Socket & See PDL Series, PDL 234 Series, PDL 200A Series User Manual

USER MANUAL 06/06
PDL 200A/PDL 234 SERIES
MULTIFUNCTION ELECTRICAL TESTERS
Tests no-trip loop, socket, mains voltage & polarity
PDL SERIES
Caution
We strongly advise reading and understanding this guide before the instrument is used. In particular note the safety issues that follow:-
l Although fully protected up to 600V AC this tester is for
use on 230V AC circuits only
l Always check the tester on a known correctly wired live
socket outlet before and after use.
l The loop test notes given on page 8 are for guidance only
- full reference to the IEE Wiring Regulations must be made.
l Before use - check your tester for any damage to the plug,
leads and cabinet.
BS EN
61010-1
At Socket & See our Engineers constantly look for improvement. If there is any aspect of your Socket & See tester you would like to comment on please visit our website at
www.socketandsee.co.uk
or email davidh@kewt.co.uk or Free Fax at 0800 7831385 with any suggestions.
We promise all communications will be acknowledged. We value YOUR opinion.
2
PDL Series
Operation overview
FUSE 100A
FUSE 100A
Your Socket & See tester has a special polarity test function.
It is a little known fact that a system can be reverse wired with Live (Phase) to earth/neutral and earth/neutral to Live (Phase) The sockets will all work and conventional loop testers will show and test that everything is correct despite this very dangerous wiring condition.
Although extremely rare, this miswire condition can exist so if your test shows this fault do not proceed - if in any doubt advise your customer to contact their supply company immediately.
Correct Polarity
Typical Supply Service
From Supply Company
LIVE (Phase)
NEUTRAL
Cut-Out Fuse
Solid Brass Connecting Block
Live (Phase) to Meter
Neutral to Meter
To Main Earthing Terminal
From Supply Company
NEUTRAL
LIVE (Phase)
REVERSE POLARITY
Typical Supply Service Cut-Out Fuse
Neutral to Meter
Live (Phase) to Meter
To Main
Solid Brass Connecting Block
Earthing Terminal
3
Operation overview continued
The PDL 200A and PDL 234 are multifunction testers, testing no-trip loop, mains voltage, correct socket wiring and polarity.
Correct socket wiring and correct polarity
The difference between the PDL 200A and PDL 234 is that the PDL 200A uses a fixed lead and plug, and the PDL 234 uses an IEC connector interface to enable use with alternative lead sets.
On plugging in and powering up your Socket & See PDL 200A and PDL 234 Loop Testers the tester will first go through a brief self check routine and then check that the socket is correctly wired by showing three green (green for GO) LED’s with a continuous tone ­if there is anything other than three green LED’s do not proceed (the testers will be automatically inhibited from further tests).
In addition the tester will show the live-neutral voltage by LED indication.
If everything is correct pushing the test button will carry out a no-trip loop test and display the result by LED indication.
Finally - always touch the polarity test pad to double check the total system is correctly wired (see previous page).
4
PDL Series
Operation - a detailed view of the PDL 234 (PDL 200A)
Note numbers also indicate sequence of test.
5.
5 LED’s
show Loop
Test result
2.
Table of
correct and
common
Socket
Wiring faults
1. 3 LED’s show Socket Wiring status
3. 3 LED’s indicate Mains Voltage
4. Loop Test Push button
Polarity Test
Indications
overview
7.
6. Polarity Touch pad
5
Operation overview continued
PLEASE NOTE: The PDL 200A is supplied with a fixed 13A moulded plug
for direct connection to sockets only.
Your tester is equipped with 2 methods of connecting to a socket or a spur. This test lead is used for sockets.
This fused test lead is used to connect to switched or unswitched spurs.
WARNING you are strongly advised to switch off the MCB or disconnect the fuse feeding the spur before removing it or making any first connections.
Please note: The test lead is colour coded to the new standards Brown=live Blue=neutral Green=earth.
(As a reminder the strain relief at the back of the prod is in the old colours of black and red).
6
PDL Series
At the Socket Test stage the PDL 200A and PDL 234 also accurately measures and displays the Mains Voltage on one of the 3 LED’s.
The voltage is banded to directly reflect the new Mains Supply Harmonised Standards BS 7697 HD 42S1.
The measurement result is
LOW CORRECT HIGH
less than 207 V AC 207-253 V AC greater than 253V AC
If the Voltage Range is outside of this standard, stop testing - your customer should notify their electricity supply company of the problem.
The Front panel of the tester gives a short reminder of Correct Socket Wiring (3 GREEN LED’s and continuous tone) and also indicates 4 of the most common Socket Wiring problems (RED LED(s) and warble alarm tone).
If the three socket LED’s are GREEN (correct) and the GREEN Mains Voltage LED is illuminated (correct) you can proceed to Loop Test by pressing the Loop Test Button.
overview
7
Loop Test
The 3 Socket Test LED’s will flash ORANGE to indicate a (no-trip) Loop Measurement Test is being made and unlike other no-trip Loop Testers the result will be given in a few secconds - if you wish the test can be repeated to check the result.
