SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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Page 5
1. CERTIFICATE AND CONDITIONS OF WARRANTY
SOCOMEC warrants the SUPPLY against all proven defects or hidden defects in design and manufacture.
The period of warranty starts from the date of shipment and consists of 24 (twenty-four) months as from the date of
commissioning of the SUPPLY and shall not exceed 27 (twenty-seven) months from the date of the dispatch.
For all cases, the CUSTOMER shall not be entitled to enforce the warranty unless it shall have fully paid for the
SUPPLY.
The warranty of SOCOMEC shall be strictly limited to its SUPPLY and does not extend to the equipment within which
the SUPPLY is integrated nor to the performance of such equipment. SOCOMEC's liability shall be limited, in its
discretion, to the repair or replacement at its expense in its factory of all or part of the SUPPLY recognized as defective. As soon as the CUSTOMER has knowledge of the defect, it shall inform SOCOMEC in writing of the defects
which it claims affect the SUPPLY, and shall supply all evidence thereof and indicate the use and the conditions of
use of the SUPPLY. SOCOMEC reserves the right to modify the SUPPLY in order to satisfy the implementation of its
warranty. The repair, replacement or modification of all or part of the SUPPLY during the period of warranty shall not
have the effect of prolonging the duration thereof. Defective items replaced free of charge shall be made available to
SOCOMEC and shall become its property. Items invoiced as appropriate to the CUSTOMER shall be warranted 3
(three) months in normal conditions of use.
The warranty shall be excluded:
a) In the event that the defect is due to the material supplied by the CUSTOMER, or due to a design imposed by it.
b) In the event of damage or accident due to the transport or arising from the negligence, defective installation,
supervision or maintenance by the CUSTOMER or a third party.
c) In the event of use, installation or storage of the SUPPLY in abnormal conditions or conditions not in compliance
with recommendations of SOCOMEC.
d) If the CUSTOMER has carried out or has had carried out any changes, adjustments or repairs to the SUPPLY
without the express agreement of SOCOMEC.
e) In the event of damage arising from events of frustration or force majeure, or due to the fault of the CUSTOMER
or of a third party.
The warranty does not cover the replacement or repair of items which are due to normal wear and tear of the
SUPPLY.
SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the
document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction,
modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except
upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided
without prior notice.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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2. SAFETY STANDARDS
This user manual specifies installation and maintenance procedures, technical data and safety instructions for
SOCOMEC products. For further information visit the Socomec website: www.socomec.com.
NOTE!
Any work carried out on the equipment must be performed by skilled, qualified technicians.
NOTE!
2
Before carrying out any operations on the SUNSYS PCS
read the installation and operating
manual carefully. Keep this manual safe for future reference.
DANGER!
Failure to observe safety standards could result in fatal accidents or serious injury, and damage
equipment or the environment.
CAUTION!
If the unit is found to be damaged externally or internally, or any of the accessories are damaged
or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical
shock of any kind.
NOTE!
Install the unit in accordance with clearances in order to prevent access to handling devices and
guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).
NOTE!
Only use accessories recommended or sold by the manufacturer.
NOTE!
When the equipment is transferred from a cold to a warm place wait approx. two hours before
putting the unit into operation.
NOTE!
When carrying out electrical installation, all standards applicable specified by the IEC and the
electricity supplier must be observed. All national standards applicable to batteries must be
observed. For further information refer to 'Technical specifications' chapter.
DANGER! LIVE DEVICE! RISK OF ELECTRIC SHOCK: SUNSYS PCS2 is connected to three separately protected power supplies:
1 DC cable - Battery power supply.
2 AC cable - Power from the mains network, supplied by the electricity company.
3 AC cable - Auxiliary power supply.
DANGER! RISK OF ELECTRIC SHOCK!
Before carrying out any operations on the unit (cleaning and maintenance performances,
connection of appliances, etc.) disconnect all power sources.
DANGER! LIVE DEVICE! RISK OF ELECTRIC SHOCK: Carry out the following steps before
system maintenance:
- Disconnect the batteries.
- Disconnect the AC power supplies.
- Disconnect the DC disconnection switches.
- Make sure the cable is fixed in position securely.
- Make sure the system cannot be restarted.
- Make sure the electricity supply (AC and DC voltages) has been disconnected.
- Cover or separate nearby live device units.
DANGER! RISK OF ELECTRIC SHOCK!
After disconnecting all power sources wait approx. 5 minutes for the complete discharge of the
unit.
CAUTION! RISK OF BURNS!: During operation the casing can reach high temperatures. Do not
touch the surfaces!
6EN
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NOTE!
Any use other than the specified purpose will be considered improper. The manufacturer/supplier
shall not be held responsible for damage resulting from this. Risk and responsibility lies with the
system manager.
2.1 DESCRIPTION OF SYMBOLS
Comply with all internal and external precautions and warnings on labels and plates on the equipment.
SymbolsDescription
Protective earth terminal (PE).
Authorised personnel only.
No smoking.
Risk of electric shock!
Risk of explosion! Avoid short circuits!
Read the user instructions carefully.
Read the user manual before performing any operations.
Wear protective gloves
Wear safety shoes.
Wear protective goggles.
In the event of contact with the eyes, wash immediately with plenty of water and call a doctor.
Call a doctor immediately in the event of accidents or illness.
Do not dispose of in normal waste stream (symbol waste electrical and electronic equipment).
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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2.2 ABBREVIATIONS
For the purpose of this document, the following abbreviations are used:
BESBattery Energy Storage
BMSBattery Management System
EMCElectro Magnetic Compatibility
EMSEnergy Management System
ESSEnergy Storage System
HMIHuman Machine Interface
IECInternational Electrotechnical Commission
IMIslanding Mode
IMDInsulation Monitoring Device
PCSPower Conversion System
PEProtective Earth
PMSPower Management System
PVPhotovoltaic
SBMSSystem BMS
SOCState of Charge
SOHState of Health
SPDSurge Protection Device
THDITotal Harmonic Distortion in Current
THDVTotal Harmonic Distortion in Voltage
TLTransformer-less
TRTransformer based
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3. FOREWORD
Energy storage is the key solution to meeting the challenges of energy transition, using renewable energy and providing energy cost reductions for the following 4 main applications.
• Behind-the-Meter Energy Storage:
Reduce peak consumption and maximise PV energy self-consumption. SUNSYS PCS² (IM) can limit the impact
of increases in the electricity retail price by supplying the load to cut peak demand (peak shaving), maximising PV
energy self-consumption at building or community level. Any PV energy surplus is stored in the SUNSYS PCS² (IM)
battery system. This stored energy is used later to supply the load.
1
• PV plants:
Manage the intermittence of renewable energy production. SUNSYS PCS
2
(IM) ensures the production profile of an
intermittent renewable energy plant by limiting production to a predefined value, injecting energy to compensate for
solar variations, setting constant ramp-up or ramp-down.
2
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• Grid support:
2
Meet the challenge of demand-response energy balance. When directly connected to the grid, SUNSYS PCS
(IM)
improves stability and management of grid operators thanks to voltage and frequency regulation, load shifting, peak
shaving and ancillary services for grid support.
3
• Microgrids:
Ensure energy availability and quality. The SUNSYS PCS² IM enables the microgrid to disconnect from the main grid
and be electrically autonomous thanks to local generation (PV, Wind, Diesel generators, etc.).
