socomec Green Power 2.0 10, Green Power 2.0 15, Green Power 2.0 20, Green Power 2.0 30, Green Power 2.0 40 Installation And Operating Manual

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Green Power 2.0

10-40 kVA

安装及操作手册

Installations- und bedienungsanleitung

Manual de instalación y uso

Manuel d’installation et d’utilisation

Installation and operating manual

Manuale di installazione e uso

Installatie– en bedieningshandleiding

Dokumentacja Techniczno-Ruchowa

Manual de instalação e funcionamento

Manual de instalare şi utilizare

Руководство по установке и эксплуатации

Navodila za priključitev in uporabo

Kurulum ve kullanım kılavuzu

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects. The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC person-

nel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from SOCOMEC.

The warranty is valid throughout national territory. If the UPS is exported abroad, the warranty will only cover the parts used to repair faults.

The warranty is valid ex-works and covers labour and parts used to repair the faults.

The warranty shall not apply in the following cases:

• Failure due to unforeseen circumstances or force majeure (lightning, floods, etc.);

• Failure due to negligence or improper use (use outside limits: temperature, humidity, ventilation, electric power supply, applied load, batteries);

• Insufficient or inappropriate maintenance;

• When maintenance, repairs or modifications have not carried been out by SOCOMEC personnel, or personnel from a support centre authorised by SOCOMEC.

• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual, in the event of long periods of storage or UPS inactivity.

SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

Defective or faulty parts replaced free of charge must to be made available to SOCOMEC, which becomes the sole owner. Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the

warranty. SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings,

interruption of activity, loss of information or other financial losses) arising from the use of the product. These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.

CERTIFICATE AND CONDITIONS OF WARRANTY

SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.

This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior notice.

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

SUMMARY

ENGLISH

1. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1. IMPORTANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT . . . . . . . . . 5

2. UNPACKING AND INSTALLATION OF THE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1. SHIPPING AND MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2. UNPACKING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3. ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4. ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.5. INSTALLATION PROCEDURES AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.6. GENERATOR CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.7. EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2.8. ISOLATION TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2.9. UPS PARALLEL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.10. SPECIAL PARALLEL CONFIGURATION FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.11. EXTERNAL BATTERY CABINET CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3. MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.1. ON LINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.2. OPERATION IN HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.3. OPERATION WITH MANUAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4. OPERATION WITH EXTERNAL MANUAL BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.5. OPERATION IN GE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.6. ENERGY SAVER MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4. ACCESS TO CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.1. IDENTIFYING THE SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2. FUNCTIONS OF SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5. HUMAN MACHINE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.2. MIMIC PANEL OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

5.3. MENU NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.1. SWITCHING ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2. COMMISSIONING WIZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.3. SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.4. SWITCHING ONTO MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.5. SWITCHING ON FROM MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.6. EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.7. EMERGENCY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.8. UPS GENERAL POWER OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

7. CONNECTIVITY AND COMMUNICATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.1. MULTILEVEL COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

7.2. STANDARD WEB PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.3. ADC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

7.4. ADC CARD WITH TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.5. ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD . . . . . . . . .43

7.6. REMOTE MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.7. GSM MODEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.8. NET VISION LAN/WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.9. SOFTWARE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.10. SMS NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8. ELECTRICAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.1. INSULATION CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.2. REMOTE MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.3. EXTERNAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4. EXTERNAL MAINTENANCE BYPASS WITH BACKFEED PROTECTION . . . . . . . . . . . . 45

8.5. ACS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

8.6. EXTERNAL BACKFEED PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.7. PROTECTION ON MAINS SUPPLY AND AUXILIARY MAINS SUPPLY . . . . . . . . . . . . . .46

8.8. PROTECTION ON A UPS WITHOUT AUXILARY MAINS SUPPLY . . . . . . . . . . . . . . . . . 47

8.9. MANAGEMENT OF EXTERNAL MANUAL BYPASS CONTACT . . . . . . . . . . . . . . . . . . . 47

9. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.1. SYSTEM ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.2. UPS ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.3. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

1.1. IMPORTANT

• This document provides important instructions for the safe use, movement and connection of the Green Power 2.0 uninterruptible power system (UPS).

• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to use the document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this document either partially or wholly, and in any way, is strictly prohibited except upon Socomec’s express prior written consent.

• This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior notice.

• The unit must only be installed and activated by qualified technical personnel who have been authorised by SOCOMEC.

The UPS MUST only be moved by two people at least. They MUST take position at the sides of the UPS with respect to the direction of movement.

• The unit must remain in a vertical position at all times.

• Connect the PE ground conductor first before making any other connection.

• Do not expose the UPS to rain or liquids in general. Do not insert foreign bodies.

The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices external to the UPS (see section 2.4.1).

Before working on this circuit

- Isolate the Uninterruptible Power System (UPS)

- Then check for Hazardous Voltage between all terminals including the protective earth

Risk of Voltage Backfeed

• For the purpose of warning electrical technicians against backfeed situations not caused by the UPS, which may arise when a particular load fault is present while the UPS is operating in stored energy mode, or while unbalanced loads are supplied through a particular power distribution system e.g. an impedance grounded IT system, the installer must attach the labels provided to all primary power isolators installed remotely from the UPS area and on external access points, if present, between the said isolators and the UPS. In particular the label must be attached to the external AC input line isolation service (backfeed insulation).

• The UPS may be powered from an IT distribution system with a neutral conductor.

• Keep this manual in a convenient place for future consultation.

• If the unit fails, it must only be repaired by authorised technicians who have been specially trained for this purpose.

• This equipment complies with European Community directives for industrial equipment and bears the approval mark

• The UPS requires three-phase plus neutral input connections (3P+N).

• Do not connect the output neutral to ground. The UPS does not modify the neutral setup of the system; the use of an isolation transformer is required should it be necessary to modify the neutral setup downstream of the UPS.

• Before connecting any external battery cabinets, ensure they are fully compatible with the UPS model used.

• The use of external battery cabinets not supplied by the manufacturer is not recommended.

• Switch off and isolate the UPS and wait for 5 minutes before removing the protection panels in order to carry out work on parts under dangerous voltage.

• Risk of explosion if the batteries are replaced with others of the wrong type.

• Used batteries must be disposed of at authorised waste disposal centres.

It is very dangerous to touch any part of the batteries as there is no insulation between the batteries and the mains power source.

CAUTION! A battery can present a risk of electrical shock and high short circuit current.

The following precautions should be observed when working on batteries:

1. SAFETY STANDARDS

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

1. SAFETY STANDARD

a) Remove watches, rings or other metal objects. b) Use tools with insulated handles. c) Wear rubber gloves and boots. d) Do not lay tools or metal parts on top of batteries. e) Disconnect the charging source prior to connecting or disconnecting battery terminals. f) Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a

grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during

installation and maintenance (applicable to equipment and remote battery supplies without a grounded supply circuit). The product you have chosen is designed for commercial and industrial use only. If used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear

facilities or any other application or systems where product failure is likely to cause substantial harm to people or property, the products may have to be adapted.

For such use please contact SOCOMEC beforehand to check if these products meet the required level of safety, performance, reliability and comply with applicable laws, regulations and specifications.

1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT

All precautions and warnings on labels and plates on the inside and outside of the equipment should be observed.

DANGER! HIGH VOLTAGE (BLACK/YELLOW)

GROUND TERMINAL

READ THE USER MANUAL BEFORE USING THE UNIT

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site.

When moving the unit on even slightly sloping surfaces, use the locking equipment and braking devices to ensure that the unit does not fall over.

2.1. SHIPPING AND MOVING

• The UPS must remain in a vertical position during all shipping and moving operations.

• The unit has wheels that can be used to move it for short distances.

• Ensure the floor is strong enough to support the weight UPS and battery cabinet, if used.

Avoid pressing on the front panels when moving the unit.

The UPS MUST only be moved by two people at least. They MUST take position at the sides of the UPS with respect to the direction of movement.

CAUTION IF DAMAGED NON-SPILLABLE BATTERIES If packaging is crushed, torn or open such that the inner contents are revealed, the

equipment should be kept in an isolated area and inspected by a qualified person. If the packaging cannot be shipped the contents should be collected promptly, kept apart, and the sender or recipient should be contacted.

All packaging must be recycled in compliance with existing legislation in the country where the system is installed.

2. UNPACKING AND INSTALLATION OF THE UNIT

Battery is NOT connected!

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2.2.1-4

2.2.1-5

Secure the UPS with feet C

2. UNPACKING AND INSTALLATION OF THE UNIT

2.2. UNPACKING PROCEDURE

2.2.1. S Models (h 800 mm) and M Models (h 1000 mm)

2.2.1-3

Remove screws A and B

2.2.1-1

The UPS can be moved. Place the UPS in the installa-

tion area.

Secure the UPS with feet D only when it is in position with cables connected.

2.2.1-2

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2.2.2-1

2.2.2-2

2.2.2-3

Remove screws A and B

2.2.2-5

Remove screws A

2.2.2-4

2.2.2-6

Loosen screws B

Remove screws C

2. UNPACKING AND INSTALLATION OF THE UNIT

2.2.2-7

Tighten screws B

2.2.2-8

Secure the UPS with feet D

2.2.2-9

Loosen screws B

The UPS can be moved. Place the UPS in the installa-

tion area.

Secure the UPS with feet D only when it is in position with the cable connected.

