SnowEx PWS-225 User Manual

This Manual Must Be Read Before Operating The Equipment
Warm Up to
with a
Winter Band!
F R E E
F R E E
Owner / Operator’s Manual
Accu-Spray Liquid De-Icing & Pre-Wetting Systems
FOR MODELS
PWS-100
PWS-175
PWS-225
See Back Page for Details!
800-725-8377
© Trynex International 2010 (REV004) L1217
CUSTOMER COPY
AS — 1
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PWS-100 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
Main Assembly PWS-175/225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 -12
System Sub-Assemblies PWS-175/225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 -15
Installation Instructions Pump/Tank/Control PWS-175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation Instructions PWS-175/225 . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 18
Hydrostatic Equalizer Tube Assembly PWS-175/225 . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 21
Chute/Wet Boom Nozzle Assembly
Electrical System PWS-175/225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26
About Anti-Icers & De-Icers
Pre-Wetting System
De-Ice System
Clean-Out Instructions
Saddle Tank (dual conguration)
Grease Zerk Extension Kit
De-Icing Examples
Troubleshooting Guide
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 36
PWS-175/225 . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AS — 2
Have a question or need assistance?
SnowEx Customer Service
(800) 725-8377
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (586) 427-0552
E-Mail: customercare@trynexfactory.com
Website: www.snowexproducts.com
© Trynex International 2010 L1217
Introduction
Thank you for your purchase of the new SnowEx Accu-Spray Liquid De-Icing & Pre-Wetting System. Welcome to the SnowEx family of products.
You have purchased an innovative liquid system that lets you apply ice control solutions directly to the spreading material or directly to the pavement with a choice of three patterns. The choice is yours!
As with all SnowEx products, read your Owner’s Manual carefully. Maintained properly, your system will give you trouble-free service. SnowEx products are the best built de-icing products in North America.
Sincerely,
The SnowEx Team
© Trynex International 2010 L1217
AS — 3
Main Assembly Views
SP-1875 Conguration
Model # PWS-100 For SP-1875 & V-Pro Series
SP-1875 Conguration
V-PRO Conguration
AS — 4
© Trynex International 2010 L1217
Nozzle Mounting Brackets Views
Model # PWS-100 For SP-1875 & V-Pro Series
V-Pro Series
© Trynex International 2010 L1217
SP-1875
AS — 5
Installation Instructions
Model # PWS-100
REFER TO PAGE AS-7 FOR DIAGRAM.
Step 1: Mount pump to tank using angebolts . Pump output needs to be on the same side as lower
tank outlet ports.
Step 2: Assemble lter assembly and attach to pump inlet side, then attach suction hose with hose clamp to lter
assembly.
Step 3: Install 90 degree barb tting to lower tank port (See illustration). Attach suction hose with hose clamp to
barb tting.
Step 4: Install nozzle supply hose to pump output side using hose clamp, . At this point you can install carry handle to tank using ange bolts .
Step 5: Assemble female disconnect and 1/2” hose barb to 3/8” pvc main supply hose with hose clamp
Step 6: Assemble items #7, #15, #8 and #12 using hose clamps. (See illustration)
Step 7: Install nozzle bracket to spreader. See pg PW-5 for proper location based on spreader type.
(See illustration).
Step 8: Mount spray nozzle to nozzle bracket using retainer nut .
Step 9: Connect male disconnect to female disconnect ; complete connection between the pump and the nozzle.
Step 10: Continue to page PW-8
for the electrical power supply portion of the installation.
See pg PW-5
for proper location based on spreader type.
