Softing PROFIBUS Tester 5, BC-700-PB User Manual

User Manual

Version: MMA-NN-006005-EN-062016-1.30

PROFIBUS Tester 5 (BC-700-PB)

The information contained in these instructions corresponds to the technical status at the time of printing of it and is passed on with the best of our knowledge. The information in these instructions is in no event a basis for warranty claims or contractual agreements concerning the described products, and may especially not be deemed as warranty concerning the quality and durability pursuant to Sec. 443 German Civil Code. We reserve the right to make any alterations or improvements to these instructions without prior notice. The actual design of products may deviate from the information contained in the instructions if technical alterations and product improvements so require.

It may not, in part or in its entirety, be reproduced, copied, or transferred into electronic media.

Disclaimer of liability

Softing Industrial Automation GmbH

Richard-Reitzner-Allee 6 85540 Haar / Germany http://industrial.softing.com

The latest version of this manual is available in the Softing download area at: http://industrial.softing.com/en/downloads.html

+ 49 89 4 56 56-0 + 49 89 4 56 56-488 info.automation@softing.com support.automation@softing.com

Table of Contents

Chapter 1

.......................................................................................... 7

Introduction

...................................................................................................................... 7

1.1

About the PROFIBUS Tester 5 (BC-700-PB)

...................................................................................................................... 7

1.2

About this document

.................................................................................................................. 7

Purpose 1.2.1

.................................................................................................................. 7

Target group 1.2.2

.................................................................................................................. 8

Conventions used 1.2.3

.................................................................................................................. 9

Document history 1.2.4

...................................................................................................................... 9

1.3

Delivery scope

...................................................................................................................... 10

1.4

Optional accessories

.................................................................................................................. 10

D-sub adapter cable for testing live systems 1.4.1

.................................................................................................................. 11

Adapter Set for M12 Connection Technology 1.4.2

.................................................................................................................. 11

Fieldbus Shield Digital Leakage Current Clamp 1.4.3

.................................................................................................................. 11

Adapter for testing PROFIBUS PA networks 1.4.4

.................................................................................................................. 12

Spare battery 1.4.5

.................................................................................................................. 12

Service interfaces for PROFIBUS DP 1.4.6

.................................................................................................................... 12

Connection Type D-sub

1.4.6.1

.................................................................................................................... 13

Connection Type M12

1.4.6.2

...................................................................................................................... 13

1.5

System requirements

...................................................................................................................... 14

1.6

Connectors and controls

Chapter 2

.......................................................................................... 15

Power up and down the device

...................................................................................................................... 15

2.1

Power-up

...................................................................................................................... 15

2.2

Power-on behaviour without USB connection

...................................................................................................................... 16

2.3

Power-on behaviour when USB connected

...................................................................................................................... 16

2.4

Power-off and sleep mode

Chapter 3

.......................................................................................... 18

Connection to PROFIBUS-DP

...................................................................................................................... 18

3.1

Basics

.................................................................................................................. 18

Note when testing a live bus 3.1.1

.................................................................................................................. 18

Connection types 3.1.2

.................................................................................................................. 18

Adapter cable 3.1.3

.................................................................................................................. 19

Strain relief 3.1.4

.................................................................................................................. 19

Using the security lock port 3.1.5

.................................................................................................................. 19

Test Locations 3.1.6

Table of Contents

...................................................................................................................... 20

3.2

Simple connection for tests during system shutdown

...................................................................................................................... 20

3.3

Connection for testing a live bus (DP)

.................................................................................................................. 21

Connection via D-sub connector with service socket 3.3.1

.................................................................................................................. 22

Direct cable connection 3.3.2

.................................................................................................................. 23

Connection Type M12 3.3.3

...................................................................................................................... 23

3.4

Master simulator, topology scan and cable test

...................................................................................................................... 25

3.5

Connecting to PROFIBUS PA networks

.................................................................................................................. 25

Requirements for analyzing a live bus 3.5.1

.................................................................................................................. 25

PA adapter BC-700-H1 – before you start 3.5.2

.................................................................................................................. 25

Connecting PA-adapter to test device 3.5.3

.................................................................................................................. 26

