SnowEx SP-1875 User Manual

Installation Guide
This Manual Must Be Read Before Operating The Equipment
Madison Heights, Michigan 48071 800-725-8377 www.snowexproducts.com
(REV A) F50872
SP-1575
Serial # N1-161813 and higher
SP-1875
Serial # D1-613020 and higher
1© Trynex International 2013
Table of Contents
General Information ...................................................................................................................................................................................... 3
Introduction ................................................................................................................................................................................................. 4
Safety .......................................................................................................................................................................................................... 5
Warning Decal Position .................................................................................................................................................................................. 6
Spreader Assembly ........................................................................................................................................................................................ 7
Operating the Spreader ................................................................................................................................................................................ 8
Spreader Maintenance ................................................................................................................................................................................. 9
General Wiring Instructions ........................................................................................................................................................................ 10
Control and Harness Diagram ............................................................................................................................................................... 11-13
Trobleshooting ...................................................................................................................................................................................... 14-15
Warranty .................................................................................................................................................................................................... 16
Side and Bottom View
Model # SP-1575/SP-1875 .......................................................................................................................................................... 17
Hopper Assembly Parts Breakdown
Model # SP-1575 .................................................................................................................................................................... 18-19
Frame Assembly Parts Breakdown
Model # SP-1575 .................................................................................................................................................................... 20-21
Hitch Parts Breakdown
Model # SP-1575 .................................................................................................................................................................... 22-23
Hopper Assembly Parts Breakdown
Model # SP-1875 .................................................................................................................................................................... 24-25
Frame Assembly Parts Breakdown
Model # SP-1875 .....................................................................................................................................................................26-27
Notes .................................................................................................................................................................................................... 28-29
Have a question or need assistance?
SnowEx Customer Care 1-800-SALTERS
or (248) 586-3500
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (248) 691-8378 E-mail: customercare@trynexfactory.com Website: www.snowexproducts.com
© Trynex International 2011 (REV A) F50872 2
General Information
CONGRATULATIONS!
The spreader you have purchased is an example of snow and ice control technology at its nest! Your spreader’s self-contained design is a trademark of all SnowEx products. Here’s why…
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
RELIABILITY: High impact linear low density polyethelyne hopper. State-of-the-art electronic dual variable speed control, custom engineered
powder coated frame, maximum torque 12-volt motor coupled to a custom engineered transmission; found only on SnowEx products.
VERSATILITY: Multi-use capabilities allows spreading of a variety of materials for snow and ice control.
WARRANTY: Best in the industry, hands down! 2 years standard and now 5 year extended (optional).
The benets you are about to recognize are that of time, money and effort. We welcome you to the world of SnowEx Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number
Spreader Serial Number Controller Serial Number
Date of Purchase
Dealer Where Purchased
When ordering Parts, the above information is necessary. This will help to see that you receive the correct parts.
At the right is a diagram of the ID tag. This tag on the spreader is located on the frame.
Please ll out the warranty card with all the necessary information to validate it.
This will also give us a record so that any safety or service information can be communicated to you.
Madison Heights, MI 48071
U.S.A.
1-800-725-8377
www.trynexfactory.com
Madison Heights, MI 48071
U.S.A.
1-800-725-8377
www.trynexfactory.com
SP-1575
N1-000000
Model No.
Serial No.
SP-1875
D1-000000
Model No.
Serial No.
3© Trynex International 2011 (REV A) F50872
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT! Your personal safety and the safety of others is involved.
Dened below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed, can cause minor injury or damage to equipment
© Trynex International 2011 (REV A) F50872 4
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety precautions . If anything happens to mark or destroy the decals, please request new ones from SnowEx.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicles handling characteristics.
Never attempt to take a unit off a truck with material in it.
Always keep hands, feet, and clothing away from power driven parts.
Unit must be pinned and locked into position before operating vehicle.
Always shut off vehicle and power source before attempting to attach or detach or service unit Be sure vehicle/power source is properly braked or chocked.
Remember, most accidents are preventable and caused by human error. Exercising of care and precautions
must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the inuence of alcohol, drugs, or medications that might alter your
judgment and/or reaction time.
Before working with the spreader, secure all loose tting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in serious injury to the eyes.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader.
Remember it is the owner’s responsibility to communicate information on safe usage and proper
maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment.
Never weld or grind on equipment without having a re extinguisher available.
Inspect the unit periodically for defects. Parts that are broken, missing or worn out must be replaced immediately. The unit or any part of it can not be altered without prior written permission from the manufacturer.