AS — 6
© Trynex International 2010 L1217
Main Assembly Parts Breakdown
Model # PWS-100
D5263 D5267 D5266 D6131 D6854 D5265 D5272 D5277 D5264 D6953 D5270
© Trynex International 2010 L1217
Tank Filter Assembly VPRO Nozzle Bracket (Not Shown) 1/4-20 X 1/2” Serrated Flange Bolt 1/4-20 X 1” Flange Bolt 12 VDC 2 GPM Pump Male Quick Dis-Connect 3/8 X 10” Nozzle Hose 1875 Nozzle Bracket Nozzle Retainer Nozzle Jet
* SEE NOTE
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1 1
1 2
4 1 1 1 1
1 1
D6951
Nozzle Holder 3/8” Hose Clamp
D6930
Female Quick Dis-Connect D5273 1/2” - 3/8” Hose Barb
D6969
3/8” PVC Main Nozzle Supply Hose
D5274
5/8 QA X 3/8 90 Deg Hose Barb
D5269 D5275
1/2” X 18” Suction Hose
D5271
(2) Pack 1” Ratchet Straps 1/2 X 3/8 90 Deg Hose Barb Tank Handle/Hose Retainer
* NOTE *
Use Bolts Supplied On Spreader
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1 4 1 2
1
1 1 1
1 D5268
1 D5262
AS — 7
Electrical System Parts Breakdown
Model # PWS-100
BATTERY
25
AMP
Key Part No. Description Qty.
D 6184 On/O Switch 1 D 6406 Rubber Switch Boot 1 D 6719 Wiring Harness 1 D 6425 Fuse Holder 1 D 6482 25 Amp Circuit Breaker 1 D 7105 3/8" Ring Terminal 2
DOUBLE FEMALE
3" JUMPER
REMOVE JUMPER FOR USE WITH VAR-020 VARIABLE SPEED CONTROLLER KIT
PWS-100 Wiring Instructions
Step 1: First, install switch at desired location.
Step 2: Run spreader/vehicle harness from the rear of vehicle to switch area. Attach the female spade red wire to the switch.
leave the black wire for Step 5.
Step 3: Route the power harness from the battery to the switch/control.
Step 4: Attach the red lead to the positive side of the battery and the black lead to the negative side of the battery.
Step 5: Attach the female spade red wire on switch terminal. Using 3" double female black wire jumper, attach the black wire
from the power harness to the black wire of the vehicle harness.
Step 6: Install rubber weatherproof boot on switch before nishing installation.
Step 7: Insert dielectric grease on terminals of SAE plug at rear of vehicle.
AS — 8
© Trynex International 2010 L1217
Hydrostatic Equalizer Tube Assembly
Model # PWS-100
© Trynex International 2010 L1217
AS — 9
Main Assembly Component Views
Model # PWS-175
AS — 10
© Trynex International 2010 L1217
Main Assembly Component Views
Model # PWS-225
© Trynex International 2010 L1217
AS — 11
THIS PAGE INTENTIONALLY LEFT BLANK
AS
— 12
© Trynex International 2010 L1217
System Sub-Assemblies Breakdown
Model # PWS-175/225
© Trynex International 2010 L1217
Key Description
NOTE: 3/4” HOSE IS IN ONE CONTINUOUS PIECE AND YOU WILL HAVE TO CUT INTO INDIVIDUAL SEGMENTS TO INSTALL KIT. INSTALL SUB-ASSEMBLIES BEFORE CUTTING HOSE.
Pump/Tank/Control Hydrostatic Equalizer / Filter Wet Boom & Chute Assembly
AS — 13
Pump/Tank Sub-Assembly View
Model # PWS-175/225
AS — 14
© Trynex International 2010 L1217
System Sub-Assemblies Parts Breakdown
Model # PWS-175/PWS-225
D 6583 #10 x 2" Self Drilling Screw 4
D 6901 Control Mounting Screws 2
D 6907 3/4" PVC Hose 12-1/2" Long 1 D 6909 Vacuum Formed Pump Cover 1
© Trynex International 2010 L1217
9824 D
Pre-Wet Control
Vehicle Harness 75 Gallon Tank-Yellow
4” Vented Cap 3/4” 90 Degree Barb 3/4” Hose Clamp
rehsaW talF 01#
NOTE: ITEMS 16,18 and19 ARE A COMPLETE ASSEMBLY.
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4
1 0096 D
1 2096 D 1 3096 D 1 4096 D 4 5096 D 8 6096 D
D 6910 1/4" x 3/4" Self Drilling Hex Head 4 D 6911 3/4" PVC Hose 21" Long 1 D 6941 Pump Manifold Assembly Horizontal Tee 2 D 6940 12 VDC High Flow Pump 1
D 6946 Strainer Gasket (not shown) 1
D 5276 3/8" x 1/2” 90 Deg Hose Barb 1 D 6928 3/4" Straight Hose Barb 4
Strainer Cap
5496 D
7496 D
Strainer Element
8496 D
Strainer Bowl
1
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1
1
AS — 15
Pump/Tank/Control Installation Instructions
Model # PWS-175/PWS-225
REFER TO PAGE AS-13,14,15 FOR DETAILED INFORMATION.
NOTE: All male threads are pre-Teon taped. NOTE: V-Maxx Spreader should not be in truck during installation.
Step 1: Mount control in desired location in cab using supplied hardware.
Step 2: Route battery leads to battery but DO NOT connect at this time.
Step 3: Route vehicle harness to pump location by motor/trans mount. DO NOT connect to pump at this time.
Step 4: Remove upper front rail on V-Maxx Spreader, install front tank over lower rail. This will help keep tank locked in position.
Re-install upper rail.
Step 5: Install 3/4” NPT plugs in open ports except for the port closest to the passenger. Install
Step 6: Cut to length and install hose
Step 7:
Step 8: Attach hose
to the tank.
Step 9: Once you have made sure all parts from the tank to the pump are routed correctly and all clamps are tight, you can
then mount the pump.
Step 10: Position pump between the V-Maxx motor/trans cover and the passenger side lower rail. (See page AS-4 upper photo)
Center pump front-to-back and mount pump using self drilling screw
Cut to length and attach strainer assembly (
with clamp
Step 11: Attach hose
using clamp
to using hose clamp , route hose over lower rail.
, ,
; this hose will be routed from strainer assembly to the pump manifold closest
to pump manifold
) to hose
,
.
using clamp
with washer
90° barb tting.
. Make sure to keep strainer level.
.
AS — 16
© Trynex International 2010 L1217
Tank & Bracket Installation Instructions
Model # PWS-225
REFER TO PAGE AS-16 TO COMPLETE STEPS 1-11.
REFER TO PAGE AS-11, AS-33 TO ASSIST WITH THE INSTALLATION.
NOTE: All male threads are pre-Teon taped.
NOTE: V-Maxx Spreader should not be in truck during installation.
Step 1: Position left and right main brackets over tank.
Step 2: Start screws through cross brace into main brackets.
Step 3: Rest against side frame of spreader in desired position and mark holes in bottom rail.
Step 4: Drill holes in bottom rail for 1/2” bolts.
Step 5: Hook adjustment brackets to top rail, you may have to pry over plastic hopper to t properly.
Step 6: Set assembly against side frame and fasten together. Tighten all bolts at this time.
Step 7: Install tting D6967 into saddle tank (see pg 18).
Step 8: Measure and cut hose to t between saddle tank and front tank (see pg 18).
Step 9: Install hose using clamps D6963.
Step 10:
Fill tanks enough to check for any leaks.
© Trynex International 2010 L1217
AS — 17
Tank & Bracket Installation Instructions
Model # PWS-225
AS
— 18
© Trynex International 2010 L1217
Hydrostatic Equalizer Tube Assembly
Model # PWS-175/225
© Trynex International 2010 L1217
AS — 19
Hydrostatic Tube Assembly Parts Breakdown
Model # PWS-175/225
AS —20
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3/4” 90 Degree Hose Barb 3/4” Hose Clamp 1-1/2” Conduit Clamp
#10 x 3/4 Self Drilling Hex Head 3/4” PVC Hose 21” Long 3/4” Straight Barb
Hydrostatic Tube 22” Stand Pipe
1 5096 D 2 6096 D 3 3196 D 3 4196 D 1 1196 D 1 8296 D 1 2196 D 1 2496 D
© Trynex International 2010 L1217
Hydrostatic Tube Assembly Instructions
Model # PWS-175/225
REFER TO PAGE AS-20 FOR DIAGRAM
NOTE: All male threads are pre-Teon taped. NOTE: V-Maxx Spreader should be in truck during installation.
Step 1: Assemble hydrostatic tube to standpipe by threading together. Make sure teon tape is secure and in proper
position.
Step 2: Install straight barb on the tee end of tube assembly facing tank/pump.
Step 3: Connect ,
Mount the hydrostatic tube assembly to the V-Maxx vertical support (see page AS-4 top photo). Use
conduit clamp and self drilling screw to secure assembly to frame in three places.
Step 4:
equalizer tube assembly; connect using hose clamps .
notched to allow hose to pass through both sides.