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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4. SUNSYS PCS² RANGES
4.1 IEC VERSIONS
SUNSYS PCS²SUNSYS PCS² IM
33 kVA 66 kVA100 kVA132 kVA 200 kVA 33 kVA 66 kVA100 kVA132 kVA 200 kVA
Internal
transformer
(TR version)
External
transformer
(TL version)
4.2 UL VERSIONS
33 kVA 66 kVA100 kVA132 kVA 200 kVA 33 kVA 66 kVA100 kVA132 kVA 200 kVA
Internal
transformer
(TR version)
External
transformer
(TL version)
SUNSYS PCS²SUNSYS PCS² IM
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5. ENVIRONMENTAL REQUIREMENTS AND HANDLING
5.1 ENVIRONMENTAL REQUIREMENTS
Install the unit in an equipment room.
The room must be:
• of a suitable size;
• free from conductive, inflammable and corrosive items;
• not exposed directly to sunlight.
The floor must support the weight of the unit and guarantee its stability. The unit is designed for indoor rooms only.
For information regarding ambient temperature, dimensions and weights refer to 'Technical specifications' chapter.
To position the unit correctly see the diagrams below.
ROOM POSITIONING
Top view
30 cm1.5 m
SUNSYS
PCS
SUNSYS
2
PCS
Free area
SUNSYS
2
PCS
2
SPACING-AIR FREE
To ensure the full unit power up to 40°C ambient temperature, observe the following minimum distances:
- rear space: 30 cm.
- above space: 45 cm.
This distance can be reduced depending on:
• the maximum ambient temperature accepted (Full load conditions).
Distance from the rear wallSpace above the top panelAmbient temperature
30 cm
20 cm
10 cm
45 cm40 °C
25 cm35 °C
45 cm35 °C
25 cm30 °C
45 cm
25 cm
25 °C
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• the maximum power required from the load (at 40 °C ambient temperature).
Distance from the rear wallSpace above the top panelPower
1. SUNSYS PCS2 at a distance of 10 cm from the rear wall (40 °C ambient temperature and full load).
3
3
3
/h
3
3
3
/h
/h
/h
/h
/h
NOTE: the hood must prevent air losses and enable the removal of the SUNSYS PCS2’s top panel
for maintenance.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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CABINET LAYOUT
SUNSYS PCS
33 TR - 66 TR/TL - 100 TL
2
SUNSYS PCS
100 TR
2
SUNSYS PCS
132 - 200 TL
2
5.2 HANDLING
• The packaging guarantees the stability of the unit during shipping and physical transfer.
• The unit must remain in a vertical position during all shipping and handling operations.
• Ensure that the floor is strong enough to support the weight of the unit.
• Carry the packaged unit as close as possible to the installation site.
WARNING! HEAVY WEIGHT!
Move the unit using a fork lift truck taking the utmost caution at all times.
The unit MUST be handled by at least two people. The people MUST take position at the sides of
the PCS
Do not move the unit by putting pressure on the front door.
When moving the unit on even slightly sloping surfaces, use the locking equipment and braking
devices to ensure that the unit does not fall over.
WARNING!
The following instructions must be carried out prior to moving the unit (after initial positioning).
Failure to heed this warning could result in the unit falling over, equipment damage, injury and
even death.
2
with respect to the direction of movement.
14 EN
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5.3 FLOOR ASSEMBLY
• PCS2 range 33 TR - 66 - 100 TR/TL:
• PCS
Remove the protective cover
2
132 - 200 TL:
Level adjustment and floor fixing
Rear
SUNSYS PCS
30 cm
2
Fixing bolt
Level regulation bolt
720 mm
618 mm
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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5.4 INSTALLATION
POWER MODULE INSERTION
WARNING: before installing the module ensure that there is no voltage.
NOTE: the module must be handled by at least two people (30.5 kg / 67.2 lb).
WARNING! RISK OF TIPPING OVER: before carrying out any operations, ensure the SUNSYS
2
is secured at the feet.
PCS
WARNING! RISK OF TIPPING OVER: the modules must be inserted from the bottom upwards
and removed from the top downwards to ensure the unit remains stable.
WARNING: the modules have to be moved individually. Never handle more than one module.
5.4.1 PROCEDURE FOR PCS2 33 TR - 66 - 100 TR/TL
• Open the door with the appropriate key.
16 EN
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• Position the cables in the hose clamp to enable correct module insertion.
• Remove the Lexan protection on the connectors.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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• Place the module on the guides and insert it up to the limit starting by the lower one.
In order to ensure the safety of installers, installers shall be at least two people to process the
installation (30.5 kg / 67.2 lb).
30.5
kg
67.2
lb
• Insert the connectors and secure them.
18 EN
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• Position the Lexan protection and secure it.
• Insert the module completely.
• Tighten the screws to secure the module to the SUNSYS PCS
2
.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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• Connect the communication cable.
Communication cable
20 EN
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5.4.2 PROCEDURE FOR PCS2 132 - 200 TL
• Open the doors:
- With the appropriate key A open the lock, then pull the hook B and open the right door.
- Unhook the upper latch C and lower latch D and open the left door.
C
135°
135°
Left
door
A
Right
door
B
D
NOTE: in PCS2 132 TL, module A and D are not present.
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• Position the cables in the hose clamp to enable correct module insertion.
• Remove the Lexan protection on the connectors.
22 EN
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• Insertion of the lower three modules. Place the module on the guides and insert it up to the limit starting by the
lower one.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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• Insertion of the upper three modules starting by the lower one.
The Socomec shelf can be used to facilitate the insertion of the upper three modules.
The shelf can be used only by persons authorized by Socomec.
Keep this shelf available to service people for commissioning or future maintenance activities.
- Disconnect the CAN-BUS cables.
1
- Assemble the shelf on the PCS2 frame inserting its joints into the PCS2 frame holes.
1
24 EN
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Page 25
- Make sure the shelf is properly assembled.
1
• Place the module on the shelf.
30.5kg67.2
lb
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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• Place the module on the guides and insert it up to the limit.
• Insert the connectors and secure them.
26 EN
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• Position the Lexan protection and secure it.
• Insert the module completely.
• Remove the shelf.
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• Tighten the screws to secure the module to the SUNSYS PCS2.
In PCS2 132 TL, the unused slots are covered with a panel, do not remove this protection.
28 EN
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• Connect the communication cable.
Communication
cable
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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• Close the doors:
- Close the left door and hook it with the both upper latch C and lower latch D.
- Close the right leaf and close the hook B until the first clack. The door is locked but the lock is not activated.
- To lock the door, press the coupling B fully.
C
B
Left
door
st
1
clack!
Closure activated
Right
door
B
nd
2
clack!
Lock activated
D
30 EN
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Page 31
6. ELECTRICAL INSTALLATION
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
6.1 ELECTRICAL REQUIREMENTS
The installation and system must comply with national plant regulations.
The electrical distribution panel must have a sectioning and protection system installed for AC mains.
The tables below show the connection features and the size of the protection devices recommended for correct
installation.
Size of AC input protection
Models
Required overcurrent
protection
33 TR63 A type D
66 TR125 A type D
100 TR200 A type D
66 TL200 A type C
100 TL250 A type C
132 TL315 A type C
200 TL500A type C
1. It is advisable to carry out a preliminary check on the earth current leakage with the PCS installed and operational with the
definitive configuration (batteries, etc.), so as to prevent the RCD tripping.
The auxiliary power supply socket must be protected with a 10 A magneto-thermal switch, curve C, and from category II overvoltages or greater.
DC input protection can be achieved either with a distributed or centralised fuse configuration (see example below).