2.2.2. T Models (h 1400 mm)

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2. UNPACKING AND INSTALLATION OF THE UNIT

For UPS 15-40kVA height 1.400mm without internal battery:

• with battery cabinet fitted alongside: remove leveller E from the cabinet. Secure the UPS to the cabinet using the bracket E provided (figure 2.2.2-12).

• without battery cabinet fitted alongside: secure the UPS to the floor (figure 2.2.2-13).

2.2.2-10

Tighten screws B

Tighten screws C

2.2.2-11

Tighten screws A

Remove the label

2.2.2-14

2.2.2-132.2.2-12

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2. UNPACKING AND INSTALLATION OF THE UNIT

2.3. ENVIRONMENTAL REQUIREMENTS

•

The recommended operating temperature, humidity and altitude values are listed in the technical specifications table (see chapter 10). Cooling systems may be required to maintain these values.

• Avoid dusty environments or areas where there is dust from conductive or corrosive materials (e.g. metal dust or chemical solutions).

• The UPS is not designed for outdoor use.

• Do not expose the UPS to direct sunlight or sources of excessive heat.

• A space of at least 40 cm must be left at the back for adequate ventilation (see figure 2.3-1).

• The UPS switches are accessed from the front; however, a space of at least 1.5 metres should be left at the front of the UPS for maintenance purposes. It is also advisable to ensure that cable connections are sufficiently long and flexible so that the unit can be extracted during maintenance (see figure 2.3-2).

• If it is not possible to leave sufficient space at the front, adequate access must be ensured from both sides.

UPS OR

OTHER

CABINET

UPS OR

OTHER

CABINET

UPS OR

OTHER

CABINET

UPS

40 cm1,5 m

UPS

40 cm1,5 m

20 cm20 cm

2.3-1 2.3-2

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2. UNPACKING AND INSTALLATION OF THE UNIT

2.4. ELECTRICAL REQUIREMENTS

The installation and system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains.

If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel. The table below shows the size of input protection devices recommended for correct installation.

Size of input protection devices

UPS Magneto-thermal input

Magneto-thermal

Aux Mains

Differential

input

Input/Output cable

core size

Battery cable

core size

Battery

protection

(kVA) (A) (A) (A) (mm2) (mm2) (A)

single parallel

single parallel 2selective type

Min Max 3Min Max

10 3/1

32 40

100 125 0.5

35 6 35 50 Gr

100

if common

input mains

125

if common

input mains

aux mains

and output

15 3/1

32 40

100 125 0.5

35 6 35 50 Gr

100

if common

input mains

125

if common

input mains

aux mains

and output

10 3/3 32 40 32 40 0.5 6 35 6 35 50 Gr 15 3/3 32 40 32 40 0.5 6 35 6 35 50 Gr 20 3/3 40 63 40 63 0.5 10 35 10 35 50 Gr 30 3/3 63 80 63 80 0.5 16 35 16 35 100 Gr 40 3/3 80 100 80 100 0.5 25 35 25 35 125 Gr

Recommended magneto thermal switch: four poles with intervention threshold ≥ 10 In (curve C). It is necessary to use a D curve selective

breaker if an optional external transformer is used.

In systems with two or more UPSs operating in a redundant or power parallel conﬁ guration.

Determined by the size of the terminals.

Protection on the external battery cabinet.

Caution! Use type B four-pole selective (S) circuit breakers. Load leakage currents are added to those generated by the UPS and during

transitory phases (power failure and power return) short current peaks may occur. If loads with high leakage current are present, adjust the differential protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with the deﬁ nitive load, so as to prevent the sudden activation of the above switches.

The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric circuit or is likely to be subject to transitory overvoltages in category III installations, further external protection must be provided, either on the UPS or in the AC power supply network to the UPS. Additionally, the ‘surge arrestor’ option, specially designed to protect against residual overvoltages in category III installations, can be installed in the external manual bypass cabinet. If used, the distance between the UPS and the centralised 4 kV SPD protection devices type 1 must be Up ≤ 4kV is ≥ 15m.

In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have a value that is 1.5 - 2 times the phase value (also for the input bypass). In this case, size the neutral cables and the input/ output protection adequately.

WARNING! This is a product for commercial and industrial application in an industrial environment - installation restrictions or

additional measures may be needed to prevent interference.

IMPORTANT! Protective earthing conductor (PE) must have sufficient current-carrying capacity. The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which

depends on the provision and location of protective overcurrent devices.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2. UNPACKING AND INSTALLATION OF THE UNIT

2.4.1. Backfeed protection

If the UPS does not have an automatic protection device against current backfeed, the operator/installer must add a warning label to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of the fact that the circuit is connected to a UPS (see chapter 1 of this manual and paragraph 4.7.3. of the EN62040-1 2009-05 standard).

The label is supplied with the system. The backfeed protection device may be built into the system (only on specific request), or an electromechanical switch may be

installed externally in the input of the UPS.

• If the UPS incorporates this protection, proceed with the connections as described in paragraph 2.5 of this manual.

• To install the external backfeed protection it is necessary to use the BKF card and an external electromechanical switch that should be installed. For further information on the connection and the type of remote switch, please read paragraphs 8.8 and 8.9 of this manual.

WARNING! The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when

the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power source to the UPS every time there is a power failure.

If under certain irregular conditions, or due to the installation upstream (e.g. undetected and protected earth fault, or high leakage in a phase, or with IT systems) there is a hazardous potential on neutral, a suitable isolating switch must be provided on the neutral as well, or else there must be a detection, signalling and protection system.

NOTE For equipment with separate Emergency Mains, the neutral of the Emergency Mains line must be electrically common

with the neutral of the main input feed line.

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2. UNPACKING AND INSTALLATION OF THE UNIT

EXT. BATTERYOUTPUT MAINS SUPPLY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT

L12 L22 L32

MAINS

N1 L3 L2 L1

3/3

Connections if

THE MAINS AND AUX MAINS ARE CONNECTED IN COMMON

2.5. INSTALLATION PROCEDURES AND INSTRUCTIONS

WARNING! Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off, remove

the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.

Cable speciﬁ cations:

• strip length: 18 mm

• tightening torque: 2.5 - 4.5 Nm

2.5-1

Set Q1, Q2 and Q6 to the 0 position

2.5-2

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2. UNPACKING AND INSTALLATION OF THE UNIT

EXT. BATTERYOUTPUT MAINS SUPPLY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT

AUX

MAINS

L12 L22 L32

L11 L21 L31 N11

MAINS

N1 L3 L2 L1

EXT. BATTERYOUTPUT MAINS SUPPLY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

3/3

Connections if

THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY

EXT. BATTERYOUTPUT MAINS SUPPLY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT

AUX

MAINS

L11 N11

MAINS

N1 L3 L2 L1

L12

3/1

Connections if

THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2. UNPACKING AND INSTALLATION OF THE UNIT

2.5-3 Guide any control cables from the front (RS232, signalling relay contacts, etc.) into the appropriate side cable run A.

2.5-4 Remove the pre-cut element C and bend elements B to feed through the cables, secure the terminal board cover with the

four screws.

2.5-5 Secure the cables to the couplings D located on the rack ensuring that the air vents are not obstructed in any way.

2.5-6

Once cabling has been carried out, secure the UPS with the fixing feet E

Note: if the system is installed on a raised floor (such as in a data processing room):

• leave a space of at least 20 cm between the power and the control cables;

• avoid parallel channelling over long distances; choose cables crossing at 90° instead.

2.5-3

2.5-6

L3 N11 N1 +B2 -B2 -B1 +B1

EXT. BATTERY

PPLY

2.5-4

2.5-7

A. Power cables B. Control cables

20 cm

90°

A A

2.5-5

2.6. GENERATOR CONNECTION

If your system uses a generator, connect the ‘generator set ready’ no-potential contact to connector IN 2 on the optional ADC PCB configured in standard or power safe mode (see paragraph 7.3). This automatically extends the voltage and frequency value range when power is supplied by the generator set.

2.7. EXTERNAL ESD CONNECTION

A remote emergency shutdown system (ESD) can be installed by means of the optional ADC PCB (see paragraph 7.3). Connect a normally closed zero-potential contact to terminals IN1+ and IN1- of the ADC PCB.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2. UNPACKING AND INSTALLATION OF THE UNIT

2.8. ISOLATION TRANSFORMER

If an external isolation transformer cabinet is required, the following instructions should be followed:

• Refer to chapters 1 and 2 of this manual for indications on moving and installing the cabinet.

• See paragraph 2.4 for details about protection devices.

• The protection cable marked with the ground symbol is connected directly to the distribution panel.

• The transformer can either be connected to the UPS input or output.

The UPS must not operate without the neutral connection to the input. The transformer cannot be connected to the output on single UPS unit connected in parallel configuration.

For connection details refer to the transformer terminal board diagram.

2.9. UPS PARALLEL CONFIGURATION

2.9.1. General

Parallel connection enhances UPS system reliability, performance and power. All Green Power 2.0 models can be installed in parallel configuration provided they have the special parallel kit that can be installed

in the factory or later by specialist personnel. UPS modules for parallel operation are identical to standard UPS modules, as a result safety, shipping and installation recommen-

dations in chapters 1 and 2 also apply.

For 3/1 versions only two units in parallel are allowed.

2.9.2. Installation

UPS units operating in parallel are interconnected using control cables B (fig. 2.9.3-1) and are configured differently depending on the position they are assigned.

For this reason the units have a position label C (Fig. 2.9.4-1):

• The LEFT label means that the unit must be positioned to the left.