Cut to length hose from section A (previous instructions) between pump manifold and hydrostatic
Step 5: Install
Step 6: Install pump cover from section A (previous instructions) using self drilling screw . The cover is
hose barb into hydrostatic tube
, and
to hose 13 from Section A (previous instructions) using hose clamp
opposite of the tee end.
.
© Trynex International 2010 L1217
AS — 21
Chute/Wet Boom Nozzle Assembly
Model # PWS-175/225
AS — 22
© Trynex International 2010 L1217
Chute/Wet Boom Nozzle Assembly Parts Breakdown
Model # PWS-175/225
V-Maxx Spinner Guard Reference Only
D 6528 1/2" - 13 x 1" Serrated Hex Bolt 1
D 6916 Female Quick Disconnect 1
D 6921 Bulkhead Mounting Bracket 1 D 6922 Male Quick Disconnect 1
D 6929 1/2" to 3/8" Straight Barb 1
D 6931 3/8" PVC Hose 20" Long 1
D 6934 3/4" PVC Hose 36" Long 1
3/4” Hose Clamp
Bulkhead Assembly
3/4” 90 Degree Street Elbow
3/4” to 1/2” Reducer 3/4” Tee 1/2” Ball Valve 3/4” Straight Barb
3/8” Hose Clamp
Chute Nozzle Bracket
Wet Boom Bracket
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D 6936 Wet Boom PVC Assembly 1
2 6096 D
1 7196 D
1 woblE teertS °09 "2/1 3296 D 2 4296 D 1 5296 D 1 6296 D 1 7296 D 2 8296 D
2 0396 D
1 3396 D
4 5396 D
D 6937 Rotary Nozzle Deector 2 D 6938 Rotary Nozzle Deector Nylon Zip Tie 8 D 6939 Rotary Nozzle Assembly 2 D 6944 1" - 1/2" Straight Barb 1
1 0296 D D 6956 Nozzle Cap - RED
D 6955 Nozzle Cap - YELLOW 6 1696 D D 6958 High Flow Nozzle 2 9596 D D 6960 80° Fan Nozzle
Prewet Nozzle Body Prewet Nozzle Nozzle Retainer 1/2” Close Nipple
Nozzle Cap - GREEN
Gasket
Low Flow Nozzle
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1 1596 D 1 2596 D 1 3596 D
2 7596 D
© Trynex International 2010 L1217
AS — 23
Chute/Wet Boom Nozzle Installation Instructions
Model # PWS-175/PWS-225
REFER TO PAGE AS-22 FOR DIAGRAM
Section C has three sub-assemblies pre-assembled from the factory. This is done in order to minimize installation time
during the nal phase of assembly. They are made up in the following order.
Sub-Assembly A: Sub-Assembly B: , Sub-Assembly C:
Step 1: Install to bulkhead mounting bracket to V-Maxx right rear corner post (see page AS-4 upper photo).
Step 2: Attach sub-assembly A to using gasket and
instructions in Section B.
Step 3: Cut to length hose from section B (page AS-10) connect using hose clamps.
Step 4: Attach sub-assembly C to V-Maxx spinner guard tube using nylon zip tie and wet boom bracket . Snug zip ties
as needed.
Step 5: Attach rotary nozzle
seal.
Step 6: When alignment is correct, tighten each rotary assembly until snug. DO NOT overtighten these assemblies.
(See page AS-17 upper
Step 7:
Step 8:
Step 9:
Attach sub-assembly B to
Connect hose
Assemble chute nozzle assembly
, , , , , , , , ,
photo).
jam nut. At this time you can install
to wet boom assembly
, keep assembly vertical and square to rear of V-Maxx frame.
to wet boom barb and to sub-assembly B barb
, to chute nozzle bracket. Attach assembly to V-Maxx driver/spinner
,
. Note holes in boom need to align with rotary nozzle hole with o-ring
using hose clamp
from the last
,
,
. Trim hose as needed.
Step 10: Connect hose to pre-wet nozzle body
using hose clamp
.
INSTALL SPREADER - REFER TO TO SPREADER MANUAL FOR PROPER INSTALLATION
using
hose clamp. Connect the other end of sub-assembly B to
FINAL ASSEMBLY INSTRUCTIONS
Step 1: Make sure control power switch is in the OFF position and attach power leads to battery, Red-Positive, Black-to Ground.
Step 2: Fill tank with at least 10 gallons of water to test and ush system.
Step 3: Open rotary valves to high ow streamer position and also pre-wet system. This will achieve maximum ow through the
system.
and tighten bowl. Use minimal force to install bowl; o-ring seal does not require large amount of force to seal. Overtightening will damage o-ring seal.
consult the original manufacturer's handling, storage and usage instructions. Your local Trynex dealer will have information regarding where to obtain materials for your system.
Step 4: Check system for any leaks and correct as needed.
Step 5: Run system until water has been depleted.
Step 6: Remove strainer element from lter assembly between the tank and pump, inspect and clean as needed. Replace strainer
Step 7: Your de-ice/anti-ice/pre-wet system is now ready to be used with a wide variety of products
AS — 24
© Trynex International 2010 L1217
. As with all chemicals,
Electrical System Connection
Model # PWS-175/PWS-225
V-Maxx Control for Reference Only.
Data wire for auger output signal connected to V-Maxx control data port.
ATTENTION: STORE CONTROL IN A COOL DRY PLACE DURING THE OFF SEASON.
© Trynex International 2010 L1217
Pre-Wet Scale (outside)
Optional 20' Extension for Pumps/Pumping Platform 1
Pre-Wet/De-Ice Control 20’ Vehicle Harness
0596 D
Connect wire to back of control to data input port.
De-Ice Scale (inside)
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1 elbaC ataD "8 3496 D 1 0096 D 1 2096 D
AS — 25
Electrical System Wiring Diagram
Model # PWS-175/PWS-225
NOTE: Optional 20' Extension for vehicle harness is available for dumping applications or large platform applications.
AS — 26
NOTE: Do Not Modify Harness Length
D 6940 Dual Head High Flow 12 VDC Pump 1
Pre-Wet/De-Ice Control Control Mounting Screws Vehicle Harness Optional 20’ Extension
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1 0096 D 2 1096 D 1 2096 D 1 0596 D
© Trynex International 2010 L1217
Anti-Icers & De-Icers
ABOUT ANTI-ICERS & DE-ICERS
An ANTI-ICER is used as a pre-treatment before a storm to prevent bonding of snow and ice to the surface. This makes
snow removal much easier.
A DE-ICER is applied after a storm.
De-Icers work by lowering the freezing point of water.
Every de-icer has a characteristic minimum temperature at which it can melt ice.
After a de-icer is applied and begins melting ice, the concentration becomes diluted and the minimum melting
temperature rises.
This freezing point gradually increases and eventually will reach a point where it will not permit further melting.
Chemical de-icers are not designed to be a complete substitute for snow removal but should be used as an aid to simplify
removal by other means, such as by shovel, blower or plow.
APPLICATION INFORMATION
Anti-Icers should be applied before a storm at 1/2 gallon per 1000 square feet.
De-Icers should be applied at a rate of 1 gallon per 1000 square feet for thin ice. When ice is more than one inch thick, apply at a rate of 3 gallons per 1000
feet.
© Trynex International 2010 L1217
AS — 27
Pre-Wetting System
Pre-Wetting is the process of spraying de-icing salt with a solution of liquid chemical before spreading the salt on the roadway. Pre-Wetting the salt helps it work more eectively as a de-icing agent for two reasons: First, wet salt clings to the road instead of bouncing o or being swept o by traffi c. The result is that less salt is spread, saving money and minimizing the threat to the environment. Second, to be eective as a de-icing agent, salt requires moisture. Moisture dissolves the salt, releasing heat and thereby melting the ice and snow, as well as breaking the ice-road bond. When temperatures drop below freezing, there is no moisture on the road, and salt alone is ineective. Pre-Wetting the salt, however, ensures that there will be enough moisture
to facilitate the melting process. Then, pre-wetted salt works faster and at lower temperatures than does dry salt, with less waste. As a pre-wetting agent sodium chloride (salt) brine is a low-cost, eective alternative to liquid calcium.
WHY PRE-WET WITH SALT BRINE?
Sodium chloride has been used as a pre-wetting agent primarily because of its low cost and ready availability, but the real benefi ts from pre-wetting occur when the brine is mixed with the dry materials. Sodium chloride must fi nd moisture from some source before it can generate the heat needed to begin the melting process. Under past operations, dry sodium chloride could not generate heat until it came into direct contact with the snow or ice on the surface. As the sodium chloride found the moisture in the snow or ice, it began to generate heat which melted more snow and ice, accelerating the melting process. During snow storms and temperatures and low humidity, sodium chloride had diffi culty fi nding available moisture, which slowed the melting process cold air considerably. Adding sodium chloride brine to dry sodium chloride at the spinner before it struck the road surface
provided extra moisture to quicken the melting process.
BENEFITS
We are pleased with the results and have found the following benefi ts in using pre-wetted materials:
Materials readily adhere to the roadway better than with dry materials.
Pre-wetted materials begin dissolving snowpack and ice faster than dry materials.
The quantity of materials can be reduced when pre-wetted, since less materials leave the roadway during spreading.
Corrosion of equipment is minimized by spraying the liquid salt at the spinner.
Operators report quicker melting with the pre-wetting process, which means better service to the traveling public.
AS — 28
© Trynex International 2010 L1217
Pre-Wet Flow Rates Linked and Un-Linked
Model # PWS-175/PWS-225
HOW TO USE THE MATERIAL PRE WET SYSTEM WHEN LINKING THE VMAXX CONTROL TO THE ACCUFLOW CONTROL.
LINKED: When you connect the two controls together using the 8" supplied
data cable, the V-Maxx control will send a signal from the the data port based on what position the auger dial is set to. When linking the two together, this disables the knob function of the Accufl ow control. The system is set to deliver an optimum amount of liquid based on the amount of the material you are spreading. This will help minimize wasting pre-wetting materials.
UN-LINKED/STANDALONE:
You have the option not to connect the two
controls together and adjust your fl ow rate using the Accufl ow control knob.
POWERING UP THE SYSTEM LINKED:
Set Accufl ow control to V-Maxx and
then to Pre-wet, then power up the V-Maxx control, set auger and spinner rates, power on the Accufl ow control to begin the pre-wetting operation.
POWERING UP THE SYSTEM UN-LINKED OR STAND ALONE SYSTEM: Set Accufl ow control to standard then set to Pre-wet, start spreader system up. Power on the Accufl ow control to begin the pre-wetting operation.
Rotate rotary nozzles to OFF positon and move selector valve so that it is in line with supply hoses. This will allow only the chute nozzle to operate.
V-Maxx Auger Gallons Per
Speed Setting Ton
10 4.40 15 4.69 20 4.98 25 5.27 30 5.57 35 5.86 40 6.15 45 6.45 50 6.74 55 7.03 60 7.33 65 7.62 70 7.91 75 8.20 80 8.49 85 8.72 90 8.80 99 9.00
AccuSpray Gallons Control Setting Per Minute
0.30 .43
0.40 .49
0.50 .55
0.60 .65
0.70 .71
0.80 .79
0.90 .85 FULL ON .90
© Trynex International 2010 L1217
AS — 29
De-Ice System Views
PWS-175/PWS-225
NOTE: Shown in OFF position for Pre-Wet Operation.
NOTE: Rotary Nozzles (3) Flow Rates
AS — 30
NOTE: Selector Valve Pre-Wet De-Ice
Shown in De-Ice Position.
© Trynex International 2010 L1217
De-Ice System Rotary Nozzle Flow Chart
De-Ice/Anti-Ice At 10 MPH Spreading Speed
PRE-WET FAN NOZZLES DE-ICE LOW FLOW STREAMER DE-ICE HIGH LOW FLOW STREAMER
AccuFlow GPM Approx Acerage Coverage GPM Approx Acerage Coverage GPM Approx Acerage Coverage Control Red Red System Yellow Yellow System Green Green System Setting 75 Gal 225 Gal 375 Gal 75 Gal 225 Gal 375 Gal 75 Gal 225 Gal 375 Gal
1 2.50 7.58 22.73 37.88 3.70 5.12 15.36 25.59 2.00 9.47 28.41 47.35 2 2.70 7.01 21.04 35.07 3.90 4.86 14.57 24.28 2.25 8.42 25.25 42.09 3 2.90 6.53 19.59 32.65 4.12 4.60 13.79 22.98 2.50 7.58 22.73 37.88 4 3.10 6.11 18.13 30.55 4.33 4.37 13.12 21.87 2.75 6.89 20.66 34.44 5 3.30 5.74 17.22 28.70 4.54 4.17 12.52 20.86 3.00 6.31 18.94 31.57 6 3.50 5.41 16.23 27.06 4.75 3.99 11.96 19.94 3.25 5.83 17.48 29.14 7 3.70 5.21 15.36 25.59 4.96 3.82 11.46 19.09 3.50 5.41 16.23 27.06
FULL 4.00 4.73 14.20 23.67 5.17 3.66 10.99 18.32 3.75 5.05 15.15 25.25
© Trynex International 2010 L1217
AS — 31
Clean-Out Instructions
Model # PWS-175/PWS-225/PWS-375
Step 1: Disconnect nozzle assemblies at rear of vehicle at Quick-Disconnect point.
