SnowEx VX-3200, V-Maxx G2 Owner's Manual

September 15, 2017
Lit. No. 70465, Rev. 02
V-Maxx™ G2 Hopper Spreader
VX-3200
Owner's Manual
Original Instructions
CAUTION
A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS
PREFACE .................................................................... 5
Owner's Information .............................................. 5
SAFETY ...................................................................... 6
Safety Defi nitions .................................................. 6
Warning/Caution Labels ....................................... 6
Serial Number Label ............................................. 7
Safety Precautions ................................................8
Fuses ....................................................................8
Personal Safety..................................................... 9
Fire and Explosion ................................................ 9
Cell Phones ........................................................... 9
Ventilation .............................................................9
Battery Safety ....................................................... 9
Noise ..................................................................... 9
Vibration ................................................................ 9
Torque Chart ....................................................... 10
LOADING .................................................................. 11
Certifi cation ......................................................... 11
Material Weights ................................................. 11
Spreader Specifi cations ...................................... 11
Load Volume ....................................................... 12
Determining Vehicle Payload .............................. 12
Determining Vehicle Payload – Worksheet ......... 13
MOUNTING THE SPREADER ................................. 14
Install Hopper in Vehicle Bed .............................. 14
Install Tie-Down Ratchet Straps................... 14
INSTALLING & REMOVING THE SPINNER
ASSEMBLY............................................................ 15
Install Spinner Assembly To Hopper ................... 15
Remove Spinner Assembly ................................. 15
OPERATING THE SPREADER – CAB CONTROL .. 16
Powering the Control .......................................... 16
Starting and Stopping Spreader ......................... 16
Controlling Material Application .......................... 17
BLAST/Maximum Application ...................... 17
Cab Control Modes ............................................. 17
Standby Mode .............................................. 17
Ready Mode ................................................. 17
ON Mode ...................................................... 17
Error Mode ................................................... 17
Cab Control Codes ............................................. 18
Setup Procedures ...............................................20
Calibrate Empty Hopper Setting
(Cb and EH Codes) ................................... 20
Adjust LED Brightness Level
(LS and SL Codes).................................... 20
Auto-Reverse (Ar) Feature .................................. 21
Adjusting the Auto-Reverse (Ar) Setting ...... 21
Auto-Reverse (Ar) Sequence .......................21
Vibrator Function ................................................. 21
Controlling the Flow of Material .......................... 21
Inverted V and Discharge Baffl e .................. 21
Baffl e Extension ...........................................21
Spreading Tips .................................................... 22
Accessory LED Work Light .................................22
Dump Function .................................................... 22
REMOVING & STORING THE SPREADER ............ 23
Remove Hopper From Vehicle Bed ....................23
Store the Spreader.............................................. 23
MAINTENANCE ........................................................ 24
Lubrication .......................................................... 24
After First Use ..................................................... 24
After Each Use .................................................... 24
At End of Each Season or Extended Storage ....24
Cab Control .........................................................24
Fuse Replacement .............................................. 24
Recycle ............................................................... 24
ELECTRICAL COMPONENTS .................................25
Vehicle Harness Diagram ................................... 25
Electrical Control Box Schematic .......................26
TROUBLESHOOTING GUIDE .................................27
Lit. No. 70465, Rev. 02 3 September 15, 2017
Lit. No. 70465, Rev. 02 4 September 15, 2017
PREFACE
This manual has been prepared to acquaint you with the safety information, operation, and maintenance of your new hopper spreader. Please read this manual carefully and follow all recommendations. This will help ensure profi table and trouble-free operation of your hopper spreader. Keep this manual accessible. It is a handy reference in case minor service is required.
When service is necessary, bring your hopper spreader to your distributor. They know your spreader best and are interested in your complete satisfaction.
NOTE: This spreader is designed to spread snow and ice control materials only. Do not use it for purposes other than those specifi ed in this manual.
Register your spreader online at www.snowexproducts.com
OWNER'S INFORMATION
Owner's Name: ______________________________________________________________________
Date Purchased: _____________________________________________________________________
Distributor Name: __________________________________________ Phone: _________________
Distributor Address: ___________________________________________________________________
Vehicle Model: _____________________________________________ Year: __________________
Spreader Model: _________________________ Serial #: __________________________________
Spreader Weight: _____________________lb/kg
Lit. No. 70465, Rev. 02 5 September 15, 2017
SAFETY
SAFETY DEFINITIONS
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE: Indicates a situation or action that can lead to damage to your spreader and vehicle or other property. Other useful information can also be described.
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
• Shut off control and unplug spreader before servicing.
D6335
WARNING/CAUTION LABELS
Please become familiar with the Warning and Caution labels on the spreader.
NOTE: If labels are missing or cannot be read, see your sales outlet.
• DO NOT EXCEED GVWR OF VEHICLE
• DO NOT OVERLOAD SPREADER
• LOAD SPREADER EVENLY
Lit. No. 70465, Rev. 02 6 September 15, 2017
D6546
• Read Owner’s Manual for Installation Instructions.
• Secure spreader to truck with ratchet straps.
• Anchor spreader securely to truck body with bolt kit provided to prevent slipping or sliding.
• Routinely check straps and handware to make sure they are secure.
D6548
SAFETY
Serial Number Label
(inside frame)
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
• Shut off control and unplug spreader before servicing.
D6335
SERIAL NUMBER LABEL
Tryn Ex In terna ti onal, LLC 531 Ajax Drive Madison Heights, MI 48071
VX-3200 3.2 CU YD AUGER POLY HOPPER
YYMMDDLLXXXXZZZZZ
Lit. No. 70465, Rev. 02 7 September 15, 2017
Code Defi nition
YY 2-Digit Year
MM 2-Digit Month
DD 2-Digit Day
LL 2-Digit Location Code
XXXX 4-Digit Sequential Number
ZZZZZ 5–7-Digit Assembly Part Number
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause personal injury and/or equipment and property damage. Read and understand labels and this Owner's Manual before installing, operating, or making adjustments.
WARNING
• Driver to keep bystanders minimum of 25 feet away from operating spreader.
• Before working with the spreader, secure all loose-fi tting clothing and unrestrained hair.
• Before operating the spreader, verify that all safety guards are in place.
• Before servicing the spreader, wait for conveyor, auger, and spinner to stop.
• Do not climb into or ride on spreader.
WARNING
Overloading could result in an
accident or damage. Do not exceed GVWR or GAWR ratings as found
on the driver-side vehicle door cornerpost. See Loading section to determine maximum volumes of spreading material.
WARNING
Do not install the control for this product in the deployment path of an air bag. Refer to vehicle manufacturer's manual for air bag deployment area(s).
CAUTION
• Do not operate a spreader in need of maintenance.
• Before operating the spreader, reassemble any parts or hardware removed for cleaning or adjusting.
• Before operating the spreader, remove materials such as cleaning rags, brushes, and hand tools from the spreader.
• Before operating the spreader, read the engine owner's manual, if so equipped.
• While operating the spreader, use auxiliary warning lights, except when prohibited by law.
• Tighten all fasteners according to the Torque Chart. Refer to Torque Chart for the recommended torque values.
CAUTION
Disconnect electric and/or hydraulic power and tag out if required before servicing or performing maintenance.
CAUTION
DO NOT leave unused material in
hopper. Material can freeze or solidify, causing unit to not work properly. Empty and clean after each use.
NOTE: Lubricate grease fi ttings after each use. Use a good quality multipurpose grease.
FUSES
CAUTION
If rear directional, CHMSL light, or brake stoplights are obstructed by the spreader, the lights shall be relocated, or auxiliary directional or brake stoplights shall be installed.
CAUTION
During the hopper installation we recommend the addition of an OSHA compliant Backup Alarm. This alarm is required for OSHA governed employers.
Lit. No. 70465, Rev. 02 8 September 15, 2017
The electrical system contains several blade-style automotive fuses. If a problem should occur and fuse replacement is necessary, the replacement fuse must be of the same type and amperage rating as the original. Installing a fuse with a higher rating can damage the system and could start a fi re. Fuse Replacement, including fuse ratings and locations, is located in the Maintenance section of this Owner's Manual.
SAFETY
PERSONAL SAFETY
• Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service.
• Wear only snug-fi tting clothing while working on your vehicle or spreader.
• Do not wear jewelry or a necktie, and secure long hair.
• Wear safety goggles to protect your eyes from battery acid, gasoline, dirt, and dust.
• Avoid touching hot surfaces such as the engine, radiator, hoses, and exhaust pipes.
• Always have a fi re extinguisher rated BC handy, for fl ammable liquids and electrical fi res.
FIRE AND EXPLOSION
WARNING
Gasoline is highly fl ammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open fl ames away from gasoline tank and lines. Wipe up any spilled gasoline immediately.
VENTILATION
WARNING
Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.
BATTERY SAFETY
CAUTION
Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow fl ames, sparks, or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes, and also provide ventilation.
• Batteries contain sulfuric acid, which burns skin, eyes, and clothing.
• Disconnect the battery before removing or replacing any electrical components.
NOISE
Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or fl ame.
CELL PHONES
A driver's fi rst responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communication Equipment such as cell phones, text messaging devices, pagers, or two-way radios.
Airborne noise emission during use is below 70 dB(A) for the spreader operator.
VIBRATION
Operating spreader vibration does not exceed 2.5 m/s2 to the hand-arm or 0.5 m/s2 to the whole body.
Lit. No. 70465, Rev. 02 9 September 15, 2017
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