• The RIGHT label means that the unit must be positioned to the right.

• The INTERNAL label (used only on systems with three) means this unit must be positioned between the two other cabinets.

The control cables supplied allow a maximum distance of about 3 metres between the UPS units. This gives enough room for an external battery cabinet to be inserted beside each UPS.

2.9.3. Power connections

• The power supply to each unit must be protected as indicated in the table in paragraph 2.4.

• The cross section and length of the input and output cables must be identical for all units.

• The phase rotation must be the same for each unit connected in parallel and also on any external manual bypass line.

• Cables of the same length and cross section must be used for the connection between the general power switch A, the switches C and the respective UPS units. The length of the cables from A to each UPS module must not exceed 25 metres (Fig. 2.9.3-1).

• The cables from the UPS module to circuit breaker F must be of the same length (max. 15 metres) with multi-core cables.

• If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel (see fig. 2.9.3-1, detail H), it must be a selective type and the trigger value must be 0.5 A multiplied by the number of UPSs

connected in parallel.

Only activate circuit breaker D after carrying out the procedure for switching onto the maintenance bypass.

Only activate circuit breaker E after turning off the UPS.

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2.9.3-1

Recommended parallel conﬁ guration

2. UNPACKING AND INSTALLATION OF THE UNIT

Key A System input switch B Parallel bus cable C

Single UPS magneto-thermal switch (if a separate auxiliary power source is used, add a magneto-thermal switch for each UPS)

D Ext. bypass magneto-thermal switch E Output switch F System shutdown switch G Distribution

Main differential magneto-thermal switch

I Internal UPS L Left UPS R Right UPS

25 m max

• 15-40 kVA: 15 m max

C C C C C C

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2. UNPACKING AND INSTALLATION OF THE UNIT

2.9.4. Control connections

In order for units connected in a parallel configuration to operate correctly, control cables are required to exchange data between the various UPS units making up the parallel system, for management of correct load sharing and synchronisation logic.

The cables in question are supplied with the UPS in the case of a standard parallel setup or are attached to the parallel kit in the case of a later system upgrade.

Parallel configuration must only be activated by SOCOMEC qualified personnel; in each case arrange the control cables in the relevant cable run as shown in figure 2.9.4-1, leaving the connector(s) unconnected (in the central UPS one incoming and one outgoing control cable must be used).

Key A Control cable run B Parallel bus cable; leave approx. 20cm cable length at the exit of the cable run C Label for unit positioning

2.10. SPECIAL PARALLEL CONFIGURATION FEATURES

2.10.1. Energy saver

Energy Saver ensures system availability and simultaneously reduces energy consumption. It is available for parallel systems with more than two units.

Energy Saver can be activated in: HMI MAIN MENU > SETTINGS > UPS SETTINGS > PARALLEL SYSTEM > Energy Saver. A high speed digital control is used to keep only the units needed to supply the energy to the load in operation. When the power consumed by the load increases the UPS units needed to supply the increased power requirements switch on immediately.

2.9.4-1

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

2.10.2-1

UNIT VIEW

2. UNPACKING AND INSTALLATION OF THE UNIT

2.10.2. Intelligent communication module (ICM)

Intelligent Communication Module (ICM) allows the hierarchical supervision both of each unit and the whole system from all displays. The advantage of using ICM is that the options and external communication accessories for system monitoring and diagnostics (i.e. Net Vision, ADC board, etc.) can be installed on only one UPS.

In the UPS parallel configuration, an additional navigation bar is displayed on the mimic panel page, where all connected units appear. To enter the MAIN MENU select the SYS icon and press ENTER. To enter the UNIT MENU select one of the numbered icons and press ENTER.

2.10.2-2

SYSTEM VIEW

Use the UP/DOWN keys to select different unit or system mimic panels

SYSTEM view (MAIN MENU)

Selected UNIT number

Units connected in parallel (UNIT MENU)

Icon colours: same as top bar colours (see 5.2-1)

SYSTEM mimic panel is selected

The SYS icon is selected

The symbol (number surrounded by four lines) indicates the Unit number of the UPS upon which the display is fitted (the display is fitted on UPS #1 in this example). The BATTERY SETTINGS menu and the Automatic Stop Procedure are only available on this UNIT MENU.

2.10.3. Sequential start (conﬁ gurable by Socomec service personnel only)

In a parallel configuration a sequential start can be set in all the units. It allows a reduction of the power impact on the mains or GenSet when the UPS system resumes from battery mode. The delay restart time (from 0 to 65 seconds) can only be set via ASSIST. The delay restart rectifier (T_delay_start_rect) has to be the same for each module according to the following specification:

T_delay_start_rect = 5000 ms for each module

Sequential start

Module 1 Module 2 Module 3 Module 4 Module 5 Module 6

Delay time 1x5 s = 5 s 2x5 s = 10 s 3x5 s = 15 s 4x5 s = 20 s 5x5 s = 25 s 6x5 s = 30 s

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

2.11-1

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

EXTERNAL BATTERY

+B2

–B2

–B1

+B1

EXT. BATTERYOUTPUT MAINS SUPPLY

2.11. EXTERNAL BATTERY CABINET CONNECTION

If the UPS has internal batteries, connecting external battery cabinets is prohibited.

Position the battery cabinet next to the UPS.

Before carrying out any operations, ensure that:

• the battery fuses located inside the battery cabinet are open;

• the UPS is not live;

• all mains or battery switches are open;

• the switches upstream of the UPS are open.

• Remove the terminal boards protection.

• Connect the ground cable (figure 2.11-1).

• Connect the cables between the UPS terminals and the battery cabinet terminals, strictly observing the polarity of each individual string (figure 2.11-1) and the cross-sections indicated in table 3.4.

Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet. The length L of battery cable must not be more than 8 metres long (if L > 8 m, please contact the support service).

Cabling errors with inversion of battery polarity may cause permanent damage to the equipment.

• Replace the terminal board’s protection.

If using cabinets not supplied by the UPS manufacturers, it is the installer’s responsibility to check electrical compatibility and the presence of appropriate protection devices between the UPS and the battery cabinet (fuses and switches of sufficient capacity to protect the cables from the UPS to the battery cabinet). As soon as the UPS is switched on (before closing the battery switches) the battery parameters must be verified accordingly (voltage, capacity, number of elements, etc.) on the mimic panel menu. See 5.3.6 paragraph for battery settings configuration.

2. UNPACKING AND INSTALLATION OF THE UNIT

UPS

BATTERY CABINET

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

3. MODES OF OPERATION

3.1. ON LINE OPERATION

A special feature of the Green Power 2.0 series is the ON LINE double conversion feature in conjunction with low distortion mains power absorption. With ON LINE mode, the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply within the most stringent classification of UPS regulations.

ON LINE operation provides three operating modes according to mains and load conditions:

• Normal mode

This is the most frequent operating condition: the energy is drawn from the primary mains power supply and is converted and used by the inverter to generate the output voltage to power the loads connected.

The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to an overload or inverter shutdown) without any break in the power supply to the load.

The battery charger supplies the energy required to maintain or recharge the battery.

• Bypass mode

In the case of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption in the power supply. This procedure may occur in the following situations:

- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the UPS output is switched onto the auxiliary mains via the automatic bypass. Normal operation, which is from the inverter, returns automatically a few seconds after the overload disappears.

- When the voltage generated by the inverter goes outside the limits due to a major overload or a fault on the inverter.

- When the internal temperature exceeds the maximum value allowed.

• Battery mode

In the event of a mains failure (micro interruptions or extended power cuts), the UPS continues to power the load using the energy stored in the battery. The Expert Battery System keeps the user constantly informed on battery status and back-up time available.

3.2. OPERATION IN HIGH EFFICIENCY MODE

The UPS makes it possible to select a programmable economy operating mode that can increase overall efficiency by up to 98% for energy saving purposes. With this mode of operation, specific daily or weekly time intervals can be selected and programmed to power the applications directly from the auxiliary mains. If the power supply fails, the UPS will automatically switch onto the inverter and continue to supply power to the load by drawing energy from the battery.

This mode does not provide perfect stability in frequency and voltage like the ON LINE mode. Thus the use of this mode should be carefully evaluated according to the level of protection required by the application.

Eco Mode operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the automatic bypass in normal operating conditions.

3.3. OPERATION WITH MANUAL MAINTENANCE BYPASS

If the maintenance bypass is activated using the appropriate procedure, the load is powered directly from the maintenance bypass, while the UPS is separated from the power supply and can be switched off.

This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed by service personnel without having to disconnect the power supply to the load.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

3.4-1

3-phase input/3-phase output for UPS 3/3

3.4-2

3-phase input/1-phase output for UPS 3/1

3.4. OPERATION WITH EXTERNAL MANUAL BYPASS

The external maintenance bypass may be placed on the general distribution panel when the UPS is installed, or by installing the bypass panel that is supplied on request.

If the UPS has an input for the auxiliary power supply, the Q2 switch must be connected to this input and the main power supply input must be disconnected on the control panel.

If the maintenance bypass is activated with the appropriate procedure, the load is powered directly from the maintenance bypass, while the UPS is separated from the power supply and can be switched off.

Key Q1 Bypass switch Q2 Mains power switch Q3 Output switch

Bypass panel connection diagram

Mains

Load

UPS

L1 L2 L2 L3 L3

OUT

Mains

Load

UPS

OUT

3.5. OPERATION IN GE CONFIGURATION

Green Power 2.0 can be operated in conjunction with a generator (GE). With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GE and

also avoid operation from the battery or risks of out-of-synchronisation switching onto the bypass.