Bus connection 3.5.4

.................................................................................................................. 27

Test Locations 3.5.5

.................................................................................................................. 28

Analyzing during shutdown 3.5.6

Chapter 4

.......................................................................................... 29

Display and control in stand-alone mode

...................................................................................................................... 29

4.1

Start display

...................................................................................................................... 29

4.2

User interface

...................................................................................................................... 30

4.3

Operating functions and softkeys

...................................................................................................................... 31

4.4

Device status

...................................................................................................................... 32

4.5

Menu functions

...................................................................................................................... 36

4.6

Organize and store test results

Chapter 5

.......................................................................................... 38

Data import into the PC

Chapter 6

.......................................................................................... 39

Device management

...................................................................................................................... 39

6.1

Licenses

.................................................................................................................. 39

Which license is activated? 6.1.1

.................................................................................................................. 39

How to activate a license 6.1.2

...................................................................................................................... 40

6.2

Firmware update

Chapter 7

.......................................................................................... 41

Maintenance and Servicing

Chapter 8

.......................................................................................... 42

Troubleshooting

Chapter 9

.......................................................................................... 44

Tips and tricks for cable testing

...................................................................................................................... 44

9.1

Assessment criteria

...................................................................................................................... 44

9.2

Cable test - fault indications and remedial measures

...................................................................................................................... 47

9.3

Metering the cable segment length correctly

Chapter 10

.......................................................................................... 49

Quality index compatibility between BC-600-PB and BC-700-PB

...................................................................................................................... 49

10.1

What does the quality index indicate and how is the index determined?

...................................................................................................................... 49

10.2

Why might the BC-700-PB display different quality indexes?

Table of Contents

Chapter 11

.......................................................................................... 50

Notes on external trigger input and output

Chapter 12

.......................................................................................... 51

Notes on battery use

...................................................................................................................... 51

12.1

General hints and warnings on rechargeable battery use

...................................................................................................................... 52

12.2

Charge battery

...................................................................................................................... 53

12.3

Replace battery

...................................................................................................................... 53

12.4

Discharge battery

...................................................................................................................... 53

12.5

Storage and transportation

...................................................................................................................... 54

12.6

Battery lifetime

...................................................................................................................... 54

12.7

Battery warranty

...................................................................................................................... 54

12.8

Lithium backup battery

Chapter 13

.......................................................................................... 55

Technical Data

Chapter 14

.......................................................................................... 56

Declarations by the manufacturer

Index ................................................................................................................ 57

This page is intentionally left blank.

Chapter 1 - Introduction

Introduction

1.1 About the PROFIBUS Tester 5 (BC-700-PB)

The PROFIBUS Tester 5 (BC-700-PB) is a powerful tool that allows full testing of the bus physics and bus communication on PROFIBUS DP and PROFIBUS PA segments (option). Using the integrated master simulator, you can also test the bus physics if the PLC is currently not in operation. In addition you can check individually check "suspicious" bus stations. The cable test function examines the cabling in PROFIBUS DP segments. It locates unwanted reflections on the line and verifies proper termination of cable segments. The tool is powered either by its built-in battery or through an external AC adapter.

The PROFIBUS Tester 5 (BC-700-PB)s the first battery-powered tester, which combines the assessment of bus physics and bus communication as well as cable testing in one device. It is therefore the only and truly mobile PROFIBUS diagnostic tool.

1.2 About this document

Read this manual before starting

For damages due to improper connection, implementation or operation Softing refuses any liability according to our existing guarantee obligations.

CAUTION

Refer also to the safety precautions for battery and battery pack in Section Notes on

battery use .

1.2.1 Purpose

This document describes the BC-700-PB. It provides information about putting into service and also provides detailed information regarding its safe and correct operation.