For Guidance Only - Refer to the IEE Wiring Standards BS 7671.
1 of 5 LED’s will illuminate to display the Loop Test result.
Less than 1 Ohm.
< 1 A good result and typical of a correctly wired TN (PME) system.
Less than 2 Ohms.
< 2 A result that would be worth pushing the plug in and out a
few times to seee if it is just tarnished socket contacts or checking where the socket is located - if it is the furthest point from the distribution board you may expect it to be a higher reading.
Less than 100 Ohms.
< 100 Now you must check the wiring system being used - if it is a TT
system (earth rod) then it is a good result but if it is any other system this result should cause concern and urgent investigation is required.
Less than 200 Ohms.
< 200 The same as above, but assuming it is a TT supply system most
codes of practice accept a Loop Test value of less than 200 Ohms for an earth rod for a system protected by a 30mA RCD as being acceptable
Greater than 200 Ohms.
> 200 There are very real problems with this system and urgent further
investigation is required.
8
PDL Series
Loop Test
The reasons for Polarity Test are covered in detail at the front of this User Guide.
To carry out the test apply firm (thumb) pressure to the Polarity Test Pad. (Please note this is a fixed pad it will not depress). The 3 Socket Test LED’s should flash GREEN - everything is correctly wired including Polarity (live and earth/neutral are in the right place).
If the LED’s change to RED when you operate the Touch Pad - it is possible a very dangerous condition is present and the relevant electricity supply company should be informed immediately of this indication.
This Polarity indication diagram is a reminder for the correct and incorrect polarity condition.
overview
GOOD
POSSIBLE
FAULT
9
Socket Test Technology
The PDL 200A and PDL 234 use our well proven Socket Testing patented technology to indicate the socket is correctly wired.
Plugging the unit in and switching on mains supply automatically initiates the socket test sequence.
If the socket is correctly wired the LED’s will be GREEN on this check.
If the socket is incorrectly wired one or more LED’s will go to FLASHING RED to indicate there is a a socket miss-wire or other fault.
If flashing red (or orange) occurs using the touch pad at this stage, this should show where the socket wiring problem is – as per the example below.
A unique feature of your tester is the ability to display by the position of the red LED(s) where the problem is, EARTH, LIVE (Phase) or NEUTRAL.
A full list of wiring faults is shown on the back cover of this User Guide.
This is an example of ‘Fault Locate’ showing Live (Phase), neutral reverse.
10
PDL Series
Specications
Wiring Test
Detects missing E or N (>15k Ω) Detects L-E or L-N swap Detects Live - Earth/Neutral reversal by use of Polarity Test Pad Fault indicated by chart on front of instrument Phase voltage measurement accuracy 1% and displayed on 3 LED’s
<207V AC LOW 207-253V AC STANDARD >253V AC HIGH
Loop Test
Continuous reading loop resistance (Rl + Re) with result displayed on 5 LED’s Test current <15mA at 253V AC
Range
<1Ω <2Ω <20Ω <200 Ω
>200 Ω Each breakpoint has an accuracy of ± 10% Test stops within 30ms if measured EARTH potential >25V AC and ‘Earth Fault’ indication displayed
Environmental
Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Storage Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10
Operating Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80% @ 31
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140mm x 80mm x 31mm with xed lead
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250g
Standards
CE Marked Complies with BS EN 61010-1: 300V Cat III Complies with BS EN 61326 (with amendment A1)
0
C to 50% @ 400C
Socket & See Industrial www.socketandsee.co.uk
Unit 4, Century Road, High Carr Business Park, Newcastle, Staordshire, UK, ST5 7UG T +44 (0)1782 567096 F +44 (0)1782 567095
© Socket & See Limited (A division of the Kew Technik Group of companies)
0
C to 400C
0
C to 600C
11
Condition Wiring Supply LED Number Condition Terminal Display
NEL
Socket Wiring 1 Correct NEL Continuous 2 L-E reverse NLE Warble 3 L-N-E miswire ELN Warble 4 L-N reverse LEN Warble 5 L-N-E miswire LNE Warble 6 Faulty N / L-E miswire NC L N Warble 7 Faulty N / E miswire NC N L Warble 8 Faulty N NC E L Warble 9 Faulty N / L-E reverse NC L E Warble
10 Faulty E / L-N reverse LNCN Warble 11 Faulty E NNCL Warble 12 Faulty E / N miswire ENCL Warble
Buzzer
13 Faulty E / L-N miswire LNCE Warble 14 Faulty L / N-E miswire LNNC Warble 15 Faulty L / E miswire NLNC Warble 16 Faulty L / N-E miswire ELNC Warble 17 Faulty L / N miswire LENC Warble 18 No Mains NC NC NC None
LED’s will flash to indicate fault condition
NC=No Connection
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