SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 1
OPERATOR’S MANUAL
Snow Joe Max Single Stage Gas Snow Thrower Series
Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to
comply with these instructions may result in personal injury. Save these instructions.
This unit is equipped with an internal combustion engine and may spark resulting in fire or explosion if used near
combustible material or fluid. Only use when the engine’s exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). The spark arrester shall be maintained in effective working order by operator.
SNOW JOE LLC, 86 EXECUTIVE AVENUE, EDISON, NJ 08817
Models SJ803/805
m WARNING
Form NO. 7SJ800-800
Model #:
Serial #:
S
Please record the following numbers from the decal on the main cover of
your new product:
J
8
0
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 2
Table of Contents
Safety..........................................................................................................
Assembly...................................................................................................
Controls and Features..............................................................................
Operation..................................................................................................
Maintenance & Adjustments..................................................................
Troubleshooting.......................................................................................
Replacement Parts...................................................................................
Warranty....................................................................................................
Record Product Information
Model and Serial Numbers
When contacting the company, reordering parts, or
arranging service from an authorized dealer, you will
need to provide the model and serial numbers, which
can be found on the bottom of the engine mount. Copy
these numbers into the space provided to the right.
3
6
9
10
12
17
19
20
Customer Support
STOP
DO NOT return this SNOW JOE/SUN JOE
product to the Retailer!
Please call our customer service team for
assistance at 866-766-9563 (866-SNOW-
JOE)
Or visit www.snowjoe.com and click on
‘Customer Service’.
Our service representatives and technicians will be happy
to assist you with any questions you may have. Our office
hours are 9am to 5:30 pm Eastern Time.
Thank you for choosing our products!
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 3
Introduction
Thank you for purchasing a Snow Joe Snow Thrower. This machine has been engineered to provide excellent performance when
properly operated and maintained.
It is important that you read, and understand, the safety, operation and maintenance information before using the snow thrower. This
manual is used for both the SJ803 and SJ805 model snow throwers. Save this manual for future reference.
Safety
m WARNING
This symbol indicates important safety instructions. Failure to observe and follow these instructions may result
in personal injury or property damage. Read and follow all instructions in this manual before attempting to
operate this machine.
m WARNING
CALIFORNIA PROPOSITION 65
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to
State of California to cause cancer and birth defector or other reproductive harm.
Training
Follow these rules:
! Read, understand and follow all instructions on the snow
thrower and in the manual(s) before attempting to assemble
and operate. Save this manual for reference and ordering
replacement parts.
! Never allow children under 14 years old to operate this
machine. Children 14 years old and over should be trained
and supervised by an adult who understands the operation of
the snow thrower.
! Never allow an untrained individual to operate the snow thrower.
! Understand the function of all the controls and their
proper operation. Know how to stop the machine and
disengage them quickly.
! Always plan your snow-throwing pattern to avoid discharge
of material toward people, pets and property. Thrown objects
can cause serious personal injury.
! Keep people, pets and property at least 75 feet from the snow
thrower while it is in operation. Stop the snow thrower if people
or pets enter the discharge area.
! Always observe the surface conditions in order to avoid slipping
or falling,especially when operating in reverse.
Preparation
Always inspect the area where the show thrower is to be used.
Remove all objects (e.g.: doormat, newspapers, stones and foreign
objects) that could be thrown by the auger/impeller or cause the
operator to trip.
! Thrown objects can cause serious injury to the eyes and
exposed body. Always wear safety glasses or eye shields
during operation and while performing an adjustment or repair.
! Always operate wearing adequate winter outer garments. Do
not wear jewelry, long scarves or other loose clothing, which
could become entangled in moving parts. Wear footwear
that provides sure footing.
! Use a grounded three-wire extension cord and receptacle for
units that have electric start engines. The electric starter is
equipped with a ground three-wire power cord and plug and
is designed to operate on 120 volt AC household current. It
must be used with a properly grounded three-prong receptacle
at all times to avoid the possibility of electric shock. Follow
all instructions carefully prior to operating the electric starter.
DO NOT use electric starter in rain.
! Adjust collector housing height to clear gravel or crushed
rock surfaces. Do not attempt to make any adjustments while
engine is running, except if specifically recommended in this
operator!s manual.
! Before starting the engine, disengage all clutch levers.
! Let the engine adjust to the outdoor temperature before
starting to clear snow.
Gasoline is extremely flammable and the vapors are explosive which
may result in serious injury or property damage. Use extreme care
when handling gasoline, avoid spilling gasoline on yourself or your
clothes. Wash your skin and change your clothes immediately if
gasoline spills on them.