Recommended Insu-
lation fault device
Differential switch
1
(RCD)
0.3 A
Type AC or A
Insulation Monitoring
Device (IMD)
AC cable Max
cross-section
1 x 150 mm
3 x 120 mm
Type of cable
2
2
90 °C
copper wire
Tightening
torque
20 Nm
Size of DC input protection
Models
33 TR
DC cable Max
cross-section
1
Type of cable
Tightening
torque
Distributed fusesCentralised fuses
80 A -1000 V Ultrafast
66 TR160 A -1000 V Ultrafast
100 TR250 A -1000 V Ultrafast
66 TL160 A -1000 V Ultrafast
2 x 120 mm
2
90 °C
Copper wire
20 Nm
80 A – 1000 V
Ultrafast
100 TL250 A -1000 V Ultrafast
132 TL2 x 160 A -1000 V Ultrafast
200 TL2 x 250 A -1000 V Ultrafast
1. Determined by the size of the terminals.
2. Standard configuration delivered with the product.
2
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Distributed Fuses 132 - 200 kW - Centralised fuses is not allowed
+
-
32 EN
NOTE: If Socomec also provides the batteries the centralised fuse connection will be used and
the fuses will be provided.
WARNING: the SUNSYS PCS2 is designed for transient over-voltages in category II installations
2
for AC terminals. If the SUNSYS PCS
can be subjected to transient over-voltages in category III
installations, protective SPDs must be provided for the AC power supply network.
The SPD AC option, designed to protect against category III overvoltages, can be fitted directly
2
to the SUNSYS PCS
If this is used the distance between the SUNSYS PCS
.
2
and type I centralised SPD protection
must be ≥15 m.
WARNING: the SUNSYS PCS2 is designed for transient over-voltages in category II installations
2
for DC terminals. If the SUNSYS PCS
can be subjected to transient over-voltages in category III
installations, or if the distance from the SPDs of the battery cabinet is excessive, protective SPDs
2
must be fitted near the SUNSYS PCS
. The SPD DC option can be fitted to the SUNSYS PCS2
directly.
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Page 33
7. OVERVIEW
7.1 SWITCHES AND INTERFACES
SUNSYS PCS2 33 TR
Communication slots
Detail 1
Module A
Module A output disconnection switch
IEC320 AUX output for assistance
IEC320 AUX power input
SUNSYS PCS
2
output disconnection switch
Module A input disconnection switch
Detail 2
SPD AC
Q3
(1)
Q70
Q1
Detail 1Detail 2: disconnection switches with fuse
RS232/485
Button
TEST (option)
1. Refer to 'Standard features and options' chapter for details.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
RS232
Button
RESET (option)
1. Disconnection switch for isolation controller (option).
2. Disconnection switch for isolation controller (option).
3. Disconnection switch for IEC320 connector AUX power
supply.
4. Disconnection switch for IEC320 connector for
assistance.
33EN
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WIRING DIAGRAM FOR SUNSYS PCS2 33 TR
Batteries
DC +/–
X10A
AC
terminals
DC
terminals
Q1A
Q3A
T1
K1
Q70
X90
Option
SPD-IN
Option
Option
SPD-OUT
3Ph+PE
AC main network
IMD
34 EN
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Page 35
SUNSYS PCS2 66 TR
Communication slots
Module A
Detail 1
Module A output disconnection switch
Module B output disconnection switch
IEC320 AUX output for assistance
IEC320 AUX power input
SUNSYS PCS
2
output disconnection switch
Module B input disconnection switch
Module A input disconnection switch
Detail 2
SPD AC
Q70
Q3
Q3
(1)
Q1
Q1
Module B
Detail 1Detail 2: disconnection switches with fuse
RS232/485
Button
TEST (option)
1. Refer to 'Standard features and options' chapter for details.
RS232
Button
RESET (option)
1. Disconnection switch for isolation controller (option).
2. Disconnection switch for isolation controller (option).
3. Disconnection switch for IEC320 connector AUX power
supply.
4. Disconnection switch for IEC320 connector for
assistance.
5. Fan fuse.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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WIRING DIAGRAM FOR SUNSYS PCS2 66 TR
DC +/–
BatteriesBatteries
DC +/–
AC
terminals
DC
terminals
X10AX10B
Q1A
Q1B
Option
Q3A
SPD-IN
Q3B
T1
Option
K1
IMD
Option
Q70
X90
3Ph+PE
SPD-OUT
AC main network
Common
DC
36 EN
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Page 37
SUNSYS PCS2 100 TR
Q3 Module A output disconnection switch
Q3 Module B output disconnection switch
Q3 Module C output disconnection switch
Q70 SUNSYS PCS
Communication slots
Detail 1
2
output disconnection switch
Module A
Module B
Module C
Detail 2
IEC320 AUX power input
IEC320 AUX output for assistance
Q1 Module A input disconnection switch
Q1 Module B input disconnection switch
Q1 Module C input disconnection switch
Detail 1Detail 2: disconnection switches with fuse
RS232/485
Button
TEST (option)
1. Refer to 'Standard features and options' chapter for details.
RS232
Button
RESET (option)
1. Disconnection switch for isolation controller (option).
2. Disconnection switch for isolation controller (option).
3. Disconnection switch for IEC320 connector AUX power
supply.
4. Disconnection switch for IEC320 connector for
assistance.
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37EN
Page 38
WIRING DIAGRAM FOR SUNSYS PCS2 100 TR
terminals
Power supply network
3Ph
X10
T1
AC
AC
terminals
DC
terminals
BatteriesBatteriesBatteries
DC +/–DC +/–DC +/–
X10A
X10BX10C
Q1BQ1CQ1A
Option
SPD-IN
Common
DC
K1
Q70
X90
3Ph+PE
Option
SPD-OUT
Q3AQ3B
X90
AC main networkAC main network
Q3C
Option
IMD
3Ph+PE
38 EN
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Page 39
SUNSYS PCS2 66 TL
Communication slots
Detail 1
Module A output disconnection switch
Module B output disconnection switch
Detail 2
IEC320 AUX output for assistance
IEC320 AUX power input
Module B input disconnection switch
Module A input disconnection switch
Q3
Module B
Q3
Module C
Q1
Q1
Detail 1Detail 2: disconnection switches with fuse
RS232/485
Button
TEST (option)
1. Refer to 'Standard features and options' chapter for details.
RS232
Button
RESET (option)
1. Disconnection switch for isolation controller (option).
2. Disconnection switch for isolation controller (option).
3. Disconnection switch for IEC320 connector AUX power
supply.
4. Disconnection switch for IEC320 connector for
assistance.
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39EN
Page 40
WIRING DIAGRAM FOR SUNSYS PCS2 66 TL
BatteriesBatteries
DC +/–DC +/–
AC
terminals
DC
terminals
X10AX10B
Q1A
Q1B
Option
Q3A
SPD-IN
Q3B
Option
IMD
X90
3Ph+PE
AC main network
Common
DC
40 EN
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Page 41
SUNSYS PCS2 100 TL
Communication slots
Module A
Detail 1
Module A output disconnection switch
Module B output disconnection switch
Module C output disconnection switch
Detail 2
IEC320 AUX output for assistance
IEC320 AUX power input
Module C input disconnection switch
Module B input disconnection switch
Module A input disconnection switch
Q3
Q3
Q3
Q1
Q1
Q1
Module B
Module C
Detail 1Detail 2: disconnection switches with fuse
RS232/485
Button
TEST (option)
1. Refer to 'Standard features and options' chapter for details.
RS232
Button
RESET (option)
1. Disconnection switch for isolation controller (option).
2. Disconnection switch for isolation controller (option).
3. Disconnection switch for IEC320 connector AUX power
supply.
