SnowEx SP-7550 User Manual

Owner / Operator’s Manual
FOR MODELS
SP-7550 Serial # L1-144130 and higher
Madison Heights, Michigan 48071 800-725-8377 www.snowexproducts.com
© Trynex International 2011 (REV 001)
Customer Copy
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Table of Contents
General Information ...................................................................................................................................................................................... 3
Introduction ................................................................................................................................................................................................. 4
Safety .......................................................................................................................................................................................................... 5
Warning Decal Positions..............................................................................................................................................................................6-7
Operating the Spreader ...............................................................................................................................................................................8-9
Drive Enclosure Installation Instructions ..................................................................................................................................................... 10
Spreader Maintenance ............................................................................................................................................................................... 11
General Wiring Instructions ........................................................................................................................................................................ 12
Control and Harness Diagram ............................................................................................................................................................... 13-17
Mounting Instructions .............................................................................................................................................................................18-19
Troubleshooting .................................................................................................................................................................................... 20-21
Warranty .................................................................................................................................................................................................... 22
Spreader Views
Model # SP-7550 ......................................................................................................................................................................... 23
Frame Assembly Parts Breakdown
Model # SP-7550 .................................................................................................................................................................... 24-25
Auger Drive Assembly Parts Breakdown
Model # SP-7550 .................................................................................................................................................................... 26-27
Hopper Assembly Parts Breakdown
Model # SP-7550 .................................................................................................................................................................... 28-29
Drive Assembly Parts Breakdown
Model # SP-7550 .................................................................................................................................................................... 30-31
Notes .............................................................................................................................................................................................. 32-33
Have a question or need assistance?
SnowEx Customer Care
(800) 725-8377
or (248) 586-3500
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (248) 691-8378
E-Mail: customercare@trynexfactory.com
Website: www.snowexproducts.com
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© Trynex International 2011 (REV 001)
General Information
CONGRATULATIONS!
The spreader you have purchased is an example of snow and ice control technology at its nest! Your spreader’s self-contained design is a trademark of all SnowEx products. Here’s why…
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
RELIABILITY: High impact linear low density polyethelyne hopper. State-of-the-art electronic dual variable speed control, custom engineered
powder coated frame, maximum torque 12-volt motor coupled to a custom engineered transmission; found only on SnowEx products.
VERSATILITY: Multi-use capabilities allows spreading of a variety of materials for snow and ice control.
WARRANTY: Best in the industry, hands down! 2 years standard and now 5 year extended (optional).
The benets you are about to recognize are that of time, money and effort. We welcome you to the world of SnowEx Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number
Spreader Serial Number Controller Serial Number
Date of Purchase
Dealer Where Purchased
When ordering Parts, the above information is necessary. This will help to see that you receive the correct parts.
At the right is a diagram of the ID tag. This tag on the spreader is located on the frame.
Madison Heights, MI 48071
Please ll out the warranty card with all the necessary information to validate it.
This will also give us a record so that any safety or service information can be communicated to you.
U.S.A.
1-800-725-8377
www.trynexfactory.com
Model No.
SP-7550
L1-000000
Serial No.
© Trynex International 2011 (REV 001)
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Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any
procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT! Your personal safety and the safety of others is involved.
Dened below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed, can cause minor injury or damage to equipment
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© Trynex International 2011 (REV 001)
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety precautions . If anything happens to mark or destroy the decals, please request new ones from SnowEx.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles handling characteristics.
Never attempt to take a unit off a truck with material in it.
Always keep hands, feet, and clothing away from power driven parts.
Unit must be pinned and locked into position before operating vehicle.
Always shut off vehicle and power source before attempting to attach or detach or service unit Be sure vehicle/power source is properly braked or chocked.
Remember, most accidents are preventable and caused by human error. Exercising of care and precautions
must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the inuence of alcohol, drugs, or medications that might alter your
judgment and/or reaction time.
Before working with the spreader, secure all loose tting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in serious injury to the eyes.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader.
Remember it is the owner’s responsibility to communicate information on safe usage and proper
maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment.
Never weld or grind on equipment without having a re extinguisher available.
Inspect the unit periodically for defects. Parts that are broken, missing or worn out must be replaced immediately. The unit or any part of it can not be altered without prior written permission from the manufacturer.
Always inspect pins and latches whenever attaching or detaching spreader, and before operation of spreader.
Never exceed 45 m.p.h. when loaded spreader is attached to vehicle. Braking distances may be increased and handling characteristics may be impaired at speeds above 45 m.p.h.
Never use wet materials or materials with foreign debris with any of these spreaders. These units are
designed to handle dry, clean, free owing material.
Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up.
© Trynex International 2011 (REV 001)
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Warning Decal Positions
Model # SP-7550
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
• Shut off control and unplug spreader before servicing.
D6335
• DO NOT EXCEED GVWR OF VEHICLE
• DO NOT OVERLOAD SPREADER
• LOAD SPREADER EVENLY
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D6546
• Read Owner’s Manual for Installation Instructions.
• Secure spreader to truck with ratchet straps.
• Anchor spreader securely to truck body with bolt kit provided to prevent slipping or sliding.
• Routinely check straps and handware to make sure they are secure.
D6548
© Trynex International 2011 (REV 001)
Warning Decal Positions
Model # SP-7550
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
• Shut off control and unplug spreader before servicing.
D6335
NO STEP
• Slippery Surface When Wet.
