0 TOR'S MANUAL
Snow Joe Pro Dual Stage Gas Snow Thrower Series
Models SJ 905/906/907/908/909
z_ G
Readandfollow allsafety rulesandinstructionsinthis manualbeforeattemptingto operatethis machine.Failureto
complywiththeseinstructionsmayresultin personalinjury.Savetheseinstructions.
Thisunitis equippedwith aninternal combustionengineand maysparkresultingin fire orexplosionif usednear
combustiblematerialorfluid. Onlyusewhentheengine'sexhaustsystemis equippedwith aspark arrestermeeting
applicablelocal orstatelaws(if any).Thespark arrestershall be maintainedin effectiveworkingorderby operator.
SNOW JOE LLC, 86 EXECUTIVE AVE, EDISON, NJ 08817
www.snowjoe.com
Form NO. 7SJ900-800
1
of Contents
Safety. ......................................................................................................... 3
Assembly .................................................................................................... 7
Controls and Features ............................................................................... 9
Operation ................................................................................................. 10
Adjustments & Maintenance .................................................................. 13
Troubleshooting ...................................................................................... 16
Replacement Parts .................................................................................. 18
Warranty. .................................................................................................. 19
Record Product information
Model and Serial Numbers
When contacting the company, reordering parts, or
arranging service from an authorized dealer, you will
need to provide the model and serial numbers, which
can be found on the bottom of the engine mount. Copy
these numbers into the space provided to the right.
Please recordthe following numbers from the serialnumber decal.
Model #:
ISlJI91 I
Serial #:
I I I I I I I I I I I I I I I I
Customer
pport
DONOTreturn this SNOWJOE/SUNJOE
product to the Retailer!
Please call our customer service team for
assistance at 866-766-9563 (866-SNOW-JOE)
Or visit www, snowjoe,com and click on
'Customer Service'.
Our service representatives and technicians will be happy
to assist you with any questions you may have. Our office
hours are 9am to 5:30 pm Eastern Time.
Thank you for choosing our products!
introduction
Thank you for purchasing a Snow Joe Snow Thrower. This machine has been engineered to provide excellent performance when
properly operated and maintained.
It is important that you read, and understand, the safety, operation and maintenance information before using the snow thrower. Save
this manual for future reference.
1. Safety
WARNING
This symbol indicates important safety instructions. Failure to observe and follow these instructions may result
in personal injury or property damage. Read and follow all instructions in this manual before attempting to operate
this machine.
WARNING
CALIFORNIA PROPOSITION 65
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to
State of California to cause cancer and birth defector or other reproductive harm.
z_ DANGER
Carelessness, mishandling or error on part of the operator may result bodily injury (e.g.: amputation, projectile
impact), or death. The snow thrower must be operated according to the warnings and guidelines in this manual.
Training
z_ WARNING
Use of this machine by an untrained individual may result in serious injury or death. Only individual's who have
read, understand and follow the warnings and instructions in this manual shall operate this machine.
Follow these rules:
e Read, understand and follow all instructions on the snow
thrower and in the manual(s) before attempting to assemble
and operate. Save this manual for reference and ordering
replacement parts.
e Never allow children under 14 years old to operate this
machine. Children 14 years old and over should be trained
and supervised by an adult who understands the operation
of the snow thrower.
e Never allow an untrained individual to operate the snow thrower.
e Understand the function of all the controls and their proper
operation. Know how to stop the machine and disengage
them quickly.
e Always plan your snow-throwing pattern to avoid discharge
of material toward people, pets and property. Thrown objects
can cause serious personal injury.
e Keep people, pets and property at least 75 feet from the
snow thrower while it is in operation. Stop the snow thrower
if people or pets enter the discharge area.
e Always observe the surface conditions in order to avoid
slipping or falling, especially when operating in reverse.
Preparation
Always inspect the area where the show thrower is to be used.
Remove all objects (e.g.: doormats, newspapers, stones and foreign
objects) that could be thrown by the auger/impeller or cause the
operator to trip.
e Thrown objects can cause serious injury to the eyes and
exposed body. Always wear safety glasses or eye shields
during operation and while performing an adjustment or repair.
e Always operate wearing adequate winter outer garments. Do
not wear jewelry, long scarves or other loose clothing, which
could become entangled in moving parts. Wear footwear that
provides sure footing.
e Use a grounded three-wire extension cord and receptacle for
units that have electric start engines. The electric starter is
equipped with a grounded three-wire power cord and plug
and is designed to operate on 120 volt AC household current.
It must be used with a properly grounded three-prong receptacle
at all times to avoid the possibility of electric shock. Follow
all instructions carefully prior to operating the electric starter.
DO NOT use electric starter in rain.
e Adjust collector housing height to clear gravel or crushed
rock surfaces. Do not attempt to make any adjustments while
the engine is running, except if specifically recommended in
this operator's manual.
e Before starting the engine, disengage all clutch levers.
e Let the engine adjust to the outdoor temperature before
starting to clear snow.
Gasoline is extremely flammable and the vapors are explosive which
may result in serious injury or property damage. Use extreme care
when handling gasoline, avoid spilling gasoline on yourself or your
clothes. Wash your skin and change your clothes immediately if
gasoline spills on them.