4. Disconnection switch for IEC320 connector for
assistance.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
41EN
Page 42
WIRING DIAGRAM FOR SUNSYS PCS2 100 TL
AC
terminals
DC
terminals
BatteriesBatteriesBatteries
DC +/–DC +/–DC +/–
X10A
X10BX10C
Q1BQ1CQ1A
Common
Option
SPD-IN
DC
Q3AQ3B
X90
AC main network
Q3C
Option
IMD
3Ph+PE
42 EN
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Page 43
SUNSYS PCS2 132 - 200 TL
(1)
Communication slots
RS232/485
USB
Ethernet Network
RS232/Modem
Module A output disconnection switch
Ethernet Network
RS232/Modem
Module B output disconnection switch
Module C output disconnection switch
Module D output disconnection switch
Module E output disconnection switch
Module F output disconnection switch
Q3
RS232/485
USB
Q3
Q3
Q3
Q3
Q3
Upper
control
pnale
Lower
control
pnale
Module A
Module B
Module C
Module D
Module E
Q1A
Module A input disconnection switch
Q1B
Module B input disconnection switch
Q1C
Module C input disconnection switch
Q1D
Module D input disconnection switch
Q1E
Module E input disconnection switch
Detail 1
IEC320 AUX power input
IEC320 AUX output for assistance
Detail 1: disconnection switches with fuse
1. Disconnection switch for IEC320 connector AUX power
supply (Upper Control Panel)
2. Disconnection switch for IEC320 connector AUX power
supply (Lower Control Panel)
3. Disconnection switch for IEC320 connector for assistance
Module F
Q1F
Module F input disconnection switch
1. In PCS2 132 TL, module A & D are not present.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
43EN
Page 44
WIRING DIAGRAM OF SUNSYS PCS2 132 - 200 TL
terminals
Option
SPD-IN
AC
DC
terminals
BatteriesBatteries
Option
SPD-IN
(1)(2)
1. Module A not present in PCS2 132 TL
2
2. Module D not present in PCS
132 TL
Option
SPD-OUT
AC main network
44 EN
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Page 45
7.2 DIAGRAM OF MAIN SYSTEM EXAMPLE FOR VERSION 100 TR
The SUNSYS PCS² system is constructed using power electronics modules. Each power module incorporates circuit
protection, sine filter, cooling fans and EMI filtering as shown in the diagram below.
2
• Example for PCS
100kW with transformer
1. AC voltage is set according to the country electric code.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
45EN
Page 46
8. CONNECTIONS
NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
8.1 INPUT CONNECTION
The SUNSYS PCS2 is connected to the batteries via the DC terminals.
The SUNSYS PCS
• Remove the panels protecting the connection area in front of the terminals.
• Remove the horizontal support in order to facilitate the cable connections.
2
is connected to the AC mains via the AC power terminals.
SUNSYS PCS2 range 33 TR - 66 - 100 TR/TL
SUNSYS PCS2 range 132 - 200 TL
• Fix the protection wire to the connection terminal.
• Fix the wires L1, L2, L3 to the connection terminals.
• Fix the wires L+,L- to the connection terminals.
• Secure the power cables supplied between the transformer cabinet and the PCS
2
(only for 100 TR).
46 EN
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Page 47
• Secure the signal cables supplied between the transformer cabinet and the PCS2 (only for 100 TR).
• Use only cables supplied by SOCOMEC for bridging connections between transformer cabinet and PCS
100 TR).
• AC neutral is not used in this Power Conversion System.
• If desired fix the cables to the cable support guide using cable strapping.
SUNSYS PCS2 33 TRSUNSYS PCS2 66 TR
2
(only for
L1L3
PE
L2
Key
L1, L2, L3
PE
L+, L-DC connection terminals for the batteries
Connection terminals for the main AC network
Connection terminal for the protective earth wire
L–
L+
L1L3
L2
3N
PE
L– L+
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
47EN
Page 48
SUNSYS PCS2 100 TR
L1L3
L2
PE
Key
L1, L2, L3
L+, L-DC connection terminals for the batteries
Connection terminals for the main AC network
Connection terminal for the protective earth wire
L1L3
L2
Cables supplied
SUNSYS PCS2 66 TL
Signal
cables
L– L+
3N
L1L3
L2
Key
L1, L2, L3
PE
L+, L-DC connection terminals for the batteries
48 EN
Connection terminals for the main AC network
Connection terminal for the protective earth wire
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
PE
L– L+
3N
Page 49
SUNSYS PCS2 100 TL
L1L3 PE
L2
Key
L1, L2, L3
PE
L+, L-DC connection terminals for the batteries
Connection terminals for the main AC network
Connection terminal for the protective earth wire
L– L+
3N
SUNSYS PCS2 132 - 200 TL
L1
L3
L2
Key
L1, L2, L3Connection terminals for the AC mains - 3 phase
Connection terminal for the protective earth wire
L+, L-DC connection terminals for the batteries
L–
L+
L–
PE
L+
• Replace the horizontal support.
• Replace the panels protecting the connection area in front of the terminals.
For safety reason, the mounting of the protecting panels is compulsory.
• Fix the front base.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
49EN
Page 50
For safety reason, the mounting of the protecting panels is compulsory.
SUNSYS PCS2 range 33 TR - 66 - 100 TR/TL
2
3
1
SUNSYS PCS2 132 - 200 TL
50 EN
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Page 51
• Fix both the lateral bases
SUNSYS PCS2 132 - 200 TL
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
51EN
Page 52
AUXILIARY CONNECTION
2
The SUNSYS PCS
equipment is powered by a special single-phase voltage (refer to 'Technical specifications' chap-
ter). The auxiliary voltage must be connected to the relevant socket.
WARNING: risk of damage to the system if not observed!
SUNSYS PCS
2
33-66 TR / 66-100 TL
Power supply
Interface
protection
jumper
OPTIONAL INPUT FOR EXTERNAL INTERFACE PROTECTION
If local electricity supply company connection rules specify that external interface protection must be used, the exter-
2
nal protection output signal (dry contact) can be used to control the internal contactor for the Sunsys PCS
, removing
the jumper in figure.
NOTE: the auxiliary power supply cable must be fitted with a 10 A max. protection device.
SUNSYS PCS2 132 - 200 TL
Auxiliary output voltage
(for service only)
Auxiliary input voltage
NOTE: the auxiliary power supply cable must be fitted with a 10 A max. protection device.
52 EN
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Page 53
8.2 INSTRUCTIONS FOR SUNSYS PCS2 TL VERSION
The SUNSYS PCS2 TL versions require the installation of a transformer coupling to the mains, in addition to the AC
input protection.
Block diagram
X90
AC input
protection
Grid transformer
280/xxx V
LV grid: d/Y
MV grid: y/D
Transformer
protection
Grid protection
Mains
AC INPUT PROTECTION
Refer to 'Electrical installation' chapter.
GRID TRANSFORMER
2
The transformer is necessary to connect the PCS
to mains.
The main technical characteristics are outlined in the following specification.
Ratings
Parameter66 TL100 TL132 TL200 TL
Rated power70 kW105 kW140 kW210 kW
Rated frequency50 Hz
Number of phases3
Winding connection unit
LV=> Yd
MV=> Dy
Primary voltage - grid sideSame of grid voltage (LV => Y | MV => D)
Secondary voltage - PCS side280V (LV => d | MV => y)
Grid voltage range+10% / -10%
Primary rated current - grid sideDepends on grid voltage
Secondary rated current - PCS side144.4 A216.6 A285.8 A433 A
Shielded
Between primary and secondary winding, connected to ground.
