socomec Thiele MASTERYS BC+ 80 kVA, Thiele MASTERYS BC+ 60 kVA Installation And Operating Manual

MASTERYS BC+

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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INSTALLATION AND OPERATING

MANUAL

60-80 kVA

EN

www.socomec.com

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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AVAILABLE INSTALLATION TUTORING MOBILE APP

Discover eWIRE Free download from

Ask your Socomec dealer for your activation code. Visit us at www.socomec.com for more info. (tool page).

This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step. The Application shall in no way substitute the installation and user manual provided with this SOCOMEC product, which remains the sole accurate instructions in terms of safety, handling, connection and use of SOCOMEC products.

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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CONTENTS

1. CERTIFICATE AND CONDITIONS OF WARRANTY 5

2. SAFETY STANDARDS 6

2.1 DESCRIPTION OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. ENVIRONMENTAL REQUIREMENTS AND HANDLING 9

3.1 ENVIRONMENTAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4. ELECTRICAL INSTALLATION 12

4.1 UPS SINGLE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 UPS PARALLEL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.3 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.3.1 BACKFEED PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.4 CABLE POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5. OVERVIEW 21

5.1 RECOMMENDED CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1.1 60-80 KVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3 UPS SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.4 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.5 INTERNAL FRONT VIEW DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6. CONNECTIONS 26

6.1 EARTH CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2 UPS AND EXTERNAL BATTERY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.3 COMPLETION OF THE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7. CONTROL PANEL 30

8. MENU 31

8.1 DISPLAY OVERVIEW (SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.2 DISPLAY OVERVIEW (UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.3 MENU TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.4 MENU FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.1 ENTERING PASSWORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.2 ALARMS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.3 STATUS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.4 EVENT LOG MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.5 MEASUREMENTS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.6 CONTROLS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.7 USER PARAMETERS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.4.8 SERVICE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9. OPERATING PROCEDURES 39

9.1 SWITCHING ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.2 SWITCHING OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.3 BYPASS OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.4 EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.5 EMERGENCY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10. OPERATING MODES 41

10.1 ON LINE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.2 HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.3 CONVERTER MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10.4 OPERATION WITH MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10.5 OPERATION WITH MOTOR GENERATOR (GENSET) . . . . . . . . . . . . . . . . . . . . . . . . . 42

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

3EN

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11. STANDARD FEATURES AND OPTION 43

11.1 ADC+SL CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11.1.1 TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

11.2 NET VISION CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.2.1 EMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.3 ACS CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.4 MODBUS TCP CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.5 BACNET CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.6 REMOTE TOUCHSCREEN DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11.7 SOFTWARE OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11.8 INTERNAL BACKFEED PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11.9 EXTERNAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11.10 KIT FOR COMMON MAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.11 KIT FOR RECTIFIER NEUTRAL CREATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.12 KIT FOR TN-C / NEUTRAL-GROUND CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . 50

11.12.1 TN-C-S CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11.12.2 TN-C CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11.13 KIT FOR LATERAL COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

12. TROUBLESHOOTING 51

12.1 SYSTEM ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

12.2 SYSTEM STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

13. PREVENTIVE MAINTENANCE 53

13.1 BATTERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

13.2 FANS & CAPACITORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14. SAFEGUARDING THE ENVIRONMENT 55

15. TECHNICAL SPECIFICATIONS 56

4 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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1. CERTIFICATE AND CONDITIONS OF WARRANTY

This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects.

The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC personnel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from SOCOMEC.

The warranty is valid throughout national territory. If the UPS is exported abroad, the warranty will only cover the parts used to repair faults.

The warranty is valid ex-works and covers labour and parts used to repair the faults.

The warranty shall not apply in the following cases:

• Failure due to unforeseen circumstances or force majeure (lightning, floods, etc.);

• Failure due to negligence or improper use (use outside limits: temperature, humidity, ventilation, electric power supply, applied load, batteries);

• Insufficient or inappropriate maintenance;

• When maintenance, repairs or modifications have not carried been out by SOCOMEC personnel, or personnel from a support centre authorised by SOCOMEC.

• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual, in the event of long periods of storage or UPS inactivity.

SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

Defective or faulty parts replaced free of charge must to be made available to SOCOMEC, which becomes the sole owner.

Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the warranty.

SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings, interruption of activity, loss of information or other financial losses) arising from the use of the product.

These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.

SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.

This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior notice.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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2. SAFETY STANDARDS

This user manual specifies installation and maintenance procedures, technical data and safety instructions for SOCOMEC. For further information visit the Socomec website: www.socomec.com.

NOTE! Any work carried out on the equipment must be performed by skilled, qualified technicians.

DANGER! Failure to observe safety standards could result in fatal accidents or serious injury, and damage equipment or the environment.

CAUTION! If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock of any kind.

NOTE! Install the unit in accordance with clearances in order to prevent access to handling devices and guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).

NOTE! Only use accessories recommended or sold by the manufacturer.

NOTE! When the equipment is transferred from a cold to a warm place wait approx. two hours before putting the unit into operation.

NOTE! When carrying out electrical installation, all standards applicable specified by the IEC, in particular IEC 60364, and the electricity supplier must be observed. All national standards applicable to batteries must be observed. For further information refer to 'Technical specifications' chapter.

WARNING! Connect the protective earth (PE) conductor before making any other connections.

NOTE! The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices external to the UPS. Refer to 'Electrical requirements' chapter.

DANGER! RISK OF ELECTRIC SHOCK! Before carrying out any operations on the unit (cleaning and maintenance performances, connection of appliances, etc.) disconnect all power sources.

DANGER! RISK OF ELECTRIC SHOCK! After disconnecting all power sources wait approx. 5 minutes for the complete discharge of the unit.

NOTE! The UPS may be powered from an IT distribution system with a neutral conductor.

NOTE! Any use other than the specified purpose will be considered improper. The manufacturer/ supplier shall not be held responsible for damage resulting from this. Risk and responsibility lies with the system manager.

6 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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NOTE! The product you have chosen is designed for commercial and industrial use only. In order to be used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear facilities or any other application or systemwhere product failure is likely to cause substantial harm to people or property, the products may have to be adapted. For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

NOTE! This is a product for commercial and industrial application – installation restrictions or additional measures may be needed to prevent disturbances.

Safety requirements for secondary batteries and battery installations.

The installer is responsible for ensuring that the battery installation and their operating environment conform to national and international codes and safety standards.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

7EN

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2.1 DESCRIPTION OF SYMBOLS

Symbols Description

Protective earth terminal (PE).

Authorised personnel only. Only qualified personnel are permitted to work on the batteries.

Do not use naked flames or cause sparks in the vicinity of the accumulators.

No smoking.

Batteries charging! Batteries and related parts contain lead which is dangerous to health if ingested. Wash hands after handling!

Accumulators are heavy! Use suitable transport and lifting equipment to work safely.

Risk of electric shock! Connecting accumulators in series creates hazardous voltages.

Risk of explosion! Avoid short circuits! Never place tools or metal objects on the accumulators.

Corrosive liquids (electrolyte).

Read the user instructions carefully. Read the user manual before performing any operations.

Wear protective gloves

Wear safety shoes.

Wear protective goggles.

In the event of accidents, improper use, failure or electrolyte leakage wear a protective apron.

In the event of accidents, improper use, failure or electrolyte leakage wear a gas mask.

8 EN

In the event of contact with the eyes, wash immediately with plenty of water and call a doctor. Call a doctor immediately in the event of accidents or illness.

