting
Meaning
steady off
No power
No power is supplied to the device
steady green
Operating
The device is operating correctly
Module status (Mod)
FG-260 - Quick Startup Guide 23
Chapter 3 - Status indicators - LEDs
LED
Color and lighting
Meaning
flashing green
Standby
The device has not been configured
flashing red
Minor fault
The device has detected a recoverable error Note: An incorrect or inconsistent configuration is
considered a minor fault
steady red
Major fault
The device has detected a non-recoverable error
flashing green / red
Self-test
The device is performing its power-up testing
24 FG-260 - Quick Startup Guide

4 Login to web server

IP address information
The default IP address for the Ethernet interface in the PROFINET LAN is 192.168.200.200.
The IP address of the web server in the EtherNet/IP LAN is configured per default via DHCP.
Chapter 4 - Login to web server
FG-260 - Quick Startup Guide 25
Chapter 4 - Login to web server
If your network is equipped with a DHCP server
If your network is not equipped with a DHCP server
1. Connect the upper Ethernet socket to your network:
1. Connect the lower Ethernet socket directly to a laptop:
2. Start the Search And Configuration Tool in order to retrieve the current IP of the FG-
260.
2. Set the laptop IP address to
192.168.200.1/24
3. Open your browser and enter the the address http://<IP address of the FG-260 device>.
3. Open your browser and enter the address http://192.168.200.200
4. The login window appears.
4. The login window appears.
How to establish an IP connection to the gateway's web server
5. You will be prompted to log in with username and password.
6. Enter administrator in the field Username. Enter fgadmin in the Password field (default setting - refer also to Settings - User Accounts). The information page is opened.
26 FG-260 - Quick Startup Guide
Chapter 5 - Technical Data
Power supply
18 VDC...32 VDC; SELV/PELV supply mandatory Typical input current is 200 mA; maximum is 1 A
(considering the rush-in current at switch-on).
Ethernet
IEEE 802.3 100BASE-TX/10BASE-T
Minimum ambient operating temperature
-40 °C Storage
temperature
-40 °C...+85 °C Altitude
Must not exceed 2,000 m
Location
Indoor use only; no direct sunlight
Safety standard
IEC/EN/UL 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use ­Part 1: General requirements and
IEC/EN/UL 61010-2-201 Safety requirements for electrical equipment for measurement, control and laboratory use ­Part 2-201: Particular requirements for control equipment (both with CB scheme).

5 Technical Data

5.1 Specifications

FG-260 - Quick Startup Guide 27
Chapter 5 - Technical Data

5.2 Installation position and related ambient operating temperature TA

Depending on the installation position, different ambient operating temperatures are allowed:
Horizontal installation position
28 FG-260 - Quick Startup Guide
Chapter 5 - Technical Data
Minimum distance
Maximum permissible ambient temperature T
a
0 mm
55 °C
17.5 mm
65 °C
50 mm minimum distance to the air inlet and air outlet
Provide a minimum space of 50 mm to the air inlet and air outlet. Thus you ensure a natural convection.
Rotated installation position
The maximum permissible ambient temperature values are also valid for a 180° rotated installation position.
FG-260 - Quick Startup Guide 29
Chapter 5 - Technical Data
Vertical installation position
30 FG-260 - Quick Startup Guide
Chapter 5 - Technical Data
Minimum distance
Maximum permissible ambient temperature T
a
0 mm
40 °C
17.5 mm
50 °C
50 mm minimum distance to the air inlet and air outlet
Provide a minimum space of 50 mm to the air inlet and air outlet. Thus you ensure a natural convection.
Rotated installation position
The maximum permissible ambient temperature values are also valid for a 180° rotated installation position.
FG-260 - Quick Startup Guide 31
Chapter 6 - Declarations by the manufacturer
A Declaration of Conformity in compliance with the above standards has been made and can be requested from Enter value.
ROHS
The FG-260 device is ROHS compliant.

6 Declarations by the manufacturer

This device complies with the requirements of the EC directive 2004/108/EG, "Electromagnetic Compatibility" (EMC directive). It meets the following requirements:
Emission:
- EN 55011 Limits and methods of measurement of radio
- EN 55022 Information technology equipment; Radio
- EN 61000-6-4 Electromagnetic compatibility (EMC); Part 6-4:
Immunity:
- EN 61000-6-2 Electromagnetic compatibility (EMC); Part 6-2:
disturbance characteristics of industrial, scientific and medical (ISM) radio frequency equipment, group 1, class A
disturbance characteristics; Limits and methods of measurement, class A
Generic standard – Emission standard for industrial environments
Generic standard - Immunity for industrial environments
32 FG-260 - Quick Startup Guide
Chapter 6 - Declarations by the manufacturer
Note
To fulfill the EMC requirements, the other components of your installation (DC adapter, Industrial Ethernet devices, etc.) also have to meet the EMC requirements. A shielded cable must be used. In addition, the cable shield must be grounded properly.
CAUTION
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures!
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
FG-260 - Quick Startup Guide 33
Chapter 6 - Declarations by the manufacturer
WEEE
Electrical and electronic equipment must be disposed of separately from normal waste at the end of its operational lifetime. Packaging material and worn components shall be disposed of according to the regulations applicable in the country of installation.
34 FG-260 - Quick Startup Guide
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35FG-260 - Quick Startup Guide
Softing Industrial Automation GmbH
Richard-Reitzner-Allee 6 85540 Haar / Germany Tel: + 49 89 4 56 56-0 Fax: + 49 89 4 56 56-488 Internet: http://industrial.softing.com Email: info.automation@softing.com Support: support.automation@softing.com
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