3. MODES OF OPERATION

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

3.6. ENERGY SAVER MODE

This mode ensures that the UPS system always operates at the highest load efficiency (40-70% of the nominal power).

This mode can only be activated on UPSs connected in parallel and operating in normal mode.

In the case of low load, the system shuts down any unnecessary UPS units, thus increasing the load on the remaining units. This leads to higher system efficiency, as the UPSs on in standby are not using any power, while the active units with a high load

are operating at maximum productivity. When the load increases, the units on standby are immediately reactivated to guarantee continuous power supply. Monitoring the hours of operation means that the hours are distributed over all the UPSs, alternating the units that are shut down

from time to time. This prolongs the life of the units and reduces the risk of failure.

3. MODES OF OPERATION

efﬁciency

load rate

% load

efﬁciency

load rate

% load

3.6-1

Load sharing

3.6-2

Load sharing + Energy Saver

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

4. ACCESS TO CONTROLS

This chapter identifies the electromechanical switches, described below, used for start-up, shutdown and maintenance bypass procedures.

Access to the control area is from the front by opening the upper door using the red handle as shown in figure 4-1. The control area also contains the communication interface connectors and the slots for the optional signalling cards. Please refer to the relevant chapter for more details on the connection and use of the relevant communication interfaces/cards.

4-1

4.1. IDENTIFYING THE SWITCHES AND INTERFACES

MAINS

OUT

Conﬁ guration with common mains

Key B Internal batteries B1 External batteries C1 Serial connector RS232/485 C2 Serial connector RS232 for Modem C3 USB connector C4 LAN connector RJ45 for Ethernet S Mimic panel S1 Options slot 1 S2 Options slot 2 Q1 Battery switch (for internal batteries) Q2 Input circuit breaker Q6 Output disconnecting switch (ESD)

MAINS

AUX MAINS

OUT

Conﬁ guration with separate mains

Q2 Q6

4.1-1

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

4. ACESS TO CONTROLS

4.2. FUNCTIONS OF SWITCHES

Input switch Q2

The input switch provides the primary power supply to the UPS. In normal operating conditions it should be in position 1 ON. The position 0 OFF will cause the batteries to discharge. In a configuration with separate mains, the switch only interrupts the rectifier power supply.

Output disconnecting switch Q6

The disconnecting switch Q6 has three positions with the following functions:

• Position 1 UPS: this is the position for normal UPS operation for a continuous power supply to the load;

• Position 2 MANUAL BYPASS: This position should only be selected for standard or special maintenance operations (manual

bypass); the load is connected directly to the mains power supply. It may be used in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of technical personnel;

• Position 0 OFF: This completely isolates the UPS output by removing the voltage from the applications in any operating condition.

It is used for the emergency shutdown of the system (internal ESD).

Battery switch Q1 (UPS batteries)

When closed, this switch connects the batteries of the UPS to the DC/DC converter stage to power the inverter in the event of a mains failure. The normal operating position is 1 (closed).

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

5.1-1

3-phase input/3-phase output for UPS 3/3

5. HUMAN MACHINE INTERFACE

5.1. INTRODUCTION

The HMI (Human Machine Interface) on the UPS door displays information regarding operating status, electrical measurements, access to control functions and configuration parameters. It includes a colour graphic display and a luminous status bar, and provides access to:

• mimic panel;

• measurements and alarms;

• changing UPS operating modes and programming battery tests;

• assisted startup and switching on maintenance bypass procedures;

• settings menu;

• list of events and statistics.

Display

ESC button

Exits current page,

aborts operations.

UP button

Scrolls up through the

available menus/values.

UP/DOWN button

Scrolls down through the available menus/values.

ENTER button

Accesses the currently displayed menu, accepts/sends configurations and commands.

Luminous status bar

Changes colour according to UPS status.

- Flashing red: imminent UPS shutdown

- Red: Load not powered or battery circuit open

- Flashing yellow: UPS in standby mode or maintenance alarm is active

- Yellow: UPS on battery or the UPS points out a particular working mode

- Flashing green: battery test is in progress

- Green: the load is supplied

- Off: inactive UPS

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

5. HUMAN MACHINE INTERFACE

5.2. MIMIC PANEL OVERVIEW

UPS Rated Power (kVA)

Alarms area

Present when an alarm is active. Enter ALARMS menu to display the complete alarms list (see chapter 8).

Time:

UPS current time (hours and minutes, with ':' ﬂ ashing).

Unit panel reference

Operating modes: Normal (Normal mode), Eco (Eco mode), Ener. Saver (Energy Saver mode – parallel configurations only), Standby (Standby program mode),

Service.

Key icon:

Displayed if the keypad has been locked.

USB icon: Displayed if a USB memory stick is inserted. It must be formatted with FAT32 ﬁ le system.

Modem icon: This icon is shown when a modem is connected to the UPS. The available GSM signal power is displayed by the vertical bars, as with mobile phones. Il modem viene rilevato dall'UPS solo se è attivato il servizio di NOTIFICHE VIA SMS (vedere MENU PRINCIPALE >

CONFIGURAZIONI > CONNETTIVITÀ > SERVIZI).

Network icon:

Displayed if a valid link has been established on the ethernet. Flashes when a remote host is communicating with the UPS.

Foreword: status icons and Time are only visible if there are no pending

alarms, as the alarm bar overwrites the icons when active.

Unit status:

• Displayed messages: ON MAINT. BYPASS, IMMINENT STOP, ON BATTERY, BATTERY TEST, ON INVERTER, ON AUTO BYPASS, UNIT AVAILABLE, UPS IN STANDBY, LOAD OFF.

- Flashing red: imminent UPS shutdown

- Red: Load not powered or battery circuit open

- Flashing yellow: UPS in standby mode or maintenance alarm is active

- Yellow: UPS on battery or the UPS points out a particular working mode

- Flashing green: battery test is in progress

- Green: the load is supplied

- Grey: inactive UPS

5.2-1

Status bar (always displayed)

5.2-2

Alarms area

5.2-3

Status icons

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

Keypad locking

The keypad can be locked by pressing the buttons in the following sequence:

ESC  UP  DOWN  ENTER

To unlock the keypad, the buttons must be pressed in the reverse sequence:

ENTER  DOWN  UP  ESC

These sequences only work on the Mimic Panel page.

5. HUMAN MACHINE INTERFACE

5.2-4

Addittional Icons

Bars

1. Rectiﬁ er input

2. Rectiﬁ er output

3. Inverter Input or Battery Output

4. Inverter output

5. Unit output

6. Output from static switch

7. Bypass input

Bar colour identiﬁ es energy ﬂ ow:

• blue: active/mains present

• grey: mains not present

6 7

3 2 1

5.2-5

Mimic panel

On Maintenance Bypass

Commissioning Code not inserted (see chapter 5.3.9) or Scheduled Inspection warning: machine inspection required. Call SOCOMEC support service.

Operating on GenSet

Bypass mode (or Eco Mode) not possible

5.2-6

Load level

œ œ œ œ œ

œ œ œ œ !

Green

Yellow

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

5. HUMAN MACHINE INTERFACE

5.2-7

Battery status (unit only)

Battery charging Bar colour: green; continuous when level reached other levels ﬂ ashing

Battery discharging

Bar colour: yellow; upper level ﬂ ashing

Battery charged Bar colour: green

Battery discharged

Battery open

Battery in alarm

If there is a pending battery charging alarm the border turns yellow

≥ 90% ≥ 80% ≥ 70% ≥ 60% < 60%

5.2-8

Message area

Always present, displays a help message to guide the user through the display functions.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

5.3. MENU NAVIGATION

From the mimic panel page press the ENTER key to access the MAIN MENU. Use the UP/DOWN key to scroll menu items, ENTER to confirm a choice, ESC to exit the current page or to abort an operation.

5. HUMAN MACHINE INTERFACE

ENGLISHENGLISH

5. HUMAN MACHINE INTERFACE

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

5. HUMAN MACHINE INTERFACE

5.3.1. Entering passwords

Some operations and settings require a password in order to be performed. If this is the case a padlock is displayed at the top right of the page. After inserting a valid password, the padlock opens and the operation can be performed.

When a password is required a virtual keyboard is displayed. The default password is MAST.

5.3.1-1

Quit without saving

Switch to numeric and symbol keypad

Delete

Conﬁ rm

Select next key

Select previous key

Conﬁ rm the selected key/insert the selected char

5.3.2. ALARMS menu

This menu displays all pending UPS alarms. Use the ALARMS RESET command in the COMMANDS menu to reset alarms. If there is more than one page press UP/DOWN to scroll pages.

5.3.3. MEASUREMENTS menu

This menu displays all UPS measurements relating to the input stage, output stage, batteries and auxiliary mains (bypass). If there is more than one page, press UP/DOWN to scroll pages.

5.3.4. COMMANDS menu

This menu contains the commands that can be sent to the UPS. Some of them are password protected. If a command is not available a command failure message appears.

5.3.5. SETTINGS menu

This menu contains all the machine settings. There are the following sub-menus:

• PREFERENCES: user preferences such as language, date and time, display brightness, buzzer;

• UPS SETTINGS: critical machine settings for output, batteries and trasformer.

Wrong configuration in UPS SETTINGS could damage the load or the batteries.