Do not dispose of in normal waste stream (symbol waste electrical and electronic equipment).

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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3. ENVIRONMENTAL REQUIREMENTS AND HANDLING

NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

3.1 ENVIRONMENTAL REQUIREMENTS

The room must be:

• of a suitable size

• free from conductive, inflammable and corrosive items;

• not exposed directly to sunlight.

The floor must support the weight of the unit and guarantee its stability.The unit is designed for indoor installation only.

ROOM POSITIONING

For information regarding ambient temperature, dimensions and weights refer to the 'Technical specifications' chapter.

Free area:

ł 80cm

UPS OR OTHER

CABINET

Free area: ł 150cm

UPS

FRONT

Free area: ł 20cm

UPS OR OTHER

CABINET

SIDE

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

9EN

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3.2 HANDLING

• The packaging guarantees the stability of the unit during shipping and physical transfer.

• The unit must remain in a vertical position during all shipping and handling operations.

• Ensure that the floor is strong enough to support the weight of the unit.

• Carry the packaged unit as close as possible to the installation site.

WARNING! HEAVY WEIGHT! Move the unit using a fork lift truck taking the utmost caution at all times.

The unit MUST be handled by at least two people. The people MUST take position at the sides of the UPS with respect to the direction of movement.

Do not move the unit by putting pressure on the front door.

When moving the unit on even slightly sloping surfaces, use the locking equipment and braking devices to ensure that the unit does not fall over.

WARNING! The following instructions must be carried out prior to moving the unit (after initial positioning). Failure to heed this warning could result in the unit falling over, equipment damage, injury and even death.

Always use stabiliser bars if provided (see diagram below).

10 EN

Top heavy

640 mm

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

UNPACKING PROCEDURES

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1 2

4 5 6

Only if stabiliser bars are provided.

3

0000

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

11EN

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4. ELECTRICAL INSTALLATION

4.1 UPS SINGLE CONFIGURATION

KEY

MAINS AUX MAINS

B

A

I

F

UPS

A Input mains thermal-magnetic circuit breaker.

B Auxiliary mains thermal-magnetic circuit breaker.

(1)

F

External maintenance by pass switch.

G Unit output switch.

I Unit Auxiliary mains switch

1. Connect a normally-closed early make contact from the External Maintenance bypass switch to the dedicated connector (if present) or to the ADC+SL board.

G

OUT

12 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

4.2 UPS PARALLEL CONFIGURATION

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MAINS AUX MAINS

C

D

25m max

B

A

B

up to 6 UPSs

E

UPS

1

G G G

UPS

2

OUT

B

A

E

F

UPS

n

KEY

A Unit Input mains thermal-magnetic circuit breaker.

B Unit Auxiliary mains thermal-magnetic circuit breaker.

C Input mains thermal-magnetic circuit breaker.

D Auxiliary mains thermal-magnetic circuit breaker.

E Parallel bus cable.

(1)

External maintenance by pass switch.

F

(1)

G

Unit output switch.

(1)

System shutdown switch.

H

1. Connect signal status to the parallel board.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

H

13EN

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4.3 ELECTRICAL REQUIREMENTS

NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

The installation and system must comply with national plant regulations.

The electrical distribution panel must have a sectioning and protection system installed for input and auxiliary mains.

RCD is not necessary when the UPS is installed in a TN-S system.

RCD is not allowed on TN-C systems.

If a RCD is required a B-type should be used.

Size of input protection devices

In/Out phase

Model rating Input Mains Breaker

(kVA)

A B Selective type Fuse type aR

(1)

Aux Mains Breaker

(1)

Differential input Battery protection

(A)

(4)

3/3

Cable core size

In/Out phase

3/3

2

50 mm

2

95 mm

1. Circuit breaker switch recommended with magnetic intervention threshold ®10 In (curve C). It is necessary to use a D curve selective breaker if an optional external transformer is used.

2. For parallel configuration, cables shall have the same size and length for each unit (maximum length tolerance is ±5%). Output cables should be less than 25 metres.

3. Determined by the size of the terminals.

4. Tripole protection on external battery cabinet. Recommended values to avoid unwanted tripping with UPS at full power, minimum battery voltage and backup time of at least 5 min. Recommended Rapid fuse type or thermal-magnetic circuit breaker with intervention threshold = 3 In suited for DC applications.

60 125 125 0.5 160

80 160 160 0.5 200

(2)

Model rating Input Auxiliary Output Battery

2

)

(kVA)

(mm

Max

(3)

60 50 50 50 95 50

80 50 50 50 95 50

Tightening torque 5 Nm

Tightening torque 8 Nm

CAUTION: Residual Current Detection (RCD) can only be used in the case of a common input and auxiliary mains (configuration not recommended). It has to be placed upstream of the connection between input mains and auxiliary mains. If RCD is installed the trigger value must be

0.5 A multiplied by the number of units connected in parallel. Use type B four-pole selective (S) residual current detectors. Load leakage currents are to be added to those generated by the UPS and during transitory phases (power failures and power returns) short current peaks may occur. If loads with high leakage current are present, adjust the residual current protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with the definitive load, so as to prevent the RCD tipping over.

NOTE: To ensure the integrity of the 60-80 kVA 3/3 bypass thyristors, I

2

t must be lower than 120 kA2s and peak current must be lower than 5 kA for 10 ms. Contact SOCOMEC for detailed information.

The UPS is designed for transient overvoltages in category II installations. If the UPS is part of the building’s electrical circuit, or is likely to be subject to transient overvoltages in category III installations, additional external protection must be provided, either on the UPS or in the AC power supply network powering the UPS.

14 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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The UPS is designed for indoor environmental service conditions according to IEC 60721-3-3 with pollution degree lower or equal to 2 (non-conductive pollution).

WARNING: as specified in 62040-3 Appendix 3: Non-linear Load Reference, in the event of threephase non-linear loads connected downstream of the UPS, the neutral current on the load can be 1.5 - 2 times higher than the phase current. This must be considered when estimating the correct size of the output and the auxiliary neutral cables. The max. non linear load admitted per phase is 8 kVA.

WARNING: protective earthing conductor (PE) must have sufficient current-carrying capacity. The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which depends on the provision and location of protective overcurrent devices.

NOTE: 3-Phase 4-Wire Input Power is required. The unit can be installed in TN-C, TN-S, TT and IT AC distribution systems (IEC 60364-3).

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

15EN

ADDITIONAL REQUIREMENTS FOR PARALLEL CONFIGURATION

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The UPS is designed for transient overvoltages in category II installations. If the UPS is part of a parallel configuration and the total output rated current is > 400 A, additional external protection must be provided.

The phase rotation of aux mains and output cables must be the same for each unit.

System shutdown switch H should always be installed in the external distribution cabinet and recognised as an emergency shutdown switch (red handle). If this switch is far from the UPS or in another room a remote shutdown button shall be installed near the UPS.

Before turning on an individual unit ensure that the relevant unit output switch G is closed.

Before opening unit output switch G ensure that the relevant unit is turned off.

If unit output switches G are present, it is advisable to connect a normally open early break contact from the switch to the unit’s parallel board.

If an external maintenance bypass switch F is present, it is advisable to connect a normally closed early make contact from the switch to the parallel board of the concentrator unit.

If a system shutdown switch H is present, it is advisable to connect a normally closed early break contact from the switch to the parallel board of the concentrator unit.