Follow these rules:
e Extinguish all cigarettes, cigars, pipes and other sources of
ignition when around gasoline.
e Always use an approved gasoline container.
e Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the ground
away from your vehicle before filling.
e Always fuel machine outdoors, never indoors.
e Do not remove the gas cap or add fuel while the engine is
hot or running. Allow engine to cool at least two minutes before
refueling.
e Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use the nozzle lock-open device.
e Provide space for fuel expansion. Fill the fuel tank to no more
than 1/2 inch below bottom of filler neck. Do not overfill
fuel tank.
e Wipe off gasoline that spills on the engine and snow thrower
body. Move machine to another location and wait 5 minutes
before starting the engine.
e Always replace gasoline cap and tighten securely.
e Allow machine to cool at least 5 minutes before storing.
e Never store the machine or fuel container inside where there
is an open flame, spark or pilot light (e.g.: furnace, water,
heater, space heater, clothes dryer, etc.).
Operation
Follow these rules:
e Do not operate machine while under the influence of alcohol
or drugs.
e Keep all safety devices in place and working. Do not operate
with a missing or damaged chute assembly. Bypassing the
auger/impeller control makes the snow thrower unsafe and
may cause personal injury.
e When manually starting the engine, pull cord slowly until
resistance is felt, then pull rapidly. Rapid retraction of the starter
cord (kickback) will pull hand and arm towards engine faster
than you can let go. Broken bones, fractures, bruises or sprains
could result.
e Ensure the controls operate easily in both directions and
automatically return to the disengaged position when released.
e Contact with the rotating parts can amputate hands and feet.
Do not put hands or feet near rotating parts, in the
auger/impeller housing or chute assembly.
e Engine exhaust contains carbon monoxide, an odorless and
deadly gas. Always have the snow thrower outdoors, or
ventilated area, when running the engine.
e Muffler and engine become hot and can cause a burn. Do
not touch.
e Plan your snow-throwing pattern to avoid discharge towards
people or property (e.g.: windows, cars etc.). Do not direct
discharge at children, bystanders and pets or allow anyone
in front of the machine.
e Exercise caution when changing direction, operating on slopes
or crossing gravel surface. Always look for hidden obstacles
or hazards.
e Only operate the snow thrower when there is good visibility
or light. Always watch your footing and keep a firm hold on
the handles. Walk don't run!
e Do not operate the snow thrower at high transport speeds on
slippery surfaces. Check your footing when in reverse
(Applies to Dual Stage Models).
e Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
e Stop the engine and disengage all controls before you leave
the operating position (behind the handles) to unclog the chute
assembly, make any adjustments or inspections. Wait until
the auger/impeller comes to a complete stop.
e Do not put your hand in the discharge or collector openings.
Always use a cleanout tool to unclog the discharge opening.
Do not unclog chute assembly while engine is running. Shut
off engine and remain behind handles until all moving parts
have stopped before unclogging.
e If the snow thrower should start to vibrate abnormally, stop
the engine, disconnect the spark plug wire and ground it
against the engine. Inspect thoroughly for damage.
e When transporting or not in use disengage the power to the
auger/impeller.
e Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
• Always use care and good judgment when you have a situation
that is not covered in this manual. If unsure, always contact
the distributors where you bought the snow thrower or your
nearest service location before proceeding.
Maintenance and Storage
Follow these rules:
e Maintain or replace safety and instruction labels.
e Disengage all controls, stop the engine and wait until the
auger/impeller comes to a complete stop before cleaning,
repairing or inspecting the snow thrower.
e Disconnect the spark wire and ground against the engine to
prevent unintended starting. Do not crank engine with spark
plug removed.
e Regularly check the following:
o Accumulation of debris around the muffler could cause a
fire. Inspect and clean before every use.
o Safety devices are operating properly. Do not tamper with
or adjust safety devices. Do not change the engine governor
setting or over-speed the engine. The governor controls
the maximum safe operating speed of the engine.
o Bolts and screws for proper tightness. Visually inspect
machine for any damage and the snow thrower is in safe
working condition.
o Inspect snow thrower shave plates and skid shoes for
wear and damage. Replace with original equipment
manufacturer's (OEM) parts only. Replacement parts that
do not meet the original equipment specifications may
lead to improper performance and compromise safety.
o Clutch controls. Verify they engage and disengage properly
and adjust, if necessary.
o Check fuel line, tank cap, and fittings frequently for cracks
or leaks. Replace if necessary.
e Prior to storing, run the snow thrower a few minutes to clear
snow from machine and prevent freeze up of auger/impeller.
e Do not store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
e Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment
e Always refer to the operator's manual for proper instructions
on off-season storage.
e At the end of the Average Useful Life have the machine
inspected annually to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries and death.
Note: According to Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 60 hours of operation)
Engine Modification
Tampering with the governor setting can lead to a runaway engine
and cause it to operate at unsafe speeds. To avoid serious injury
or death, do not modify the engine in any way.
Never tamper with factory setting of the engine governor.
Emissions
Engines that are certified to comply with California and federal EPA
emissions regulations for SORE (Small Off Road Equipment) are
certified to operate on regular unleaded gasoline, and may include
the following emissions control systems: Engine Modification (EM),
Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three
Way Catalyst (TWC) if so equipped.
Spark Attester
z_ WARNING
This machine is equipped with an internal combustion
engine and should not be used on or near any
unimproved forest-covered, brush covered or grass-
covered land unless the engine's exhaust system is
equipped with a spark arrester meeting applicable
local or state laws (if any).