• CONNECTIVITY: configurations of communication options;

• SLOT OPTIONS: configurations of available optional boards, which can be fitted to the front slots. System critical parameters are password protected and should be modified by specialist personnel only.

ENGLISH

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

ENGLISH

5. HUMAN MACHINE INTERFACE

5.3.6. BATTERY SETTINGS menu

This is the menu for battery configuration. Scroll down to see the full list of battery settings. If batteries are not available only the first element of the list is shown. When one of the battery settings is edited all settings below in the list have to be checked and confirmed. The battery settings are saved only when the last battery setting is confirmed.

To change battery configurations enter the menu: MAIN MENU > SETTINGS > UPS SETTINGS > BATTERIES. In the case of UPSs connected in parallel enter the menu: UNIT MENU > BATTERY SETTINGS.

These parameters for battery settings are critical: number of cells, capacity, charge current. Risk of damage for load or batteries.

5.3.7. HISTORY LOG menu

EVENTS LIST menu: it shows the list of UPS alarms and events that have occurred. The last 150 events can be displayed. Press UP/DOWN to scroll the list.

STATISTICS menu: the system reports some measurements (output load, apparent input power, internal temperature) in graphical

format. These values can be used to analyse the situation over the last 14 days or over shorter periods (last 24 hours, last hour or last minute). Enter the required menu and press UP/DOWN to scroll through different periods. The last page shows the minimum, maximum and average values of the selected measurement. This information provides an enhanced evaluation of the equipment operating mode to verify whether certain critical operating situations are repetitive or only random.

COUNTERS menu: provides the number of events (in the last 14 days) relating to switches onto the battery, overloads and the number of operational hours on genset.

5.3.8. SERVICE menu

This menu is reserved for support service personnel and holds UPS identification data, utilities for SW upgrades, and utilities for the download of reports to an USB key.

5.3.9. COMMISSIONING CODE

To complete equipment activation a warranty activation code is required. To insert the Commissioning Code go to MAIN MENU > SERVICE > COMMISSIONING CODE.

If the Commissioning Code is not inserted an alarm symbol is shown on the mimic panel ( ). The Commissioning Code is provided directly by the reference Support Centre upon communication of the serial number. When

the Support Centre is contacted for the Commissioning Code, detailed information can be obtained on the UPS functions available and regular preventive maintenance programs.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

5.3.10. Language upgrade

Text translations in several languages are held in files with the *.lng extension which are provided by SOCOMEC. Language upgrades must be performed through the USB port, using a standard USB memory stick. The USB device must be formatted with FAT32 file system.

Step 1

The language file to be installed must be copied onto a USB stick and placed in the standard folder:

{USB stick}\SOCOMEC\AOMI Step 2

Insert the USB stick into the UPS USB port placed on the front of the UPS.

Step 3

A menu appears with the USB services. Choose UPGRADE LANGUAGES. Alternatively enter the menu: MAIN MENU > SERVICE > UPGRADE FIRMWARE > UPGRADE LANGUAGES. When on a parallel

system the SYS unit has to be selected beforehand on the mimic panel page.

Step 4

The list of files in the \SOCOMEC\AOMI folder in the USB memory stick is shown. Select the file you want to install and follow the instructions displayed.

Step 5

At the end of the process select Yes to restart the display.

Step 6

Remove the USB stick when requested.

Step 7

The new language is available after restarting. If the display doesn’t restart automatically choose the Restart Display command in COMMANDS menu. To change the language go to the MAIN MENU > PREFERENCES > LANGUAGES.

Note: to restore English as the default language press the ESC button for at least 4 seconds on the mimic panel page.

5.3.11. REPORT ON USB

Reports containing UPS information can be downloaded onto a standard USB memory stick. The USB device must be formatted with FAT32 file system.

There are two commands to download USB reports:

• User Report: this is a .txt file translated into the language set in the display. It contains information regarding the UPS, statistics,

counters and the history log.

• Service Reports: there are three files that can help troubleshooting for after sales service.

Step 1

Insert the USB stick into the UPS USB port placed on the front of the UPS.

Step 2 A menu appears with the USB services. Choose REPORT ON USB. Alternatively enter the menu: MAIN MENU > SERVICE >

REPORT ON USB. When on a parallel system the SYS unit has to be selected beforehand on the mimic panel page. Step 3 Select the required report, press ENTER and follow the instructions displayed. Step 4

Remove the USB stick when completed.

Step 5 The reports are saved in the folder \SOCOMEC\REPORTS

5. HUMAN MACHINE INTERFACE

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5. HUMAN MACHINE INTERFACE

5.3.12. Tree mimic panel menu

FIRST LEVEL SECOND LEVEL THIRD LEVEL

ALARMS MEASUREMENTS OUTPUT MEASURES

BATTERIES MEASURES INPUT MEASURES BYPASS MEASURES

COMMANDS UPS PROCEDURES

ECO MODE ALARMS RESET BATTERY TEST LED BAR TEST RESTART DISPLAY PERIODIC CHECKUP MODEM TEST MAIL TEST

SETTINGS PREFERENCES LANGUAGE

DATE AND TIME BUZZER DISPLAY PASSWORDS REMOTE COMMANDS

UPS SETTINGS OUTPUT

BATTERIES TRANSFORMER BACKFEED

CONNECTIVITY PERIPHERALS

- NETWORKS PARAMETERS

- NETWORK TCP PORTS

- MAIL ACCOUNT

- MODEM

- RS232/485 PORT

- RS232/MODEM PORT

- RS232 SLOT OPTIONS SERVICES

- NETWORK

- MAIL NOTIFICATIONS

- SMS NOTIFICATIONS

SLOT OPTIONS NET VISION

ADVANC. DRY CONTACTS (ADC) BATTERY TEMPERATURE PROBE

HISTORY LOG EVENTS LIST

STATISTICS COUNTERS

SERVICE UPS REFERENCE

FIRMWARE VERSION COMMISSIONING CODE SERVICE CODE UPGRADE FIRMWARE UPGRADE HMI FIRMWARE

UPGRADE LANGUAGES UPGRADE WEB SERVER

REPORT ON USB

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

6. OPERATING PROCEDURES

UPS procedures can be activated from the menu COMMANDS > UPS PROCEDURES. Select the procedure to be activated and press ENTER. If the conditions to start the selected procedure are not fulfilled an error message is shown. When the selected procedure starts, the mimic panel is shown on the display. Follow the instructions that are given on the bottom

help bar. Some instructions require confirmation with the ENTER button. Some procedures cannot be aborted.

WARNING!

With the stop procedure the load will be disconnected.

6-1

Breaker point

6.1. SWITCHING ON

• Connect the mains and auxiliary mains to the UPS.

• Put switch Q2 into position 1 (mains ON).

• Wait for the display to switch on.

• Enter MAIN MENU > COMMANDS > UPS PROCEDURES.

• Select Automatic Start Procedure and press ENTER.

• Carry out the operations indicated on the display.

In the case of UPSs connected in parallel choose the Automatic Start Procedure available in MAIN MENU (SYSTEM) in order to switch on the whole system. The Automatic Start Procedure is also available in each UNIT MENU, and only concerns the unit from which the command has been activated: it does not affect the behaviour of the other units.

6.2. COMMISSIONING WIZARD

The Commissioning Wizard is a guided, interactive procedure to manage initial unit commissioning easily. It is only available only for standalone UPS systems.

Following a standard procedure when first switching on ensures correct:

• installation and connection check.

• Configuration setting.

• UPS startup.

• Testing of battery circuit and automatic bypass. The Commissioning Code is required at Commissioning Wizard startup (see chapter 5.3.9). Contact the support service for

further information.

6.3. SHUTDOWN

Shutdown interrupts the power supply to the load and causes the UPS and the battery charger to stop.

• Enter menu MAIN MENU > COMMANDS > UPS PROCEDURES.

• Select Automatic Stop Procedure and press ENTER.

• Wait approx. 2 minutes for the UPS to shut down (controlled shutdown of any server connected to the LAN can be managed by proper shutdown software).

• Carry out the operations indicated on the display.

This operation cannot be aborted.

In the case of UPSs connected in parallel, the Automatic Stop Procedure is available on UNIT MENU, and only concerns the unit from which the command has been activated: it does not affect the behaviour of the other units. In order to switch off the whole system, repeat the Automatic Stop Procedure on each UPS unit.

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6.4. SWITCHING ONTO MAINTENANCE BYPASS

Switching onto maintenance bypass creates a direct connection between the UPS input and output, completely excluding the equipment control element. This operation is performed in the event of standard maintenance on the equipment, so as not to remove the power supply from the load, or in the event of serious failure while waiting for the equipment to be repaired.

• Enter menu MAIN MENU > COMMANDS > UPS PROCEDURES.

• Select On Maint. Bypass procedure and press ENTER.

• Carry out the operations indicated on the display.

f there is an external manual bypass carry out the procedure described above before activating this switch.

In the case of UPSs connected in parallel the maintenence bypass procedure is available in MAIN MENU (SYSTEM) and affects the whole system.

6.5. SWITCHING ON FROM MAINTENANCE BYPASS

• Put switch Q2 into position 1 (mains ON).

• Wait for the display to switch on.

• Enter menu MAIN MENU > COMMANDS > UPS PROCEDURES.

• Select Automatic Start Procedure and press ENTER.

• Carry out the operations indicated on the display.

If there is an external manual bypass not monitored from the UPS or the parallel system put the switch to position OFF to avoid overlap of mains and inverter.