16 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

4.3.1 BACKFEED PROTECTION

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The UPS is set up for the installation of external protection devices against the backfeed of dangerous voltages, on both the input power supply line (MAINS SUPPLY) and on the auxiliary backup mains power supply line (AUX MAINS SUPPLY); these devices are controlled by means of the card shown in figure.

The current rating of the switching device has to follow the instruction outlined in 'Electrical requirements' chapter.

DANGER! RISK OF ELECTRIC SHOCK! The installer must attach the warning label in order to warn electrical technicians about dangerous backfeed situations (not caused by the UPS).

Warning label (supplied with the equipment) Backfeed electrical diagram

Before working on this circuit

- Isolate the Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all terminals

Backfeed trip coils supply

including the protective earth

Risk of Voltage Backfeed

L1

UPS output

voltage

L2 L3

N

B

MAINS BACKFEED AUXBACKFEED

COM2 NC2 NO2 NO1 COM1 NC1

Backfeed Card

Dry Contact

NOTE: Use a 220-240 V trip coil with integrated travel limit contact to pilot the input/auxiliary protection systems. If a trip coil without an integrated end of travel contact is used, a normally open contact must be added. Electrical contact data: 1.6 A 250 V AC.

As an option the unit can be delivered with the integrated internal backfeed switches. Refer to 'Standard features and option' chapter.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

17EN

• Separated input mains

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Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to SEPARATED.

1

3

L1

L2

L3

N

2

X10

L1

L2

L3

N

KEY

1

2

Distribution panel

UPS

B Trip coil

L1

L2

L3

B

4

N

B

X40

L1

L2

L3

N

COM2 NC2 NO2 NO1 COM1 NC1

X10 Mains terminal board

X40 Aux Mains terminal board

3

4

Mains switch

Aux Mains switch

COM2 - NO2 Mains BKF connector

COM1 - NO1 Aux Mains BKF connector

UPS output voltage

18 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

• Common input mains

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Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to COMMON MAINS.

1

3

L1

L2

L3

N

2

X10

L1

L2

L3

N

KEY

1

2

Distribution panel

UPS

B Trip coil

B

X40

L1

L2

L3

N

X10 Mains terminal board

X40 Aux Mains terminal board

3

COM2 - NO2

Mains switch

Common mains BKF connector

UPS output voltage

COM2 NC2 NO2 NO1 COM1 NC1

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

19EN

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4.4 CABLE POSITIONING

WARNING! The cables must be installed on trays according to the following diagrams. The trays must be positioned near the UPS.

WARNING! All metal and suspended ducts or those in raised flooring MUST be connected to earth and to the various cabinets

WARNING! Power cables and control cables MUST NEVER be installed in the same duct.

WARNING! Risk of electromagnetic interference between battery cables and output cables.

Correct installation Acceptable installation

®10 cm

N

Control

cables

(1)

Control cables

(1)

Common

Battery

Battery Load

Mains Load

N N

Mains Aux Mains

N N

N

Control cables

(1)

Control

cables

Battery

(1)

Battery Load

®10 cm ®10 cm ®10 cm ®10 cm

Common

Mains Load

N N

®10 cm ®10 cm

Mains Aux Mains

N N

1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator.

20 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

S

C

S

C

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5. OVERVIEW

5.1 RECOMMENDED CONFIGURATIONS

5.1.1 60-80 KVA WITH EXTERNAL BATTERY CABINET

Single unit conj guration

MASTERYS BC+

BATTERY CABINET

Parallel configuration with distributed battery

MASTERYS BC+

BATTERY CABINET

MASTERYS BC+

ATTERY CABINET

BATTERY CABINET

+

B

TERY A

MASTERYS BC+

BATTERY CABINET

MASTERYS BC+

+

B

TERY A

MASTERYS BC+

ATTERY CABINET

BATTERY CABINET

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

21EN

5.2 FRONT VIEW

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KEY

1

Control panel

2

UPS door

3

Luminous status bar

2

1

3

22 EN

Model "M"

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

5.3 UPS SWITCHES

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KEY

Q4

Auxiliary mains Input switch (AUX MAINS)

Q5

Maintenance bypass switch

Q3

Output switch

UPS In/Out

kVA

60-80 3/3 External

phase

Battery

type

battery

Details

Q4

Q5

Q3

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

23EN

5.4 WIRING DIAGRAM

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KEY

X10 Input mains Q4 Auxiliary mains Input switch

X40 Aux mains Q5 Maintenance bypass switch

X20 Battery Q3 Output switch

X50 Output

PE

60-80 kVA

External battery

24 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

5.5 INTERNAL FRONT VIEW DETAILS

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KEY

A1

Option slots 1

A2

Option slots 2

B

Ethernet network for service only

C

USB connector for service only

D

Backfeed connector

1. Connect a normally-closed early make contact from the external maintenance bypass switch.

C B

D A2A1

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

25EN

6. CONNECTIONS

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NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

WARNING! Battery power terminals are supplied by external battery cabinet. Before working on this circuit ensure that:

- all the external battery cabinet switches are in OFF position;

- the UPS is in maintenance bypass mode (refer to 'Operating modes' chapter)

Check for presence of voltage before operating.

1 2 3

6.1 EARTH CONNECTION

26 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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6.2 UPS AND EXTERNAL BATTERY CONNECTION

NOTE! For further information refer to the battery cabinet manual.

• Remove the plastic terminal block protection.

• Connect the protective earth (PE) cable.

• Connect the cables between the UPS terminals and the battery cabinet terminals.

WARNING! Strictly observe:

- the polarity of each individual string (refer to the figure below);

- the cable cross section (refer to 'Electrical requirements' chapter).

WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment.

WARNING! Cabling errors with inversion of battery polarity may cause permanent damage to the equipment.

Reassemble the plastic terminal block protection.

UPS In/Out

kVA

60-80 3/3 External

phase

Battery

type

battery

Details

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

27EN

WARNING: pay attention to the individual cable range for battery connections.

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Connection example - single unit

BATTERY CABINET

Connection example - parallel configuration with shared battery

BATTERY

CABINET

BATTERY CABINET

Connection example - parallel configuration with distributed battery

BATTERY CABINET

UPS

BATTERY CABINET

UPSUPSUPS

Note! When battery cabinets not supplied by Socomec are used, the installer is responsible for:

- checking electrical compatibility;

- checking the presence of appropriate protective devices (fuses and circuit breakers that ensure the cables are protected from the UPS to the battery cabinet).

Once the UPS is switched on – before closing the battery switches – check the battery parameters on the control panel menu. For further information, refer to 'Menu' chapter.

Note! Not all battery/capacity combinations are available.

28 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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6.3 COMPLETION OF THE INSTALLATION

1 2

3 4

T25

WARNING!

Do not cover or obstruct the air outlet vents.

T25

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

29EN

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7. CONTROL PANEL

Display

UP button

Scrolls up through

the available menus/

Exits current page,

aborts operations

Control panel with LED status bar indicator

Colour Description

Flashing red-yellow-green-red

Flashing red Load supplied, but the output will stop in a few minutes. Red Load not supplied: Output switched OFF due to an alarm. Flashing yellow-red Load supplied, but no longer protected. A critical alarm occurs. Flashing yellow Maintenance request / in progress. Yellow Load supplied with warning. Flashing green-yellow-green Load supplied and preventive alarm present. Flashing green Load going to be supplied and tested. Green Load protected in inverter. Grey (OFF) Load not supplied output on standby / isolated / OFF.

values

ESC button

DOWN button

Scrolls down through the available menus/values

ENTER button

Accesses the currently displayed menu, accepts/ sends conĺ gurations and controls

Luminous status bar

No communication. The data is no longer updated or not present. Load status cannot be given.