• May Cause Severe Injury
D6545
DANGER
• DO NOT REMOVE SPREADER WITH MATERIAL IN HOPPER
• FASTEN SPREADER DOWN WITH APPROVED RATCHET STRAPS AND BOLT KIT
• REAR FRAME LOCATOR BARS MUST BE IN PLACE BEFORE OPERATING VEHICLE
ROTATING PARTS AND FLYING OBJECTS CAN CAUSE INJURY OR DEATH
• Keep hands, arms, feet and loose clothing away
• Shut off power ans stop engine before servicing
• Read owners manual before operating.
• Keep bystanders at least 60 ft away.
D6547
D6544
© Trynex International 2011 (REV 001)
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Operating the Spreader
Model # SP-7550
SPREADER LOADING
WARNING – Do not overload vehicle. Use chart below to calculate weight of material. Weights of material are an average for dry
materials.
Material Weight Per Cubic Ft.
Rock Salt 80-90 lbs.
Sand/Salt Mix 95-120 lbs.
Warning – Never leave material in hopper for long periods of time as salt is hygroscopic and will attract atmospheric moisture and harden up.
When spreading sand mix, a 1:1 ratio for Sand/Salt mix is recommended to prevent the material from freezing.
SPREADER OPERATION
• The Dual Variable Speed Controller has dual nger-tip dials for maximum performance, digital system status with warning protection and built-
in Vibrator Switch.
To start, press power switch on controller and spreader will accelerate to speed set on spinner and auger dials.
To stop, press power on controller to off position.
• Speed of Auger and Spinner may be adjusted separately to get desired ow and spread distance
• The Vibrator Switch is needed for dense material or to increase the ow to the Auger. This eliminates bridging of material in hopper.
• A Material Bafe has been installed in your spreader to stop ne material from free owing. If using dense or damp material, or if more ow is desired, remove Material Bafe. However, it is recommended that the Material Bafe remain in place if using bulk salt.
It is important that the Inverted Vee not be removed except when servicing.
If there are any problems while operating the spreader, refer to Troubleshooting Guide.
SPREADING TIPS
Spread ice melters with the storm to prevent unmanageable levels of ice.
Never exceed 10 m.p.h. when spreading.
For a wider pass, increase spinner speed.
For a heavier pass, drive slower or increase auger speed.
Never operate spreader near pedestrians.
Calculate spread pattern when near vegetation.
WARNING PROTECTION
• If audible beeping occurs, read display to identify problem. If display reads “OL” (overload) or “OH” (overheat), shut controller down and
carefully clear jammed auger. If display reads “E1“ this means there is a dead short in system. Do not use until problem is corrected. If display reads “E0” this means that the motor is not getting any power. Check all connections. If display reads “LB” the vehicle battery is extremely
low (possibly caused by a poor or corroded connection) and could damage the system.
If there are any problems while operating the spreader, refer to Troubleshooting Guide.
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© Trynex International 2011 (REV 001)
Operating the Spreader (continued)
Model # SP-7550
DISCHARGE BAFFLE and INVERTED-V INSTRUCTIONS
The 7550 uses an Inverted-v design over the auger area. This
inverted-v (D5510) is used to reduce load to the auger drive train. It
must not be removed unless servicing the unit.
WARNING: Always disconnect power source before attempting to
remove material bafe.
• The 7550 uses a discharge bafe (D5517) to reduce material
leakage. It must not be removed unless servicing the unit.
• BAFFLE EXTENSION INSTRUCTIONS
• The Bafe Extension (D-5503) is intended to be used with very dry products that free-ow with little effort. The bafe is designed to
keep these types of materials from leaking out.
If you plan on using damp/wet materials, you should remove this bafe by removing the self-drilling screws.
D5517
D5510
D5503
• If you are using a sand/salt mixture, remove bafe extension.
© Trynex International 2011 (REV 001)
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Drive Enclosure Installation Instructions
Model # SP-7550
Step1: Lift latch up
Step 2: Swing hood open
Step 3: Pull main pin
Important
When installing drive unit on spreader make sure the material
chute clips under the trough of the hopper.
Step 4: Lift drive assembly off pins
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© Trynex International 2011 (REV 001)
Spreader Maintenance
Model # SP-7550
WARNING – When servicing is necessary, perform it in a protected area Do not use power tools in rain or snow because of danger of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid accidents.
WARNING: Never remove spreader with material in hopper.
WARNING: Disconnect electricity to spreader before servicing.
CAUTION: – When replacing parts use only original manufacturer”s parts. Failure to do so will void warranty.
CAUTION: – The controller is a solid state electronic unit and is not serviceable. Any attempt to service will void warranty.
CAUTION: - There are no serviceable parts in the motor/transmission assembly. Any attempt to service will void warranty.
CAUTION: - Spinner motor is not designed for continuous duty. Allow motor to cool between long cycle times.
CAUTION: – When pressure washing motor enclosure area, stay at least 36’’ away from motor enclosures.
ATTENTION: Store control in cool dry place during the off season.
Use dielectric grease on all electrical connections to prevent corrosion at the beginning and end of the season and each time power plugs are
disconnected.
Wash unit after each use to prevent material build-up and corrosion.
Paint or oil all bare metal surfaces at the end of the season.
Apply small amount of light oil to latches as needed.
• If motor cover is removed for any reason, use silicone sealant to ensure weather proong of enclosure.
• After rst use, tighten all nuts and bolts on spreader and mount.
• Grease bearings after every 20 hour’s use.
CAUTION – Vibrator is not designed for continuous duty. Allow motor to cool between long cycle times.
CAUTION – Do not modify vehicle or spreader wiring harness. Doing so will void product warranty.
© Trynex International 2011 (REV 001)
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