Follow these rules:
! Extinguish all cigarettes, cigars, pipes and other sources of
ignition when around gasoline.
! Always use an approved gasoline container.
! Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the ground
away from your vehicle before filling.
! Always fuel machine outdoors, never indoors.
! Do not remove the gas cap or add fuel while the engine is
hot or running. Allow engine to cool at least two minutes before
refueling.
! Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use the nozzle lock-open device.
! Provide space for fuel expansion. Fill the fuel tank to no more
than 1/2 inch below bottom of filler neck. Do not over fill
fuel tank.
! Wipe off gasoline that spills on the engine and snow thrower
body. Move machine to another location and wait 5 minutes
before starting the engine.
! Always replace gasoline cap and tighten securely.
! Allow machine to cool at least 5 minutes before storing.
! Never store the machine or fuel container inside where there
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 4
is an open flame, spark or pilot light (e.g.: furnace, water,
heater, space heater, clothes dryer etc.).
Operation
Follow these rules:
! Do not operate machine while under the influence of alcohol
or drugs.
! Keep all safety devices in place and working. Do not operate
with a missing or damaged chute assembly. Bypassing the
auger/impeller control makes the snow thrower unsafe and
may cause personal injury.
! When manually starting the engine, pull cord slowly until
resistance is felt, then pull rapidly. Rapid retraction of the starter
cord (kickback) will pull hand and arm towards engine faster
than you can let go. Broken bones, fractures, bruises or sprains
could result.
! Ensure the controls operate easily in both directions and
automatically return to the disengaged position when released.
! Contact with the rotating parts can amputate hands and feet.
Do not put hands or feet near rotating parts, in the
auger/impeller housing or chute assembly.
! Engine exhaust contains carbon monoxide, an odorless and
deadly gas. Always have the show thrower outdoors, or
ventilated area, when running the engine.
! Muffler and engine become hot and can cause a burn. Do
not touch.
! Plan your snow-throwing pattern to avoid discharge towards
people or property (e.g.: windows, cars etc.). Do not direct
discharge at children, bystanders and pets or allow anyone
in front of the machine.
! Exercise caution when changing direction, operating on slopes
or crossing gravel surface. Always look for hidden obstacles
or hazards.
! Only operate the snow thrower when there is good visibility
or light. Always watch your footing and keep a firm hold on
the handles. Walk don!t run!
! Do not operate the snow thrower at high transport speeds on
slippery surfaces. Check your footing when in reverse
(Applies to Dual Stage Models).
! Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
! Stop the engine and disengage all controls before you leave
the operating position (behind the handles) to unclog the chute
assembly, before making any adjustments or inspections.
Wait until the auger/impeller comes to a complete stop.
! Do not put your hand in the discharge or collector openings.
Always use a cleanout tool to unclog the discharge opening.
Do not unclog chute assembly while engine is running. Shut
off engine and remain behind handles until all moving parts
have stopped before unclogging.
! If the snow thrower should start to vibrate abnormally, stop
the engine, disconnect the spark plug wire and ground it
against the engine. Inspect thoroughly for damage.
! When transporting or not in use disengage the power to the
auger/impeller.
! Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
! Always use care and good judgment when you have a situation
that is not covered in this manual. If unsure, always contact
the distributors where you bought the snow thrower or your
nearest service location before proceeding.
Maintenance and Storage
Follow these rules:
! Maintain or replace safety and instruction labels.
! Disengage all controls, stop the engine and wait until the
auger/impeller comes to a complete stop before cleaning,
repairing or inspecting the snow thrower.
! Disconnect the spark wire and ground against the engine to
prevent unintended starting. Do not crank engine with spark
plug removed.
! Regularly check the following:
" Accumulation of debris around the muffler could cause a
fire. Inspect and clean before every use.
" Safety devices are operating properly. Do not tamper with
or adjust safety devices. Do not change the engine governor
setting or over-speed the engine. The governor controls
the maximum safe operating speed of the engine.
" Bolts and screws for proper tightness. Visually inspect
machine for any damage and that the snow thrower is in
safe working condition.
" Snow thrower shave plates and skid shoes for wear and
damage. Replace with original equipment manufacturer!s
(OEM) parts only. Replacement parts that do not meet
the original equipment specifications may lead to
improper performance and compromise safety.
" Clutch controls. Verify they engage and disengage properly
and adjust, if necessary.
" Fuel line, tank cap, and fittings frequently for cracks or
leaks. Replace if necessary.
! Prior to storing, run the snow thrower a few minutes to clear
snow from machine and prevent freeze up of auger/impeller.
! Do not store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
! Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment
! Always refer to the operator!s manual for proper instructions
on off-season storage.
! At the end of the Average Useful Life have the
machine inspected annually to ensure that all mechanical
and safety systems are working properly and not worn
excessively. Failure to do so can result in accidents,
injuries and death.
NOTE: According to Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency
(EPA), this product has an Average Useful Life of seven
(7) years, or 60 hours of operation)
Engine Modification
Tampering with the governor setting can lead to a runaway engine
and cause it to operate at unsafe speeds. To avoid serious injury
or death, do not modify the engine in any way. Never tamper with
factory setting of the engine governor.
Emissions
Engines that are certified to comply with California and federal EPA
emissions regulations for SORE (Small Off Road Equipment) are
certified to operate on regular unleaded gasoline, and may include
the following emissions control systems: Engine Modification (EM),
Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three
Way Catalyst (TWC) if so equipped.
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 5
Spark Arrester
m WARNING
This machine is equipped with an internal combustion
engine and should not be used on or near any
unimproved forest-covered, brush covered or grasscovered land unless the engine!s exhaust system is
equipped with a spark arrester meeting applicable
local or state laws (if any).
When a spark arrester is used it should be maintained in effective
working order. The State of California requires this by law (Section
4442 of the California Public Resource Code). Other states may
have similar laws. Federal laws apply on federal lands.
Technical Data
MODEL SJ803
Clearing width - 21"
Clearing depth - 10"/250mm
Engine displacement - 179cc
Torque - 9 Nm
Fuel tank volume - 2.7 L (0.71 US
gal.) unleaded gasoline
Oil reservoir capacity -
0.6L/0.63 Quart
MODEL SJ805
Clearing Width - 21"
Clearing depth - 10"/250mm
Engine displacement - 208cc
Torque -11.0 Nm
Fuel capacity - 2.7L(0.71 US
gal.) unleaded gasoline
Oil reservoir capacity -
0.6L/0.63 Quart
Safety Symbols
The following table depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions
on the machine before attempting to assemble and operate.
Symbol
READ THE OPERATOR!S MANUAL(S) Read, understand and
follow all instructions in the manual(s) before attempting to
assemble and operate.
Description
WARNING! ROTATING BLADES Keep hands out of inlet and
discharge openings running. There are rotating blades inside.
WARNING! ROTATING BLADES Keep hands our of inlet and
discharge openings while machine is running. There are rotating
blades inside.
WARNING! ROTATING AUGER Do not put hands or feet near
rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and fee.
WARNING! THROWN OBJECTS This machine may pick up and
throw objects which can cause serious personal injury.
WARNING! GASOLINE IS FLAMMABLE
Allow the engine to be cooled at least two minutes before refueling.
WARNING! CABBON MONOXIDE Never run an engine indoors or
in a poorly ventilated area. Engine exhaust contains carbon monoxide,
an odorless and deadly gas.
WARNING! ELECTRICAL SHOCK
Do not use the engine!s electric starter in the rain.
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 6
Assembly
NOTE: Reference to right or left side of the snow thrower is
determined from behind the unit in the operating position. The
“operator!s position” is defined as standing directly behind the
snow thrower.
Unpacking
The contents of the carton include:
" (1) Snow thrower
" (2) Ignition/Safety keys (secured to unit)
" (1) Operator!s manual
" (1) Oil funnel for adding engine oil
" (1) Chute locking collar (secured to discharge chute)
" (1) 5/8 Spark plug wrench
" (1) Electric cord
" (1) Oil can (empty)
! Remove snow thrower from the carton.
! If necessary, remove and discard plastic bag that covers the unit.
! Remove any loose parts included with the unit.
Control Cable Attachment
1. With the upper handle in the down position, connect the
control cable to the Auger control.
Note: Connect the control cable to the lower hole first. You
may need to adjust this setting prior to use. See "Adjustments to
Control Cable! on page 13.
Upper and Lower Handle
1. Pivot the upper handle into the operating position until it
clicks. Ensure the cable is not pinched in the process, or
wrapped around the lower left engine casing or oil drain
plug (see Fig. 2-1 and 2-2).
2. Tighten the wing knobs to secure the handle in place
(see Fig. 2-3).
Upper Handle
Control Handle
Control Cable
Figure 2-1
Figure 1
Figure 2-2
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