KEYPAD LOCK

The keypad can be locked by pressing the buttons in the following sequence:

ESC > UP > DOWN > ENTER

To unlock the keypad the buttons must be pressed in the reverse sequence:

ENTER > DOWN > UP > ESC

These sequences work only on the MIMIC PANEL page.

When the keypad is locked the key symbol is shown.

30 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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8. MENU

8.1 DISPLAY OVERVIEW (SYSTEM)

Mimic panel

1

2

3

4 5

8.2 DISPLAY OVERVIEW (UNIT)

Status bar (always displayed)

7

6

SEGMENT DESCRIPTION

1 BYPASS INPUT 2 BYPASS OUTPUT 3 INPUT MAINS 4 UNIT OUTPUT 5 INVERTER OUTPUT 6 SYSTEM OUTPUT 7 N° UNIT

Operating mode

Function mode

Unit status Description

UPS STARTING The start procedure is in progress UPS STOPPING The stop procedure is in progress ON MAINT. BYPASS The manual bypass is active IMMINENT STOP The output supplying switch-off is imminent ON BATTERY The output load is on battery BATTERY TEST Battery test in progress ON INVERTER The output load is on inverter (normal mode) ON AUTO BYPASS The output load is on static bypass UNIT AVAILABLE Energy saver is active (inverter is off temporarily) STANDBY Unit on standby LOAD OFF The output load is off

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

31EN

Function mode Description

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The UPS is in maintenance mode

Output breaker / output relays open

Eco mode schedule enabled

An eco mode command has been carried out

A remote stand-by command has been carried out

The energy-saver mode has been enabled

<NOTHING DISPLAYED> Normal mode

Mimic panel

7

NOTE! When in converter mode, 6 and 7 are not shown.

Bar styles identify the energy flow:

• solid: enabled

• dotted: disabled

SEGMENT DESCRIPTION

1 INPUT MAINS

6

5

4321

2 RECTIFIER ON

3

4 INVERTER OUTPUT 5 UNIT OUTPUT 6 OUTPUT FROM STATIC SWITCH 7 BYPASS INPUT

INVERTER INPUT OR BATTERY OUTPUT

32 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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Additional icons

key icon: displayed if the keypad is locked

General alarm

On maintenance bypass

Bypass mode (or Eco Mode) not possible

Scheduled Inspection warning: machine inspection required, call SOCOMEC support service

Operating on GenSet

NOTE! Available only with ADC+SL option card

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

33EN

Load level

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Battery status

NOTE: Battery symbol is shown only if battery available

0% 0% < & Ū 10%

40% < & Ū 60% 60% < & Ū 80% 80% < & Ū 100%

Battery charging

Upper level Ļ ashing

Battery discharging

Level reached is Ļ ashing

Battery open

Battery alarm ñ agged

10% < & Ū 20% 20 % < & Ū 30% 30 % < & Ū 40%

> 100%

Maintenance bypass activated/Load value

not available

34 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

8.3 MENU TREE

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MENU ITEMS

(1)

Stand alone UPS Unit System

ALARMS • • •

STATUS • • •

EVENTS LOG • • •

MEASUREMENTS

ԥ OUTPUT MEASURES • • • ԥ BATT. MEASURES ^ ^ ^ ԥ INPUT MEASURES • • • ԥ BYPASS MEASURES • • •

CONTROLS

ԥ PROCEDURE

ԥ START PROCEDURE • • •

ԥ MAINT. BYPASS PROC. • •

ԥ STOP PROCEDURE • •

ԥ BATTERY

ԥ BATT. TEST RESULT ^ ^ ^

ԥ BATTERY TEST ^ ^ ^

ԥ TEST SCHEDULE ^ ^ ^

ԥ ECO MODE

ԥ ECO MODE ON • •

ԥ ECO MODE OFF • •

ԥ ECO MODE SCHEDULING • •

ԥ ENERGY SAVER

ԥ ENERGY SAVER ON •

ԥ ENERGY SAVER OFF •

ԥ MAINTENANCE

ԥ ALARMS RESET • • •

ԥ POSTPONE MAINT. ALERT • • •

ԥ LED TEST • • •

UPS CONFIG

ԥ CLOCK • • ԥ REMOTE CONTROLS • • ԥ COMM SLOT TEMP PROBE

ԥ TEMPERATURE PROBE ^ ^ ^

ԥ SLOT 1 RS485 • • •

ԥ SLOT 2 RS485 • • •

ԥ REFERENCE

ԥ UPS INFO • • •

ԥ SERIAL NUMBER • • •

ԥ SOCOMEC REFERENCE • • •

ԥ USER DEVICE REF • •

ԥ USER DEV LOCATION • •

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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MENU ITEMS

(1)

Stand alone UPS Unit System

USER PARAMETERS

ԥ LANGUAGE • • ԥ PASSWORD • • ԥ BUZZER • • ԥ COM SLOT • •

ԥ ADC+SL 1 CONFIG • •

ԥ ADC+SL 2 CONFIG • •

ԥ DISPLAY • • •

SERVICE

ԥ COMMISSIONING CODE ^ ^ ^ ԥ SERVICE REPORT • • ԥ FIRMWARE VERSIONS • • ԥ NETWORK PARAMETERS

ԥ DHCP • •

ԥ IP ADDRESS • •

ԥ SUBNET MASK • •

ԥ GATEWAY • •

ԥ MAC ADDRESS • •

ԥ UPS SETTINGS

ԥ OUTPUT

ԥ OUTPUT VOLTAGE • •

ԥ OUTPUT FREQUENCY • •

ԥ CONVERTER MODE • •

ԥ AUTOMATIC RESTART • •

ԥ BATTERY

ԥ BATTERY AVAILABLE ^ ^ ^

ԥ CONNECTION TYPE ^ ^ ^

ԥ BATTERY TYPE ^ ^ ^

ԥ RECHARGE TYPE ^ ^ ^

ԥ ... ^ ^ ^

ԥ INPUT TYPE • •

ԥ PARALLEL SYSTEM

ԥ UNITS IN PARALLEL •

ԥ REDUNDANCY LEVEL •

(^). depending on setting.

1. Some menu options may not be available on some UPS models.

36 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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8.4 MENU FUNCTION DESCRIPTIONS

8.4.1 ENTERING PASSWORDS

Some operations and settings require a password in order to be performed.

Confirm password

Cancel character

The default password is SOCO.

Press UP and DOWN to scroll the letters. Press ENT to confirm the selection or ESC to abort.

8.4.2 ALARMS MENU

This menu displays all pending UPS alarms.

To reset alarms enter the menu MAIN MENU > CONTROLS > MAINTENANCE > ALARMS RESET.

If there is more than one page press UP/DOWN to scroll pages.

8.4.3 STATUS MENU

This menu displays all UPS ON statuses.

If there is more than one page press UP/DOWN to scroll pages.

8.4.4 EVENT LOG MENU

This menu accesses the event log (Status and Alarms).

8.4.5 MEASUREMENTS MENU

This menu displays all UPS measurements relating to the input stage, output stage, batteries and auxiliary mains (bypass).

If there is more than one page press UP/DOWN to scroll pages.

8.4.6 CONTROLS MENU

This menu contains the controls that can be sent to the UPS. Some of them are password protected. If a command is not available, a COMMAND FAILURE message appears.