When a spark arrester is used it should be maintained in effective
working order. The State of California requires this by law (Section
4442 of the California Public Resource Code). Other states may
have similar laws. Federal laws apply on federal lands.
Technical Data
MODEL SJ905
o Max. width - 24"/600 mm
o Max. intake height - 21"/533.4 mm
o Engine displacement - 179cc
o Torque - 9.0 Nm
o Fuel capacity - 2.5 L (0.66 US gal.) unleaded gasoline
o Oil reservoir capacity - 0.5 L/0.53 Quart
MODEL SJ906
o Max. width - 26"/66cm
o Max. intake height - 21"/530 mm
o Engine displacement- 208cc
o Torque- 11 Nm
o Fuel capacity - 2.7 L (0.71 US gal.) unleaded gasoline
o Oil reservoir capacity - 0.6 L/0.63 Quart
MODEL SJ907
o Max. width - 28"/710 mm
o Max. intake height - 21"/533.4 mm
o Engine displacement- 277cc
o Torque - 15.8 Nm
o Fuel capacity - 6 L (1.59 US gal.) unleaded gasoline
o Oil reservoir capacity- 1.1 L/1.16 Quart
MODEL SJ908
o Max. width - 30"/760 mm
o Max. intake height - 21"/533.4 mm
o Engine displacement- 277cc
o Torque - 15.8 Nm
o Fuel capacity - 6 L (1.59 US gal.) unleaded gasoline
o Oil reservoir capacity- 1.1 L/1.16 Quart
MODEL SJ909
o Max. width - 33"/830 mm
o Max. intake height - 21"/533.4 mm
o Engine displacement- 346cc
o Torque -20.1 Nm
o Fuel capacity - 6.5 L (1.72 US gal.) unleaded gasoline
o Oil reservoir capacity- 1.1 L/1.16 Quart
Safety Symbols
The following table depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions
on the machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand and
follow all instructions in the manual(s) before attempting to
assemble and operate.
WARNING! ROTATING BLADES! Keep hands out of inlet and
discharge openings when running. There are rotating blades inside.
WARNING! ROTATING BLADES Keep hands our of inlet and
discharge openings while machine is running. There are rotating
blades inside.
WARNING! ROTATING AUGER Do not put hands or feet near
rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING! THROWN OBJECTS This machine may pick up and
throw objects which can cause serious personal injury.
WARNING! GASOLINE IS FLAMMABLE
Allow the engine to be cooled at least two minutes before refueling.
WARNING! CABBON MONOXIDE Never run an engine indoors or
in a poorly ventilated area. Engine exhaust contains carbon monoxide,
an odorless and deadly gas.
WARNING! ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain.
Assembly
Note: "Operator's Position" is defined as standing directly behind
the snow thrower.
Unpacking
o Remove snow thrower from the carton.
o Set carton debris aside or discard to prevent tire punctures
and personal injury.
o Remove all loose parts from the unit
o (1) Snow thrower
o (2) Ignition/Safety keys (secured to unit)
o (1) Operator's manual
o (1) Oil funnel for adding engine oil
o (1) 5/8 Inch spark plug wrench
o (1) Electric cord
o (1) Oil can (empty)
o (1) 10mm wrench
o (1) Clean-out tool
o (2) Shear pins with Bow-tie cotter pins
Upper and Lower Handle
WARNING
Unintentional engine start-up may result in serious
injury. Always disconnect and ground the spark plug
when conducting assembly or maintenance.
1. Remove plastic bubble wrap and cable ties from Auger and
Drive Controls. (This will free up cable tension)
2. Remove the wing knobs, washers and bolts from the lower
handle. (see Fig. 1-1)
3. Align the upper handle onto the lower handle.
4. Secure the upper handle and lower handle with the four
wing knobs, cupped washers and carriage bolts previously
removed and tighten.
5. There is a two wire lead coming from the engine, and another
lead under the controls for the headlight. Connect these as
shown in Fig 1-2.
Note: This already may be connected from the factory.
Drive Control
Lower Handle X Handle Panel
Two Wire Lead for
Headlight
Figure 1-2
Auger and Drive Control Assembly
1. The Auger Control and Drive Control cables should already be
connected from the factory. Adjustment to the control cables
may be necessary. (See 'Adjust Control Cables' page. 11 for
more details)
2. Test the auger for proper functionality as directed further in
this manual. (See 'Auger Control Test' page. 11)
important! Refer to Auger Control Test, Drive Control
and Shift Lever prior to operating your snow thrower.
Read and follow all instructions carefully and perform all
adjustments to verify your snow thrower is operating
safely and properly.
\
\
\\
\
Upper Handle
Wing Knobs,
Washers, & Bolts
Figure 1=1
Chute Assembly
The chute assembly consists of the discharge and upper chute.
The Discharge Chute controls the direction the snow is thrown.
The Upper Chute controls the angle at which the snow is thrown.
To move, use the Chute Directional Control.
1. Loosen and remove the bolt and washer from the chute
chassis. (see Fig. 3)
2. Slide the discharge chute into the chute chassis. (see Fig. 2)
Discharge Chute
Upper Shift Bracket
Discharge Chute
Chute Chassis
3.
4.
Figure 2
Align the hole of the discharge chute with the hole on the
chassis chute.
Fasten the bolt and washer. (see Fig. 3)
Note: Use a 10mm wrench (included)
Figure 3
Chute Directional Control Assembly
The Chute Directional Control assembly consists of the Upper
Shift and Lower Shift Bracket.
1.
Remove the two (2) nuts and bolts from each side of the Lower
Shift Bracket.
Note: Use a 13mm wrench (Not included)
2. Insert the Upper Shift Bracket assembly on the Lower Shift
Bracket until it is locked in place.
3. Secure the Upper and Lower Shift Bracket with the two (2)
nuts and bolts.
4. Tighten the nuts. (see Fig. 4)
Lower Shift Bracket
Figure 4
Fuel Recommendation
Use automotive gasoline (unleaded or low leaded to minimize
combustion chamber deposits) with a minimum of 87 octane.
Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary
Butyl Ether) can be used. Do not use an oil/gasoline mixture, dirty
or E85 gasoline. Avoid getting dirt, dust, or water in the fuel tank.
o Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where
the engine refueled or where gasoline is stored.
o Do not overfill the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
o Be careful not to spill fuel when refueling. Spilled fuel or
fuel vapor may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
o Avoid gasoline contact with skin or breathing of vapor.
Adding Fuel
z_ WARNING
Gasoline is extremely flammable and the vapors are
explosive which may result in serious injury or property
damage. Do not fuel the snow thrower indoors or when
the engine is hot. Do not use a pressurized starting fluid.
Extinguish cigarettes, cigars, pipes and other sources
of ignition. Use extreme care when handing gasoline,
avoid spilling gasoline on yourself or your clothes. Wash
your skin and change your clothes immediately if
gasoline spills on them.
Note: A protective plastic cap may have been inserted in the fuel
fill opening during manufacturing. Remove and dispose.
1. Clean around fuel filler neck before removing the fuel cap.
(see Fig. 5)
2. A fuel level indicator small basket is located in the fuel tank.
Fill the tank until the fuel reaches the fuel level indictor. Be
careful not to overfill.
Controls andHFeatures
E
D C B
A
F
Fuel Cap
Figure 5
K
Adding Oil
z_ CAUTION
The engine is shipped without oil in the engine.
You must fill the engine with oil before operation.
Running the engine with insufficient oil can
cause serious engine damage and void the
engine warranty.
1. Remove the oil filler cap and dipstick. Wipe the dipstick
clean (see Fig. 6).
2. Slowly add oil until the oil level registers between high hole and
low hole. Refer to the Engine Maintenance section for the
correct oil viscosity and engine oil capacity.
Note: Use a 4 cycle, SAE 5W-30, or Equivalent Oil.
Cap
\_ Dipstick
Fill between the high and low marks
Figure 6
Figure 7
Parts List for Snow Thrower
A. Auger Control
B. Shift Lever
C. Chute Direction Control
D. Chute Tilt Control
E. Drive Control
F. Headlight
G. Chute directional support
H. Discharge chute
I. Clean-out tool
J. Main auger housing
K. Auger
L. Wheel
M. Skid shoe
Auger Control: Used to engage and disengage the
drive to the auger.
Important! Refer to Auger Control Test prior to
operating your snow thrower. Read and follow all
instructions carefully and perform all adjustments to
verify your snow thrower is operating safely and
properly.
Shift Lever: Usedto regulateboththe speed and
directionof travel.
ChuteDirectional Control: Usedto changethe
directionthesnowis thrown.
Chute Tilt Control: Used to change the angle the
snow is thrown.
Drive Control: Engages wheel drive.
Important! Always release the Drive Control before
changing speeds.
Headlight: Provides light.
Skid Shoe: Used to adjust the space between the
ground and the shave plate.
A
B
G
E
C
Figure 8
Parts List for Engine
A. Oil Cap/Dipstick
B. Fuel Tank Cap
C. Throttle
D. Primer
E. Choke Control
F. Safety Ignition Key
G. Recoil Start Handle
H. Electric Start Module
Oil Cap: Protects oils from dirt and debris. Remove to
add oil.
Fuel Tank Cap: Protects fuel from dirt and debris.
Remove to add fuel.
Safety Ignition Key: The ignition key must be fully
inserted in order for the engine to start. The ignition
key is a safety device and should be removed when
the snow thrower is not in use.
Note: Do not turn the ignition key in an attempt to
start the engine. Doing so may cause it to break.
Primer: When pressed, forces fuel directly into engine's
carburetor to aid in cold-weather starting.
Throttle Control: Regulates engine speed.
Recoil Start Handle: Used to manually start the engine.
Switch Box: The electric starter outlet requires the
use of a three-prong outdoor extension cord and a
120V power source/wall outlet. Pressing the electric
starter button engages the engine's electric starter.
Operation
WARNING
Review all safety warnings in this manual and labels
on the machine before initiating operation. Failure to
do so may result in serious injury or death. (see
Safety section).
important! Allow the engine to warm up for a few
minutes after starting. The engine will not develop full
power until it reaches operating temperature.
Starting the Engine
Before starting the engine do the following:
e Ensure the Auger and Drive controls are in the disengaged
(up) position.
e Ensure the Throttle Control is in the FAST/RABBIT position.
e Insert the ignition key until it "snaps" into place. Do not turn
the key.
If you are using the electric starter:
Determine if your home wiring is a three-wire grounded
system. If you are unsure have a licensed electrician check.
Do not use the electric starter if your house does not have
the proper wiring! See "Recoil Starter" for manual starting
instructions. If your house is properly wired follow the steps
in "Electric Starter".
Electric Starter
1. Ensure the wiring is a three-wire grounded system.
2. Insert the ignition key completely until it snaps into place. Do
not turn the ignition key.
3. Connect the three-prong outdoor extension cord to Electric
Starter Outlet on engine. Plug the other end of the cord into a
three-hole, grounded 120 volt AC receptacle.
4. Move the Throttle Control to the FAST (rabbit) position.
5. Move Choke Control on the engine to the CHOKE position
(cold engine start). If the engine is warm, move the lever to
the RUN position.
6. Push Primer three (3) times, making sure to cover vent hole
when pushing. Ifthe engine is warm, push the primer only
once. Always cover the vent hole when pushing. Cool weather
may require priming to be repeated.
10
Figure 9
Electric Starter
Figure 10
Recoil Stater
7. Push Electric Starter Button on the Electric Starter Outlet to
start the engine. Immediately release the button once the
engine starts. Continuing to press may damage the electric
starter. The electric starter is equipped with thermal overload
protection; the system will temporarily shut-down to allow
starter to cool if electric starter becomes overloaded.
8. As engine warms, slowly move Choke Control to the RUN
position. If the engine falters, restart the engine and run with
the Choke Control at half-choke position for a short period of
time, and then slowly rotate the choke into the RUN position.
9. After the engine is running, disconnect the power cord from
the electric starter. When disconnecting the power cord,
always unplug from the three - prong receptacle first and
then from the snow thrower.
Recoil Starter
CAUTION
Pulling the Recoil Starter Handle while the engine is
running may cause personal injury or damage to the
machine. Do not pull the Recoil Starter Handle when
the engine is running.
1. Insert the ignition key completely until it snaps into place.
Do not turn the ignition key.
2. Move the Throttle Control to the FAST (rabbit) position.
3. Move Choke Control on the engine to the CHOKE position
(cold engine start). If the engine is warm, move the lever to
the RUN position.
4. Push Primer three (3) times, making sure to cover vent hole
when pushing. If the engine is warm, push the primer only
once. Always cover the vent hole when pushing. Cool
weather may require priming to be repeated.
5. Pull gently on the starter handle until it begins to resist, then
pull quickly and forcefully to overcome the compression. Do
not release the handle and allow it to snap back. Return the
rope SLOWLY to the original position. If required, repeat
this step.
6. As engine warms, slowly move Choke Control to the RUN
position. If the engine falters, restart the engine and run with
the Choke Control at half-choke position for a short period of
time, and then slowly rotate the choke into the RUN position.
Engaging the Wheel Drive
With the engine running near top speed, move the shift
lever into one of the six FORWARD positions or two
REVERSE positions, Select a speed appropriate for the
snow conditions that exist.
2. Squeeze the auger control and the augers will turn. Release
it and the augers will stop.
3. Squeeze the drive control and the snow thrower will move.
Release it and drive motion will stop. NEVER move shift
lever without releasing drive control.
Engaging the Augers
To engage the augers and start throwing snow, squeeze
the Auger Control against the handle. Release to stop
the augers.
Auger Control Test
important! Perform the following test before operating
your snow thrower for the first time and the start of
each winter season.
Check the adjustment of the auger control as follows:
o When the auger control is released and in the disengaged
"up" position, the cable should have very little slack. It
should NOT be tight.
o In a well-ventilated area, start the snow thrower engine
as instructed earlier in this section.
While standing in the operator's position (behind the snow
thrower), engage the auger.
Allow the auger to remain engaged for approximately ten
(10) seconds before releasing the auger control. Repeat
this several times.
With the engine running and the auger control in the dis
engaged "up" position, walk to the front of the machine
and confirm that the auger has completely stopped rotating
and shows NO sign of motion.
11
Adjusting the Control Cable
WARNING
A rotating auger may cause serious injury. If the
auger shows ANY signs of rotating, immediately
return to the operator's position and shut off the
engine by removing the safety ignition key. Wait for
ALL moving parts to stop before re-adjusting the
auger control.
1. To readjust the control cable, loosen the hex jam nut on
the auger control cable "Z" fitting.
2. Rotate the coupling end of the cable counterclockwise
to provide more slack.
3. Retighten the hex jam nut. (see Fig. 11)
4. Repeat Auger Control Test to verify proper adjustment
has been achieved. Repeat the previous steps to provide
more slack in cable, if necessary.
Auger Assist
The drive and auger controls are capable of working together.
When the right drive lever is engaged, the left auger lever can
be engaged and will stay engaged. Releasing/disengaging the
drive lever will also release/disengage the auger lever. This
enables the operator to control throw angle and direction
while the machine is in motion using after hand.
1. DO NOT force the auger lever up. Release the drive
lever to also disengage the auger.
2. DO NOT change drive speeds or forward/reverse direction
when the drive is engaged.
Auger Control
Z=End
Jam Nut
Clean=out
z_ WARNING
A rotating auger may cause serious injury. If the auger
shows ANY signs of rotating, immediately return to the
operator's position and shut off the engine by removing
the safety ignition key. Wait for ALL moving parts to stop
before cleaning snow or ice from the chute assembly.
Use the clean-out tool (fastened to the top of the auger housing) to
remove snow or ice that may lodge itself in the chute assembly.
Proceed as follows to safely clean the chute assembly:
Release both the Auger Control and the Drive Control/Auger
control lock.