1.2.2 Target group

This document is addressed to operating staff which is adept in operating PROFIBUS-systems such as:

Maintenance personnel Commissioniers Application engineers and developpers Trainers

PROFIBUS Tester 5 (BC-700-PB) - User Manual

1.2.3 Conventions used

The following conventions are used throughout Softing customer documentation:

Keys, buttons, menu items, commands and other elements involving user interaction are set in bold font and menu sequences are separated by an arrow

Open Start Control Panel

Programs

Buttons from the user interface are enclosed in brackets and set to bold typeface

Press [Start] to start the application

Coding samples, file extracts and screen output is set in Courier font type

MaxDlsapAddressSupported=23

Filenames and directories are written in italic

Device description files are located in C:

\<productname>\delivery\software \Device Description files

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Note

This symbol is used to call attention to notable information that should be followed during installation, use, or servicing of this device.

Hint

This symbol is used when providing you with helpful user hints.

Chapter 1 - Introduction

1.2.4 Document history

Document version

Modifications compared to previous version

Version 1.00

none - initial publication

Version 1.01

Editorial modifications following internal review Order numbers for optional accessories added New device status icons added New cable test note added

Version 1.10

Revised and enhanced PA-specific topics Internal battery is installed upon delivery - new section "Replace battery"

inserted. Added a recommendation with respect to cable shield Added reference about Softing License Manager

Version 1.11

New optional accessory Modified battery descriptions Document structure optimized

Version 1.20

Note regarding providing device serial number when ordering the PA-H1Adapter and activating the license

New section describing how to work with the PA-Adapter BC-700-H1

Version 1.30

New test function Locate Stations New oscilloscope functionality in stand-alone mode with result display

and without need to use PROFIBUS Diagnostics Suite (requires additional license, refer to Licenses )

Segments, locations and networks can be created in the PROFIBUS Diagnostics Suite and then be downloaded to the BC-700-PB (refer also to the PROFIBUS Diagnostics Suite online help for more information)

1.3 Delivery scope

The BC-700-PB carrying case contains:

Test tool with RS485 interface Rechargeable battery pack (internal battery) Wide-range power supply with European and US mains power cables RS485 D-sub adapter cable BC-600-PB-CB-DSUB-2 “Standard” (cable petrol blue, light connector) for

PROFIBUS DP USB cable, 2 m Terminal block for trigger input/output CD-ROM with driver software, PC software and detailed integrated help system in English and

German Documentation for BC-700-PB and for the PROFIBUS Diagnostics Suite PC software

PROFIBUS Tester 5 (BC-700-PB) - User Manual

Figure 1: BC-700-PB in carrying case The carrying case comprises cut-outs for optional accessories (leakage current clamp, adapter for

testing PROFIBUS PA networks, spare rechargeable battery)

1.4 Optional accessories

1.4.1 D-sub adapter cable for testing live systems

This D-sub adapter cable is optimized for reduced influence on live PROFIBUS DP segment operation. Thereby it is most suitable for testing of running plants. The risk of critical influences on bus operation which can cause a plant standstill is significantly reduced.

Note

Using this cable it is not possible to use both active functions master simulator and topology detection (see Master simulator and topology scan ).

Figure 2: D-sub adapter cable with reduced influence on bus operation Softing Order No.: BC-600-PB-CB-DSUB-1

Chapter 1 - Introduction

1.4.2 Adapter Set for M12 Connection Technology

Using the M12 adapter set, you can connect the PROFIBUS Tester 5 to field devices with M12 connectors. The set comprises an M12 adapter cable with special pin layout and an M12 terminating resistor that you can screw on, if required.

Figure 3: Special adapter set for M12 Softing Order No.: BC-600-PB-CB-M12

1.4.3 Fieldbus Shield Digital Leakage Current Clamp

When routing PROFIBUS cables in high-interference environments, electromagnetic interference can affect the signal quality. By measuring the shield currents with the digital leakage current clamp, you can locate EMC problem areas and take appropriate countermeasures. The digital leakage current clamp is supplied in a handy case, including measuring cables. There is also an empty compartment for the fieldbus shield digital leakage current clamp in the carrying case of the PROFIBUS Tester 5 (BC-700PB).