6.6. EXTENDED OUT OF SERVICE

If the UPS is deactivated for some time the batteries must be recharged regularly. They should be recharged every three months.

• Connect the mains and auxiliary mains to the UPS.

• Put switch Q2 into position 1 (mains ON).

• Wait for the display to switch on.

• Put switch Q1 into position 1 or close the external battery breaker/fuses.

• Put or keep switches Q6 (output) in position 0.

• The battery must be charged for at least ten hours.

• Once ten hours have elapsed put switch Q1 into position 0 or open the external battery breaker/fuses.

• Put switch Q2 into position 0 (mains OFF).

6.7. EMERGENCY SHUTDOWN

Should it be necessary to interrupt the continuous power provided by the UPS quickly (emergency shutdown) this can be implemented by putting switch Q6 to position 0.

The UPS output can only be electrically disconnected by means of Q6. If the UPS is operating from the maintenance bypass (Q6 in position 2) with the mains present, the emergency shutdown does not interrupt the power supply to the load. In emergency conditions all power supplies upstream of the UPS must be disconnected.

6.8. UPS GENERAL POWER OFF

Using a button/switch connected to the ADC (Advanced Dry Contacts) card it is possible to interrupt the continuous power provided by the UPS (see chapter 7.3).

6. OPERATING PROCEDURES

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

7. CONNECTIVITY AND COMMUNICATION OPTIONS

7.1. MULTILEVEL COMMUNICATION

Green Power 2.0 is capable of managing different communication channels simultaneously. It is equipped with standard communication ports and two slots to host additional optional boards.

This gives Green Power 2.0 immediate interfacing and integration flexibility as soon as the unit is installed, with no need for trained personnel.

The table below lists the possible connections between the UPS and the external devices.

As each channel is independent, simultaneous connections can be made to satisfy the different levels of signalling and remote monitoring.

For UPSs connected in parallel: all the options listed in this chapter must be installed only on the UPS in the parallel configured as ICM (chapter 2.10.2). For further information about parallel systems please refer to the corresponding chapter

RS232/485 pinout 1 Not connected 2 RX for RS232 3 TX for RS232 4 Data + for RS485 5 GND 6 Data − for RS485 7 Reserved 8 Not connected 9 +12 V

RS232 forModem pinout 1 Reserved 2 RX for RS232 3 TX for RS232 4 Reserved 5 GND 6 Not connected 7 RTS 8 CTS 9 +12 V

7.1-1

Status bar (always displayed)

7.1-2

34521

8976

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7. CONNECTIVITY AND COMMUNICATION OPTIONS

7.2. STANDARD WEB PAGES

It is possible to remotely monitor the UPS using an Internet browser from a PC, through a standard ethernet connection (tested with Windows XP Service Pack 3 on Internet Explorer 8, Google Chrome 17.0 and Mozilla Firefox 9.0 with JavaScript enabled).

7.2.1. Activation

Perform the following operations to activate the monitoring system:

1. Connect the UPS to the LAN network (connector B in figure at page 2.9.4-1). Check if the Web Server service is Enabled. The configuration is in MAIN MENU > SETTINGS > CONNECTIVITY > SERVICES > NETWORK. 2A. If the DHCP service is enabled in your local network the network parameters assigned to the UPS can be seen in the MAIN

MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK PARAMETERS menu.

2B. If the DHCP service is not enabled on the local network:

- enter the MAIN MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK PARAMETERS menu.

- disable the DHCP and save.

- set the device network parameters according to those on the network and save.

3. Once these operations have been completed, you should see the network icon on the main screen . It will now be possible to open your web browser and type the device IP address (i.e.: http://

192.168.0.11).

Note: the default HTTP port is 80 but it can be changed in the MAIN MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK

TCP PORTS menu on the display.

Via web pages it is possible to monitor the UPS and set the different functions available via the network, such as e-mail notifications, network parameters, web password and UPS location.

All settings pages are password protected. The login is admin and the default password is public (lower case only). The password can be changed in the SETTINGS >

PASSWORD web pages or in the HMI menu: MAIN MENU > SETTINGS > PREFERENCES > PASSWORDS > Web Password.

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7.2.2. UPS monitoring

The main page displays current UPS status. This screen is refreshed automatically. You can click on Input, Battery, Output, Bypass symbols to access these measurements. Using the UPS MONITOR link in the menu it is possible to return to the UPS synoptic. In the case of a parallel system, a line is added at the bottom of the screen showing the current status of each unit.

7.2.3. Network conﬁ guration

It is possible to configure the main network parameters using the SETTINGS > NETWORK web page.

7. CONNECTIVITY AND COMMUNICATION OPTIONS

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7. CONNECTIVITY AND COMMUNICATION OPTIONS

7.2.4. E-mail setting

If the UPS is connected to an ethernet network (through the standard RJ45 10/100 Base-T connector), an e-mail can be automatically sent by the UPS to defined recipients, if any events occur.

Possible events are the following:

1: On Automatic Bypass 2: Rectiﬁ er Input Supply fault 3: UPS Imminent Stop 4: UPS Overload 5: UPS On Battery 6: Battery Discharged 7: Temperature Alarm 8: Customer Input Alarm 9: UPS General Alarm

The end of the event is notified by another e-mail. The mail notification service can be enabled in the SETTINGS > MAIL NOTIFICATIONS web pages:

The email notification policy is defined by the events that have been selected by the user. If a new event occurs a new email is sent. All active events are listed in the mail body. If the event has been cancelled by the UPS a cancelled event email is also sent. It is possible to send an email for test purposes.

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7. CONNECTIVITY AND COMMUNICATION OPTIONS

ENVIRONMENTAL conﬁ guration DIP1: ON - DIP2: ON

IN/OUT Description Filter level

OUT 1 General Alarm 2 OUT 2 Overheating 2 OUT 3 Overload / Loss of redundancy 2 OUT 4 External alarm In2 2

IN 1

(1)

ESD 1

IN 2 External alarm A39 2

IN 3

(2)

External alarm A40 2

POWER SAFE conﬁ guration DIP1: ON - DIP2: OFF

IN/OUT Description Filter level

OUT 1 General Alarm 2 OUT 2 Power safe plug 1 2 OUT 3 Power safe plug 2 2 OUT 4 Power safe plug 3 2

IN 1

(1)

ESD 1

IN 2 Supply from GenSet 1

IN 3

(2)

Management of energy consuption

STANDARD conﬁ guration (default) DIP1: OFF - DIP2: OFF

IN/OUT Description Filter level

OUT 1 General alarm 2 OUT 2 Battery discharging 3 OUT 3 Battery low or imminent stop 2 OUT 4 UPS on bypass 2

IN 1

(1)

ESD 1

IN 2 Supply from GenSet 1

IN 3

(2)

Insulation controller 2

(1) If the external ESD button is not used always insert a jumper to short circuit input IN 1.

(2) The IN3 input on the ADC card with temperature sensor is for the external battery temperature sensor.

The ﬁ lter level indicates the activation delay: 1 immediate activation (1 second minimum communication time), 2 10 s delay, 3 30 s delay.

SAFETY conﬁ guration DIP1: OFF - DIP2: ON

IN/OUT Description Filter level

OUT 1 General Alarm 2 OUT 2 ESD activation 1 OUT 3 Battery low or imminent stop 2 OUT 4 ESD activation 1

IN 1

(1)

ESD 1

IN 2 External alarm A39 2

IN 3

(2)

External alarm A40 2

7.3. ADC CARD

To be installed in one of the two slots available, these cards can be used to manage up to four normally closed or normally open outputs, and up to three digital inputs in conﬁ gurable mode. If more than one ADC card is used simultaneously, the dip switch conﬁ gurations must be different. Secure the card with the appropriate screws.

This card can be conﬁ gured to control up to four outputs that can be set as normally closed or normally open and up to three digital in- puts. The card is inserted in one of two slots provided. Up to four operating modes can be selected using the two DIP switches 1 or 2.

• Electrical data

- Permitted Nominal current and voltage of NO or NC contacts: 2 A 250 Vac depending on the terminal used.

- Inputs are activated on loop closing.

• Connection of the generator

If your system uses a generator connect the ‘generator set ready’ no-potential contact to connector IN 2 on the optional ADC card conﬁ gured in standard or power safe mode. This automatically extends the voltage and frequency value range when power is supplied by the generator set.

• External ESD connection

A remote emergency shutdown system (ESD) can be installed by means of the optional ADC card. Connect a normally closed zero-potential contact to terminals IN1+ and IN1- of the ADC card.

OUT2

IN3

OUT3

OUT1

IN1

IN2

OUT4

DIP2

DIP1

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7. CONNECTIVITY AND COMMUNICATION OPTIONS

Description of signals

Message on the mimic panel Description

General Alarm ‘General Alarm’ contact output

No alarm

NO1

NC1

‘General Alarm’ active

NO1

NC1

Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output Supply from GenSet Generator ready signal input Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy Power safe plug 2 Non privileged load 1 command output activated by battery discharging Power safe plug 3 Non privileged load 1 command output activated by low battery Management of energy consumption Input for the battery to help providing energy in the event of peak consumption ESD activation Shutdown for ESD contact outpu Overheating Internal overheating contact output Overload/Loss of redundancy Overload / loss of redundancy contact output

Intervention of the ESD input switches off the UPS output. To restore the UPS to operation:

• Close the ESD contact on ‘In 1’ on the ADC board.

• Send the Alarms Reset command.

• Run the Automatic Start Procedure

7.4. ADC CARD WITH TEMPERATURE SENSOR

This card’s inputs/outputs have the same functions as the ADC card, with the exception of the third input (IN3).

CAUTION! Two ADC cards with temperature sensor cannot be connected simultanously.

7.5. ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD

To be installed in the UPS slot. A serial RS232 DB9 connector and an isolated RS485 connector are available on the card.

7.6. REMOTE MIMIC PANEL

This device monitors and interacts with the UPS through a serial link RS 485 (maximum distance of 175 m) 25 m cable supplied standard and 50 m cable available as an option.

7.7. GSM MODEM

Enables SMS messages to be sent regarding equipment operating status. See GSM installation manual for connection details and use.

7.8. NET VISION LAN/WEB INTERFACE

NET VISION is a communication and management interface designed for business networks. The UPS behaves exactly like a

networked peripheral, it can be managed remotely and allows the shutdown of network workstations. NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP,

SNMP, DHCP and many other protocols. It interacts via the Web browser (HTTP).

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7.9. SOFTWARE OPTIONS

A large number of SW solutions can be adopted on Green Power 2.0 thanks to its advanced communication facilities. These solutions have been specially designed for the efficient management of power protection devices.

Visit www.socomec.com and click on DOWNLOAD then SOFTWARE to find the communication software which is suitable for your requirements.

7.10. SMS NOTIFICATION

If a GSM modem is connected to the RS232/Modem port it is possible to receive a SMS notification in the event of:

• UPS Critical Alarms: the SMS is only sent in the event of UPS critical troubleshooting;

• UPS General Alarm: the SMS is sent if any alarm occurs (e.g. running on battery, bypass impossible).

The SMS includes the type of alarm and the UPS reference for its identification. If the alarm condition clears an SMS is sent to cancel the notification. To test the SMS service select the command: Send test SMS in MAIN MENU > COMMANDS > MODEM TEST.

7.10.1. SMS settings

1. Before enabling the SMS service, the modem serial link must be configured according to the settings shown in the MAIN MENU

> SETTINGS > CONNECTIVITY > PERIPHERALS > RS232/MODEM PORT menu.

Please refer to the modem user manual.

2. I

f required, set the PIN code of the modem SIM card in the MAIN MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > MODEM menu.

3. Enter the MAIN MENU > SETTINGS > CONNECTIVITY > SERVICES > SMS NOTIFICATIONS menu.

4. Set the SMS Status: select Critical Alarms or General Alarm, according to the required notification policy.

5. Enter the recipient’s telephone number.

7. CONNECTIVITY AND COMMUNICATION OPTIONS

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8. ELECTRICAL OPTIONS

8.1. INSULATION CONTROLLER

This device continually checks transformer insulation, displaying an alarm message on the mimic panel.

8.2. REMOTE MIMIC PANEL

This device monitors and interacts with the UPS through a serial link RS 485 (maximum distance of 175 m) 25 m cable supplied standard (50 m cable available as an option).

8.3. EXTERNAL MAINTENANCE BYPASS

This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load.

8.4. EXTERNAL MAINTENANCE BYPASS WITH BACKFEED PROTECTION

This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load. 3-pole contactors are used for the backfeed protection (refer to paragraph 10.8).

Note: an additional option is available to bring the manual bypass signal back to the UPS.

8.5. ACS PCB

Synchronises UPS output with an external power source (another UPS, even of a different brand, generator or transformer).

8.6. EXTERNAL BACKFEED PROTECTION

External devices can be installed to protect against the backfeed of dangerous currents, both on the MAINS SUPPLY and on the AUX MAINS SUPPLY. These devices are controlled by the BKF PCB installed in the position shown in figure 8.6-1.

Refer to the following paragraphs for details on electrical connections and activating the chosen protection.

8.6-1

EXT. BATTERYMAINS SUPPLY

1 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

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8.7. PROTECTION ON MAINS SUPPLY AND AUXILIARY MAINS SUPPLY

Activating UPS protection on the mimic panel: access the MAIN MENU > SETTINGS > UPS SETTINGS > BACKFEED and set the parameter Backfeed Type to Separate Mains.

Cable and trunk schematic.

8. ELECTRICAL OPTIONS

8.7-1

UPS 3/3 with separate auxiliary supply

8.7-2

UPS 3/1 with separate auxiliary supply

A UPS

L11

L21

L31

L11

L21

L31

XB1

XB2

BKF card

A UPS

L11

XB1

XB2

BKF card

Key A Distribution panel B Remote coil switch L1-L2-L3-N Input power source L11-L21-L31-N1 Backup power source M1 Input power terminal board M2 Backup power terminal board T1 Remote switch

T2 Remote switch

Q1 Input power switch Q2 Backup power switch XB1 Connector on BKF PCB XB2 Connector on BKF PCB

Remote switches - rated current

Model T1 T2

10 3/1 32 A AC1 45 A AC1 15 3/1 32 A AC1 45 A AC1 20 3/1 45 A AC1 60 A AC1 10 3/3 32 A AC1 32 A AC1 15 3/3 32 A AC1 32 A AC1 20 3/3 45 A AC1 45 A AC1 30 3/3 60 A AC1 60 A AC1 40 3/3 90 A AC1 90 A AC1

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8. ELECTRICAL OPTIONS

8.8-1

UPS 3/3 without separate auxiliary supply

8.8. PROTECTION ON A UPS WITHOUT AUXILARY MAINS SUPPLY

Activating UPS protection on the mimic panel: access the MAIN MENU > SETTINGS > UPS SETTINGS > BACKFEED and set the parameter Backfeed Type to Common Mains.

Cable and trunk schematic.

WARNING The neutral connections on the UPS input and output are identical. Consequently there is no risk of high potential when the input power supply is absent. However, depending on the type of system connected to the output or in some failure conditions (earth leakage, significant phase dispersion or in the case of a non-isolated neutral system), high potential can be detected. It would therefore be necessary to install either adequate neutral switching or a protection system.

8.9. MANAGEMENT OF EXTERNAL MANUAL BYPASS CONTACT

Allows management of on/off indication for the external manual bypass isolating switch.

Key A Distribution panel B Remote coil switch L1-L2-L3-N Input power source M1 Input power terminal board Q1 Input power switch T1 Remote switch 1 XB1 Connector on BKF PCB

A UPS

XB1

BKF card

Remote switches - rated current

Model T1

10 3/1 32 A AC1 15 3/1 32 A AC1 20 3/1 45 A AC1 10 3/3 32 A AC1 15 3/3 32 A AC1 20 3/3 45 A AC1 30 3/3 60 A AC1 40 3/3 90 A AC1

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

9. TROUBLESHOOTING

The alarm messages displayed enable immediate diagnosis. Alarms are divided into two categories:

• Alarms relating to external UPS circuits: input mains, output mains, temperature and environment.

• Alarms relating to the internal UPS circuits: in this case corrective action will be carried out by the After Sales Department. The USB report makes it possible to have full information on what occurred. Refer to 6.3.11 to download it.

Note: the service code number in the HMI menu service and give it to the after sales service to help with diagnosis and troubleshooting.

9.1. SYSTEM ALARMS

• A02: UPS OVERLOAD

The power required by the loads is higher than the power available. Check the load is well balanced on the three phases by checking the measurements on the display. If necessary, disconnect any

loads that do not need uninterruptible power.

IMPORTANT! The accepted overload time limit is defined in the technical specifications. When this time limit is exceeded the loads will no longer be powered by the inverter.

• A06: AUXILIARY MAINS OUT OF TOLERANCE

The auxiliary mains exceeds the acceptable tolerance values. Possible causes are:

- No voltage or frequency present or voltage and frequency outside acceptable values (see the technical specifications).

- The frequency is subject to continuous variations (typical with power supplied from an incorrectly sized GE).

• A07: INSIDE OVER TEMPERATURE

The UPS internal temperature is higher than 50 °C (please refer to Measurements menu on the mimic panel). Check the ventilation or air conditioning system in the UPS room.

• A08: MAINTENANCE BYPASS ACTIVE

The output disconnecting switch Q6 is in position 2 (maintenance bypass). The load is therefore powered directly by mains power supply.

• A17: IMPROPER USE

This alarm does not indicate a malfunction or failure of the UPS, but incorrect use/sizing of the system. It is activated in the event of:

- Operation for long periods at high temperatures (battery deterioration)

- High number of overloads (wrong sizing)

- Continuous battery discharging (mains not stable)

- High number of switches onto the bypass (high impulsive loads)

• A22: INPUT MAINS OUT OF TOLERANCE

The input mains is not present or not sufficient (voltage and/or frequency values incorrect with reference to the technical data); if there is no input mains failure, check that no protection devices upstream of the UPS have tripped. Check that the voltage applied and frequency values are in compliance with the values set on the mimic panel.

• A38, A39, A40, A41: EXTERNAL ALARM 1, 2, 3, 4

One of the ADC PCB inputs has been activated; check the situation of the devices connected to this PCB.

• A56: GENERATOR SET GENERAL ALARM, A57: GENERATOR SET FAULT

The generator has issued an alarm; check the GE directly.

• A61: PHASE DETECTION FAULT

The phase cycle sequence is incorrect. In this case, invert two phases of the input mains. For a UPS with separate auxiliary mains, exchange the two phases of the auxiliary mains only.

9.2. UPS ALARMS

• A01: BATTERY ALARM

Failure or problem on the battery circuit. Check that the battery switch is closed.

• A18: BLOCKING INVERTER FOR OVERLOAD

Reduce the load rate applied to the UPS and reset the alarms.