Step 2: Make yourself a hose with matching male Quick-Disconnect to hook-up at Quick-Disconnect point.
Step 3: Install hose at Quick-Disconnect point and put the other end in the storage tank.
Step 4: Turn on pump until the tank is empty.
Step 5: Add water and RV antifreeze mix into tank.
Step 6: Reinstall Quick-Disconnect from nozzle assemblies.
Step 7: Run pump until it is running clean out of each nozzle.
AS — 32
© Trynex International 2010 L1217
Saddle Tank Dual Conguration
Model # PWS-225
Tank For Reference Only
Key
Part No. D 6970 D 6993 D 6967 D 6968 D 6978
© Trynex International 2010 L1250
D 4313 D 6963 D 6991 D 5315 D 6992 D 5535 D 6528 D 6954
Description 75 Gallon Saddle Tank Tank Mounting Bracket 1” Straight Barb 8’ Long x 1” PVC Hose 3/8-16 x 3/4 HHCS SS 3/8 Flat Washer 1” Hose Clamp Tank Bracket Left Frame Bracket Tank Bracket Right 1/2-13 Serrated Flange Nut 1/2-13 x 1” Hex Bolt 1” X 3/4 NPT Hose Barb
Qty.
2 2 2 1 10 10 4 2 4 2 8 8 2
AS — 33
Zerk Extension Kit Instructions
Model # PWS-175/PWS-225
Step 1: Install 1/8” brass tting with jam nut into hole provided on corner post. Install 1/8” brass zerk tting into assembly.
Step 2: Install compression tting onto bearing and onto corner post zerk assembly.
Step 3: Attach hose to bearing and route to corner post. Cut hose to length and complete connection.
AS — 34
oN traP yeK
.
D 6985 D 6984 D 6986 D 6982
D 6983
Description 1/4-28 x 1/8” Female Adapter 1/4” x 1/8” Straight Compression Fitting
1/4 “ Nylon Tubing (4 feet total)
1/8 “ Brass Bulkhead Fitting With Jam Nut 1/8 “ Grease Fitting
© Trynex International 2010 L1217
1
1 2 1
Qty.
1
De-Icing Examples
Large Lot
START
VEHICLE TRACK
LARGE LOT
END
© Trynex International 2010 L1217
AS — 35
De-Icing Examples
Strip Mall Lot
DEICE AREA
DEICE AREA
ENTRANCE
DEICE ENTRANCE AREA
DEICE ENTRANCE AREA
DEICE AREA
Vehicles will track De-Ice and Anti-Ice Solutions around lot while moving through De-Ice/Anti-Ice Areas.
DEICE AREA
DEICE AREA
AS — 36
TRAFFIC FLOW
© Trynex International 2009 L1217
Troubleshooting
Model # PWS-175/PWS-225
Whenever service is necessary, your local SnowEx Dealer knows your Sprayer best. Take your Sprayer to your local dealer for any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in
identifying the problem. W
arning:
Preliminary Checks
Be sure all electrical connections are tight and clean.
Be sure nothing is obstructing the nozzles.
In Cab Pre-wet Error And Warning Codes
All error/warning indications have a one second pause then the ash code repeats.
Control Behavior . If there is a “motor open” or “over pressure signal” at the power-on cycle, the control will ash a number one warning until the condition is corrected. It will then continue with its normal operation mode. If there is a “motor open” or “over pressure signal” occurs during normal operation, the control on/o lamp will icker or produce a number 1. Even though the warning is ashing, the system will continue to operate uninterrupted.