• PROCEDURE: START PROCEDURE/MAINT. BYPASS PROC./STOP PROCEDURE see 'Operating procedures' chapter.

• BATTERY: BATTERY TEST: this function checks whether or not test conditions are available then returns the results.

• ECO MODE: ON/OFF: this function sets/resets the ECO MODE.

• MAINTENANCE: ALARMS RESET: this function clears the alarm history, LED TEST: this function activates the LED by flashing for few seconds.

8.4.7 USER PARAMETERS MENU

This menu contains all the machine settings such as language, date and buzzer.

To reset the language back to English, press the ESC button for 5 seconds.

System critical parameters are password protected and should be changed by specialist personnel only.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

37EN

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8.4.8 SERVICE MENU

This menu is reserved for support service personnel and holds UPS identification data and utilities for software upgrades.

The Commissioning Code is provided directly by the reference Support Centre upon communication of the serial number. When contact is made with the Support Centre for the Commissioning Code, detailed information can be obtained on the UPS functions available and on regular preventive maintenance programmes.

• UPS SETTINGS: critical machine settings for output, batteries and backfeed. Some parameters cannot be modified when the UPS supplies the load by INVERTER or BYPASS.

Wrongly configured UPS SETTINGS could damage the load or batteries.

38 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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9. OPERATING PROCEDURES

NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

NOTE: with the stop procedure the load will be disconnected.

9.1 SWITCHING ON

• Connect the mains and auxiliary mains to the UPS.

• Switch ON input switch Q1.

• Wait until display switch on.

• Enter MAIN MENU > CONTROLS > PROCEDURE.

• Select START PROCEDURE and press ENTER.

• Carry out the operations indicated on the display.

9.2 SWITCHING OFF

This operation interrupts the power supply to the load. The UPS and the battery charger will be shut down.

• Enter MAIN MENU > CONTROLS > PROCEDURE.

• Select STOP PROCEDURE and press ENTER.

• Wait approx. 2 minutes for the UPS shutdown.

NOTE: the controlled shutdown of each server connected to the LAN can be managed by shutdown software.

• Carry out the operations indicated on the display.

9.3 BYPASS OPERATIONS

SWITCHING ONTO MAINTENANCE BYPASS

This operation creates a direct connection between the UPS input and output, excluding the equipment control part. This operation is performed in the event of:

- standard maintenance.

- serious failure has occurred.

WARNING! LOAD POWERED BY AUX MAINS: your load is exposed to mains disturbances.

• Enter MAIN MENU > CONTROLS > PROCEDURE.

• Select MAINT. BYPASS PROC. and press ENTER

• Carry out the operations indicated on the display.

NOTE! When an external manual bypass is present:

- carry out the procedure described above;

- put the switch to position 1.

.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

39EN

SWITCHING ON FROM MAINTENANCE BYPASS

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• Put switch Q1 into position 1 (mains ON).

• Wait for the display to switch on.

• Enter MAIN MENU > CONTROLS > PROCEDURE.

• Select START PROCEDURE and press ENTER.

• Carry out the operations indicated on the display.

NOTE! When an external maintenance bypass

1. Not monitored by the UPS or by the parallel system.

(1)

is present, put the switch to position 0 (OFF).

9.4 EXTENDED OUT OF SERVICE

When the UPS is deactivated for some time, the batteries must be recharged regularly.

They should be recharged every three months.

• Check that output switches Q3 and Q5 are OFF.

• Connect the mains and auxiliary mains to the UPS.

• Switch ON input switch Q1.

• Wait until displays switch on.

• Close the external battery breaker/fuses.

• Wait until the batteries are fully charged. Check in the menu MAIN MENU > MEASUREMENTS > BATT. MEASURES.

• Open the external battery breaker/fuses.

• Switch OFF input switch Q1.

9.5 EMERGENCY SHUTDOWN

NOTE! This operations interrupts the supply to the output load from both inverters and automatic bypass.

If the UPS is operating from the maintenance bypass with the mains present, the emergency shutdown does not interrupt the power supply to the load. In emergency conditions all power supplies upstream of the UPS must be disconnected.

UPS POWER OFF

Put Q3 to position 0 when it’s necessary to interrupt the power supply quickly.

REMOTE UPS POWER OFF

It is possible to interrupt the power supply to the output load using the ADC+SL card. Refer to 'Standard features and option' chapter.

40 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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10. OPERATING MODES

10.1 ON LINE MODE

A special feature of the UPS is the ONLINE double conversion in conjunction with low distortion mains power absorption. In ON LINE mode, the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply, within the most stringent classification of UPS regulations.

ON LINE operation provides three operating modes according to mains and load conditions:

• Inverter mode

This is the most frequent operating condition: energy is drawn from the primary mains power supply and converted and used by the inverter to generate the output voltage to power the connected loads.

The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to an overload or inverter shutdown) without any break in the power supply to the load.

The battery charger supplies the energy required to maintain or recharge the battery.

• Bypass mode

In the event of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption in the power supply.

This procedure may occur in the following situations:

- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the UPS output is switched.

- on to the auxiliary mains via automatic bypass. Normal operation, which is from the inverter, returns automatically a few seconds after the overload disappears.

- when the voltage generated by the inverter goes outside the limits due to a major overload or a fault on the inverter.

- when the internal temperature exceeds the maximum value allowed.

• Battery mode

In the event of a mains failure (micro interruptions or extended power cuts), the UPS continues to power the load using the energy stored in the battery.

10.2 HIGH EFFICIENCY MODE

The UPS has a selectable, programmable economy operating mode (ECO MODE) that can increase overall efficiency by up to 99% for energy saving purposes. If the power supply fails, the UPS will automatically switch onto the inverter and continue to supply power to the load by drawing energy from the battery.

This mode does not provide perfect stability in frequency and voltage like the ON LINE mode. Therefore the use of this mode should be carefully evaluated according to the level of protection required by the application. With the optional board Net Vision specific daily or weekly time intervals can be selected and programmed to power applications directly from the auxiliary mains.

ECO MODE operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the automatic bypass under normal operating conditions.

To activate follow the correct procedure in the control panel.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

41EN

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10.3 CONVERTER MODE

In converter mode the UPS can supply a fully stabilised sinusoidal output voltage with a different frequency from the input power line (50 Hz or 60 Hz is available as output frequency value).

NOTE: only set this mode on UPS units with the auxiliary mains (AUX MAINS) disconnected! Do not set this mode on UPS units with common mains lines as it could damage the load!

10.4 OPERATION WITH MAINTENANCE BYPASS

If the internal maintenance bypass is activated using the appropriate procedure, the load is powered directly from the maintenance bypass, while the UPS is separated from the power supply and can be switched off.

This operating mode can be selected for maintenance to be carried out on the system, so that the necessary actions can be performed by service personnel without having to disconnect the power supply to the load.

10.5 OPERATION WITH MOTOR GENERATOR (GENSET)

The UPS can be operated in conjunction with a generator (GENSET) over the ADC+SL card (refer to 'Standard features and option' chapter). With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GENSET and at the same time to avoid operation from the battery or risks of out-of-synchronisation switching on to the bypass.