• A20: WRONG CONFIGURATION

Error in the configuration parameters; please contact the support service.

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6. TROUBLESHOOTING

• A30: UPS STOPPED FOR OVERLOAD

Reduce the load rate applied to the UPS and reset the alarms.

• A42:REMOTE SERVICE ALARM

This alarm indicates that a critical anomaly has occurred on the UPS. Where a maintenance contract with the Remote Monitoring option is in place, the procedure for analysing the UPS via remote connection will be automatically activated by your service centre provider.

• A44: PERIODIC SERVICE CHECK-UP

The equipment has to undergo regular checks by the support service in order to ensure optimum performance and efficiency. If the Scheduled Inspection signal appears on the mimic panel, the equipment should be inspected by an adequately trained technician.

• A59: BATTERY CIRCUIT OPEN

Battery switch open.

• A60: FAN FAILURE

Fault in the ventilation system; check that the air inlet at the front and the air outlet at the back of the UPS are not obstructed.

9.3. PREVENTIVE MAINTENANCE

We recommend regular specialist maintenance (annually) for the Green Power 2.0, to achieve optimum operating efficiency and avoid equipment downtime.

It is strongly advisable to comply with any requests for preventive maintenance automatically displayed with an alert message (

). All operations on equipment must only be carried out by SOCOMEC personnel or authorised support personnel. Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts subject to wear

if necessary (typically batteries, fans and capacitors).

9.3.1. Batteries

The condition of the external batteries is fundamental to UPS operation. Thanks to the Expert Battery System, battery condition information is processed in real time and recharging and discharging

procedures are selected automatically in order to optimise battery lifetime expectancy and offer maximum performance. Furthermore, during the operating lifetime of the battery, Green Power 2.0 stores statistics on battery conditions of use for analysis. Since the expected lifetime of batteries is very much dependent on operating conditions (number of charging and discharging

cycles, load rate, temperature), a regular inspection by authorised personnel is recommended.

When replacing the batteries use the same type and configuration by placing them in the appropriate containers so as to avoid the risk of acid leakage. Used batteries must be disposed of at authorised recycling and disposal centres. Do not open the plastic cover of the batteries as they contain harmful substances.

9.3.2. Fans

The lifetime of fans used to cool the power parts is dependent on usage and environmental conditions (temperature, dust). Preventive replacement by an authorised technician is recommended within four years (in normal operating conditions).

Fans must be replaced by SOCOMEC technicians when required.

9.3.3. Capacitors

The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used in the output section), whose lifetime is dependent on usage and environmental conditions.

The average expected lifetime of these components is shown below:

• Electrolytic capacitors: 5 years;

• Filtering capacitors: 7 years. The actual condition of components is verified during preventive maintenance.

Green Power 2.0 10-40 kVA - Ref.: IOMMASGPXX03-GB 03

10. TECHNICAL SPECIFICATIONS

1. Initial Condition Pout ≤ 80% Pn

2. @ Battery Fully Discharged. Call SOCOMEC support service.

3. @ Battery Fully Charged. Call SOCOMEC support service.

4. @ Pout = 90% Pnom

Models 10 15 20 30 40 Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 3/3 3/3

Electrical specifications - Input

Mains voltage Vin 3P+N 400 V -10% +10% 3Ph (up to 40% @ 45% of nominal load) Input frequency Hz 50-60 ±10% Input power factor 0.99 THDI < 2.5%

Electrical specifications - External battery

Battery voltage range V bat from +/-175 2 up to +/-360

Electrical specifications - Output

Output voltage (three phase + neutral)

230 single phase (selectable: 208

/220/230/240) ±1%

400 three phase (selectable 360

/380/400/415) ±1%

Frequency Hz 50-60 ±2% (from 1% to 8% if generator is used)

Automatic bypass

nominal output voltage ±15%

(from 10% to 20% selectable if generator is used)

Nominal power kW 10 15 20 30 40

Overload (@ 25 °C; Vin > 380; Vbat > 216)

• 10 minutes

• 5 minutes

• 1 minute

• 30 seconds

11,5 12,7 13,9 15,1

17,25 19,05 20,85 22,65

23,0 25,4 27,8 30,2

34,5 38,1 41,7 45,3

46,0 50,8 55,6

60,4 Crest factor ≥ 2.7 Voltage distortion 1% with linear load

Environment

Operating temperature °C 0-35 (15-25 recommended for longer battery life) Storage temperature °C -5÷45 Relative humidity % 0-95 condensation-free Max. altitude m 1.000 without derating; 3.000 max Acoustic noise dBA < 52 < 52 < 52 < 55 < 55 Required cooling capacity m

/h 280 280 280 465 465 Dissipated power max W 686 1005 1333 1902 2474 Dissipated power max BTU/h 2340 3432 4550 6492 8448

Standards

Safety EN 62040-1, EN 60950-1 Type and performance EN 62040-3 (VFI-SS-111) EMC EN 62040-2 (CLASS C2) Product certiﬁ cation CE - TÜV-SÜD Protection level IP20 (compliant with 60529), IP21 on request

Mechanical characteristics with standard batteries

Models

Dimensions mm 444 x 795 x 1400

Weight kg 390-540

Dimensions mm 444 x 795 x 1000

Weight kg 230-315

Dimensions mm 444 x 795 x 800

Weight kg 190-200

www.socomec.com

VALID FOR FRANCE VALID FOR ITALY

ISO 9001

FM 28237

ISO14001

EMS 553476

YOUR DISTRIBUTOR HEAD OFFICE

SOCOMEC GROUP

S.A. SOCOMEC capital 10 951 300 € R.C.S. Strasbourg B 548 500 149 B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE

SALES, MARKETING AND SERVICE MANAGEMENT

SOCOMEC Paris

95, rue Pierre Grange F-94132 Fontenay-sous-Bois Cedex FRANCE Tel. +33 (0)1 45 14 63 90 Fax +33 (0)1 48 77 31 12 dcm.ups.fr@socomec.com

Socomec worldwide

IN WESTERN EUROPE

BELGIUM

B - 1190 Bruxelles Tel. +32 (0)2 340 02 34 info.ups.be@socomec.com

FRANCE

F - 94132 Fontenay-sous-Bois Cedex Tel. +33 (0)1 45 14 63 90 dcm.ups.fr@socomec.com

GERMANY

D - 68309 Mannheim Tel. +49 (0) 621 71 68 40 info.ups.de@socomec.com

ITALY

20098 San Giuliano Milanese (MI) Tel. +39 02 98 242 942 info.ups.it@socomec.com

PORTUGAL

2640-486 Mafra Tel. +351 261 812 599 info.ups.pt@socomec.com

SPAIN

E - 08329 Teià (Barcelona) Tel. +34 935 407 575 info.ups.sib@socomec.com

THE NETHERLANDS

NL - 3991 CD Houten Tel. +31 (0)30 760 0911 info.ups.nl@socomec.com

UNITED KINGDOM

Cirencester - GL7 5XL Tel. +44 (0)1285 863300 info.ups.uk@socomec.com

OTHER COUNTRIES

Tel. +34 935 407 575 info.ups.europe@socomec.com

IN EASTERN EUROPE, MIDDLE EAST, AFRICA

UNITED ARAB EMIRATES

371355 Dubai airport free zone Dubai (United Arab Emirates) Tel.: +971 (0) 4 29 98 441 info.ups.ae@socomec.com

POLAND

01-625 Warszawa Tel. +48 22 825 73 60 info.ups.pl@socomec.com

ROMANIA

023383 Bucharest Tel. +40 21 319 36 88 ( 89, 81, 82) info.ups.ro@socomec.com

RUSSIA

125167 - Moscow Tel. +7 495 775 19 85 info.ups.ru@socomec.com

SLOVENIA

SI - 1000 Ljubljana Tel. +386 1 5807 860 info.ups.si@socomec.com

TURKEY

34357 Istanbul Tel. +90 (0) 216 540 71 20 info.ups.tr@socomec.com

OTHER COUNTRIES

Tel. +39 0444 598 611 info.ups.emea@socomec.com

IN ASIA PACIFIC

AUSTRALIA

Macquarie Park NSW 2113 Tel. +61 2 9325 3900 info.ups.au@socomec.com

CHINA

Chaoyang, Beijing 100016 P.R., China Tel. +86 10 59756108 info.ups.cn@socomec.com

INDIA

Guindy, Chennai – 600 032 Tel. +91 44 3921 5400 info.ups.in@socomec.com

MALAYSIA

47301 Petaling Jaya.- Selangor, Malaysia Tel. +603 7804 0850 info.ups.my@socomec.com

SINGAPORE

Singapore 408723 Tel. +65 6506 7600 info.ups.sg@socomec.com

THAILAND

Chatujak Bangkok 10900 Tel. +66 2 941-1644-7 info.ups.th@socomec.com

VIETNAM

Ho Chi Minh City Tel. +84 8 3559 1220 info.ups.vn@socomec.com

ASIA PACIFIC HEAD OFFICE

Tel. +65 6506 7600 info.ups.apac@socomec.com

IN AMERICA

LATIN AMERICAN COUNTRIES

Tel. +34 935 407 575 info.ups.sib@socomec.com

*IOMMASGPXX03-GB 03*

IOMMASGPXX03-GB 03 10.2013

socomec Green Power 2.0 10, Green Power 2.0 15, Green Power 2.0 20, Green Power 2.0 30, Green Power 2.0 40 Installation And Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual