socomec Modulys GP Green Power 2.0 Series, M4-S-125-HCA0, M4-S-100-HCA0 Installation And Operating Manual

MODULYS GP

INSTALLATION
AND OPERATING

MANUAL

Green Power 2.0 range

100 kW UL

EN

www.socomec.com

CONTENTS

1. SAFETY STANDARDS 5

1.1 IMPORTANT SAFETY INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 DESCRIPTION OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 BBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. ENVIRONMENTAL REQUIREMENTS AND HANDLING 8

2.1 ENVIRONMENTAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. ELECTRICAL INSTALLATION 10

3.1 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 CABLE POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. OVERVIEW 13

5. CONNECTIONS 15

5.1 EXTERNAL BATTERY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.2 POWER AND BYPASS MODULE INSERTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6. CONTROL PANEL 23

7. DISPLAY OPERATION 26

7.1 DISPLAY DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2 MENU ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3 FUNCTIONING MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.4 STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.4.1 STATUS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.5 ALARMS MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.5.1 ALARM REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.5.2 ALARM POPUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.5.3 ALARM PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.6 SYNOPTIC ANIMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.6.1 ADDITIONAL ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.7 EVENT LOG PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.8 MENU FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.1 ENTERING PASSWORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.2 MONITORING MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.3 EVENTS LOG MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.4 MEASUREMENTS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.5 CONTROLS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.8.6 UPS CONFIGURATION MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.8.7 USER PARAMETERS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.8.8 SERVICE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.9 ADDITIONAL USER FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.9.1 PHASE COLOR MODIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8. OPERATING PROCEDURES 41

8.1 SWITCHING ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2 SWITCHING OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.3 BYPASS OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.4 EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.5 EMERGENCY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9. OPERATING MODES 43

9.1 ON LINE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.2 HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.3 OPERATION WITH MOTOR GENERATOR (GENSET) . . . . . . . . . . . . . . . . . . . . . . . . . . 43

10. STANDARD FEATURES AND OPTIONS 44

10.1 ADC+SL CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

10.1.1 TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

10.2 NET VISION CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.2.1 EMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.3 LI-ION BATTERY INTERACTIVITY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.4 TOP AIR EXHAUSTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.5 TOP ENTRY CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11. PREVENTIVE MAINTENANCE 51

11.1 BATTERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

11.2 FANS & CAPACITORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

12. SAFEGUARDING THE ENVIRONMENT 52

13. TECHNICAL SPECIFICATIONS 53

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

3EN

SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the
document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction,
modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except
upon Socomec’s express prior written consent.

This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided
without prior notice.

4 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

1. SAFETY STANDARDS

1.1 IMPORTANT SAFETY INSTRUCTION

SAVE THIS INSTRUCTION - This manual contains important instructions for models M4-S-100-HCA0, M4-S-125­HCA0 and options, that should be followed during installation and maintenance of the UPS and batteries.

This manual should be kept carefully in a safe place near the UPS, so that it can be consulted by the operator at
any time for any information that may be needed regarding correct use of the unit. Read the manual carefully before
connecting the unit to the a.c. mains supply and to the downstream appliances. Before the UPS is put into commis­sion, the user must be perfectly familiar with its operation, with the position of all the controls and with the technical
and functional characteristics of the unit, so as to ensure there will be no risk to any persons or to the appliance itself.

NOTE!
Any work carried out on the equipment must be performed by skilled, qualified technicians.

DANGER!
Failure to observe safety standards could result in fatal accidents or serious injury, and damage
equipment or the environment.

CAUTION!
If the unit is found to be damaged externally or internally, or any of the accessories are damaged or
missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock
of any kind.

NOTE!
Install the unit in accordance with clearances in order to prevent access to handling devices and
guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).

NOTE!
Only use accessories recommended or sold by the manufacturer.

NOTE!
When the equipment is transferred from a cold to a warm place wait approx. two hours before
putting the unit into operation.

Avoid exposing the UPS to contact with water or any liquids generally. Do not insert foreign objects
into the cabinet.

WARNING!
Connect the protective earth (PE) conductor before making any other connections.

The wiring methods in accordance with the National Electrical Code, ANSI/NFPA 70 and Canadian
Electric Code (CEC) are to be used.
All national standards applicable to batteries must be observed.

CAUTION!
To reduce the risk of fire, connect only to a circuit provided with 200 amperes maximum branch­circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70.

DANGER! RISK OF ELECTRIC SHOCK!
Before carrying out any operations on the unit (cleaning and maintenance performances, connec­tion of appliances, etc.) disconnect all power sources.

DANGER! RISK OF ELECTRIC SHOCK!
After disconnecting all power sources wait approx. 5 minutes for the complete discharge of the
unit.

NOTE!
Any use other than the specified purpose will be considered improper. The manufacturer/supplier
shall not be held responsible for damage resulting from this. Risk and responsibility lies with the
system manager.

• Use the UPS in accordance with the technical specifications indicated in this manual (chapter 'Operating modes').

• A specific input with remote EPO (Emergency Power Off) is available.

• In the event that the equipment has no automatic backfeed protection contactor device, make certain that:

- the user/installer attaches warning labels to all mains isolating switches located remotely from the area where the
UPS is sited, in order to inform service personnel that the circuit is connected to a UPS.

- an external isolating device is installed.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

5EN

CAUTION
The user is cautioned that any changes or modifications not expressly approved by Socomec
could void the user’s authority to operate the equipment.

IMPORTANT!: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reason­able protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.

NOTE! The product you have chosen is designed for commercial and industrial use only. In order to be used for
particular critical applications such as life support systems, medical applications, commercial transportation, nuclear
facilities or any other application or system where product failure is likely to cause substantial harm to people or prop­erty, the products may have to be adapted. For such uses we would advise you to contact SOCOMEC beforehand
to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance
with applicable laws, regulations and specifications.

1.2 DESCRIPTION OF SYMBOLS

All interior and exterior precautions and warnings on labels and plates on the equipment should be complied with.

5 min.

UL 1778; CSA-C22.2 NO.107.3-05; MET file
E114654

Waiting time before operating

The electrolyte corrodes metals and burns
the skin and all parts of the human body.

WARNING!
Risk of explosion! Avoid short circuits! Never
place tools or metal objects on the accumu­lators.

DANGER! High voltage (black/yellow) Wear safety goggles and suitable clothing.

Protective earth terminal (PE) Read the user instructions carefully.

Read the user manual before performing any
operations.

Read the user manual before using the unit Wear protective gloves and clothing.

It is forbidden for non-qualified personnel to
work on the batteries.

In the event of contact with the eyes, wash
immediately with plenty water and call a
doctor. Call a doctor immediately in the
event of accidents or illness.

Do not smoke, use naked flames or
generate sparks in the vicinity of the accu-

The unit MUST be handled by at least two
people.

mulators.

Accumulators are heavy! Use suitable trans­port and lifting equipment to work safely.

Batteries and related parts contain lead.
Lead is dangerous to health if ingested.
Wash hands after handling!

Connecting accumulators in series creates
hazardous voltages.

We advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the required level of
safety, performance, reliability and compliance with applicable laws, regulations and specifications.

6 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

1.3 BBREVIATIONS

For the purpose of this document, the following abbreviations are used:

BMS Battery Management System
EMC Electro Magnetic Compatibility
HMI Human Machine Interface
IEC International Electrotechnical Commission
IMD Insulation Monitoring Device
LIB Li-Ion battery
MBMS Master BMS
PE Protective Earth
SOC State of Charge
SOH State of Health
SPD Surge Protection Device
THDI Total Harmonic Distortion in Current
THDV Total Harmonic Distortion in Voltage
UPS Uninterruptible Power Supply

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7EN

2. ENVIRONMENTAL REQUIREMENTS AND HANDLING

NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

2.1 ENVIRONMENTAL REQUIREMENTS

The room must be:

• of a suitable size

• free from conductive, inflammable and corrosive items;

• not exposed directly to sunlight.

The floor must support the weight of the unit and guarantee its stability. The unit is designed for indoor installation
only.

• Check that the UPS will not be installed in a dusty environment.

ROOM POSITIONING

UPS OR

OTHER

CABINET

(1)

UPS

≥ 5 ft

130°

UPS OR

OTHER

CABINET

door

UPS OR
OTHER

CABINET

free area

Top view: rear air outlet Top view: top air outlet

free area

UPS OR

OTHER

CABINET

UPS OR

OTHER

CABINET

UPS

≥ 5 ft

≥ 1.25 ft

130°

UPS OR

OTHER

CABINET

door

UPS OR

OTHER

CABINET

free area

UPS OR

OTHER

CABINET

Front view: rear or top air outlet

free area

≥ 0.5 ft

UPS OR

OTHER

CABINET

1. This configuration is possible only with top air-exhaust option. See 'Standard features and options' chapter.

UPS OR

OTHER

CABINET

UPS

UPS OR

OTHER

CABINET

UPS OR

OTHER

CABINET

8 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

IN-ROW CONFIGURATION

Top view Front view

free areahot aisle

≥ 1.25 ft

SERVER

OR OTHER

CABINET

SERVER

OR OTHER

CABINET

≥ 5 ft

UPS

130°

SERVER

OR OTHER

CABINET

door

SERVER

OR OTHER

CABINET

free areacold aisle

SERVER

OR OTHER

CABINET

SERVER

OR OTHER

CABINET

UPS

2.2 HANDLING

• The packaging guarantees the stability of the unit during shipping and physical transfer.

• The unit must remain in a vertical position during all shipping and handling operations.

• Ensure that the floor is strong enough to support the weight of the unit.

• Carry the packaged unit as close as possible to the installation site.

WARNING! HEAVY WEIGHT!
Move the unit using a fork lift truck taking the utmost caution at all times.

The unit MUST be handled by at least two people. The people MUST take position at the sides of
the UPS with respect to the direction of movement.

SERVER

OR OTHER

CABINET

SERVER

OR OTHER

CABINET

Do not move the unit by putting pressure on the front door.

When moving the unit on even slightly sloping surfaces, use the locking equipment and braking
devices to ensure that the unit does not fall over.

WARNING!
The following instructions must be carried out prior to moving the unit (after initial positioning).
Failure to heed this warning could result in the unit falling over, equipment damage, injury and even
death

WARNING! RISK OF TIPPING OVER!
The six feet must be secured evenly to ensure the unit is stable.

Ø43/64"

25"3/32

Tightening torque 450 lb.in

Recommended diameter of screws
5/8"

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

15"17/32 15"17/32

2"3/4

9EN

3. ELECTRICAL INSTALLATION

NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully

3.1 ELECTRICAL REQUIREMENTS

The installation and system must comply with national plant regulations.

The electrical distribution panel must have a sectioning and protection system installed for input mains.

If a RCD is required a B-type should be used.

The short circuit current (Icw) according to UL1778 is 10kA rms.

Size of input protection devices

Model rat-

ing

(kVA) (A) (A) (mm

100 200 0.5 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG

1. Circuit breaker switch recommended with magnetic intervention threshold ≥10 In (curve D). The min value depends on the
size of the power cables in the installation, while the max value is limited by the UPS cabinet.

2. Caution! Use type B four-pole selective (S) residual current detectors. Load leakage currents are to be added to those
generated by the UPS and during transitory phases (power failures and power returns) short current peaks may occur. If
loads with high leakage current are present, adjust the residual current protection. It is advisable in all cases to carry out
a preliminary check on the earth current leakage with the UPS installed and operational with the definitive load, so as to
prevent the RCD tipping over.

3. Use tin plated copper lugs.

Breaker

(1)

Input

Max Min Min Max Min Max

RCD

input

Input/Output cable size Battery cable core size

(2)

2

) (mm2)

Type of

cable

AWG,

90°C

(2)

Tightening

torque

180 lb-in

(20.3 Nm)

CAUTION!
To reduce the risk of fire, connect only to a circuit provided with 200 A maximum branch circuit
overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70 and the
Canadian Electrical Code, Part I, C22.1.

The UPS is designed for transient overvoltages in category II installations. If the UPS is part of the
building’s electrical circuit, or is likely to be subject to transient overvoltages in category III installa­tions, additional external protection must be provided, either on the UPS or in the AC power supply
network powering the UPS.

WARNING!
Protective earthing conductor (PE) must have sufficient current-carrying capacity. The PE cable
core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit
which depends on the provision and location of protective overcurrent devices.

10 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

BACKFEED PROTECTION

The UPS is set up for the installation of external protection devices against the backfeed of dangerous voltages on
the auxiliary backup mains power supply line (AUX MAINS SUPPLY). The current rating of the switching device has to
follow the instruction outlined in chapter 'Electrical requirements'.

DANGER! RISK OF ELECTRIC SHOCK!
The installer must attach the warning label in order to warn electrical technicians about dangerous
backfeed situations (not caused by the UPS)

Warning label (supplied with the equipment) Backfeed electrical diagram

Before working on this circuit

- Isolate the Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all terminals
including the protective earth

Risk of Voltage Backfeed

Backfeed card

L1
L2
L3

N

UPS output

voltage

max

250V

Backfeed Card

Dry Contact

B

NOTE!
Use a 220-240 V release coil with integrated travel limit contact to pilot the input protection
systems. If a trip coil without an integrated end-of-travel contact is used, an early auxiliary contact
must be added (see figure). Electrical data of the contacts: 2 A 250 Vac.