Always inspect pins and latches whenever attaching or detaching spreader, and before operation of spreader.
Never exceed 45 m.p.h. when loaded spreader is attached to vehicle. Braking distances may be increased and handling characteristics may be impaired at speeds above 45 m.p.h.
Never use wet materials or materials with foreign debris with any of these spreaders. These units are
designed to handle dry, clean, free owing material.
Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up.
5© Trynex International 2011 (REV A) F50872
Warning Decal Positions
Model # SP-1575/SP-1875
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
• Keep arms, hands, and loose clothing away from auger.
• Shut off control and unplug spreader before servicing.
D6335
© Trynex International 2011 (REV A) F50872 6
Spreader Assembly
Model # SP-1575
Assembly Instructions
Note: Your spreader is factory set in the Three Point Mount position.
To switch your spreader to truck mount remove hitch and rotate 180 degrees and reattach..
Three Point Mount Position
Truck Mount Position
7© Trynex International 2011 (REV A) F50872
Operating the Spreader
Model # SP-1575/SP-1875
SPREADER LOADING
WARNING – Do not overload vehicle. Use chart below to calculate weight of material. Weights of material are an average for dry
materials.
Material Weight Per Cubic Ft.
Rock Salt 80-90 lbs.
Sand/Salt Mix 95-120 lbs.
Warning – Never leave material in hopper for long periods of time as salt is hygroscopic and will attract atmospheric moisture and harden up.
When spreading sand mix, a 1:1 ratio for Sand/Salt mix is recommended to prevent the material from freezing.
SPREADER OPERATION
• The Dual Variable Speed Controller has dual nger-tip dials for maximum performance, digital system status with warning protection and built-
in Vibrator Switch.
To start, press power switch on controller and spreader will accelerate to speed set on spinner and auger dials.
To stop, press power on controller to off position.
• Speed of Auger and Spinner may be adjusted separately to get desired ow and spread distance
• The Vibrator Switch is needed for dense material or to increase the ow to the Auger. This eliminates bridging of material in hopper.
• A Material Bafe has been installed in your spreader to stop ne material from free owing. If using dense or damp material, or if more ow is desired, remove Material Bafe. However, it is recommended that the Material Bafe remain in place if using bulk salt.
It is important that the Inverted Vee not be removed except when servicing.
If there are any problems while operating the spreader, refer to Troubleshooting Guide.
SPREADING TIPS
Spread ice melters with the storm to prevent unmanageable levels of ice.
Never exceed 10 m.p.h. when spreading.
For a wider pass, increase spinner speed.
For a heavier pass, drive slower or increase auger speed.
Never operate spreader near pedestrians.
Calculate spread pattern when near vegetation.
LICENSE PLATE INSTALLATION (IF REQUIRED BY LOCAL LAWS)
You will need (2) 1/4-20 X 1/2” machine screws along with nylock type nuts
(not included with spreader)
Install license plate with hardware to mounting holes provided in
hopper apron (see illustration)
Mounting Holes
© Trynex International 2011 (REV A) F50872 8
Spreader Maintenance
Model # SP-1575/SP-1875
WARNING – When servicing is necessary, perform it in a protected area Do not use power tools in rain or snow because of danger of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid accidents.
WARNING: Never remove spreader with material in hopper.
WARNING: Disconnect electricity to spreader before servicing.
CAUTION: – When replacing parts use only original manufacturer”s parts. Failure to do so will void warranty.
CAUTION: – The controller is a solid state electronic unit and is not serviceable. Any attempt to service will void warranty.
CAUTION: - There are no serviceable parts in the motor/transmission assembly. Any attempt to service will void warranty.
CAUTION: - Spinner motor is not designed for continuous duty. Allow motor to cool between long cycle times.
CAUTION: – When pressure washing motor enclosure area, stay at least 36’’ away from motor enclosures.
ATTENTION: Store control in cool dry place during the off season.
Use dielectric grease on all electrical connections to prevent corrosion at the beginning and end of the season and each time power plugs are
disconnected.
Wash unit after each use to prevent material build-up and corrosion.
Paint or oil all bare metal surfaces at the end of the season.
Apply small amount of light oil to latches as needed.
• If motor cover is removed for any reason, use silicone sealant to ensure weather proong of enclosure.
• After rst use, tighten all nuts and bolts on spreader and mount.