Yes
Overvoltage categoryDepends on grid overvoltage category
TRANSFORMER PROTECTION
The transformer protections must be chosen by the installer or plant designer.
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53EN
Page 54
9. CONTROL PANEL
The control panel displays information regarding operating status, electrical measurements, access to control functions and configuration parameters. It includes a colour graphic display and a luminous status bar.
Display
UP button
Scrolls up through
the available menus/
values.
ESC button
Exits current page,
aborts operations.
DOWN button
Scrolls down through
the available menus/
values.
ENTER button
Accesses the
currently displayed
menu, accepts/sends
confi gurations and
commands.
LUMINOUS STATUS BAR
Changes colour according to SUNSYS PCS
2
status.
- Red: SUNSYS PCS2 off due to alert.
- Flashing yellow: at least one warning is present and SUNSYS PCS
switched on.
- Yellow: at least one warning is present and SUNSYS PCS
2
is switched off or
first maintenance period has elapsed.
2
- Flashing green: SUNSYS PCS
- Green: SUNSYS PCS
2
switched on.
in startup procedure phase.
2
is
54 EN
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Page 55
9.1 EXCEPTION FOR PCS2 132 - 200 TL
The PCS2 132 - 200 TL has two control panels:
- the upper one controls the upper three power modules (Module A, Module B, Module C).
- the lower one controls the lower three power modules (Module D, Module E, Module F).
So, the first start-up procedure must be applied to both control panels ('First start-up' chapter) and both have to be
used to monitor measurements, alarms, etc. ('Menu' chapter).
NOTE: in PCS2 132 TL, module A and D are not present.
Module A
Module B
Module C
Module D
Module E
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Module F
55EN
Page 56
9.2 CONVERTER STATE MACHINE
The SUNSYS PCS² implements the following state-machine concept:
INIT
SWITCHED-OFFALARM
ON / OFF
DC source connected
SYSTEM READY
CHARGE / DISCHARGE CMD.
Grid connected
CHARGE / DISCHARGE
At system power-on by the auxiliary power supply, the SUNSYS PCS² automatically enters the SWITCHED-OFF
state: the Control Panel shows on the display the corresponding message “SWITCHED-OFF” on ESS Status line,
while the luminous status bar is switched-off.
2
After an “ON” command, the DC source is connected to the SUNSYS PCS
and enters the SYSTEM READY state,
after successful check of the battery conditions. On the control panel, the battery icon is green (or yellow if a Battery
(1)
Warning is present
From the SYSTEM READY state, following a “Charge/Discharge” command, the SUNSYS PCS
) and the number of powered-on power modules appears.
2
then connects to the
AC grid and enters the CHARGE/DISCHARGE state (the direction of the power flow on the display shows charging/
discharging operation). On display, the corresponding message of “INVERTER ON” is displayed on the ESS Status
line, while the luminous status bar is switched-on with green led or flashing yellow led (if at least one warning is present).
In case of alarm, the system enters the ALARM state and switches-off, to ensure safety condition. The luminous
status bar is switched-on with red led and an alarm message appears on the display panel.
1. A Warning does not cause the ESS to stop.
56 EN
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Page 57
10. FIRST START-UP
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
When the SUNSYS PCS2 is switched on for the first time the commissioning wizard is activated.
The commissioning wizard is an interactive procedure that guides the user through the SUNSYS PCS
procedure.
The most important steps are described below.
LANGUAGE SETTING
2
’s first start-up
ACTIVATION CODE
The Activation code - four-digit code - must be entered to operate the SUNSYS PCS
2
in both control panels.
WARNING: If the code is not entered the ‘initial startup’ procedure cannot be completed and the
equipment will not operate.
To get the activation code call the Service Centre and give the Serial Number, displayed on the control panel.
To insert the Activation Code:
- press INSERT (a screen keyboard appears);
- insert the Activation Code;
- press
;
- press ENTER.
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57EN
Page 58
DATE & TIME
SYSTEM SETUP
Set the number of modules installed (1, 2 or 3).
TRANSFORMER TYPE
Set the type of transformer connected to SUNSYS PCS
2
.
- SOCOMEC: if standard transformer is used.
- External: if a custom transformer is provided by the customer.
58 EN
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Page 59
BATTERY TYPE
2
Set the type of battery connected to the SUNSYS PCS
(Generic, Lithium, Lead-acid, etc.).
Depending on the type of battery, after commissioning, some specific items will be shown in the Battery Setting Menu
2
to guarantee the correct SUNSYS PCS
set up.
COUNTRY/GRID CODE SETTING
Set the proper country/grid code according to local regulation.
Grid code compatibility is always being upgraded, please contact SOCOMEC for grid code compatibility (subject to
change without notice).
NOTE: Once the country/grid code has been set the SUNSYS PCS2 will be automatically configured in compliance with the local standards.
OPTIMISATION MODE SETTING
Not present if Generic Battery is selected.
Set the battery mode of use. It is possible to choose between:
- LIFE: maximises battery life (reduced SOC operating range).
CONTROL MODE SETTING
Set the SUNSYS PCS
2
control mode. It is possible to choose between:
- local (using the control panel);
- external EMS (Energy Manager System);
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59EN
Page 60
11. MENU
11.1 DISPLAY OVERVIEW
Status bar
Energy direction
Battery Status
(1)
ESS
Status
SUNSYS PCS
(kW)
2
Rated Power
Charge status as a %
SUNSYS PCS2 module
Help message area
Always present, displays a help message to guide the user
through the display functions.
1. Energy Storage System (includes SUNSYS PCS
Alarms area
2
and Battery System).
Alarms area
Present when an alarm is active.
Enter ALARMS menu to display the complete alarms list.
Instantaneous Power (kW)
System view
Status icons
60 EN
Network icon: Displayed if a valid link has been
established on the ethernet. Flashes when a
remote host is communicating with the SUNSYS
2
.
PCS
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Time: SUNSYS PCS
2
current time.
Commissioning Code not inserted or Scheduled
Inspection warning: machine inspection required. Call
SOCOMEC support service
Key icon: Displayed if the keypad has been locked.
USB icon: Displayed if a USB memory stick is inserted.
It must be formatted with a FAT32 fi le system.
Modem icon: reserved for technical service.
Page 61
SUNSYS PCS2 Status
Battery status
(grey icon) Battery not present
2
(green icon) SUNSYS PCS
(yellow icon) SUNSYS PCS
(red icon) SUNSYS PCS
normal operation
2
warning fl agged
2
alarm fl agged
SOC ≥ 87.5 %
62.5 % ≤ SOC ≤ 87.5 %
37.5% ≤ SOC ≤ 62.5 %
12.5 % ≤ SOC ≤ 37.5 %
Instant power level
Local command
SOC ≤ 12.5 %
≤ 10%
≤ 60%
≤ 20%
≤ 70%
≤ 30%
≤ 80%
Local Command
charge/discharge sequence
≤ 40%
≤ 90%
≤ 50%
> 90%
Yellow
Green
NOTE: the procedures available depend on
the type of battery setting.
NOTE: the ‘Stop sequence‘ command must
be selected to change the procedure.