Error Codes (All of these will cause the control to stop.)
. At power on: > Low Battery ---------- 5 Flashes > Motor Short ---------- 4 Flashes . During Operation > Overload -------------- 3 Flashes > Over Temp ------------ 2 Flashes
First read all warning instructions and safety messages before servicing your Sprayer.
PROBLEM POSSIBLE CAUSE SOLUTION
Pump doesn’t run.
Controller shut down.
Liquid not spraying.
Loose electrical connections.
Blown Fuse.
Pump Seized.
Poor electrical connections.
Electrical short.
Controller failure.
Empty tank.
Full strainer.
Pump not running.
Obstructed nozzle.
Check all connections.
Replace fuse.
Replace pump.
Clean or replace connectors. Use dielectric grease.
Check electrical connections. Check for bare wires.
Replace controller.
Fill tank.
Clean or replace element.
Refer to Problem 1.
Remove and clean.
© Trynex International 2009 L1217
AS — 37
Warranty
Limited Warranty
Snowex products are warranted for a period of two years from the date of purchase against defects in material or workmanship under normal use and service, subject to limitations detailed below. Warranty period of two years begins on the date of purchase by the original retail user.
The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty to become eective. This warranty applies to the original retail purchaser only. This warranty does not cover damages caused by improper installation, misuse, lack of proper maintenance, alterations or repairs made by anyone other than authorized Snowex dealers or Snowex personnel. Due to the corrosive properties of the materials dispensed by spreaders, Trynex does not warrant against damage caused by corrosion. Warranty claims by the user must be made to the dealer from where the product was purchased, unless otherwise authorized by Snowex. Snowex reserves the right to determine if any part is defective and to repair or replace such parts as it elects. This warranty does not cover shipping costs of defective parts to
or from the dealer.
LIMITATION OF LIABILITY
Neither Snowex, nor any company aliated with it, makes any warranties, representations for promise as to the performance or quality other than what is herein contained. The liability of Snowex to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this spreader shall be limited to and shall not exceed the costs of repair or replacement of defective parts. Snowex shall not be liable for loss of use, inconvenience or any other incidental, indirect or consequential damages, so the above limitations on incidental or consequential damages may not apply to you.
NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF SNOWEX, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY.
AS — 38
© Trynex International 2010 L1217
Warranty Registration and Customer Survey
To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.
1) Date of Purchase:
2) Name:
Address:
Phone:
:rebmuN laireS:desahcruP ledoM xEwonS)3
4)
Is this your rst SnowEx sprayer?
5) What type of vehicle are you using with your sprayer?
6) What type of material are you using in your sprayer?
7) SnowEx Dealer Name:
SnowEx Dealer Address:
SnowEx Dealer Phone:
8) Does your Trynex Dealer stock Trynex replacement Parts?
9) Do you feel your Trynex Dealer sold you the correct product for your needs/application?
10) How would you rate your overall satisfaction with your SnowEx Dealer?
11) How would you rate your overall satisfaction with your SnowEx Product?
Yes No
Very
Satised
Very
Satised
Yes No I don’t know
Satised Dissatised
Satised Dissatised
Somewhat
Satised
Somewhat
Satised
Yes No
Somewhat
Dissatised
Somewhat
Dissatised
raeYledoMekaM
Very
Dissatised
Very
Dissatised
12) Would you purchase another Trynex Product?
13) If you would like to receive E-Mail ALERTS for new products, bulletins or special promotions please supply address : _________________________________________________
14) Please use the space below to convey your comments and/or suggestions.
NOTE: I have read the owner’s manual and all safety precautions and I understand that this equipment could be dangerous if not operated with care and under the proper conditions.
15) Owner’s signature:
X
Yes No
PLEASE FOLD AND SEAL WITH TRANSPARENT TAPE BEFORE MAILING.
© Trynex International 2010 L1217
AS — 39
Warm Up to
with a
FREE
FREE
Winter Band!
Simply Fill Out Your
Warranty Registration and
From:
Return It to the Factory!
Postage
Required
Post Oce will
not deliver
without proper
postage.
23455 REGENCY PARK DR. WARREN MI 48089-2667
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