42 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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11. STANDARD FEATURES AND OPTION

Availability

Factory-installed option

ؘ

Available as option

ؗ

Features MASTERYS BC+ Note

60-80 kVA

Battery Option

Additional charger

Communication Option

ACS card

(Automatic Cross Synchronisation)

ADC+SL card

(Advanced Dry Contact + Serial Link)

Temperature sensor

ؘؗ

ؗ

ADC+SL card

Remote touchscreen display

BACnet card Modbus TCP card Net Vision card EMD

(Environmental Monitoring Device

Electrical Option

Parallel card External maintenance bypass Kit for TN-C / Neutral-Ground

connection Internal Backfeed Protection

Kit for Common Mains

Kit for Rectifier Neutral creation

Mechanical Option

Kit for Front and Lateral Cover Kit for IP21

Required option

Incompatible option

ؗ

ؗ ؗ ؗ

ؗ

ؘؗ

ؗ

ؘ

ؗ

ؘ

ؗ ؗ

ADC+SL card

Net Vision card

Kit for Rectifier Neutral creation

Kit for TN-C / Neutral-Ground connection

Kit for Common Mains

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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11.1 ADC+SL CARD

The ADC+SL (Advanced Dry Contact + Serial Link) is a slot optional board that provides:

• 4 relays for external device activation (can be set as normally closed or normally open).

• 3 free inputs to report external contacts to UPS.

• 1 connector for external battery temperature sensor (optional).

• RS485 insulated serial link providing MODBUS RTU protocol.

• 2 LEDs indicating board status.

The board is plug&play: the UPS is able to recognise its presence and configuration (up to 4 standard operating modes can be selected by the display) and manages the ADC+SL outputs and the inputs accordingly. It is possible to create a custom operation mode through after sales service.

D

+

C

IN1-

IN1+

IN2-

IN2+

C1

IN1-

IN1+

IN3-

A

IN3+

NO1

NC1

C3

NO3

B

C2

NO2

C4

NO4

IN1 IN2

IN1- IN1+ IN2- IN2+

IN1- IN1+ IN3- IN3+

IN1 IN3

OUT1 OUT3

C1 NO1 NC1 C3 NO3

C2 NO2 C4 NO4

OUT2 OUT4

KEY

A 3 free inputs to link external contacts to UPS. C 1 connector for external temperature sensor.

B 4 relays for external device activation. D RS485 insulated serial link.

NOTE! If the board is removed while operating, an alarm is flagged on the control panel. Perform an “Alarm reset” control to cancel it.

INPUT

• Free voltage loop.

• INx+ has to be connected to INx- to close the loop on

connector.

A

• Inputs must be isolated with basic insulation from a primary circuit up to 277 V.

• IN1 is duplicated, giving the possibility to link the UPS POWER OFF signal to other equipment, for example.

RELAY OUTPUTS

• Contact voltage guaranteed at 277 V (AC) / 25 V (DC) – 4 A (for higher voltage, please contact the manufacturer).

• Relay 1 gives the possibility of choosing between normally closed (NC1) or normally open (NO1) position. Relays 2, 3 and 4 only have normally open position (NOx).

• On connector

, Cx means common, NOx means normally open position.

B

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MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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Configuration 1 STANDARD configuration (default)

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 GEN SET ON 1 Activate S023 status Open to activate Normally closed

IN3 INSULATION FAULT 10 Activate A026 Open to activate Normally closed

RELAY 1 GENERAL ALARM 10

RELAY 2 OPERATING ON BATTERY 30 Relating to A019 Normally open

RELAY 3

RELAY 4

END OF BACK-UP TIME 10 Relating to A017 Normally open

IMMINENT STOP 10 Relating to A000 Normally open

LOAD SUPPLIED BY AUTO-

MATIC BYPASS

ACTIVATION

DELAY (s)

10 Relating to S002 Normally open

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/closed

Configuration 2 OPTIONS SUPERVISOR configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 FAN FAILURE 10 Activate A054 Close to activate Normally open

IN3 BATTERY DISCONNECTED 10 Activate A016 Open to activate Normally closed

RELAY 1 GENERAL ALARM 10

RELAY 2 OPERATING ON BATTERY 30 Relating to A019 Normally open

RELAY 3 REDUNDANCY LOST 10 Relating to A006 Normally open

RELAY 4 BATTERY DISCONNECTED 1 Relating to A016 Normally open

ACTIVATION

DELAY (s)

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/closed

Configuration 3 SAFETY configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 INSULATION FAULT 1 Activate A026 Open to activate Normally closed

IN3 CHARGER DISABLE/ENABLE 10 Command sent to UPS

RELAY 1 GENERAL ALARM 10

RELAY 2 UPS POWER OFF 1 Relating to A059 Normally open

RELAY 3

RELAY 4 INSULATION FAULT 1 Relating to A026 Normally open

END OF BACK-UP TIME 10 Relating to A017 Normally open

IMMINENT STOP 10 Relating to A000 Normally open

ACTIVATION

DELAY (s)

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Open to activate Normally closed

Normally open/closed

Configuration 4 ENVIRONMENTAL configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 PROGRAMMABLE ALARM 10 Activate A064 Open to activate Normally closed

IN3

RELAY 1 GENERAL ALARM 10

RELAY 2

RELAY 3 REDUNDANCY LOST 10 Relating to A006 and A001 Normally open

RELAY 4 PROGRAMMABLE ALARM 10 Relating to A064 Normally open

BATTERY TEMPERATURE

ALARM

BATTERY TEMPERATURE

ALARM

ACTIVATION

DELAY (s)

10 Activate A020 Open to activate Normally closed

10 Relating to A020 Normally open

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/closed

Configuration 5 EXTERNAL MAINTENANCE BYPASS configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 GEN SET ON 1 Activate S023 status Open to activate Normally closed

IN3

RELAY 1 GENERAL ALARM 10

RELAY 2 OPERATING ON BATTERY 30 Relating to A019 Normally open

RELAY 3

RELAY 4

EXTERNAL MAINTENANCE

BYPASS CLOSED

END OF BACK-UP TIME 10 Relating to A017 Normally open

IMMINENT STOP 10 Relating to A000 Normally open

LOAD SUPPLIED BY AUTO-

MATIC BYPASS

ACTIVATION

DELAY (s)

10 Activate S018 status Open to activate Normally closed

10 Relating to S002 Normally open

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm).

2. A self-locking emergency push button must be used for the UPS Power Off input.

Note: custom configuration is also available. For more information contact Socomec.

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/closed

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RS485 SERIAL LINK

• Insulated RS485, protected against over voltage. Only for local bus purposes; maximum ~500 m.

• Pull up and pull down line resistor XJ1 (failsafe biasing): jumper open by default.

• Possibility of fixing the RS485 cable to the board.

• Cable type required: twister pair cable + shield to connect to ground. (AWG 24, 0.2 mm

The INPUT and RELAYS are managed with information coming from the UPS.

NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming.

Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table.

The UPS can manage up to two ADC+SL option cards. The cards can be re-programmed for other uses.

In this specific case, the 2 serial links (SLOT 1 and SLOT 2) are independent.

MODBUS SERIAL LINK

The RS485 provides MODBUS RTU protocol.

The description of MODBUS addresses and UPS database are described in the MODBUS user manual. All manuals are available on SOCOMEC’s web site (www.socomec.com).

SERIAL LINK SETTINGS

COM1 relates to serial port on board in SLOT 1.

COM2 relates to serial port on board in SLOT 2.

Settings are available via the mimic panel to configure:

• Baud

• Parity

• MODBUS slave number

rate

2

for example).

BOARD ST

Board presence is reported through status S064 for slot 1 and S065 for slot 2.

In the case of board failure, ‘Option board alarm’ (A062) occurs to prevent malfunctioning.

ATUS

11.1.1 TEMPERATURE SENSOR

The temperature sensor can be used to monitor the battery temperature.

The ADC+SL card can be ordered with or without the temperature sensor in kit.

If the sensor is present, temperature values are available on MODBUS protocol.

46 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

11.2 NET VISION CARD

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NET VISION is a communication and management interface designed for business networks. The UPS behaves exactly like a networked peripheral, it can be managed remotely, and allows the shutdown of network workstations.

NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP, SNMP, DHCP and many other protocols. It interacts via the web browser.

11.2.1 EMD

EMD (Environmental Monitoring Device) is a device to be used in conjunction with the NET VISION interface and provides the following features:

- temperature and humidity measurements + dry contact inputs,

010101

- alarm thresholds configurable via Web browser,

- notification of environmental alarm via email and SNMP traps.

1

2

11.3 ACS CARD

ACS (Automatic Cross Synchronisation) card is used to receive a synchronisation signal from an external source and manage it for the UPS where it is installed, and provide a synchronising signal, where requested, to another UPS.

11.4 MODBUS TCP CARD

With the MODBUS TCP card fitted in the options slot, the UPS can be monitored from remote stations using the appropriate protocol (MODBUS TCP - IDA).

11.5 BACNET CARD

With the BACnet card fitted in the options slot, the UPS can be monitored from remote stations using the appropriate protocol (BACnet - IDA).

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11.6 REMOTE TOUCHSCREEN DISPLAY

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NOTE! Available only with ADC+SL option card.

11.7 SOFTWARE OPTION

Visit www.socomec.com and enter DOWNLOAD > SOFTWARE > UPS SOFTWARE to find the communication software suitable for your requirements.

NOTE! Before performing any operations, check that the software is compatible with your UPS model.

11.8 INTERNAL BACKFEED PROTECTION

Internal backfeed protection for Mains and Aux Mains.

For further information contact SOCOMEC

11.9 EXTERNAL MAINTENANCE BYPASS

The external maintenance bypass is designed to provide maximum system availability for critical equipment. It offers the possibility of transferring the load to an alternative power path allowing full isolation of the UPS. In this case the UPS can be turned off and removed without power interruption at the connected loads.

For further information contact SOCOMEC.

48 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

11.10 KIT FOR COMMON MAINS

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WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment.

Aux mains

Details

Input mains

L3L2L1 N NL3L2L1NL3L2L1

Input

11.11 KIT FOR RECTIFIER NEUTRAL CREATION

For three wire input mains (without neutral) a neutral kit is available as an option. The neutral kit does not change the type of grounding system and it does not create galvanic insulation.

An input mains neutral bar is not available.

The input mains and auxiliary mains must be separate. The auxiliary mains must always have a neutral wire. The auxiliary mains neutral wire must be galvanically isolated from the PE.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

49EN

11.12 KIT FOR TN-C / NEUTRAL-GROUND CONNECTION

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To deal with different plant needs, a connection bar between Neutral and Protection Earth is available as an option (see figure). For further information contact SOCOMEC.

The UPS does not ensure continuity of the neutral conductor. The output neutral must not be used as a PEN connection for the load.

A PEN conductor is prohibited in the case of unbalanced and third harmonic current circulation.

TN-C-S connection TN-C connection

Input mains

Aux mains

NNN

PEN

Use the same Neutral PEN section of the power connections.

11.13 KIT FOR FRONT AND LATERAL COVER

Input mains

Aux mains

Output

NNN

PEN

50 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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12. TROUBLESHOOTING

The alarm messages displayed enable immediate diagnosis.

Alarms are divided into two categories:

• Alarms relating to external UPS circuits: input mains, output mains, temperature and environment.

• Alarms relating to internal UPS circuits: in this case corrective action will be carried out by the After Sales Department.

The USB report makes it possible to have full information on what occurred. Refer to 'Menu' chapter.

For other alarms that may appear please contact the Service Dept.

12.1 SYSTEM ALARMS

An imminent stop is about to happen. In few minutes the UPS will

A000 IMMINENT STOP

A001 OVERLOAD ALARM

A002 AMBIENT TEMPERATURE ALARM Environmental temperature is greater than 65°C.

A003 TRANSFER LOCKED

A004 TRANSFER IMPOSSIBLE Bypass is not available.

A005 INSUFFICIENT RESOURCES Some components are not operational.

A006 REDUNDANCY LOST

OUTPUT SHORT CIRCUIT

A007

DETECTION

A008 ECO MODE DISABLED BY UPS Eco mode is disabled due to bypass failure.

A009 ENERGY SAVER DISABLED BY UPS

A012 MAINTENANCE ALARM

A013 REMOTE SERVICE ALARM

REMOTE SERVICE PREVENTIVE

A014

ALARM

A015 GENERAL ALARM An alarm is present.

A016 BATTERY DISCONNECTED The battery is not connected to the UPS.

A017 BATTERY DISCHARGED The battery charge level is below the minimum value.

A018 END OF BACK-UP TIME Supply from batteries is close to finishing.

A019 OPERATING ON BATTERY The UPS is running on battery. Load is supplied by batteries.

A020 BATTERY TEMPERATURE ALARM

A021 BATTERY ROOM ALARM The battery cabinet temperature is too high.

A022 BATTERY TEST FAILED The battery has failed the last battery test.

A026 INSULATION FAULT

A027 BATTERY ALARM

A032 RECTIFIER CRITICAL ALARM

A033 RECTIFIER PREVENTIVE ALARM

be shut down.

This can be caused by a critical alarm or a user request.

The load is exceeding the UPS power specification. The machine will turn off. Reduce the load immediately.

The UPS is unable to transfer the load between bypass and inverter.

The redundant Unit is not available. Check individual unit alarms to locate which is excluded from the System.

A short circuit is detected on the output. Please contact the Service Dept.

An event has occurred forcing the UPS to stop the energy saver function.

UPS needs routine maintenance. Please contact the Service Dept.

UPS needs immediate maintenance. Please contact the Service Dept.

A non-critical alarm is present. Please contact the Service Dept.

Battery temperature is greater than the threshold. If temperature is measured using ADC+SL, verify NTC is still connected, otherwise, check the internal UPS temperature.

There is an insulation problem with the plant. Verify input from ADC+SL.

A battery alarm is present. Maximum recharging time at two levels, or slow discharging time protection has occurred.

There is a problem with the rectifier. Please contact the Service Dept.

There is a non-critical problem with the rectifier. Check the fans are working properly. Please contact the Service Dept.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

51EN

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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A035 RECTIFIER INPUT SUPPLY NOT OK

A037 CHARGER CRITICAL ALARM

A038 CHARGER PREVENTIVE ALARM

A040 INVERTER CRITICAL ALARM

A041 INVERTER PREVENTIVE ALARM

A043 INVERTER IMMINENT STOP

A046

A047

A048 BYPASS CRITICAL ALARM

A049 BYPASS PREVENTIVE ALARM

A050 BYPASS INPUT SUPPLY NOT OK

A051 PHASE ROTATION FAULT

A052 BYPASS BACK-FEED DETECTION

A054 FAN FAILURE

A055 ACS ALARM Communication between ACS and Inverter is lost.

A056 MAINTENANCE BYPASS ALARM

A057 INTERNAL BACKFEED DETECTION

A059 UPS POWER OFF The UPO emergency input on ADC+SL has been activated.

A060 WRONG CONFIGURATION

A061

A062 OPTION BOARD ALARM

A063 SPARE PARTS NOT COMPATIBLE Spare parts are not registered on the UPS or are not compatible.

PARALLEL BOARD CRITICAL ALARM

PARALLEL BOARD PREVENTIVE ALARM

INTERNAL / COMMUNICATION FAILURE

The input mains supply is out of tolerance. Verify that the input voltage and frequency are within the UPS ratings.

There is a problem with the battery charger. Please contact the Service Dept.

Battery charger was blocked by a critical alarm, or Battery Voltage is too low after 16 hours of charging.

There is a problem with the inverter. Please contact the Service Dept.

There is a non-critical problem with the inverter. Check the fans are working properly. Please contact the Service Dept.

Imminent redundancy was lost due to overload, unit imminent stop, etc.

There is a problem with the Parallel Board. Check the PowerLink connections, otherwise, please contact the Service Dept.

There is a non-critical problem with the Parallel Board. Check the Power Link connections, otherwise, please contact the Service Dept.

There is a problem with the bypass. Please contact the Service Dept.

There is a non-critical problem with the bypass. Please contact the Service Dept.

The auxiliary supply is out of tolerance. Verify that the input voltage and frequency are within the UPS ratings.

The auxiliary mains is not connected properly. Please check phase connection order is correct.

There is a backfeed problem with the bypass. Please contact the Service Dept.

Fan Failure can generate overheating. Please contact the Service Dept.

Output and Maintenance ByPass switches are closed at the same time.

There is a backfeed problem with the rectifier. Please contact the Service Dept.

UPS is not configured properly. Please check the configurations or contact the Service Dept.

The internal communication between UPS sub-system is lost. Please contact the Service Dept.

There is a communication problem with the option board. Please contact the Service Dept.

12.2 SYSTEM STATUS

S002

S018

S023 GEN SET ON Genset input.

S064 CARD IN SLOT 1 PRESENT

S065 CARD IN SLOT 2 PRESENT

52 EN

LOAD SUPPLIED BY AUTOMATIC BYPASS

EXTERNAL MAINTENANCE BYPASS CLOSED

Load on bypass, supplied by auxiliary mains. Load not protected.

External maintenance bypass input is closed.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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13. PREVENTIVE MAINTENANCE

NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

NOTE: any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC.

Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and avoid equipment downtime.

Maintenance consists of thorough functionality checks on:

- electronic and mechanical parts;

- dust removal;

- battery inspection;

- software updating;

- environmental checks.

13.1 BATTERIES

The condition of the battery is fundamental to UPS operation.

During the operating lifetime of the battery, the UPS stores statistics on the conditions of use of the battery for analysis.

Expected battery lifetime is very much dependent on operating conditions:

- number of charging and discharging cycles;

- load rate;

- temperature.

NOTE: batteries must only be replaced with batteries recommended or sold by the manufacturer. Batteries must only be replaced by qualified technicians.

NOTE: used batteries must be placed in appropriate containers to avoid acid leakage. They should only be entrusted to a specialist waste disposal company.

CAUTION: Do not dispose of batteries in a fire. The batteries may explode. Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. A battery can present a risk of electric shock and burns by high short-circuit current. Failed batteries can reach temperatures that exceed the burn thresholds for touchable surfaces.

NOTE: servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and required precautions.

NOTE: when replacing batteries, replace with the same type and number of batteries or battery packs.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

53EN

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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13.2 FANS & CAPACITORS

The lifespan of consumable parts such as fans and capacitors (AC and DC) depends on whether or not the use and environmental conditions (premises, usage or load type) are abnormal or harsh for the equipment.

It is advisable to replace consumables as follows

Consumable part Years

Fan 5 AC and DC capacitor 7

1. Based on operation of the unit according to the manufacturer’s specification.

(1)

:

54 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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14. SAFEGUARDING THE ENVIRONMENT

Do not dispose of electrical appliances with normal waste, use separate collection facilities.

Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste electrical and electronic equipment or contact your local government for information regarding the collection arrangements available.

If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging health and wellbeing. Depleted batteries are considered as toxic waste. When battery replacement becomes necessary, only give rundown batteries to certified and licensed waste disposal companies. In accordance with local legislation, it is prohibited to dispose of batteries together with other industrial waste or household refuse.

The crossed-out trash bin symbol is placed on this product to encourage users to recycle components and units whenever possible. Please be environmentally responsible and recycle this product through your recycling facility at the end of its lifetime.

For any questions regarding the disposal of the product, contact local distributors or retailers.

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

55EN

15. TECHNICAL SPECIFICATIONS

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Models

60 kVA 80 kVA

MASTERYS BC+

Input/Output phases kVA 3/3

Electrical specifications - Input

Mains voltage Vin 3ph + N 400 Vac (-15/+20%) up to -40% @ 70% of nominal load

Input frequency Hz 50-60 ±10%

Input power factor ® 0.99

Current distortion (THDi)

(@: Pn, Resistive load, Mains THDv  1%)

 2%

Electrical specifications - External battery

Battery voltage range V bat from +/- 200

(3)

up to +/- 330

(4)

Electrical specifications - Output

Output voltage V

1Ph+N 220/230/240 V ±1%

3Ph+N 380/400/415 V ±1%

(1)

Output frequency Hz 50-60 Hz (selectable) ±0.01%

Nominal apparent power kVA 60 80

Nominal active power kW 54 72

Overload (@ 25 °C; Vin > 380)

10 minutes

(2)

1 minute 81 108

kW

67.5 90

Crest factor ® 2.7

Voltage distortion (THDv)

(@: Pn, Resistive load)

Voltage distortion (THDv)

(@: Sn, non-linear load)

%  1

%  5  6

Electrical specifications - Bypass

Bypass input voltage V Nominal output voltage ±15% (±20% if GENSET is used)

Bypass input frequency

Hz 50-60 ±2% selectable (±8% if GENSET is used)

Environment

Operating temperature °C 0-35 (15-25 recommended)

Storage temperature °C -5 to 50

Relative humidity % up to 95% (condensation-free)

Max. altitude m 1000 (without derating)

Acoustic noise (@ 70% Pn) dBA < 53

Cooling type Air cooling

3

Required cooling capacity m

/h 480 600

W 2800 3800

Dissipated power max at Pn nominal condition

kcal/h 2408 3267

BTU/h 9553 12965

W 3200 4300

Dissipated power max at Pn worst condition

kcal/h 2752 3697

BTU/h 10918 14671

56 EN

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

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Models

Standards

Safety EN 62040-1/A1, EN 60950-1

Type and performance EN 62040-3 (VFI-SS-111)

EMC EN 62040-2

Product certification CE

Protective class Protective Class I

Touch current mA < 1

Protection level IP20; IP21 (option)

Mechanical characteristics

Colour

Width mm 444

Dimensions

M

Models

Weight kg 150 ÷ 170

1. 360 V with Pout = 90% Pn.

2. Initial Condition Pout  80% Pn.

3. @ Battery Fully Discharged. Call SOCOMEC support service.

4. @ Battery Fully Charged. Call SOCOMEC support service.

Depth mm 800

Height mm 1400

60 kVA 80 kVA

MASTERYS BC+

External panel: RAL 7016

Front panel: Metallized grey

MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00

57EN

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de

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socomec Thiele MASTERYS BC+ 80 kVA, Thiele MASTERYS BC+ 60 kVA Installation And Operating Manual

Specifications and Main Features

Frequently Asked Questions

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