1.
2. Stop engine by removing the safety ignition key.
3. Remove the clean-out tool from the mounting clip.
4. Use one end ofthe clean-out tool to dislodge and scoop any
snow and ice that has formed in and near the chute assembly.
5. Refasten the clean-out tool to the mounting clip on the top
of the auger housing, and restart the engine.
6. While standing in the operator's position (behind the snow
thrower), engage the auger control for a few seconds to clear
any remaining snow and ice from the chute assembly.
Operating Tips
Z_ WARNING
Contact with hot components (i.e.: muffler) on the
machine may cause burns. Allow the machine to
cool off before handling.
Follow these tips for more efficient snow throwing:
1. Run the engine for a few minutes before starting.The engine
will not develop full power until it reaches operating
temperatures.
2. Remove snow immediately after it falls.
3. Discharge the snow downwind whenever possible.
4. Slightly overlap each previous path.
5. Set the skid shoes 1/4" below the shave plate for normal
usage. The skid shoes may be adjusted upward (to lower
the shave plate) for hard-packed snow. Adjust downward (to
raise the shave plate) when using on gravel or crushed rock.
6. Be certain to follow the precautions found in the Stopping
the Engine section to prevent possible freeze-up.
7. Clean the snow thrower thoroughly after each use.
8. Run the engine for a few minutes before stopping to help
dry off any moisture on the engine.
Auger Control Cable
Figure 11
12
Stopping the Engine
Shut down procedures are the same ifyou use the electric start
or the manual start.
1. Disengage both the drive and the auger controls.
2. Slow the engine throttle to the 'turtle' position.
3. Remove the safety ignition key from its location. Do not
turn the key.
4. The engine will stop as soon as the key is removed.
5. Remove all snow and debris from the controls for the
next use.
Adjustments and
Maintenance
WARNING
Unexpected auger movement may cause personal
injury. Before servicing, repairing or inspecting the
snow thrower, disengage the Auger Control. Stop
the engine and remove the Ignition Key to prevent
unintended start up.
Adjustsments
Auger Control
Refer to the Auger Control Test in the Operation
section of this manual for Auger Control adjustment
instructions.
Drive Control and Shift Lever
CAUTION
Fuel spillage may ignite if in contact with an ignition
source and cause personal injury or property damage.
Always drain the fuel into an approved container
and place a plastic film under the Gas Cap before
turning the machine over to make adjustments.
Follow
1.
2.
these steps to adjust the Drive Control and Shift Lever:
With the engine off, move the shift lever all the way forward
to the highest speed. With the drive control released, push
the snow thrower forward. The unit should roll forward. Then
engage the drive control. The wheels should stop turning.
Release the drive control and push the unit again.Tip the
snow thrower back so that it rests on the handle.
3.
4.
Move the shift lever back to the fast reverse position then
all the way forward again.There should be no resistance in
the shift lever, and the wheels should keep turning.
Ifyou have resistance when moving the shift lever or the
wheels stop when they should not, loosen the jam nut on
the drive control cable and unthread the cable one turn.
5. If the wheel does not stop when you engage the drive
thread the cable in one turn.
6. Recheck the adjustment and repeat as necessary. Tighten
the jam nut to secure the cable when correct adjustment is
reached.
Follow these steps to check if you have the correct adjustment:
1. Tip the snow thrower forward, allowing it to rest on the
auger housing. (see Fig. 12)
Frame Cover
Drive Cable
@
Auger Housing
Figure 12
2. Remove the frame cover underneath the snow thrower by
removing the six self-tapping screws.
3. With the drive control released, there must be clearance
between the friction wheel and the drive plate in all
positions of the shift lever.
4. With the drive control engaged, the friction wheel must
contact the drive plate. (see Fig. 11)
If further adjustment is necessary:
1. Loosen the jam nut on the drive cable. Adjust the cable as
necessary. (see Fig. 13)
13
Gear Shaft
Drive Cable
/
'Pivot Rod
z
Drive Plate
Figure 13
2.
3.
Retighten the jam nut to secure the cable when correct
adjustment is reached.
Reassemble the frame cover. If you placed plastic film
under the gas cap, be certain to remove it before operating
the snow thrower.
Shift Cable
Follow these steps to adjust Shift Cable:
1. Put the shift lever between forward and reverse.
2.
3.
Open the frame cover to check the position of the Infinity
Variable Speed Wheel.
Adjust the two nuts of Shift Cable until the Infinitely Variable
Speed Wheel is positioned on the middle of friction gear.
Skid Shoes
z_ WARNING
Projection of loose gravel may cause serious injury.
Do not operate the snow thrower on gravel.
Adjust the Skid Shoes to step the gap between the Shave Plate
and ground. Follow these steps to adjust the Skid Shoes:
Tips:
o For close snow removal on a smooth surface, raise skid
shoes higher on the auger housing.
o Use a middle or lower position when the area to be cleared
is uneven.
Adjustment:
1.
2.
Loosening the flange lock nuts and carriage bolts. Move
skid shoes to desired position. (see Fig. 14)
Ensure the entire bottom surface of skid shoe is against the
ground to avoid uneven wear on the skid shoes. Retighten
nuts and bolts securely.
Carburetor Figure 14
Minor carburetor adjustment may be required to compensate
for differences in fuel, temperature, altitude and load. Refer
to the separate manual, packed with your unit, for carburetor
adjustment information.
Maintenance
Lubrication
Lubricate the snow thrower as follows:
Gear Shaft: Lubricate the Gear Shaft with 6-n-1 grease at least
once a season or after every 25 hours of operation (available at
automotive stores).
important! Keep all grease and oil off of the rubber friction wheel
and aluminum drive plate.
Gear Case: The gear case is lubricated with grease at the factory
and it does not require checking. If disassembled for any reason,
lubricated with 2 ounces (60ml) of shell Alvania grease EPR00,
Before reassembling, remove old sealant and apply new sealant.
important! Do not overfill the gear case, since damage to the
seals could result. Be sure the vent plug is free of grease in order
to relieve pressure.
Drive and Shifting Mechanism: Lubricate at least once a
season or after 25 hours of operation. Remove the rear cover
and lubricate any chains, sprockets, gears, bearings, shafts,
and shifting mechanism at least once a season. Use engine
oil or a spray lubricant. Avoid getting oil on the friction wheel
rubber and aluminum drive plate. (see Fig. 13)
Auger Bearings: Every season lubricate the auger bearings and
the bearings on the side of the frame with light oil. (see Fig. 15)
Auger Shaft: At a minimum, once a season remove the shear
pins on the auger shaft. Spray lubricant inside the shaft and
lubricate the plastic auger bearings. (see Fig.15)
14
Shear Pins/Cotter Pin
Vent Plug
Plastic Bearing
Engine
Bearings
Figure 15
WARNING
Unexpected start up may cause personal _njury.
Before servicing, repairing or inspecting the snow
thrower, disengage all controls, disconnect and
ground the spark plug wire. Stop the engine and
remove the Ignition Key to prevent unintended
start up.
Periodic inspection and adjustment of the engine is necessary
to maintain high performance. Regular maintenance will also
ensure a longer service life.
Auger
The augers are secured to the spiral shaft with two shear
pins and cotter pins. If you hit a hard foreign object or ice
jam, the snow thrower is designed so that the pins may
shear off and the auger will not turn. This is normal.
(see Fig. 15)
If the augers will not turn, check to see if the pins have
sheared. Replacement shear pins and cotter pins are
see page 18 for parts. When replacing bolts, available,
spray an oil lubricant into shaft before inserting new pins.
Important! NEVER replace the auger shear pins with standard
pins. Any damage to the auger gearbox or other components
as a result of doing so will not be covered by your snow
thrower's warranty.
Storage
Off-Season Storage
z_ WARNING
Never store the machine or fuel container indoors
where there is an open flame, spark, or pilot light
such as on water heater, furnace, clothes dryer, or
other Gas appliance.
z_ WARNING
Fuel spillage may ignite if in contact with an ignition
source and cause personal injury or property
damaged. Always allow the engine to cool and all
sources of ignition are extinguished. Drain the
fuel into an approved container. Fuel left in the
engine for extended periods of time deteriorates
and will cause starting problems.
Engines stored over 30 days need to be drained of fuel to
prevent deterioration and gum from forming in the fuel system
or on essential carburetor parts. If the gasoline in your engine
deteriorates during storage, you may need to have the carburetor,
and other fuel system components, serviced or replaced.
If the snow thrower will not be used for 30 days or longer,
follow these instructions:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Remove all fuel from the tank by running the engine
until it stops.
Change the engine oil.
Remove gasoline from carburetor and fuel tank to prevent
gum deposits from forming on these parts and causing
possible malfunction of engine.
Drain carburetor by pressing upward on bowl drain,
located below the carburetor cover. Note: Fuel stabilizer
is an acceptable alternative in minimizing the formation
of fuel gum deposits during storage. Do not drain
carburetor if using fuel stabilizer.
Remove the spark plug and pour approximately 1 oz.
(30ml) of clean engine oil into the cylinder. Pull the Recoil
Starter several times to distribute the oil, and reinstall
the spark plug.
Clean debris from around the engine and behind the
muffler. Apply a light film of oil on any areas that are
susceptible to rust.
Store in a clean, dry, well ventilated area away from
any appliance that operates with a flame or pilot light,
such as a furnace, water heater or clothes dryer. Avoid
any area with a spark producing electric motor, or
where power tools are operated.
If possible, avoid storage areas with high humidity.
Keep the engine level in storage. Tilting the engine
can cause fuel or oil leakage.
Note: When storing any type of power equipment in an un
ventilated or metal storage shed, care should be taken to rust
proof the equipment. Using a light oil or silicone, coat the
equipment, especially any chains, springs, bearings and cables.
15
Troubleshooting
Problem Cause
Engine fails to start
Engine runs erratic
Loss of power
Excessive vibration
1. Fuel tank empty, or stale fuel.
2. Blocked fuel line
3. Key not inserted all the way
4. Spark plug wire disconnected.
5. Faulty spark plug
6. Primer button not being used
properly.
1. Unit running on CHOKE
2. Blocked fuel line or stale fuel
3. Water or dirt in the fuel system
1. Spark plug wire loose
2. Gas cap vent hole plugged
1. Loose parts or damaged auger.
Remedy
1. Fill tank with clean, fresh
gasoline. Fuel becomes stale
after thirty days.
2. Clean the fuel line.
3. Insert key all the way
4. Connect spark plug wire
5. Clean spark plug, readjust gap
or replace.
1. Move the Choke Control to RUN.
2. Clean the fuel line; fill the tank
with clean fresh gasoline.
3. Drain the fuel tank and
carburetor. Refill with fresh fuel.
1. Connect and tighten spark plug
wire.
2. Remove ice and snow from
gas cap. Be certain vent hole
is clear.
1. Stop the engine immediately
and disconnect the spark plug
wire. Tighten all bolts and
nuts. If vibration continues,
have the unit serviced by an
authorized service dealer.
16
Troubleshooting
Problem
Unit fails to propel itself
Unit fails to discharge
snow
Cause
1. Auger control cable out of
adjustment.
2. Drive belt loose or damaged.
1. Chute assembly clogged
2. Shear pins sheared
3. Foreign object lodged in auger.
4. Auger control cable in need of
adjustment,
5. Auger belt loose or damaged.
Remedy
1. Adjust drive control cable.
Refer to Adjustments and
Maintenance Section,
2. Replace drive belt. Refer to the
Adjustments and Maintenance
1. Stop engine and disconnect
spark plug wire. Clean chute
and inside of auger housing
with clean-out tool or a stick.
2. Replace shear pins.
3. Stop engine immediately and
disconnect spark plug wire.
Remove object from auger.
4. Adjust auger control cable.
Refer to Adjustments and
Maintenance Section.
5. Refer to Maintenance Section.
17
Replacement Parts
Component Part Number and Description
SJ900-001 Auger Drive Belt
SJ900-002 Wheel Drive Belt
SJ900-003 Friction Wheel Assembly
SJ900-004 Friction Wheel Rubber
SJ900-005 Extension Cord
SJ900-006 Shear Pin, 1.50
SJ900-007 Bow-tie Cotter Pin
SJ900-008 Lamp, 12V
SJ900-009 Chute Clean-out Tool
SJ900-010 Key
SJ900-011 Shave Plate, 24"
SJ900-012 Shave Plate, 26"
SJ900-013 Shave Plate, 28"
SJ900-014 Shave Plate, 30"
SJ900-015 Shave Plate, 33"
SJ900-016 Slide Shoe, Standard
SJ900-017 Spark Plug
Please call our customer service team for assistance at 866-766-9563 (866-SNOW-JOE)
Or visit www, snowjoe,com and click on _Customer Service'.
Our service representatives and technicians will be happy to assist you with any questions you may have. Our office hours are 9am to 5:30 pm Eastern Time.
Thank you for choosing our products!
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A Two-Year Full Warranty
for residential use
in the United States and Canada
General Conditions:
Snow Joe, LLC warrants this product to the original purchaser for two years against defects in material or workmanship when used for
normal residential purposes. Snow Joe, LLC will repair any defect in material or workmanship, and repair or replace any defective part,
subject to the conditions, limitations, and exclusions set forth herein. Such repair or parts replacement will be free of charge to the original
purchaser except noted below.
The duration of the warranty applies only if the product is put to personal use around the household or residence. If the product is put to
any business use, commercial or industrial, then the duration of this warranty is 90 days from the date of original purchase. If any product is
rented or leased, the duration of the warranty is 90 days from the date of original purchase.
It is the owner's responsibility to perform correctly all maintenance and minor adjustments explained in the owner's manual.
Electric Products:
In order to obtain a replacement electric powered unit or repair the existing electric powered unit, you must return the complete unit,
postage prepaid, to the Snow Joe Center, 86 Executive Avenue, Edison, NJ 08817
Gasoline / Battery Products:
Limitations
® Batteries are warranted only for the period of 12 months after the date of purchase on a prorated basis. Rechargeable batteries
will be replaced free of charge during the first 90 days. After the initial 90 days, batteries will be replaced at prorated cost to
the customer
® Idlers, cables, and electrical components are warranted to the original purchaser for use at household or residence for a period of
two years
Exclusions
® Snow Joe Brand Engines are covered under this warranty. All other engines and engine accessories are covered only by
the engine manufacturer's warranty and are not covered by this warranty
® Parts used that are not genuine Snow Joe parts are not covered by this warranty
® Damages resulting from misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires repair is
not covered under this warranty
Snow Joe, LLC may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating
Snow Joe, LLC to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an
admission that previous designs were defective.
This warranty is intended to cover product defects only. Snow Joe, LLC is not liable for indirect, incidental or consequential damages in
connection with the use of the Snow Joe Products covered by this warranty. This warranty does not cover any cost or expense incurred
by the purchaser in providing substitute equipment or service during reasonable periods of malfunction or non-use of this product, while
waiting for completion of repairs under this warranty. Some states do not allow exclusions of incidental or consequential damages, so
the above exclusions may not apply in all states. This warranty gives you specific legal rights in your state, which vary from state to state.
If you wish to contact Snow Joe, please direct inquiries to the:
Customer Service Department
Snow Joe Center
86 Executive Avenue
Edison, NJ 08817
Customers who have purchased Snow Joe products exported from the United States and Canada should contact their Snow Joe
Distributor (Dealer) to obtain information applicable for your country, province, or state. If for any reason, you are not satisfied with the
distributor's service, or if you have difficulty obtaining warranty information, contact your Snow Joe importer. If in the event your efforts
are unsatisfactory, please write to the Snow Joe Center at the above address.
If you have any questions about your product warranty, please call 1-866-SNOW-JOE or visit us online at www.snowjoe.com.
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