Function Detail

BKF AUX COM1

(Connector name)

- NO1

(XB1)

(XB3)

V OUT Internal fuse

250 V RMS 2 A time delay

The backfeed protection for the input mains supply (MAINS SUPPLY) is incorporated inside the
UPS modules as standard.

As an option the unit can be delivered with the integrated internal backfeed switches.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

11EN

3.2 CABLE POSITIONING

WARNING!
The cables must be installed on trays according to the following diagrams. The trays must be
positioned near the UPS.

WARNING!
All metal and suspended ducts or those in raised flooring MUST be connected to earth and to
the various cabinets

WARNING!
Power cables and control cables MUST NEVER be installed in the same duct.

WARNING!
Risk of electromagnetic interference between battery cables and output cables.

Correct installation Acceptable installation

Battery

Common

Mains Load

N N

Control

cables

(1)

Battery

Common

Mains Load

N N

≥0.3 ft ≥0.3 ft

≥0.3 ft

Control
cables

(1)

1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS
(Building Management System), emergency stop, connection to generator.

12 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

4. OVERVIEW

MODULYS GP front view

Slots not available

Control panel

UPS door

Slots for power modules only

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

13EN

SYSTEM WITH MANUAL BYPASS AND INPUT, AUX MAINS, OUTPUT SWITCHES

USB connector (only for service)

Ethernet network (only for service)

Option slot 1

Option slot 2

Over voltage protection

Hot-swap bypass

WIRING DIAGRAM

Q1 (Input mains switch)

Fuse

Service connection

Service Fuse

Q3 (output switch)

UPS connections

14 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

5. CONNECTIONS

NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

WARNING!
Battery power terminals can be supplied by:

- external battery cabinet;

- internal battery modules;

- UPS power modules.

Before working on this circuit ensure that:

- all the external battery cabinet switches are in OFF position;

- all the internal battery modules are disconnected;

- the UPS is in maintenance bypass mode (refer to 'Operating modes' chapter);

- all UPS power modules are disconnected;

Check the presence of voltage before operating.

WARNING!
The unit is supplied with the bars already installed. In the case of separate mains connection
remove the bars.

FLOOR MOUNTING ANTI-INTRUSION INSTALLATION KIT

NOTE!
The cables coming from the rear of the unit must pass
through the appropriate gap.
This operation must be carried out:

- before wiring operations;

- before securing the kit to the unit and the floor.

1

A B C

2 3 4

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

15EN

EXTERNAL

BATTERY MAINS SUPPLY

PROTECTIVE EARTH

TERMINAL

OUTPUT

16 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

5.1 EXTERNAL BATTERY CONNECTION

NOTE!
For further information refer to the battery cabinet manual.

• Remove the plastic terminal block protection.

• Connect the protective earth (PE) cable.

• Connect the cables between the UPS terminals and the battery cabinet terminals.

WARNING!
Strictly observe:

- the polarity of each individual string (refer to the figure below);

- the cable cross section (refer to 'Electrical requirements' chapter).

WARNING!
Cabling errors with inversion of battery polarity may cause permanent damage to the equipment.

Reassemble the plastic terminal block protection.

UPSBATTERY CABINET

-- ++ NN

Note!
Not all battery/capacity combinations are available.

Note for Li-ion batteries (LIB):
The UPS interface to the Li-ion batteries (LIB), which could be based on a communication
protocol or on dry contacts, monitors battery operation for the sole purpose of ensuring overall
system service. This UPS battery interface cannot in any way replace safety systems to protect
the battery against abuse or improper use, which requires an independent system in compliance
with the relevant standards.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

17EN

5.2 POWER AND BYPASS MODULE INSERTION

Note!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

WARNING! RISK OF TIPPING OVER!
Before carrying out any operations, ensure the UPS is secured at the feet.

WARNING! RISK OF TIPPING OVER!
The six feet must be secured evenly to ensure the unit is stable.

WARNING! RISK OF TIPPING OVER!
The modules must be inserted from the bottom upwards and removed from the top downwards
to ensure the unit remains stable.

WARNING!
Before removing any module, ensure that the remaining power modules can support the load.

Power module electrical diagram Bypass module electrical diagram

INPUT BATTERY INPUT MAINS

X1 X1

F1/F2

80 A

400 Vac 3ph+N 50 Hz+/-400 Vdc 3 W

F3/F4/F5

80 A

F6/F7/F8

80 A

X2

400 Vac 3ph+N 50 Hz

UPS OUTPUT

AUXILIARY MAINS

400 Vac 3ph 50 Hz

X3X4

400 Vac 3ph 50 Hz

UPS OUTPUT

18 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

POWER MODULE INSERTION

1 2 3

4 5

WARNING!

6 7

Ensure the module
is installed in the
correct position.

8 9 10

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

19EN

POWER MODULE REMOVAL

1 2 3

4 5

6 7

A

B

C

20 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

BYPASS MODULE REPLACEMENT

WARNING!
It is only possible to remove the bypass module when the unit is in normal mode or in mainte­nance bypass mode (refer to 'Operating modes' chapter). Before removing the bypass ensure
that the unit is not in bypass mode.

1 2

A

B

C

3 4

A

B

C

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

21EN

5 6 7

8 9

WARNING!
The screws provide protective bonding and avoid
unauthorised bypass removal.
Tighten the screws to ensure the bonding protection.

DANGER!
Failure to observe this safety instruction could result
in fatal accident or serious injury, and damage equip­ment or the environment.

22 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

6. CONTROL PANEL

Luminous

status bar

Power module LED
indicators

Bypass module LED
indicator

LED indicator

Colour Power module Bypass module

Green Module on inverter Bypass ready to start
Flashing green - Load on bypass
Yellow Module ready to start Maintenance bypass

Flashing yellow Module initialising

Load on inverter or bypass and transfer impossible/

locked
Red Module stopped due to alert Bypass alert present
Flashing red Initialising failure Bypass blocked with alert
Flashing green yellow and
red

No communication No communication

Control panel luminous status bar indicator

Colour Status

No communication. The data is no longer updated or not

Flashing red-yellow-green-red

present.

Load status cannot be given.
Flashing red Load supplied, but the output will stop in few minutes.
Red Load not supplied: Output switched OFF due to an alarm.
Flashing yellow-red Load supplied, but no longer protected. A critical alarm occurs.
Flashing yellow Maintenance request / in progress.
Yellow Load supplied with warning.
Flashing green-yellow-green Load supplied and preventive alarm present.

Flashing green Load going to be supplied and testing.