9© Trynex International 2011 (REV A) F50872
General Wiring Instructions
Model # SP-1575/SP-1875
Step 1: Take harness assembly and route from the rear of the vehicle to the front. Route harness along frame and attach to frame holes and frame supports. It is not recommended to attach to fuel or brake lines for obvious reasons. Do not route close to exhaust system or engine, even though Snowex uses high temperature wiring, it still could melt under extreme heat and short the spreader electrical system, as well as the vehicle electrical system.
Step 2: Mount rear plug on bumper using supplied bolts, locate towards the center of the bumper to reduce the amount of debris the tires will throw to the rear. Important: Apply a small amount of dielectric grease to the plug. Also try to mount so plug faces upward to help keep plugs tightly sealed.
Step 3: Secure harness from the rear to the front using heavy duty ty-wraps or frame clips along the frame and lighter duty ty-wraps everywhere else.
Step 4: Layout harness portion that connects to the battery along the re wall and fender well. Do not connect power leads to battery yet. Drill
a 3/4” hole in the re wall, or use existing access hole, for the control portion of the harness and route connector and harness through hole. Be sure to check the area on the other side of the re wall to make sure you are not going to dri ll into the vehicle harness or a control module.
Generally you can drill on either side of the steering wheel for a good location.
Step 5: Connect harness to the back of the controller and mount to a suitable location. NOTE: You may want to contact customer before mounting
controller, some prefer not to have holes drilled into the dashboard. Ty-wrap loose controller harness and move to the engine compartment. Do not mount close to any heater vents.
Step 6: Connect power leads to the battery: Red + Positive, Black – Negative, always connect to the primary battery if using a dual battery system, secure loose loom to any other large or medium vehicle harness with medium duty ty-wraps; this will secure wiring harness.
Step 7: Push the ON/OFF button on the controller to check for power, when that has been conrmed turn power OFF. The electrical portion of the installation is complete.
NOTE: If adding an inline fuse use a 60 amp slow blow (time delay) or a 60 amp relay.
© Trynex International 2011 (REV A) F50872 10
Control and Harness Diagram
Model # SP-1575/SP-1875
4
5
1
9
2
10
IMPORTANT: In the off season remove control
3
and put in a cool dry place. The interior summer temperatures could damage circuit board and void warranty.
7
8
IMPORTANT: Do Not modify harness length. Any modications
will void warranty.
Special Notes:
1) All external connections must have dielectric grease.
2) Read lead labels before attaching to power source or ground.
3) No other devices may be spliced into wiring harness.
4) Any repairs to wiring harness must be done with heat shrink butt connectors.
5) If inline fuse is installed, use a 60 amp maxi fuse or circuit breaker.
6
To Vibrator
To Auger Motor
To Spinner Motor
Key Part No. Description Qty
1 D6527 Spreader Control | Pro 1 2 D6124 Bracket Knob 2 3 D6329 Controller Mounting Bracket | Pro 1 4 D6341 Control Power Cable | 156" Pro 1 5 D6322 Vehicle Harness | 311" 1 6 D6321 Spreader Harness | 38" 1 7 D6343 Dust Cover | Pro 1 8 D6170 Connector Adapter | 6" Anderson 1 9 D6237 Power Switch | 5 Terminal 1 10 D6354 Vibrator Switch | 3 Terminal Red 1 11 D6344 Dielectric Grease | 1-1/2 oz. 1
11© Trynex International 2011 (REV A) F50872
Harness Diagram
Model # SP-1575/SP-1875
D6322 Vehicle Harness
End View
White 10 GA Spinner+
Black 10 GA Spinner -
Blue 12 GA Vibrator -
Red
Red 10 GA Auger+
Green 10 GA Auger -
Black
Orange 10 GA Vibrator -
Spinner+ 10 GA White
Auger+
10 GA Red Vibrator+ 12 GA Orange
Mold Cap
Spinner­10 GA Black Auger­10 GA Green Vibrator­12 GA Blue
D6341 Control Power Cable
3/8” Terminal w/Heat Shrink
Black
Red
124” Tubing
Hot Circuit
Front View
Red to Positive +
Grd Circuit
Black to Negative -
© Trynex International 2011 (REV A) F50872 12
Harness Diagram
Model # SP-1575/SP-1875
D6321 Spreader Harness
Black Leads Male
Vibrator
Auger
Red Leads Female
Spinner
D6527 Controller
Vibrator Black Negative (-)
Vibrator Red Positive (+)
Spinner Red
