SnowEx V-Maxx G2 VX-2200, V-Maxx G2 VX-2200HO, V-Maxx G2 VX-3200 Installation Instructions Manual

October 15, 2017

Lit. No. 70455, Rev. 04

V-Maxx™ G2 Hopper Spreader

VX-2200 / VX-2200HO

Installation Instructions

Read this document before installing or
operating the spreader.

CAUTION

A DIVISION OF DOUGLAS DYNAMICS, LLC

SAFETY

SAFETY DEFINITIONS

WARNING

Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious personal injury.

CAUTION

Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.

NOTE: Indicates a situation or action that can lead
to damage to your spreader and vehicle or other
property. Other useful information can also be
described.

ROTATING AUGER CAN CAUSE
SERIOUS INJURY OR DEATH

• Keep arms, hands, and loose clothing away from auger.

• Shut off control and unplug spreader before servicing.

D6335

WARNING/CAUTION LABELS

Become familiar with the warning and caution labels
on the spreader.

NOTE: If labels are missing or cannot be read, see
your sales outlet.

• DO NOT EXCEED GVWR OF VEHICLE

• DO NOT OVERLOAD SPREADER

• LOAD SPREADER EVENLY

Lit. No. 70455, Rev. 04 2 October 15, 2017

D6546

• Read Owner’s Manual for Installation Instructions.

• Secure spreader to truck with ratchet straps.

• Anchor spreader securely to truck body with bolt kit provided to prevent
slipping or sliding.

• Routinely check straps and handware to make sure they are secure.

D6548

SAFETY

Serial Number Label

(inside frame)

ROTATING AUGER CAN CAUSE
SERIOUS INJURY OR DEATH

• Keep arms, hands, and loose clothing away from auger.

• Shut off control and unplug spreader before servicing.

D6335

SERIAL NUMBER LABEL

Tryn E x In t erna t ion a l, L LC
531 Ajax Drive
Madison Heights, MI 48071

VX-2200 2.2 CU YD

AUGER POLY HOPPER

YYMMDDLLXXXXZZZZZ

Code Defi nition

YY 2-Digit Year

MM 2-Digit Month

DD 2-Digit Day

LL 2-Digit Location Code

XXXX 4-Digit Sequential Number

ZZZZZ 5–7-Digit Assembly Part Number

Tryn E x In t erna t ion a l, L LC
531 Ajax Drive
Madison Heights, MI 48071

VX-2200HO 2.2 CU YD

AUGER POLY HOPPER

YYMMDDLLXXXXZZZZZ

Lit. No. 70455, Rev. 04 3 October 15, 2017

SAFETY

SAFETY PRECAUTIONS

Improper installation and operation could cause
personal injury and/or equipment and property damage.
Read and understand labels and the Owner's Manual
before installing, operating, or making adjustments.

WARNING

• Driver to keep bystanders minimum of
25 feet away from operating spreader.

• Before working with the spreader, secure all
loose-fi tting clothing and unrestrained hair.

• Before operating the spreader, verify that all
safety guards are in place.

• Before servicing the spreader, wait for
auger and spinner to stop.

• Do not climb into or ride on spreader.

WARNING

Overloading could result in an

accident or damage. Do not exceed
GVWR or GAWR ratings as found on

the driver-side door cornerpost of
the vehicle. See Loading section to determine
maximum volumes of spreading material.

WARNING

Do not install the control for this product in
the deployment path of an air bag. Refer to
vehicle manufacturer's manual for air bag
deployment area(s).

CAUTION

• Do not operate a spreader in need of
maintenance.

• Before operating the spreader, reassemble
any parts or hardware removed for cleaning
or adjusting.

• Before operating the spreader, remove
materials such as cleaning rags, brushes,
and hand tools from the spreader.

• Before operating the spreader, read the
engine owner's manual, if so equipped.

• While operating the spreader, use auxiliary
warning lights, except when prohibited by law.

• Tighten all fasteners according to the
Torque Chart. Refer to Torque Chart for the
recommended torque values.

CAUTION

Disconnect electric and/or hydraulic power
and tag out if required before servicing or
performing maintenance.

CAUTION

DO NOT leave unused material in
hopper. Material can freeze or solidify,
causing unit to not work properly.
Empty and clean after each use.

NOTE: Lubricate grease fi ttings after each use.
Use a good quality multipurpose grease.

FUSES

CAUTION

If rear directional, CHMSL light, or brake
stoplights are obstructed by the spreader, the
lights shall be relocated, or auxiliary directional
or brake stoplights shall be installed.

CAUTION

During the hopper spreader installation we
recommend the addition of an OSHA compliant
Backup Alarm. This alarm is required for
OSHA governed employers.

Lit. No. 70455, Rev. 04 4 October 15, 2017

The electrical system contains several blade-style
automotive fuses. If a problem should occur and fuse
replacement is necessary, the replacement fuse must
be of the same type and amperage rating as the original.
Installing a fuse with a higher rating can damage the
system and could start a fi re. Fuse Replacement,
including fuse ratings and locations, is located in the
Maintenance section of the Owner's Manual.

SAFETY

PERSONAL SAFETY

• Remove ignition key and put the vehicle in park or
in gear to prevent others from starting the vehicle
during installation or service.

• Wear only snug-fi tting clothing while working on
your vehicle or spreader.

• Do not wear jewelry or a necktie, and secure long
hair.

• Wear safety goggles to protect your eyes from
battery acid, gasoline, dirt, and dust.

• Avoid touching hot surfaces such as the engine,
radiator, hoses, and exhaust pipes.

• Always have a fi re extinguisher rated BC handy,
for fl ammable liquids and electrical fi res.

FIRE AND EXPLOSION

WARNING

Gasoline is highly fl ammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open fl ames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.

VENTILATION

WARNING

Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.

BATTERY SAFETY

CAUTION

Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow fl ames, sparks, or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.

• Batteries contain sulfuric acid, which burns
skin, eyes, and clothing.

• Disconnect the battery before removing or
replacing any electrical components.

NOISE

Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or fl ame.

CELL PHONES

A driver's fi rst responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication Equipment such as cell phones,
text messaging devices, pagers, or two-way radios.

Airborne noise emission during use is below 70 dB(A)
for the spreader operator.

VIBRATION

Operating spreader vibration does not exceed 2.5 m/s2
to the hand-arm or 0.5 m/s

2

to the whole body.

Lit. No. 70455, Rev. 04 5 October 15, 2017

TORQUE CHART

CAUTION

Read instructions before assembling.
Fasteners should be fi nger tight until instructed
to tighten according to torque chart. Use
standard methods and practices when
attaching spreader, including proper personal
protective safety equipment.

Recommended Fastener Torque Chart

Inch Fasteners Grade 5 and Grade 8

Size Size

1/4-20 109 154

1/4-28 121 171
5/16-18 150 212
5/16-24 170 240

3/8-16 269 376

3/8-24
7/16 -14
7/16 -20

1/2-13

1/2-20

Tor q u e (f t - l b)

Grade

5

8.4

9.7

17.4

19.2

30.8

35.0

49.4

55.2

75.3

85.0

106.4

120. 0

Grade

11. 9

13.7

24.6

27.3

43.6

49.4

69.8

77.9

8

9/16-12
9/16-18

5/8-11
5/8-18
3/4-10
3/4-16

7/8 - 9

7/8 -14 474 66 9

1-12 704 995

Metric Fasteners Class 8.8 and 10.9

Size Size

M6 x 1.00

M8 x 1.25
M10 x 1.50
M12 x 1.75
M14 x 2.00
M16 x 2.00
M18 x 2.50 318222

Tor q u e (f t - l b)

Class

8.8

7.7

19.5

38.5
67

107
167

These torque values apply to fasteners

except those noted in the instructions.

Class

26.9

53.3
93

148
231

10.9

M20 x 2.5011.1
M22 x 2.50

M24 x 3.00

M27 x 3.00
M30 x 3.50
M33 x 3.50
M36 x 4.00

Tor q u e (f t - l b)

Grade

5

297 420
429 60 6

644 9091-8

Tor q u e (f t - l b)

Class

8.8

325
428
562
796

1117
1468
1952

SAFETY

Grade

8

Class

10.9

450
613

778
113 9
1545
2101
2701

Lit. No. 70455, Rev. 04 6 October 15, 2017