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11.2 MENU TREE
FIRST LEVELSECOND LEVELTHIRD LEVEL
COUNTERS
DAILY TREND
STATISTICS
MEASUREMENTS
ALARMS AND WARNINGS
HISTORY LOG
COMMANDS
SETTINGS
PRODUCTION GRAPHS
PCS POWER
AC MEASURES
BATTERY MEASUREMENTS
SENSORS
ALARMS
WARNINGS
LOCAL PROCEDURE
ALARM RESETAlarm reset
TEST PROCEDURES
RESET STATISTICSReset all production data
RESTART DISPLAYRestart display
SISTEM CONFIGStart config procedure
PREFERENCES
SYSTEM CONFIGURATION
PCS SETTINGS
BATTERY SETTINGS
(1)
OPTIONAL DEVICES
CONNECTIVITY
DOD DISTRIBUTION
DISCHARGE DURATION
BATTERY TEMPERATURE
Start charge/discharge
PCS calibration
Stop procedure
Led bar test
AC contactors test
Start fan test
LANGUAGE
DATE AND TIME
BUZZER
DISPLAY
PASSWORDS
Local/remote control
N° of modules
Transformer type
AC Interface Protection [Internal/External]
Energy saver mode
NOMINAL VOLTAGE/FREQUENCY
COUNTRY/NETWORK CODE
CONNECTION PARAMETERS
EQUIPMENT PROTECTION THRESHOLDS
Additional items depending on the Country/
Network Code selection
BATTERY TYPE
BATTERY PARAMETERS
BATTERY PARAMETERS MODE
CHARGE THRESHOLDS
DISCHARGE THRESHOLDS
MAINTENANCE PARAMETERS
SOH CALCULATION
OPTIMIZATION MODE
ADVANCED CONFIGURATION
OPTIONAL DEVICES 1
OPTIONAL DEVICES 2
PERIPHERALS
SERVICES
(5)
(5)
(5)
(2)(3)
(3)
(2)
(2)
(4)
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Page 63
FIRST LEVELSECOND LEVELTHIRD LEVEL
PCS DESCRIPTION
SYSTEM
FIRMWARE VERSION
SERVICE
SERIAL NUMBER
COMMISSIONING CODE
UPGRADE FIRMWARE
MODULE1
MODULE2
MODULE3
UPGRADE HMI FIRMWARE
UPGRADE LANGUAGES
1. Password protected.
2. Shown only if Lead-Acid battery type is set.
3. Shown only if generic battery type is set.
4. Shown only if Lithium Samsung or Lithium Saft is set.
5. Access is allowed if Local mode is enabled: SETTING > SYSTEM CONFIGURATION > Local/remote control
KEYPAD LOCKING
The keypad can be locked by pressing the buttons in the following sequence:
ESC > UP > DOWN > ENTER
To unlock the keypad the buttons must be pressed in the reverse sequence:
ENTER > DOWN > UP > ESC
These sequences only work on the Mimic Panel page.
ENTERING PASSWORDS
Some operations and settings require a password in order to be performed.
If this is the case, a padlock is displayed. When a password is required, a virtual keyboard is displayed. After inserting
a valid password, the padlock opens and the operation can be performed. The default password is SUNS.
WARNING: the password protects important settings and parameters which are essential for
2
correct SUNSYS PCS
operation.
Only skilled and qualified technicians are allowed to access the protected parameters.
Incorrect settings may damage the equipment.
NOTICE: It is advisable to change the password to prevent unauthorised access.
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63EN
Page 64
11.3 MENU DESCRIPTION
DISPLAY MENU
It is possible to view information corresponding to individual modules on the mimic panel by selecting the SUNSYS
2
serial number.
PCS
LANGUAGE UPGRADE
2
The SUNSYS PCS
Further language packages can be provided by SOCOMEC, in case new markets are approached.
Text translations are held in files with the *.lng extension which are provided by SOCOMEC. Language upgrades must
be performed through the USB port, using a standard USB memory stick. The USB device must be formatted with
FAT16 or FAT32.
Step 1
The language file to be installed must be copied onto a USB stick and placed in the standard folder:
{USB stick}\socomec\wyhi
Step 2
Insert the USB stick into the USB port on the back of the SUNSYS PCS
Step 3
Enter the menu: SERVICE > UPGRADE FIRMWARE > UPGRADE LANGUAGES. The SUNSYS PCS
selected beforehand on the main page.
Step 4
The list of files in the \socomec\wyhi folder in the USB memory stick is shown. Select the file you want to install and
follow the instructions displayed.
Step 5
At the end of the process select Yes to restart the display.
Step 6
Remove the USB stick when requested.
Step 7
The new language is available after restarting.
To change the language go to the SYSTEM menu: SETTINGS > PREFERENCES > LANGUAGE.
To restore English as the default language press the ESC button for at least 4 seconds on the main page (mimic panel page).
is delivered with the following built-in languages: English, French, Italian, German, Spanish.
2
door.
2
has to be
64 EN
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Page 65
STATISTICS MENU
This menu displays the COUNTERS and the PRODUCTION GRAPH:
• Counters store the Running Time [Hrs] and the Tot. Num. Of Cycles.
• Production graph illustrates the:
- Daily Trend, (last 7 days of SOC and Active Power).
- Depth of Discharge Distribution, (numbers of cycles with a specific DOD).
- Discharge Duration, (number of cycles with a specific discharge period).
- Battery Temperature (number of working hours at specific temperature).
COMMANDS
The menu contains a list of commands that the user can activate through the display:
• Local Procedure:
- Charge/discharge battery.
- Stop procedure.
2
- Calibration procedure of SUNSYS PCS
.
- Commissioning procedure (only for Lead Acid Battery).
- Equalisation procedure (only for Lead Acid Battery).
- SOH estimation (only for Lead Acid Battery).
SETTINGS
This menu contains the System Configuration Parameters, all of them are password protected and it contains parameters for the PCS and battery configuration.
Please contact SOCOMEC for the correct configuration of the PCS according to the specific plant requirements.
Please contact SOCOMEC for the correct configuration of the Battery according to the specific battery installed.
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Page 66
12. OPERATING PROCEDURES
NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
12.1 SWITCHING ON
66 EN
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Page 67
12.2 SWITCHING OFF
Q70 isn't present on PCS 100kW, 132kW and 200kW.
If the auxiliary power supply also needs to be cut off, disconnect the cable from the auxiliary power supply input
socket or break the fuse connection.
2
This procedure will switch off all the auxiliary SUNSYS PCS
equipment, including the system controller and the
control panel.
The general AC power contactor for the machine will also be opened.
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67EN
Page 68
13. OPERATING MODE
13.1 ENERGY SAVER MODE
NOTE: The energy saver mode can be used preferably for applications of general Energy Shifting
(charging during the day, discharging during the night).
WARNING: The energy saver mode is not suitable for Peak Shaving applications, i.e. those that
require wide and rapid power variations and very short reaction times.
The optimization of energy consumption entails the controlled shutdown of the modules in
standby mode.
If substantial and sudden power surges have occurred, SUNSYS PCS
starting time of the modules before reaching the required set point operating value.
Energy Saver ensures system availability and simultaneously reduces energy consumption.
This kind of operation has two advantages:
• Longer equipment lifetime (the modules are switched on and off at random, so they run for less time on average);
• Increased efficiency (only the equipment actually required is activated and operates under optimal efficiency conditions - 30 to 60% of rated power).
Default setting: disabled. To enable this mode, go to menu SETTINGS > SYSTEM CONFIGURATION > Energy
Saver Mode.