Auger Red
Vibrator Red
Black
Black Black
Black Negative (-)
Red Positive (+)
Spinner Black Negative (-)
Spinner Red Positive (+)
Auger Black Negative (-)
Auger Red Positive (+)
13© Trynex International 2011 (REV A) F50872
Troubleshooting
Model # SP-1575/SP-1875
Spreader
Does Not Run
Controller Turns On
Beeps Shuts Off
Displays Error Code
OL Code
EO Code
Denition
Amp Draw
Too High
Denition
Open Circuit Between
Motor And Controller
Jammed Material
Bad Motor
Check With Test Kit
Bad Transmission
Check With Test Kit
Corrosion
Bad Controller
Check With Test Kit
Spreader Unplugged
Motor Power Cord
Disconnected
Inside Drive Assembly
Break In
Wiring Harness
Check With Test Kit
Switch Off & On
For Auto-Reverse
Function
Test 4 to 20 Amp Draw
No Load Good
20+ Amp Draw
No Load Bad
Test Turn Shaft
By Hand
Should Turn Freely
Replace All
Corroded
Connections
Plug In Spreader
Open Access Cover
And Plug Together
Replace Harness
Clear Jam
Don´t Forget
Use Doelectric
Grease
On/Off Switch
Lights No Display
Nothing Happens
No Display
On/Off Will Not Light Up
LB Code
E1 Code
All Other Codes
Check Input Power
Check Power Source
To Controller
Denition
Bad Electrical
Connection
Low Battery
Less Than 12 Volt
Output
Denition
Dead Short
In Motor Circuit
Check Harness
For Spliced In
Accessory
Bad Controller
Check With Test Kit
Bad Controller
Check With Test KIt
Corrosion
Loose Connection
Load Test Battery
Replace Affected
Components
Bad Controller
Check With Test Kit
Replace All Corroded
Connections
Tighten Or Replace
Replace
Snowex Diagnostic Test Kit (STK-080) Is Available To Accurately Diagnose Any Issues With Snowex Spreaders.
Call Your Dealer For Details.
© Trynex International 2011 (REV A) F50872 14
Troubleshooting Material Flow
Model # SP-1575/SP-1875
Material Free Flows
Material Does Not Flow
Slow Material Flow
Check Bafe Length
Check Bafe Position
Material Obstruction
Auger Runs Backwards
Turn On Vibrator
Turn On Vibrator
Increase Auger Speed
Material Issue
18” Correct
Should Touch Hopper
On 3 Sides
Remove Obstruction
Run 12 Volt To Auger
Circuit On Spreader
Power Cord
Material Issue
Material Issue
Material Issue
Auger Runs Proper
Direction
Auger Runs Backwards
Replace Vehicle
Harness
Check Connections At Auger Motor For
Reverse Polarity
Polarity Correct
ReplaceSpreader
Harness
Snowex Diagnostic Test Kit (STK-080) Is Available To Accurately Diagnose Any Issues With Snowex Spreaders.
Call Your Dealer For Details.
15© Trynex International 2011 (REV A) F50872
Warranty
Warranty
Limited Warranty
Snowex products are warranted for a period of two years from the date of purchase against defects in material or workmanship under normal use and service, subject to limitations detailed below. Warranty period of two years begins on the date of purchase by the original retail user.
The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty to become eective. This warranty applies to the original retail purchaser only. This warranty does not cover damages caused by improper installation, misuse, lack of proper maintenance, alterations or repairs made by anyone other than authorized Snowex dealers or Snowex personnel. Due to the corrosive properties of the materials dispensed by spreaders, Trynex does not warrant against damage caused by corrosion. Warranty claims by the user must be made to the dealer from where the product was purchased, unless otherwise authorized by Snowex. Snowex reserves the right to determine if any part is defective and to repair or replace such parts as it elects. This warranty does not cover shipping costs of defective
parts to or from the dealer.
LIMITATION OF LIABILITY
Neither Snowex, nor any company aliated with it, makes any warranties, representations for promise as to the performance or quality other than what is herein contained. The liability of Snowex to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this spreader shall be limited to and shall not exceed the costs of repair or replacement of defective parts. Snowex shall not be liable for loss of use, inconvenience or any other incidental, indirect or consequential damages, so the above limitations on incidental or consequential damages may not apply to you.
NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF SNOWEX, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY.