Figure 4: Fieldbus shield digital leakage current clamp Softing Order No.: PB-LSZ-CHB3

1.4.4 Adapter for testing PROFIBUS PA networks

The optional plug-in adapter (including test equipment set) for PROFIBUS PA networks enables the BC700-PB to analyze electrical signal quality and data communication in PROFIBUS PA installations. The BC-700-PB in conjunction with the adapter BC-700-H1 is the proper test tool for identifying basic installation errors and defective PROFIBUS PA stations.

License for PA option

If you want to use the PA-Adapter BC-700-H1 with your BC-700-PB you need a corresponding license (upgrade). This license is related to the serial number of your device. When ordering the PA option we kindly ask you to provide us with the serial number of your BC-700-PB (see also Licenses) .

Before using the PA adapter

Before using the PA adapter for the first time read carefully section PA-Adapter BC-700-H1

– before you start . Activate the PA license on your device and preform the required

updates.

PROFIBUS Tester 5 (BC-700-PB) - User Manual

Note

Note the PROFIBUS PA-specific notes in sections Connecting to PROFIBUS PA-networks ,

Display and controls in stand-alone mode and Licenses .

Figure 5: BC-700-H1 adapter

Figure 6: Supplied test equipment set for connecting to PROFIBUS PA segments Softing order number: DDL-NL-006010 (adapter, license and test equipment)

1.4.5 Spare battery

Intensive use of BC-700-PB during the work day may exhaust the rechargeable battery faster than expected. In addition charging and discharging will typically wear out the battery pack over the time (refer to Notes on battery use ). BC-700-PB has an internal energy management. If the measures for energy saving are not sufficient or are perceived as a disturbance it is recommended operating on the device in conjunction with an external power supply. Alternatively the user may use a spare rechargeable battery.

Figure 7: Rechargeable battery pack, Softing Order No.: ABA-NN-006012

1.4.6 Service interfaces for PROFIBUS DP

1.4.6.1

Connection Type D-sub

The D-sub service interface provides a PROFIBUS access point for testing if the existing D-sub connectors have no service socket or if the bus stations are connected via a terminal block. The service interface can power the terminating resistor of the D-sub connector. You can thus use it as an active bus termination at the beginning or end of the bus.

If the PLC allows dropping and adding bus stations on the live bus, you will need this external bus termination to be able to exchange the first and last bus stations without causing problems on the bus.

The compact unit is rail mounted like a terminal block and powered by an external 24 VDC power supply. The package includes an 90° angled PROFIBUS connector with a switchable terminating resistor.

29 39

Chapter 1 - Introduction

Figure 8: D-sub service interface for testing a live bus, Softing Order No.:BC-PBMB-PB-S

1.4.6.2

Connection Type M12

The M12 service interface comprises an IP68 rated T piece, an end cap for the service output of the T piece, and a 1m PROFIBUS DP cable fitted with a male/female M12 connector on each end.

Figure 9: M12 service interface, Softing order No.: BC-M12DP-PB

1.5 System requirements

Hardware

PC USB 2.0 Port

operating system

Windows 7, Windows 8, Windows 8.1 and Windows 10 (each in 32 bit and 64 bit version)

Hardware

PROFIBUS Tester 5 (BC-700-PB) - User Manual

1.6 Connectors and controls

Figure 10: Connectors, buttons and status displays on the BC-700-PB

Chapter 2 - Power up and down the device

Power up and down the device

Install PROFIBUS Diagnostics Suite before connecting to a PC

Before connecting the BC-700-PB for the first time with a PC make sure the latest PROFIBUS Diagnostics Suite and the required drivers are installed on your PC. For detailed installation instructions refer to the Quick Startup Guide supplied with your PROFIBUS Diagnostics Suite CD-ROM.

Always connect device directly to an USB port

Use the included USB cable to connect the tool to a PC or notebook. When you use external USB hubs, notebook docking stations or USB 3.0 ports for connection, problems may occur.

2.1 Power-up

1. Acclimate to room temperature Before being connected to the AC mains power, the PROFIBUS Tester and the AC adapter must be

acclimated to room temperature to avoid condensation. This may take up to 60 minutes.

2. Power-up Make sure that you have either connected it to a power supply, or that you have inserted the

battery. Then switch on the tool by pressing the power key at the upper front edge. The display lights up and self-test starts.

