SnowEx SP-2400 User Manual

www.snowexproducts.com
© Trynex International 2009 (REV 004)
SP-2400
8 — 1
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information and Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spreader Assembly and Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Instructions For Spreader & Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spreader Mounting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work Light Assembly & Spreader Operating Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spreader Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine Vehicle Payload Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7
8-17
18
19-22
23-24
25-28
29-31
32
33
34-35
Have a question or need assistance?
SnowEx Customer Service
or (586) 756-6555
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (586) 427-0552
E-Mail: customercare@trynexfactory.com
Website: www.snowexproducts.com
8 — 2
© Trynex International 2009 L1186
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader. Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein.
THIS SIGN SHOULD ALERT YOU: The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT! Your personal safety and the safety of others is involved.
Dened below are the SAFETY ALERT messages and how they will appear in this manual:
(RED) Information that, if not carefully followed, can cause death!
.
(ORANGE) Information that, if not carefully followed, can cause serious personal injury or death!
(YELLOW) Information that, if not carefully followed, can cause minor injury or damage to equipment.
© Trynex International 2009 L1186 8 — 3
General Information
CONGRATULATIONS!
The spreader you have purchased is an example of snow and ice control technology at its nest! Your spreader’s innovative, self-contained design is a trademark of all Trynex products. Here’s why...
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control,
custom engineered powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only on SnowEx products.
VERSATILITY: Multi-use capabilities allows spreading of a variety of materials for snow and ice control.
WARRANTY: Best in the industry, hands down! 2 Years Standard and now a 5 Year Extended (optional).
The benets you are about to recognize are that of time, money and eort.
W
e welcome you to the world of Trynex Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number _____________________________________________________________________________________
Spreader Serial Number ________________________________ Controller Serial Number _______________________________
Date of Purchase ___________________________________________________________________________________________
Dealer Where Purchased _____________________________________________________________________________________
When ordering parts, the above information is necessary. This will help to insure that you receive the correct parts.
At the right is a diagram of the ID tag. This tag on the spreader is located on the frame.
Please ll out the warranty card with all the necessary information to validate it. This will also give us a record so that any safety or service information may be communicated to you.
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L1186 © Trynex International 2009
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety precautions . If anything happens to mark or destroy the decals, please request new ones from Trynex, International.
Unit must be strapped down and locked into position before operating vehicle.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles handling characteristics.
Never attempt to take a unit o a truck with material in it.
Never exceed 45 m.p.h. when loaded spreader is attached to vehicle. Braking distances may be increased and handling characteristics may be impaired at speeds above 45 m.p.h.
Never allow children to operate or climb on equipment. Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
ways inspect unit for defects: broken, worn or bent parts, weakened areas on spreader or mount.
Al
Always shut o vehicle and power source before attempting to attach or detach or service spreader unit. Be sure vehicle/power source is properly braked or chocked.
Always keep hands, feet, and clothing away from power-driven parts. Remember it is the owner’s responsibility to communicate information on safe usage and proper maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment. Maintain 60' distance from all bystanders when operating the spreader.
Inspect the unit periodically for defects. Parts that are broken, missing, or worn out must be replaced immediately. The unit, or any part of it cannot be altered without prior written permission from the manufacturer.
© Trynex International 2009 L1186
Never use V-Maxx 2400 with foreign debris in the spreader. These units are designed to handle clean, free-owing material.
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Safety
(continued)
Always inspect pins and latches whenever attaching or detaching spreader, and before traveling.
Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up.
Remember, most accidents are preventable and caused by human error. and precautions must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the inuence of alcohol, drugs, or medication that might alter your judgment and/or reaction time.
Before working with the spreader, secure all loose tting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in serious injury to the eyes.
Exercising of care
© Trynex International 2009 L11868 — 6
Safety and Warning Labels
DANGER
!
.
.
.
D5703
. . . .
Do Not R emove Spre ader With Material I n Hopper
Install Spreader U sing Suppl ied Mounti ng Instruct ions
Be Aware O f Your Surroun dings Whil e Body Is R aised Up
Read Own er’s Manu al For Imp ortant Oper ating Inst ructions
.
Tailgate Lat ches Must Be Fully E ngaged Bef ore Operati ng
Model # SP-2400
SERIAL NUMBER ON INSIDE OF COVER
D 6546
BOTH SIDES
D 5703
BOTH SIDES
BOTH SIDES
.
.
!
!
WARNING
WARNING
.
.
.
.
.
.
Read Own er’s Manu al For Ins tallation I nstruction s
Read Own er’s Manu al For Ins tallation I nstruction s
Do Not S tand On Sp reader Hop per Or Fra me
Do Not S tand On Sp reader Hop per Or Fra me
.
. .
.
Do Not S plice Into Electrica l Harness Or Control System
Do Not S plice Into Electrica l Harness Or Control System
.
.
Inspect Al l Mounting Hardware Af ter Each U se
Inspect Al l Mounting Hardware Af ter Each U se
Maintain Safe Dist ance From Buildings, Vehicles And Pe ople
Maintain Safe Dist ance From Buildings, Vehicles And Pe ople
.
.
When Spr eader Is O perating
When Spr eader Is O perating
D 5704
D5704
D5704
D 6544
© Trynex International 2008 L1186
D 6335
D 6548
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Component Assembly Views
Model # SP-2400
Spinner Drive Assembly
Auger Drive Assembly
Electrical System
Assembly
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Hopper Assembly
Frame Assembly
L1186 © Trynex International 2009
Front and Rear Views
Model # SP-2400
© Trynex International 2009 L1186
8 — 9
Auger Drive Assembly Parts Breakdown
Model # SP-2400
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L1186 © Trynex International 2009
Auger Drive Assembly Parts Breakdown
Model # SP-2400
D5527 1” Bearing D6584 3/8” Flange Nut D6453 5/16” x 1” Serrated 18-8 SS
D5702 Bearing Cover D5709 6” Variable Pitch Auger D5706 5/16” Serrated Flange Nut D6452 3/8” Serrated HHCS D6842 Love Joy Coupling D6843 Urethane Spyder D6873 3/16” Key Stock D6825 12 Volt Auger Motor D6894 Auger Transmission D6789 Auger Shaft Hopper Washer
D6792 Auger Shaft Hopper Collar
.ytQ noitpircseD .oN traP yeK
2 4
3
1 1 4 4 2 1 3 1 1 1 1
© Trynex International 2009 L1186
Auger Drive Assembly
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