2
must comply with the
Load sharingLoad sharing + Energy saver
% load
A
B
C
Effi ciency
A
B
C
% load
% load
Effi ciency
Load rate
% load
% load
% load
Load rate
68 EN
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Page 69
14. STANDARD FEATURES AND OPTIONS
FeaturesTypeDescriptionAvailability
AC surge protection devices
(SPD AC)
DC surge protection devices
(SPD DC)
Electrical
Electrical
Serial communication interfaceCommunicationAvailable as standard
Modbus TCP interfaceCommunicationAvailable as standard
ADC cardCommunicationAvailable as standard
Communication cardCommunicationAvailable as option
1. Only for 33, 66, 100 TR and 132, 200 TL.
14.1 SERIAL COMMUNICATION INTERFACE
RS232/485 is a serial communication channel which can be used to connect to an external EMS or to a BMS
(Battery Management System), depending on the battery type.
NOTE: RS485 cable has to be shielded.
This feature provides
protection against AC
overvoltage
This feature provides
protection against DC
overvoltage
Available as option
Available as option
1
SUNSYS PCS2 33-66-100 TR
JBUS
RS232/485
34521
8976
Only for
service
RS232
RS232/485 C1 pin key
1 Not connected
2 RX for RS232
3 TX for RS232
4 Data +
5 GND
6 Data 7 Reserved
8 Not connected
9 +12V
RS232 pin key
1 Reserved
2 RX for RS232
3 TX for RS232
4 Reserved
5 GND for RS232
6 Not connected
7 RTS
8 CTS
9 +12V
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Page 70
SUNSYS PCS2 132 - 200 TL
RS232/485
JBUS
RS232
RS232/485
JBUS
RS232
34521
8976
RS232/485 C1 pin key
1 Not connected
2 RX for RS232
3 TX for RS232
4 Data +
5 GND
6 Data 7 Reserved
8 Not connected
9 +12V
RS232 pin key
1 Reserved
2 RX for RS232
3 TX for RS232
4 Reserved
5 GND for RS232
6 Not connected
7 RTS
8 CTS
9 +12V
70 EN
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Page 71
14.2 MODBUS TCP INTERFACE
The SUNSYS PCS2 can be managed from remote stations using MODBUS TCP network protocol. See menu
SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK PARAMETERS to Enable/Disable DHCP setting.
Restart the HMI after modifying the parameters. IP Addresses can be changed only if DHCP is disabled.
SUNSYS PCS2 33 TR - 66-100 TR/TL
A
Control
panel
B
SUNSYS PCS2 132 - 200 TL
A
A
B
B
A
A
B
B
Key
AUSB connector
BLAN RJ45 connector for ethernet
Upper
control
panel
Lower
control
panel
NOTE: Ethernet cable has to be shielded.
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14.3 ADC CARD
This card manages four normally closed or normally open outputs and three digital inputs in configurable mode.
• Electrical data.
- Permitted rated current and voltage of normally open or normally closed contacts: 2 A 250 Vac depending on the
terminal used.
- Inputs are activated on loop closing.
• External ESD connection.
A remote emergency shutdown system (ESD) can be installed by means of the ADC card. Connect a normally closed
zero-potential contact to terminals IN1+ and IN1- of the ADC card.
Intervention of the ESD input switches off the SUNSYS PCS2 output.
2
To restore the SUNSYS PCS
to operation:
• Close the ESD contact on ‘IN 1’ on the ADC board.
• Send the Alarms Reset command.
The configuration and the designation of function for the card’s IN/OUT depends on the kind of batteries connected
2
to the SUNSYS PCS
, whose configuration table is included in the battery cabinet manual.
The following table refers to Lead-Acid batteries only.
ADC CARD CONFIGURATION
DIP1: OFF - DIP2: OFF
IN/OUTDescriptionFilter level
OUT 1General Alarm0
OUT 2DC contactor command1
OUT 3Battery low0
OUT 4Fan command0
(2)
IN 1
IN 2
ESD0
(3)
Thermal protection2
(1)
OUT1
IN1
IN2
OUT4
OUT2
IN3
OUT3
DIP2DIP1
IN 3Temperature sensor/
1. The filter level indicates the activation delay: 0 (no delay),1 (1 s delay), 2 (60 s delay).
2. If the external ESD button is not used always insert a jumper to short circuit input IN 1.
3. If the external thermal protection is not used always insert a jumper to short circuit input IN 2.
If used in 132, or 200 TL the ADC cards must be n°2.
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SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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14.4 SERIAL COMMUNICATION INTERFACE
R
1
2
3
4
5
6
7
8
9
Isolated Serial RS232 DB9 and RS485 connectors are available on the card.
Isolated Serial RS232 DB9
RTX+
5
4
3
2
1
9
8
7
6
1 Reserved
RTX+
RTX–
2 RX for RS232
3 TX for RS232
4 Reserved
5 GND for RS232
Isolated RS485
If used in 132, or 200 TL the serial communication interface cards must be n°2.
RTX+
RTX–
6 Reserved
7 Reserved
8 Reserved
9 Reserved
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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14.5 SIGNAL CABLES ROUTE
PCS2 132 - 200 TL
Cable fi xing points
Signal conduct
Power terminal area
74 EN
WARNING: Signal cables must not entry inside the power terminal area.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
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15. WARNINGS AND TROUBLESHOOTING
The alarm messages offer immediate diagnosis of any faults, malfunctions or breakdowns in the batteries.
The following events are indicated:
• Warning: non-serious alarm condition that causes the unit stop. This can be reset automatically.
• Alarm: serious alarm conditions that cause the unit stop. These alarm conditions require a manual reset.
Alarm and warnings are divided into two categories:
• System Alarms/Warnings: these alarms/warnings relate to external parts of the unit (mains power network, output
line, ambient temperature). Corrective actions are activated by the user (system installer or operator) or by the
Support team.
• Unit Alarms/Warnings: these alarms/warnings relate to parts of the unit. Corrective actions are carried out by the
Support Service.
System warnings
WarningCauseRemedy
The ambient temperature recorded
W01Ambient over-temperature
by the unit is over 45° (see values on
mimic panel).
Ambient temperature
W02
under the minimum threshold
W04
Internal over-temperature
W66
W20High impedance to earth
Active Power reference too
(2)
W21
W22
low for charging batteries
Battery Current Derating in
progress
The ambient temperature recorded
by the unit is under 15° (see value on
mimic panel).
The temperature of the unit power
structure is over 110° (see value on
mimic panel).
The isolation controller and resistance
to earth values recorded are too high.
The active power set point is too low
to charge battery.
Charge/discharge power is de-rated,
due to battery request.
W23Battery fully dischargedBattery is fully discharged.Recharge the battery.
(2)
W24
W25
W26
W27
W28
W29
W30
Battery Low VoltageBattery cell voltage is critically low.Recharge the battery.
(2)
Battery Low CapacityBattery charge is critically low.Recharge the battery.
(2)
Battery Rest Time request
(2)
Battery Full Charge request
(2)
Battery Over-temperatureBattery temperature too high.Reduce ambient temp.
Calibration Procedure
(2)
request
Equalisation Procedure
(2)
request
Battery has to wait for the Rest Time
before charging/discharging.
Battery requires a Full Charge before
discharging.
Execution of Calibration procedure is
required.
Execution of Equalisation procedure is
required.
W31Local Mode EnabledESS is locally controlled through HMI. Use HMI to control.
W32General Battery WarningOther battery warnings are present.Solve the specific battery warning.
W33
AC input network outside
voltage on frequency range
W34
Input network is missing or insufficient
(voltage and/or frequency values
incorrect with reference to the infor-
mation provided in the technical data
table).
W40Low Insulation ResistanceDetection of low insulation resistance. Check the Insulation to earth.
W41Insulation Sensor Fault
(1)
W42
W43
Module 1 on AlarmModule 1 stopped by alarm.Check Module 1.