Green Load protected in inverter.
Grey (OFF) Load not supplied output on standby / isolated / OFF.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

23EN

CONTROL PANEL EXTRACTION

A

D

B

E

C

F

Display

HOME button

Luminous status bar

24 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

Only two elements are necessary to interact with the unit:

• HOME button: is a mono-stable button used to interact manually with the display especially in emergency situa­tions. Logic behind the interaction is:

- Single pressing (below 3 sec): HOME page return of graphic display

- 3 sec < time < 6 sec: change the language to the default (English)

- 6 sec < time < 8/9 sec: go to the calibration screen automatically

- Above 8/9 sec: implement the hw reset of the micro controller and restart of the graphic

• Display: is the main active matrix of the display sensitive to touch pressure. The display is designed for rugged
industrial applications. The display is single-touch only (no double touch effects). Depending on pressure, the navi­gation tree and various functions will be executed.

Two special functions are present on the control panel:

• Standby screen: for safety reasons, after a programmable amount of time, the display goes on standby. Display
goes to the main screen and touch screen sensitivity is disabled. A label on the bottom of the main screen displays
this status. To exit this status press the screen for the HOME button.

• OFF status: for power consumption and life enhancement, after a programmable amount of time display goes in
“off”. Display goes black and no interaction is possible. Touching the HOME button or screen resumes normal
operations.

Handle the control panel with care. It is made of metal, glass and plastic and contains delicate
electronic components. The control panel may be damaged if dropped, pierced or broken or
comes into contact with liquids.
Do not use the control panel with a cracked screen, as it may cause injury.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

25EN

7. DISPLAY OPERATION

7.1 DISPLAY DESCRIPTION

• Stand alone UPS or unit view

4

6

2 31

8

9

• Modules view:

2 31

8

10

• UPS parallel system: System view

5

7

4

6

Menu access

5

1

Device reference

2

Functioning mode (see 'Functioning mode' chap-

3

ter)
Status displaying / Status page access

4

Alarm present – access to alarm page

5

“Alarms” icon appears in case of preventive/criti­cal alarm. A dedicated pop-up appears and can
be cleared.
Clock

4

6

6

Maintenance alert

7

2 31

8

9

• UPS parallel system: Units overview

4

2 31

8

10

5

7

Synoptic area

8

Help message area

9

“Press Key to wake up” appears when the
display goes on standby. Touch the display to
wake it up.
Measures report

10

6

5

26 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7.2 MENU ARCHITECTURE

MENU ITEMS

Modular Unit

[UPS]

MONITORING

▶ ALARMS • • •

▶ STATUS • • •

▶ SYNOPTIC •

▶ UNIT • •

▶ SYSTEM • •

▶ MODULES OVERVIEW • •

▶ MODULE • • •

EVENTS LOG • • •
MEASUREMENTS

▶ OUTPUT MEASUREMENTS • • •

Modular Unit

[1] to [3]

Modular System

[SYS]

▶ BATTERY MEASUREMENTS ^ ^ ^

▶ INPUT MEASUREMENTS • • •

▶ INVERTER MEASUREMENTS • •

▶ BYPASS MEASUREMENTS ^ ^ ^

CONTROLS

▶ UPS PROCEDURE

▶ START •
▶ STOP •
▶ ON MAINTENANCE BYPASS •

▶ MODE

▶ ECO MODE CONTROLS

▶ Eco Mode ON ^ ^
▶ Eco Mode OFF ^ ^

▶ ECO MODE SCHEDULE ^ ^

▶ ENERGY SAVER CONTROLS

▶ Energy Saver ON ^
▶ Energy Saver OFF ^

1

1

1

•

1

•

•

1

1

▶ BATTERY

▶ BATTERY CONTROLS

▶ BATTERY TEST ^ ^ ^

▶ BATTERY SCHEDULE ^ ^ ^

▶ MAINTENANCE

▶ Alarms reset • • •
▶ LED test • • •

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

27EN

MENU ITEMS

Modular Unit

[UPS]

Modular Unit

[1] to [3]

Modular System

[SYS]

CONFIGURATIONS

▶ CLOCK • •

▶ COM-SLOTS

▶ COM-Slot 1 ^

▶ COM-Slot 2 ^

▶ TEMPERATURE PROBE ^ ^ ^

▶ REFERENCE

▶ SOCOMEC REFERENCE • •

▶ SERIAL NUMBER • •

▶ User Reference •

▶ Location •

▶ REMOTE

▶ Remote ON •

▶ Remote OFF •

USER PARAMETERS

▶ LANGUAGE • •

▶ PASSWORD • •

▶ BUZZER • •

▶ DISPLAY • •

▶ PREFERENCES • •

▶ TOUCHSCREEN • • •

28 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

MENU ITEMS

Modular Unit

[UPS]

Modular Unit

[1] to [3]

Modular System

[SYS]

SERVICE

▶ SERVICE REPORT • •

▶ FW VERSION • •

▶ UPS SETTINGS

▶ OUTPUT MENU

▶ Output voltage • •
▶ Output frequency • •
▶ Converter mode • •
▶ Automatic restart • •

▶ BATTERY MENU

▶ BATTERY INSTALLATION

▶ Battery available ^ ^ ^
▶ Battery type ^ ^ ^
▶ Battery connection ^ ^ ^
▶ Recharge type ^ ^ ^

▶ BATTERY DATA

▶ Capacity ^ ^ ^
▶ N° of cells ^ ^ ^
▶ N° of blocks ^ ^ ^
▶ Premin. Voltage ^ ^ ^
▶ Min. Voltage ^ ^ ^
▶ Floating ^ ^ ^
▶ Boost Voltage ^ ^ ^

▶ BATTERY THRESHOLDS

▶ Rech. Curr. Limit ^ ^ ^
▶ Float-Boost Threshold ^ ^ ^
▶ Boost-Float Threshold ^ ^ ^

▶ TEMP.COMPENSATION

▶ Temper.Compensation ^ ^ ^

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

29EN

MENU ITEMS

Modular Unit

[UPS]

▶ TRANSFORMER MENU

▶ Input transformer • •
▶ Output transformer • •
▶ Aux transformer • •
▶ Input trasfo Voltage • •
▶ Output trasfo Voltage • •
▶ Aux trasfo Voltage • •

▶ MAINS CONFIGURATION

▶ Mains confi guration • •

▶ REDUNDANCY

▶ Nominal Number of Modules •
▶ Redundancy level •

▶ NETWORK PARAMETERS

(Only for service)

▶ DHCP • •

▶ IP • •

Modular Unit

[1] to [3]

Modular System

[SYS]

▶ MASK • •

▶ GATEWAY • •

▶ MAC (ready only) • •

▶ COMMISSIONING • •

(^). Depending on setting

1. Displayed depending on state.

30 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7.3 FUNCTIONING MODE

Service

Isolated

Eco mode scheduling active

Eco Mode active

Standby active

Energy saver active

Autotest

7.4 STATUS

7.4.1 STATUS PAGE

Filtering

List all active status

List all status

List all status not active

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

31EN

7.5 ALARMS MANAGEMENT

7.5.1 ALARM REPORT

The alarm icon is present if at least one alarm is present.

Tap on the icon to open the alarm list.

7.5.2 ALARM POPUP

In case of critical alarm a popup message appears and the buzzer is running according its settings.

The highest priority alarm is displayed.

Tap on valid button to stop the buzzer and to close the popup message. The alarm page is automatically display after
this action.

7.5.3 ALARM PAGE

Filtering

List all active alarms

List all active preventive alarms

List all active critical alarms

POPUP ALARM FOR PREVENTIVE ALARM

In USER PARAMETERS menu, PREFERENCES item gives the possibility to enable popup alarm also with preventive
alarms.

32 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7.6 SYNOPTIC ANIMATION

• Stand alone UPS or unit view

6

1

16 16

11

• UPS parallel system: System view

7

2 4

14

13

3

3

15

12

8

9

5

10

6

1

5

9

10

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

33EN

Item Description

1

Rectifier input supply Not present Present

Grey Green Yellow Red

Normal

2

Rectifier status

status

Rules of animation

Out of toler-

ance

-

Preventive

alarm

Touch actions

--

Critical alarm

Access to input

measurements page

3

DC voltage bus

DC voltage

absent

Normal

4

Inverter status

5

Inverter output Inverter OFF Inverter ON

6

Maintenance bypass * MBP present -

7

Bypass input * Not present Present

status

Normal

8

Bypass status *

status

No load

9

Load rate symbol

DC voltage

presence

-

-

Fill-up to

95%

-- -

Preventive

alarm

Critical alarm

Access to inverter

measurements page

Inverter on

battery

--

Load on

maintenance

--

bypass

Out of toler-

ance

Preventive

alarm

--

Critical alarm

Access to bypass

page

Fill-up to

110%

Fill-up over

110%

Access to output

measurements pages

10

Load rate value Instantaneous value. displayed if value > 0 -

11

DC battery input **

12

DC battery output **

DC voltage

absent

DC voltage

absent

-

13

Battery indicator **

-

Battery charging /

14

discharging **

Battery level or remain-

15

ing backup time during

The backup time is no more displayed if it is below two

battery discharge **

16

Shared battery symbol not present if each unit has its own battery. ** -

* Element disappears if converter mode is active
** Not present if batteries are not present

DC voltage

presence

DC voltage

presence

Fill-up to

100%

Battery

charging

BCR function

running

Inverter on

battery

Fill-up to

45%

Battery

discharging

Fill-up to

Instantaneous value. displayed if value > 0

minutes.

--

-

15%

Access to bat. meas-

urements page

-

-

-

34 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

• UPS parallel system: Units overview

Unit selected Load report Battery report

Module number

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

35EN

• Battery animation

Battery status DESCRIPTION

If battery is absent, the battery icon is not displayed

If battery is present but not connected, the icon is

displayed

If the battery is present and charging, the arrow icon is

displayed

If the battery is present and discharging, the arrow

icon is displayed

If a battery alarm has occurred, the red icon is

displayed

36 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7.6.1 ADDITIONAL ICONS

Bypass impossible

Bypass locked

“Genset Mode” when the gen set contact is active. Need ADC+SL correctly configured.

Maintenance alarm.

Preventive maintenance is requested.

7.7 EVENT LOG PAGE

Show STATUS events

Show ALARMS events

Show CONTROLS

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

37EN

7.8 MENU FUNCTION DESCRIPTIONS

7.8.1 ENTERING PASSWORDS

Some operations and settings require a password in order to be performed.

Press “123” to cycle to number view page.

Press ENTER to confirm.

Wildcard covering of the password is active by default.

The default password is SOCO.

NOTE!
The password must only contain capi­tal letters and not include the following
characters ():*<>._

Press ENTER to confirm the selection or HOME BUTTON to abort.

7.8.2 MONITORING MENU

Submenu Alarm opens the alarm pages.

Submenu Status opens the status pages.

7.8.3 EVENTS LOG MENU

This menu accesses the event log (Status and Alarms).

7.8.4 MEASUREMENTS MENU

This menu displays all UPS measurements relating to the rectifier input stage, output stage, batteries, bypass input
stage and inverter.

The pins on the bottom of the screen indicate whether or not there are more pages. Sliding to the right or left
changes measurements page.

7.8.5 CONTROLS MENU

This menu contains the commands that can be sent to the UPS. Some of them are password protected. If a
command is not available, a COMMAND FAILURE message appears.

• UPS PROCEDURE: START/ON MAINTENANCE BYPASS/STOP see 'Operating procedures' chapter.

• BATTERY: BATTERY CONTROL > BATTERY TEST: this function checks whether or not test conditions are

available and returns the results.

• ECO MODE CONTROLS: this function sets/resets the ECO MODE.

• MAINTENANCE: Alarms reset: this function clears the alarm history, LED test: this function activates LED flash-

ing for a few seconds.

38 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

7.8.6 UPS CONFIGURATION MENU

• CLOCK: this function sets the date and time.

• COM-SLOTS: this function configures the RS485 modbus serial link.

• REFERENCE: this function gives the possibility to customised the unit reference and the location.

• REMOTE: this function enables controls from remote devices through MODBUS protocol (NET VISION for exam-
ple).

7.8.7 USER PARAMETERS MENU

This menu contains the different functions for users such as language, password, buzzer, display, preferences,
touchscreen calibration.

7.8.8 SERVICE MENU

This menu is reserved for support service personnel and holds UPS identification data and utilities for software
upgrades.

• UPS SETTINGS: critical machine settings for output. Some parameters cannot be modified when the UPS
supplies the load by INVERTER or BYPASS.

Wrong configuration in UPS SETTINGS could damage the load or the batteries.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

39EN

7.9 ADDITIONAL USER FUNCTIONS

7.9.1 PHASE COLOR MODIFICATION

• Enter MAIN MENU > USER PARAMETERS > PREFERENCES

For each phase is possible to select a specific colour in a set of colour range. Those colours are applying in the
measurements pages.

Colour Default colour

Yellow Phase 3

Orange

Red

Green

Light blue Phase 2

Dark blue

Purple Phase 1

Brown

Light grey

Dark grey

Black

The popup alarm appears in case of critical alarms. This function can be extended to preventive alarms by switching
“Preventive Popup Alarm” to ON.

40 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

8. OPERATING PROCEDURES

NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care­fully.

NOTE: with the stop procedure the load will be disconnected.

8.1 SWITCHING ON

• Connect the mains to the UPS.

• Put switch Q1 (or the external input mains switching device) into position 1.

• Wait for the display to switch on.

• Enter MAIN MENU > COMMANDS > UPS PROCEDURES.

• Select Automatic Start Procedure and press ENTER.

• Carry out the operations indicated on the display.

8.2 SWITCHING OFF

This operation interrupts the power supply to the load. The UPS and the battery charger will be shutdown.

• Enter menu MAIN MENU > CONTROLS > UPS PROCEDURE.

• Select Automatic Stop Procedure and press ENTER.

• Wait approx. 2 minutes for the UPS shutdown.

NOTE: the controlled shutdown of each server connected to the LAN can be managed by shut­down software (only with Net Vision option card).

• Carry out the operations indicated on the display. This operation cannot be aborted.

8.3 BYPASS OPERATIONS

Available only with external manual bypass.

SWITCHING ONTO MAINTENANCE BYPASS

This operation creates a direct connection between the UPS input and output, excluding the equipment control part.
This operation is performed in the event of:

- standard maintenance.

- serious failure has occurred.

WARNING! This operation interrupts temporarily the power supply to the load.

WARNING! LOAD POWERED BY INPUT MAINS!
Your load is exposed to mains disturbances.

• Enter menu MAIN MENU > CONTROLS > UPS PROCEDURE.

• Select Automatic Stop Procedure and press ENTER.

• Carry out the operations indicated on the display.

NOTE!
When an external manual bypass is present:

- carry out the procedure described above;

- put the switch to position 1.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

41EN

SWITCHING ON FROM MAINTENANCE BYPASS

• Put the external manual bypass switch to position 0.

WARNING! This operation interrupts the power supply to the load.

• Put switch Q1 (or the external input mains switching device) into position 1.

• Wait for the display to switch on.

• Enter menu MAIN MENU > CONTROLS > UPS PROCEDURE.

• Select Automatic Start Procedure and press ENTER.

• Carry out the operations indicated on the display.

8.4 EXTENDED OUT OF SERVICE

When the UPS is deactivated for some time, the batteries must be recharged regularly.

They have to be recharged every three months.

• Connect the mains to the UPS.

• Put switch Q1 into position 1.

• Wait for the display to switch on.

• Close the external battery breaker/fuses.

• Put or keep switch Q3 in position 0.

• The battery must be charged for at least ten hours.

• Once ten hours have elapsed, open the external battery breaker/fuses.

• Put switch Q1 into position 0.

8.5 EMERGENCY SHUTDOWN

NOTE!
This operations interrupts the supply to the output load from both inverters and automatic
bypass.

UPS POWER OFF

System with input and output switches: put Q3 to position 0 when it’s necessary to interrupt the power supply
quickly. Refer to figure

1

.

1

REMOTE UPS POWER OFF

It is possible to interrupt the power supply to the output load using the ADC+SL board. Refer to 'Standard features
and options' chapter.

42 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

9. OPERATING MODES

9.1 ON LINE MODE

A special feature of the UPS is the ONLINE double conversion in conjunction with low distortion mains power absorp­tion. In ON LINE mode, the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regardless of
any interference in the mains power supply, within the most stringent classification of UPS regulations.

ONLINE operation provides three operating modes according to mains and load conditions:

• Inverter mode

This is the most frequent operating condition: energy is drawn from the primary mains power supply and converted
and used by the inverter to generate the output voltage to power the connected loads.

The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to an over­load or inverter shutdown) without any break in the power supply to the load.

The battery charger supplies the energy required to maintain or recharge the battery.

• Bypass mode

In the event of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption in
the power supply.

This procedure may occur in the following situations:

- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the UPS
output is switched

- on to the auxiliary mains via automatic bypass. Normal operation, which is from the inverter, returns automatically
a few seconds after the overload disappears.

- when the voltage generated by the inverter goes outside the limits due to a major overload or a fault on the
inverter.

- when the internal temperature exceeds the maximum value allowed.

• Battery mode

In the event of a mains failure (micro interruptions or extended power cuts), the UPS continues to power the load
using the energy stored in the battery.

9.2 HIGH EFFICIENCY MODE

The UPS has a selectable, programmable economy operating mode (ECO MODE) that can increase overall efficiency
by up to 99% for energy saving purposes. If the power supply fails, the UPS will automatically switch onto the inverter
and continue to supply power to the load by drawing energy from the battery.

This mode does not provide perfect stability in frequency and voltage like the NORMAL MODE. Therefore the use
of this mode should be carefully evaluated according to the level of protection required by the application. With the
optional board Net Vision specific daily or weekly time intervals can be selected and programmed to power applica­tions directly from the auxiliary mains.

ECO MODE operation provides very high efficiency, since the application is powered directly from the auxiliary mains
via the automatic bypass under normal operating conditions.

To activate follow the correct procedure in the control panel.

9.3 OPERATION WITH MOTOR GENERATOR (GENSET)

The UPS can be operated in conjunction with a generator (GENSET) over the ADC+SL card (refer to 'Standard
features and options' chapter). With a generator, the frequency and voltage ranges of the auxiliary mains can be
increased to accept the instability of the GENSET and at the same time to avoid operation from the battery or risks of
out-of-synchronisation switching on to the bypass.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

43EN

10. STANDARD FEATURES AND OPTIONS

Availability

Factory-installed option

⚫

Available as option

⚪

Not available

─

Features MODULYS GP Compatibility

Communication Option

ADC+SL card

⚪

Temperature sensor

Net Vision card

EMD

Li-ion battery interactivity kit

IOT kit

Mechanical Option

Top air exhausted

Top entry cables

Seismic adaptation kit

Required option

Incompatible option

⚪

⚪

⚪

⚪

⚪

⚪

⚪

⚪

ADC+SL card

Net Vision card

ADC+SL card

Top entry cables

Top air exhausted

44 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

10.1 ADC+SL CARD

The ADC+SL (Advanced Dry Contact + Serial Link) is a slot optional board that provides:

• 4 relays for external device activation (can be set as normally closed or normally open).

• 3 free inputs to report external contacts to UPS.

• 1 connector for external battery temperature sensor (optional).

• RS485 insulated serial link providing MODBUS RTU protocol.

• 2 LEDs indicating board status.

The board is plug&play: the UPS is able to recognise its presence and configuration (up to 4 standard operating
modes can be selected by the display) and manages the ADC+SL outputs and the inputs accordingly. It is possible
to create a custom operation mode through after sales service.

D

­+

C

IN1-

IN1+

IN2-

IN2+

C1

IN1-

IN1+

IN3-

A

IN3+

NO1

NC1

C3

NO3

B

C2

NO2

C4

NO4

IN1 IN2

IN1- IN1+ IN2- IN2+

IN1- IN1+ IN3- IN3+

IN1 IN3

OUT1 OUT3

C1 NO1 NC1 C3 NO3

C2 NO2 C4 NO4

OUT2 OUT4

KEY

A 3 free inputs to link external contacts to UPS.

B 4 relays for external device activation.

C 1 connector for external temperature sensor.

D RS485 insulated serial link.

NOTE!
If the board is removed while operating, an alarm is flagged on the control panel.
Perform an “Alarm reset” control to cancel it.

INPUT

• Free voltage loop.

• INx+ has to be connected to INx- to close the loop on XB4 connector.

• Inputs must be isolated with basic insulation from a primary circuit up to 277 V.

• IN1 is duplicated, giving the possibility to link the UPS POWER OFF signal to other equipment, for example.

RELAY OUTPUTS

• Contact voltage guaranteed at 277 V (AC) / 25 V (DC) – 4 A (for higher voltage, please contact the manufacturer).

• Relay 1 gives the possibility of choosing between normally closed (NC1) or normally open (NO1) position. Relays 2,
3 and 4 only have normally open position (NOx).

• On connector XB3, Cx means common, NOx means normally open position.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

45EN

STANDARD configuration (default)

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 GEN SET ON 1 Activate S023 status Open to activate Normally close

IN3 INSULATION FAULT 10 Activate A026 Open to activate Normally close

RELAY 1 GENERAL ALARM 10

RELAY 2 OPERATING ON BATTERY 30 Relating to A019 Normally open

RELAY 3

RELAY 4

END OF BACK-UP TIME 10 Relating to A017 Normally open

IMMINENT STOP 10 Relating to A000 Normally open

LOAD SUPPLIED BY AUTO-

MATIC BYPASS

ACTIVATION

DELAY (s)

10 Relating to S002 Normally open

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/close

OPTIONS SUPERVISOR configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 FAN FAILURE 10 Activate A054 Close to activate Normally open

IN3 BATTERY DISCONNECT 10 Activate A016 Open to activate Normally closed

RELAY 1 GENERAL ALARM 10

RELAY 2 OPERATING ON BATTERY 30 Relating to A019 Normally open

RELAY 3 REDUNDANCY LOST 10 Relating to A006 Normally open

RELAY 4 BATTERY DISCONNECTED 1 Relating to A016 Normally open

ACTIVATION

DELAY (s)

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/close

SAFETY configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 INSULATION FAULT 1 Activate A026 Open to activate Normally close

IN3 CHARGER DISABLE/ENABLE 10 Command sent to UPS

RELAY 1 GENERAL ALARM 10

RELAY 2 UPS POWER OFF 1 Relating to A059 Normally open

RELAY 3

RELAY 4 INSULATION FAULT 1 Relating to A026 Normally open

END OF BACK-UP TIME 10 Relating to A017 Normally open

IMMINENT STOP 10 Relating to A000 Normally open

ACTIVATION

DELAY (s)

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

(1)

(2)

(2)

INPUT TYPE STATE

Close to activate Normally open

Open to activate Normally close

Normally open/close

ENVIRONMENTAL configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 PROGRAMMABLE ALARM 10 Activate A064 Open to activate Normally close

IN3

RELAY 1 GENERAL ALARM 10

RELAY 2

RELAY 3 REDUNDANCY LOST 10 Relating to A006 Normally open

RELAY 4 PROGRAMMABLE ALARM 10 Relating to A064 Normally open

BATTERY TEMPERATURE

ALARM

BATTERY TEMPERATURE

ALARM

ACTIVATION

DELAY (s)

10 Activate A020 Open to activate Normally close

10 Relating to A020 Normally open

REMARK

(NC1 or NO1 position can be chosen)

Relating to A015

1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm).

2. A self-locking emergency push button must be used for the UPS Power Off input.

Note: custom configuration is also available. For more information contact Socomec.

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open/close

46 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

CUSTOM ADC+SL CONFIGURATION FOR REMOTE SIGNAL BOX MANAGEMENT

In addition to the four standard configurations a customized configuration is available to manage the remote
SIGNALLING BOX OPTION.

SIGNALLING BOX OPTION configuration

IN/OUT DESCRIPTION

IN1 UPS POWER OFF 1 Command sent to UPS

IN2 NOT USED - -

IN3 NOT USED - -

RELAY 1

RELAY 2 BATTERY DISCHARGING 10 Relating to A019 Normally open

RELAY 3

RELAY 4 NORMAL OPERATION 1 Relating to S000 Normally open

REQUEST TECHNICAL AS-

SISTANCE

END OF BACK-UP TIME

IMMINENT STOP Relating to A000

ACTIVATION

DELAY (s)

1 Relating to a list of technical alarms Normally closed

1

REMARK

Relating to A017

1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm).

2. A self-locking emergency push button must be used for the UPS Power Off input.

(1)

(2)

INPUT TYPE STATE

Close to activate Normally open

Normally open

RS485 SERIAL LINK

• Insulated RS485, protected against over voltage. Only for local bus purposes; maximum ~500 m.

• Pull up and pull down line resistor XJ1 (failsafe biasing): jumper open by default.

• Possibility of fixing the RS485 cable to the board.

2

• Cable type required: twister pair cable + shield to connect to ground. (AWG 24, 0.2 mm

for example).

The INPUT and RELAYS are managed with information coming from the UPS.

NOTE!
Inputs and relays can be re-programmed depending on requirements.
Contact your SOCOMEC after-sales service to change Input/Output programming.

Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible
on the MODBUS table.

The UPS can manage up to two ADC+SL option cards. The cards can be re-programmed for other uses.

In this specific case, the 2 serial links (SLOT 1 and SLOT 2) are independent.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

47EN

MODBUS SERIAL LINK

The RS485 provides MODBUS RTU protocol.

The description of MODBUS addresses and UPS database are described in the MODBUS user manual. All manuals
are available on SOCOMEC’s web site (www.socomec.com).

SERIAL LINK SETTINGS

COM1 relates to serial port on board in SLOT 1.

COM2 relates to serial port on board in SLOT 2.

Settings are available via the mimic panel to configure:

• Baud rate: 2400, 9600, 19200.

• Parity: None, Even, Odd.

• MODBUS slave number: 1 to 32.

BOARD STATUS

Board presence is reported through status S064 for slot 1 and S065 for slot 2.

In the case of board failure, ‘Option board alarm’ (A062) occurs to prevent malfunctioning.

10.1.1 TEMPERATURE SENSOR

The temperature sensor can be used to monitor the battery temperature.

The ADC+SL card can be ordered with or without the temperature sensor in kit.

If the sensor is present, temperature values are available on MODBUS protocol at following addresses:

Temperature board

Slot 1 0xn0AF

Slot 2 0xn0AE

1. n = unit number

(1)

(1)

Format ##

Format ##

Temperature range: 0 °C to 40 °C.

48 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

10.2 NET VISION CARD

NET VISION is a communication and management inter­face designed for business networks. The UPS behaves
exactly like a networked peripheral, it can be managed
remotely, and allows the shutdown of network worksta­tions.

NET VISION allows a direct interface between the UPS
and LAN network avoiding dependence on the server
and support SMTP, SNMP, DHCP and many other
protocols. it interacts via the web browser.

10.2.1 EMD

EMD (Environmental Monitoring Device) is a device to be used in conjunction with the NET
VISION interface and provides the following features:

- temperature and humidity measurements + dry contact inputs,

010101

- alarm thresholds configurable via Web browser,

- notification of environmental alarm via email and SNMP traps.

1

2

10.3 LI-ION BATTERY INTERACTIVITY KIT

This kit is designed to implement interactive UPS-Li-Ion battery control.

The interactive control system checks and manages all Li-Ion cell parameters (i.e. temperature, voltage, current,
charging status, etc.) and dynamically adapt how the UPS operates depending on the status of the Li-Ion battery.

UPS interaction guarantees the most reliable performance and improves system availability by:

• Ensuring proper Li-Ion battery control,

• Preventing any irreversible overcharge failure,

• Performing automatic corrective actions in the event of critical conditions that may affect battery performance.

NOTE!
If Li-Ion batteries are connected in parallel, with a multiple BMS setup, the Li-Ion battery option
will require a single connection to a concentrator to operate, which acts as the master BMS.

The UPS interface to the Li-ion batteries (LIB), which could be based on a communication
protocol or on dry contacts, monitors battery operation for the sole purpose of ensuring overall
system service. This UPS battery interface cannot in any way replace safety systems to protect
the battery against abuse or improper use, which requires an independent system in compliance
with the relevant standards.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

49EN

10.4 TOP AIR EXHAUSTED

10.5 TOP ENTRY CABLES

50 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

11. PREVENTIVE MAINTENANCE

NOTE!
Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

NOTE!
Any work carried out on the equipment must be performed by qualified technicians authorised
by SOCOMEC.

Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and
avoid equipment downtime.

Maintenance consists of thorough functionality checks on:

- electronic and mechanical parts;

- dust removal;

- battery inspection;

- software updating;

- environmental checks.

11.1 BATTERIES

The condition of the battery is fundamental to UPS operation.

During the operating lifetime of the battery, the UPS stores statistics on the conditions of use of the battery for analy­sis.

Expected battery lifetime is very much dependent on operating conditions:

- number of charging and discharging cycles;

- load rate;

- temperature.

NOTE!
Batteries must only be replaced with batteries recommended or sold by the manufacturer.
Batteries must only be replaced by qualified technicians.

BEWARE!
Used batteries contain harmful substances. Do not open the plastic cover!

NOTE!
Used batteries have to be placed in the appropriate containers to avoid leakage acid.
They should only be entrusted to a specialist waste disposal company.

11.2 FANS & CAPACITORS

The lifespan of consumable parts such as fans and capacitors (AC and DC) depends on whether or not the use and
environmental conditions (premises, usage or load type) are abnormal or harsh for the equipment.

(1)

It is advisable to replace consumables as follows

Consumable part Years

Fan 5
AC and DC capacitor 7

1. Based on operation of the unit according to the manufacturer’s specification.

:

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

51EN

12. SAFEGUARDING THE ENVIRONMENT

Do not dispose of electrical appliances with normal waste, use separate collection facilities.

Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste
electrical and electronic equipment or contact your local government for information regarding the collection arrange­ments available.

If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and
get into the food chain, damaging health and wellbeing. Depleted batteries are considered as toxic waste. When
battery replacement becomes necessary, only give rundown batteries to certified and licensed waste disposal
companies. In accordance with local legislation, it is prohibited to dispose of batteries together with other industrial
waste or household refuse.

The crossed-out trash bin symbol is placed on this product to encourage users to recycle components and
units whenever possible. Please be environmentally responsible and recycle this product through your recy­cling facility at the end of its lifetime.

For any questions regarding the disposal of the product, contact local distributors or retailers.

52 EN

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

13. TECHNICAL SPECIFICATIONS

Number of modules 1 2 3 4 5

Power kW 25 50 75 100 100

Power kVA 25 50 75 100 100

Input

Input mains voltage 3ph 480 V (+15/-15%) up to -40% @ 50% of nominal load

Input mains frequency Hz 60 +/-10%

Input power factor ≥ 0.99

Total harmonic input current distor­tion (THDi)

≤ 3% (@: Pn, Resistive load, Mains THDv ≤ 1%)

Output

Output voltage (three phase) V 480

Frequency Hz 60

Total output voltage distortion
(THDv)

Overload

Overload

(2)

(2)

10 min kW 125

1 min kW 150

% ≤ 1% (@ Pn, Resistive load)

% 125% for 10 minutes, 150% for 1 minute

Crest Factor ≥ 2.7 ≥ 3.3

Bypass

Bypass input voltage V Nominal output voltage ±15%

Bypass input frequency Hz 60 +/-2% selectable (±8% if GENSET is used)

Stored energy mode of operation

Number of battery blocks (VRLA) From 18+18 to 24+24

Environmental

Operating temperature °F / °C 32 to 104 °F / 0 to +40 °C

Storage temperature °F / °C 23 to 122 °F / -5 to +50 °C

Relative humidity % 95% condensation-free

Altitude (max) ft 3280 ( 9840 with derating)

Acoustic noise at 1m dBA ≤ 58

Required air capacity CFM 1178

Dissipated power (max) W 5200 @ Pn (3000 @ 56 kW)

Dissipated power (max) BTU/h 17750 @ Pn (10250 @ 56 kW)

Dimensions and Weight

Dimensions (W x D x H) ft / mm 1.97 x 2.92 x 6.48 ft. / 600 x 890 x 1975 mm

Empty cabinet lbs / kg 1043 lbs / 473 kg

UPS module lbs / kg 75 lbs / 34 kg

Bypass module lbs / kg 55 lbs / 25 kg

Battery module lbs / kg -

Standard

Safety UL1778 CSA C22.2 N. 107.3-05

EMC FCC part15 Class A

Performance IEC 62040-3 (VFI-SS-111)

Degree of protection standard NEMA 1 (IP20)

SEISMIC OSHPD Pre-approval (optional)

(1)

(3)(4)

5

1. Pout ≥ 50% Sn.

2. Initial Condition Pout ≤ 80% Pn.

3. For best battery lifetime the suggested temperature range
is 59 °F ÷ 77 °F.

4. According to IEC62040-3.

Operating modes 'MODULYS GP' 100 kW UL - Ref.: IOMMODGPXX09-EN 03

5. Modular battery cabinet.

53EN

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HEAD OFFICE

SOCOMEC GROUP

SAS SOCOMEC capital 10 633 100 €
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