© Trynex International 2011 (REV A) F50872 16
Spreader Views
Model # SP-1575/SP-1875
SP-1575
SP-1875
© Trynex International 2011 (REV A) F50872 17
Hopper Assembly Parts Breakdown
7
17
6
10
16
12
20
14
2
1
21
11
3
19
8
4
13
18
5
9
15
Model # SP-1575
© Trynex International 2011 (REV A) F50872 18
Hopper Assembly Parts Breakdown
BOM ID
Description
Qty
1
D4122
4
2
D5100
1
3
D5105
1
4
D5110
1
5
D5114
1
6
D5115
1
BOM ID
Description
Qty
7
D5706
4
8
D6105
2
9
D6137
2
10
D6140
1
11
D6165
4
12
D6166
4
BOM ID
Description
Qty
13
D6169
6
14
D6174
1
15
D6198
2
16
D6240
1
17
D6257
1
18
D6394
2
BOM ID
Description
Qty
19
D6553
6
20
D6584
8
21
D6978
4
Model # SP-1575
19© Trynex International 2011 (REV A) F50872
Frame Assembly Parts Breakdown
20
23
23
25
27
3
10
26
18
15
8
14
21
22
4
17
1
19
12
16
5
11
6
9
13
2
7
24
Model # SP-1575
© Trynex International 2011 (REV A) F50872 20
Frame Assembly Parts Breakdown
BOM ID
Description
Qty
1
D5102
1
2
D5103
1
3
D5107
1
4
D5120
1
5
D5138
1
6
D5139
1
7
D5140
1
BOM ID
Description
Qty
8
D5535
4
9
D6107
1
10
D6131
4
11
D6132
4
12
D6165
1
13
D6172
4
14
D6214
2
BOM ID
Description
Qty
15
D6232
2
16
D6327
1
17
D6332
1
18
D6333
6
19
D6452
2
20
D6467
6
21
D6566
1
BOM ID
Description
Qty
22
D6584
4
23
D6651
2
24
D6746
1
25
D6750
1
26
D6781
2
27
D6874
1
Model # SP-1575
21© Trynex International 2011 (REV A) F50872
Hitch Parts Breakdown
4
7
1
2
3
8
5
6
Model # SP-1575
Note:
Always position D4116 (#2) and D4119 (#3) through this hole.
© Trynex International 2011 (REV A) F50872 22
Hitch Parts Breakdown
BOM ID
Description
Qty
1
D4115
3
2
D4116
1
3
D4119
1
BOM ID
Description
Qty
4
D4133
2
5
D4135
1
6
D4136
1
BOM ID
Description
Qty
7
D4137
2
8
D5104
1
Model # SP-1575
23© Trynex International 2011 (REV A) F50872
Hopper Assembly Parts Breakdown
2
16
4
1
5
6
15
17
7
9
14
11
18
12
10
13
8
3
Model # SP-1875
© Trynex International 2011 (REV A) F50872 24
Hopper Assembly Parts Breakdown
BOM ID
Description
Qty
1
D4122
4
2
D4124
4
3
D6105
2
4
D6137
6
5
D6140
1
BOM ID
Description
Qty
6
D6169
10
7
D6174
1
8
D6198
2
9
D6313
1
10
D6314
1
BOM ID
Description
Qty
11
D6315
1
12
D6328
1
13
D6330
1
14
D6334
1
15
D6337
1
BOM ID
Description
Qty
16
D6394
6
17
D6553
6
18
D6584
2
Model # SP-1875
25© Trynex International 2011 (REV A) F50872
Frame Assembly Parts Breakdown
15
7
12
4
17
23
3
26
1
11
22
21
14
10
20
25
19
16
10
8245186
13
27
9
Model # SP-1875
© Trynex International 2011 (REV A) F50872 26
Frame Assembly Parts Breakdown
BOM ID
Description
Qty
1
D4289
2
2
D6132
8
3
D6133
1
4
D6172
4
5
D6214
2
6
D6225
1
7
D6232
2
BOM ID
Description
Qty
8
D6281
1
9
D6317
1
10
D6323
1
11
D6324
1
12
D6325
1
13
D6326
1
14
D6327
1
BOM ID
Description
Qty
15
D6331
1
16
D6332
1
17
D6333
14
18
D6356
1
19
D6452
2
20
D6463
2
21
D6501
1
BOM ID
Description
Qty
22
D6584
6
23
D6651
1
24
D6652
1
25
D6781
2
26
D6854
2
27
D6877
2
Model # SP-1875
27© Trynex International 2011 (REV A) F50872
Notes
© Trynex International 2011 (REV A) F50872 28
Notes
29© Trynex International 2011 (REV A) F50872
Notes
© Trynex International 2011 (REV A) F50872 30
Notes
31© Trynex International 2011 (REV A) F50872
131401
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