(1)
Module 2 on AlarmModule 2 stopped by alarm.Check Module 2.
Insulation sensor feedback not
correct.
Check the ventilation or air-conditioning system in the unit room.
Check the ventilation or air-conditioning system in the unit room.
Check the ventilation or air-conditioning system in the unit room.
Check the protective fuses. If the
problem persists contact the support
service.
Increase the value of active power set
point to allow correct battery charging
current.
Reduce the load.
Wait for the rest time.
Full recharge of the battery.
Execute calibration procedure.
Execute equalisation procedure.
Check for the disconnection of
protective devices upstream of the
unit.
Check the applied voltage and
frequency comply with the values set
on the HMI.
Check the Insulation Monitoring
Device is properly connected.
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System warnings
WarningCauseRemedy
(1)
W44
Module 3 on AlarmModule 3 stopped by alarm.Check Module 3.
Unit warnings
WarningCauseRemedy
W65Unit in Derating
W69
AC input network outside
frequency range
W70
The unit is reducing the power
supplied/ drawn by the network.
Input network is missing or insufficient
(voltage and/or frequency values
incorrect with reference to the information provided in the technical data
table).
Check the other alarms and/or visual
warnings.
Check for the disconnection of
protective devices upstream of the
unit.
Check the applied voltage and
frequency comply with the values set
on the HMI.
System alarms
AlarmsCauseRemedy
A01
A05
A06
command
(3)
SPD AC triggeredAC overvoltage.Check and replace if necessary.
(3)
SPD DC triggeredDC overvoltage.Check and replace if necessary.
Switch-off due to external
(3)
A07Output contactor alarm
A08
A15
Transformer over-temperature
Incorrect system configuration
The PCS is switched off due to an
external instant switch-off command.
The output contactor status has not
complied with machine command.
Over-temperature of the trasformer.
System configuration wrong.Check the configuration setting.
Check if the external contact is
properly connected to ADC card. A
manual reset could be needed.
Contact the support service.
Check the ventilation or air-conditioning system in the unit room.
A22Battery OvervoltageBattery voltage too high.Check the battery configuration.
A23
Battery Communication
fault
No battery communications.
Check the cable between PCS and
battery.
A24General Battery AlarmOther battery alarm are present.Solve the specific battery Alarm.
Check the thermal protection is
A25
BES Thermal protection
(2)
fault
Over temperature inside the cabinet.
properly connected to the ADC Card
and verify temperature inside battery
cabinet.
A26DC Connection FaultBattery DC Contactor test failed.
(2)
A27
Battery Over TemperatureBattery temperature too high.Reduce ambient temperature.
Check battery DC Contactor is properly connected to the ADC Card.
Unit alarms
AlarmsCauseRemedy
Check if the modules are identified by
the same model code for hardware
compatibility.
the front and rear of the unit are free
from obstructions.
A72Unit lockedInternal cause.Check the specific alarm.
A73Input over-voltage
1. Only Power Module N° (1,2,3) has flagged an alarm, but the system is still operational.
2. Shown only if lead-acid battery type is set.
3. Available as option.
76 EN
The DC input voltage has exceeded
900 V.
SUNSYS PCS2 Power Conversion System and Storage from 33 to 200 kVA - Ref.: IOMSUNPCXX04-EN 01
Check the connections.
Page 77
16. PREVENTIVE MAINTENANCE
NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter carefully.
NOTE: any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC.
Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and
avoid equipment downtime.
Maintenance consists of thorough functionality checks on:
- Electronic and mechanical parts;
- Dust removal;
- Software updating;
- Environmental checks.
16.1 BATTERIES
The condition of the battery is fundamental to ESS operation.
During the operating lifetime of the battery, the Sunsys PCS
for analysis.
Expected battery lifetime is very much dependent on operating conditions:
- Number of charging and discharging cycles;
- Load rate;
- Temperature.
2
stores statistics on the conditions of use of the battery
NOTE: batteries must only be replaced with batteries recommended or sold by the manufacturer.
Batteries must only be replaced by qualified technicians.
BEWARE: used batteries contain harmful substances. Do not open the cover!
NOTE: used batteries must be placed in appropriate containers.
They should only be entrusted to a specialist waste disposal company.
16.2 FANS & CAPACITORS
The lifespan of consumable parts such as fans and capacitors (AC and DC) depends on whether or not the use and
environmental conditions (premises, usage or load type) are abnormal or harsh for the equipment.
It is advisable to replace consumables as follows
Consumable partYears
Fan5
AC and DC capacitor7
1. Based on operation of the unit according to the manufacturer’s specification.
(1)
:
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17. SAFEGUARDING THE ENVIRONMENT
Do not dispose of electrical appliances with normal waste, use separate collection facilities.
Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste
electrical and electronic equipment or contact your local government for information regarding the collection arrangements available.
If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and
get into the food chain, damaging health and wellbeing. Depleted batteries are considered as toxic waste. When
battery replacement becomes necessary, only give rundown batteries to certified and licensed waste disposal
companies. In accordance with local legislation, it is prohibited to dispose of batteries together with other industrial
waste or household refuse.
The crossed-out trash bin symbol is placed on this product to encourage users to recycle components and
units whenever possible. Please be environmentally responsible and recycle this product through your recycling facility at the end of its lifetime.
For any questions regarding the disposal of the product, contact local distributors or retailers.
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18. TECHNICAL SPECIFICATIONS
Model33 TR66 TR100 TR66 TL100 TL132 TL200 TL
DC Section
Range of DC operating voltage
Number of independent
converters
1232346
Maximum discharging currentA80160240160240
Maximum recharging currentA80160240160240
Battery Section
Lithium, Lead acid, Vanadium
Redox, Generic Battery
AC Section
Rated powerkW336610066100132200
Maximum powerkW36.372.611072.6110145.5220
Rated apparent powerkVA336610066100132200
Maximum apparent powerkVA36.372.611072.6110145.5220
Rated voltage
(1)
Voltage tolerance
Rated frequency
Frequency range
(1)
(1)
(1)
Vrms
3 ph
Vrms
3 ph
320 to 480224 to 336
Hz50
Hz47.5 to 51.5
Rated currentArms4896144136206272412
Maximum currentArms53106159157235324486
Protection deviceA
63
Type D
Type D
THDI%< 3
Topology
Effi ciency
Single conversion
Output transformer
Dissipated power (max)W1750350052502400365048207300
Dissipated power (max)BTU/h598011950179008184124501643524900
Maximum efficiency%96.196.396.497.6
Auxiliary power supply
In operationalW< 30
On standbyW< 10
450 to 825 Vdc without derating
350 to 850 Vdc with derating
Supported in combination with PMS.
Please contact Socomec for compatibility.
400280
125
200
Type D
200
Type C
250
Type C
Single conversion
Transformerless
160 +
160
160 +
160
500
Type C
240 +
240
240 +
240
500
Type C
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Model33 TR66 TR100 TR66 TL100 TL132 TL200 TL
General data
Pollution class in accordance
with EN60664-1
3
Pulse resistance voltage in
accordance with EN 60060-1
kV2.5
AC terminals
Pulse resistance voltage in
accordance with EN 60060-1
kV4
DC terminals
Degree of protectionIP20
Environmental categoryNon-air-conditioned indoor space
Operating ambient temperature°C
-5 to +50
(40 to 50 with derating)
Rated temperature°C-5 to +40
Storage temperature°C-5 to +60
Relative humidity%5 to 95 condensation-free
Cooling systemSmart cooling