3. Check battery charge level

The display shows the battery charge level indicator ( , , ). If the charge level is too low, recharge the battery as described in Charge battery .

Hint

We recommend operating the device solely using the wide-range power supply supplied or using the integrated battery to avoid equalizing currents which can falsify the test results.

The tool is powered by a built-in three cells lithium ion accumulator with 11.1 VDC. Alternatively the tool can be powered by 24 VDC through the external wide-range power supply.

2.2 Power-on behaviour without USB connection

If not connected to an USB port, the BC-700-PB starts up in stand-alone mode (see Display and controls

in stand-alone mode ) and is immediately ready for testing. During program start-up the splash

screen is shown for a few seconds and displays "USB NOT CONNECTED":

Figure 11: Splash screen – starting without USB connection

PROFIBUS Tester 5 (BC-700-PB) - User Manual

2.3 Power-on behaviour when USB connected

Install drivers before connecting to USB

Install the PC software "PROFIBUS Diagnostics Suite" and the corresponding drivers before connecting for the first time to a PC or to a notebook. You will find software and drivers on the PROFIBUS Diagnostics Suite CD-ROM.

The internal battery of BC-700-PB is NOT charged when being connected to a USB port.

On successful completion of the self-test, the BC-700-PB displays:

Figure 12: Power-up display when USB connected When you start the PROFIBUS Diagnostics Suite control and evaluation software on your computer and

select the PROFIBUS Tester and a network for testing in its user interface, the test tool switches to PC mode. At this point, a firmware update instead of using the control and evaluation software might be started automatically. See Firmware update .

The display shows:

Figure 13: Display during test with PC software

Do not connect/disconnect the USB while the device is booting.

2.4 Power-off and sleep mode

Power-down

Press power key for more than three seconds in order to power-down the device. There is no power consumption if the device is powered down. The device can be stored for long a period of time.

Chapter 2 - Power up and down the device

Activate sleep mode

If you want to change manually to sleep mode, shortly actuate the power key. During sleep mode the BC-700-PB is saving energy and the power key will blink slowly. If a measurement function is currently active, it is not possible to switch to sleep mode. Depending on the settings in energy management, the BC-700-PB may automatically change to sleep mode after a predefined period of time.

Return to normal operation mode

You can recover normal operation very quickly by shortly actuating the power key a second time. The lastly shown menu screen will be displayed which was active before changing to sleep mode.

Automatic power-down

If the BC-700-PB is in sleep mode for more than 2 hours, it will automatically power down.

PROFIBUS Tester 5 (BC-700-PB) - User Manual

Connection to PROFIBUS-DP

3.1 Basics

3.1.1 Note when testing a live bus

Test tool side effects

When you connect a test tool, side effects on the system under test are generally unavoidable. If the PROFIBUS is already disturbed to a certain degree or if Simatic Diagnostic Repeaters are used, the operation of the PROFIBUS might nevertheless be affected occasionally. Observe the following connection notes.

3.1.2 Connection types

There are several ways to connect a bus station to a PROFIBUS network:

Using connectors

o D-sub connectors , most of which have an integrated terminating resistor and, optionally, an

additional service socket

o M12 connectors for environments requiring increased IP ratings o Special vendor-specific hybrid connectors; they are used in combination with special cables to

supply power via the bus

Using terminals for direct connection

Due to the typical daisy-chain topology, the connection points of the bus stations are the only possible points for connecting the test tool in most cases.

3.1.3 Adapter cable

The BC-700-PB is supplied with the D-sub adapter cable BC600-PB-CB-DSUB-2 Standard (light connector). For testing on live systems the optional D-sub adapter cable BC-600-PB-CB-DSUB-2 is recommended. An M12 adapter set is optionally available, see D-sub adapter cable for testing live

systems .

Only use original short cables

Use only the original short cables with special pin layout to connect the unit to a PROFIBUS network. Do not cascade more than two D-sub connectors with service sockets at the same time:

Figure 14: Unallowed cascading of D-sub connectors

+ 42 hidden pages

Softing PROFIBUS Tester 5, BC-700-PB User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual