Sno-Way STD200000, STG200000, MTD200000, MTG200000, HTD200000 Service & Parts Manual

...
SERVICE
PARTS
MANUAL
ST, MT & HT SERIES SNOW PLOWS
ST SERIES SERIAL NUMBERS AFTER
STD200000 STG200000
MTD200000 MTG200000
HT SERIES SERIAL NUMBERS AFTER
HTD200000
HTG200000
97100740F
©2006 Sno-Way® International
1
TABLE OF CONTENTS
Page
PARTS LIST INTRODUCTION.................................................................................... 2
POWER PACK FRAME - ST SERIES......................................................................... 3
POWER PACK FRAME - MT & HT SERIES............................................................... 5
BLADES - ST SERIES ................................................................................................ 7
BLADES - MT & HT SERIES...................................................................................... 9
HYDRAULIC SYSTEM - GRAVITY DOWN - STG, MTG, HTG................................. 11
HYDRAULIC SYSTEM - DOWN PRESSURE SYSTEM - STD, MTD, HTD ............. 12
HYDRAULIC POWER UNIT - GRAVITY DOWN - STG, MTG, HTG......................... 13
HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM - STD, MTD, HTD ..... 15
LIFT CYLINDERS - GRAVITY DOWN SYSTEM - STG, MTG, HTG ........................ 17
LIFT CYLINDERS - DOWN PRESSURE SYSTEM - STD, MTD, HTD ..................... 18
ANGLE CYLINDERS - ST, MT, HT ........................................................................... 19
POWER PACK WIRING - ST, MT, HT....................................................................... 20
CONTROL SYSTEM WIRING - ST, MT, HT.............................................................. 21
EMERGENCY KIT..................................................................................................... 22
NUMERICAL INDEX ................................................................................................. 23
2
Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY".
The "ITEM" is the number used in the corresponding illustration.
The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly.
The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly.
The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product.
USING THIS PARTS LIST
PARTS LIST INTRODUCTION
Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine.
Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame.
"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.
We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered.
1 96100083 O-ring 1 2 96001529 Elbow 3 3 98100036 Capscrew, Hex.,3/8"-16NC x 7/8"9
ITEM
PART N O.
DESCRIPTION
QTY.
3
POWER PACK FRAME - ST SERIES
1
2
4
3
5
6
7
8
9
10
11
12
13
15
14
16
17
18
20
21
22
23
24
19
25
18
17
16
29
22
28
30
23
22
24
23
26
27
22
56
27
32
33
31
8
54
53
55
52
55
52
51
50
49
6
4
36
47
46
48
29
22
30
22
23
45
43
44
40
41
42
36
35
37
8
31
13
34
38
39
58
57
4
POWER PACK FRAME - ST SERIES
1 98100005 Nut, Hex, 1-1/4" .............................................................................................. 1
2 96100073 Plate, Locking, Nut.......................................................................................... 1
3 98009022 Capscrew, Hex, 3/8"-16 x 1" ........................................................................... 1
4 98009008 Washer, Lock. 3/8" .......................................................................................... 2
5 96105005 Platform, Pump ............................................................................................... 1
6 98009077 Nut, Hex, 3/8"-16 ............................................................................................ 3
7 98009009 Nut, Hex, Nylock, 3/8"-16................................................................................ 2
8 98009032 Washer, Flat, 3/8" ........................................................................................... 5
9 96105006 Cover, Pump ................................................................................................... 1
10 97100750 Decal, Down Pressure .................................................................................... 1
97100752 Decal, Gravity Down ....................................................................................... 1
11 98019230 Washer, Flat, 5/16" ......................................................................................... 4
12 98019176 Screw, Flange HD, Self Tapping, 5/16" x 3/4"................................................. 4
13 98009169 Pin, Lynch, 1/4" x 1-9/16" ............................................................................... 3
14 96105057 Pin, Hitch, 3/4" x 7-7/8"................................................................................... 1
15 96104928 Ass’y, Lift Link ................................................................................................. 1
16 98100105 Pin, Cotter, 1/8" x 1"........................................................................................ 2
17 98100104 Washer, 3/8" ................................................................................................... 2
18 96102130 Spring, Latch .................................................................................................. 2
19 96103524 Ass’y, Stand .................................................................................................... 1
20 96103519 Pin, Latch........................................................................................................ 1
21 96102168 Spacer, Stand ................................................................................................. 1
22 98100176 Washer, Special, Hardened............................................................................ 7
23 98009013 Nut, Lock, Hex Head, 1/2"-13 ......................................................................... 4
24 98100172 Nut, Jam, Hex Head ....................................................................................... 2
25 96102131 Pin, Latch........................................................................................................ 1
26 98100062 Cap Screw, Hex Head, 1/2"-13 x 2-1/4" .......................................................... 1
27 96104924 Spacer, Lift Arm .............................................................................................. 2
28 96104920 Ass’y, Bellcrank............................................................................................... 1
29 98009036 Cap Screw, Hex Head, 1/2"-13 x 3-1/2" .......................................................... 2
30 96105014 Spacer, Bellcrank............................................................................................ 2
31 98009034 Cap Screw, Hex, 3/8"-16 x 1-1/4" ................................................................... 3
32 97100005 Decal, Patent .................................................................................................. 1
33 98009017 Cap Screw, Hex, 1/2"-13 x 3".......................................................................... 2
34 96105046 Pin, Hitch ........................................................................................................ 2
35 97100004 Decal, Important............................................................................................. 2
36 98009013 Nut, Hex, Nylock 1/2"-13................................................................................. 4
37 96101956 Clamp, Cable .................................................................................................. 1
38 96104284 A-Frame.......................................................................................................... 1
39 96001044 Cylinder, Angle (details on page 19)............................................................... 2
40 96105278 Ass’y, Cylinder Lock Clamp ............................................................................ 1
41 Pin, Wire Lock................................................................................................. 1
42 Cylinder Lock Clamp....................................................................................... 1
43 98100251 Pin, Special, 5/8" x 3-1/2" ............................................................................... 1
44 96104885 Cylinder, Lift, Down Pressure (details on page 18)......................................... 1
96105043 Cylinder, Lift, Gravity Down (details on page 17)............................................ 1
45 98009085 Pin, Cotter, 5/32" x 1-1/2" ............................................................................... 1
46 98009030 Washer, Flat, 3/4" ........................................................................................... 2
47 98100099 Pin, Special..................................................................................................... 2
48 98009175 Pin, Clevis, 3/4" x 2-1/2" ................................................................................. 2
49 98009055 Cap Screw, Hex, 1/2"-13 x 4-1/2" ................................................................... 2
50 98100028 Cap Screw, Hex, 1"-14 x 7"............................................................................. 1
51 96100919 Frame, Swing.................................................................................................. 1
52 98009039 Washer, Flat, 5/8" ........................................................................................... 4
53 96102781 Eyebolt, 5/8"-11 x 4-1/2" ................................................................................. 2
54 96101061 Spring, Trip ..................................................................................................... 2
55 98009078 Nut, Hex, 5/8"-11 ............................................................................................ 4
56 98100010 Cap Screw, Hex Head, 1/2"-13 x 2" ................................................................ 1
57 98100266 Cap Screw, Hex Head, 1/4"-20 x 6" ................................................................ 1
58 98100255 Nut, Nylock, 1/4"-20........................................................................................ 1
ITEM PART NO. DESCRIPTION
QTY
5
POWER PACK FRAME - MT & HT SERIES
1
2
3
4
3
5
6
7
8
9
6
7
5
11
15
16
17
18
19
14
13
12
10
20
21
22
23
25
26
24
2928
27
28
29
30
41
43
28
38
28
39
39
42
31
32
33
34
40
39
38
28
36
35
33
32
31
24
45
46
47
48
50
49
51
39
28
42
28
43
37
44
52
55
57
56
55
53
54
58
59
POWER PACK FRAME - MT & HT SERIES
ITEM PART NO. DESCRIPTION
1 96001392 Spring, Trip ...................................................................................................... 2
2 98009037 Eyebolt, 5/8"-11 x 6"........................................................................................2
3 98009078 Nut, Hex, 5/8"-11.............................................................................................4
4 98009039 Washer, Flat, 5/8"............................................................................................ 4
5 98009175 Pin, Clevis, 3/4" x 2-1/2".................................................................................. 2
6 98100099 Pin, Special .....................................................................................................2
7 98009030 Washer, Flat, 3/4"............................................................................................ 2
8 96103881 Frame, Swing, MT.......................................................................................... 1
96100058 Frame, Swing, HT ..........................................................................................1
9 98009005 Washer, Flat, 1"............................................................................................... 1
10 96104818 Platform, Pump ............................................................................................... 1
11 98009009 Nut, Hex, Nylock, 3/8"-16 ................................................................................ 1
12 96100073 Plate, Lock, Nut............................................................................................... 1
13 98100005 Nut, Hex, 1"-14................................................................................................1
14 98009022 Cap Screw, Hex, 3/8"-16 x 1".......................................................................... 1
15 98009077 Nut, Hex, 3/8"-16.............................................................................................2
16 96101956 Clamp, Cable .................................................................................................. 1
17 98009032 Washer, Flat, 3/8"............................................................................................ 2
18 98009008 Washer, Lock, 3/8" .......................................................................................... 2
19 98009034 Cap Screw, Hex, 3/8"-16 x 1-1/4".................................................................... 2
20 96105006 Cover, Pump ................................................................................................... 1
21 97100750 Decal, Schematic, Down Pressure.................................................................. 1
97100752 Decal, Schematic, Gravity Down..................................................................... 1
22 98019230 Washer, Flat, Black, 5/16" ...............................................................................4
23 98019176 Screw, Flange HD, Self Tapping, Black, 5/16" x 1".......................................... 4
24 98009169 Pin, Lynch, 1/4" x 1-9/16"................................................................................ 3
25 96105057 Pin, Hitch, 3-1/4" x 7-7/8" ................................................................................ 1
26 96103914 Bar, Lift............................................................................................................ 1
27 98100062 Cap Screw, Hex, 1/2"-13 x 2-1/4".................................................................... 1
28 98100176 Washer, Special Hardened .............................................................................7
29 96102271 Spacer, Lift Bar ............................................................................................... 2
30 98100010 Cap Screw, Hex, 1/2"-13 x 2".......................................................................... 1
31 98100105 Cotter Pin, 1/8" x 1"......................................................................................... 2
32 98100104 Washer, Plate, 3/8".......................................................................................... 2
33 96102130 Spring, Latch................................................................................................... 2
34 96103524 Assembly, Stand ............................................................................................. 1
35 96103519 Pin, Latch, 2-1/4" Long....................................................................................1
36 96102168 Spacer, Stand ................................................................................................. 1
37 98009017 Cap Screw, Hex, 1/2"-13 x 3", MT................................................................... 2
98009042 Cap Screw, Hex, 5/8"-11 x 3-1/2", HT............................................................. 2
38 98100172 Nut, Hex Jam, 1/2"-13 ..................................................................................... 2
39 98009013 Nut, Hex, Nylock, 1/2"-13 ................................................................................ 4
40 96102131 Pin, Latch, 2" Long.......................................................................................... 1
41 96102927 Bellcrank ......................................................................................................... 1
42 96102227 Spacer, Bellcrank............................................................................................ 2
43 98009036 Cap Screw, Hex, 1/2"-13 x 3-1/2".................................................................... 2
44 97100005 Decal, Patent................................................................................................... 1
45 96105046 Pin, Hitch......................................................................................................... 2
46 96105279 Lock, Cylinder Clamp Assembly, Gravity Down
96105278 Lock, Cylinder Clamp Assembly, Down Pressure ........................................... 1
47 Pin................................................................................................................... 2
48 Clamp, Cylinder Lock, Gravity Down............................................................... 1
Clamp, Cylinder Lock, Down Pressure............................................................ 1
49 98100007 Pin, Clevis, 3/4" x 4"........................................................................................1
50 98009085 Pin, Cotter, 5/32" x 1-1/2"................................................................................ 1
51 96001261 Cylinder, Lift, Gravity Down............................................................................. 1
96100085 Cylinder, Lift, Down Pressure.......................................................................... 1
52 97100004 Decal, Important ............................................................................................. 2
53 96105073 A-Frame, MT ................................................................................................... 1
96105072 A-Frame, HT ................................................................................................... 1
54 98100028 Cap Screw, Hex, 1"-14 x 7", MT...................................................................... 1
98100004 Cap Screw, Hex, 1"-14 x 8", HT...................................................................... 1
55 98009013 Nut, Hex, Nylock, 1/2"-13, MT.........................................................................4
98009038 Nut, Hex, Nylock, 5/8"-11, HT ......................................................................... 4
56 98009055 Cap Screw, Hex, 1/2"-13 x 4-1/2", MT ............................................................2
98009197 Cap Screw, Hex, 5/8"-11 x 6", HT................................................................... 2
57 96101057 Cylinder, Angle, MT......................................................................................... 2
96001262 Cylinder, Angle, HT ......................................................................................... 2
58 98100266 Cap Screw, 1/4"-20 x 6" .................................................................................. 1
59 98100255 Nut, Nylock, 1/4"-20 ........................................................................................ 1
QTY
6
7
BLADES - ST SERIES
15
16
17
14
13
12
23
24
22
30
1
21
29
25
20
4
5
3
10
2
8
18
27
7
6
26
28
23
24
31
19
18
9
11
BLADES - ST SERIES
ITEM PART NO. DESCRIPTION
1 96006002 Kit, Guide, Blade (includes 2 Guides and Mounting Hardware)......................1
2 Deflector, Formed, (see Note)......................................................................... 1
3 96101257 Hardware Kit ................................................................................................... 1
4 98019176 Screw, Self Tapping....................................................................................... 14
5 98019230 Washer, Flat, 5/16”........................................................................................ 14
6 98009077 Nut, Hex, 3/8”-16 (use with Polymer Wearstrip)............................................ 12
98009009 Nut, Hex, Nylock, 3/8”-16 (use with Steel Wearstrip) ....................................12
7 98009008 Washer, Lock,3/8” (use with Polymer Wearstrip) ..........................................12
8 97100001 Decal, Warning ............................................................................................... 1
9 97100006 Decal, Important ............................................................................................. 1
10 Frame, 72"....................................................................................................... 1
Frame, 80"....................................................................................................... 1
Frame, 90"....................................................................................................... 1
11 96101445 Blade Skin, Polycarbonate, 72" (includes “Sno-Way” Decal) .......................... 1
96101446 Blade Skin, Polycarbonate, 80" (includes “Sno-Way” Decal) .......................... 1
96103069 Blade Skin, Polycarbonate, 90" (includes “Sno-Way” Decal) .......................... 1
12 96101634 Kit, Wearstrip, Steel, 72" (includes Mounting Hardware) ................................ 1
96101635 Kit, Wearstrip, Steel, 80" (includes Mounting Hardware) ................................ 1
96102789 Kit, Wearstrip, Steel, 90" (includes Mounting Hardware) ................................ 1
96108011 Kit, Wearstrip, Polymer, 72" (includes Mounting Hardware)............................ 1
96108012 Kit, Wearstrip, Polymer, 80" (includes Mounting Hardware)............................ 1
13 98009061 Bolt, Carriage, Grade 5, 3/8”-16 x 1-1/2” ..................................................... 12
14 96001191 Shoe Assembly ...............................................................................................2
15 98009169 Pin, Lynch, 1/4” x 1-9/16” ................................................................................ 1
16 98009127 Washer, Flat, 3/4”.......................................................................................... 18
17 Shoe, Cast, 3/4” Shaft..................................................................................... 1
18 97100018 Decal, Warning ............................................................................................... 2
19 96103042 Blade Skin, Steel, 72" (includes “Sno-Way” Decal)......................................... 1
96103043 Blade Skin, Steel, 80" (includes “Sno-Way” Decal)......................................... 1
96103044 Blade Skin, Steel, 90" (includes “Sno-Way” Decal)......................................... 1
20 98009150 Nut, Nylock, 5/16”-18 ...................................................................................... 2
21 98009149 Cap Screw, Hex, 5/16”-18 x 1 ......................................................................... 2
22 96100264 Retainer, Blade, 72" ........................................................................................ 1
96100265 Retainer, Blade, 80" ........................................................................................ 1
96100266 Retainer, Blade, 90" ........................................................................................ 1
23 98019230 Washer, Flat, 5/16”.......................................................................................... 8
24 98019176 Screw, Self-Tapping, 5/16” x 1" ....................................................................... 8
25 96100213 Retainer, Bracket............................................................................................. 2
26 96100872 Bracket, Shoe.................................................................................................. 2
27 98009034 Cap Screw, Hex, 3/8”-16 x 1-1/4”.................................................................... 8
28 98009009 Nut, Nylock, 3/8”-16 ........................................................................................ 8
29 98009230 Washer, Flat, 5/16”.......................................................................................... 2
30 97100912 Decal, Sno-Way, Polycarbonate...................................................................... 1
31 97100911 Decal, Sno-Way, Steel .................................................................................... 1
QTY
NOTE: Formed Deflectors are available only as a 96" Three-Pack - Part Number 99100154.
8
9
BLADES - MT & HT SERIES
14
15
16
17
18
10
9
13
23
21
22
19
9
19
12
8
21
23
24
25
11
20
2
3
1
6
7
5
4
10
BLADES - MT & HT SERIES
1 96006002 Kit, Guide, Blade (includes 2 Guides and Mounting Hardware)...................... 1
2 97100006 Decal, Important ............................................................................................. 1
3 Frame, 69" - MT .............................................................................................. 1
Frame, 80" - MT .............................................................................................. 1
Frame, 90" - MT & HT..................................................................................... 1
Frame, 96" - HT............................................................................................... 1
Frame, 108" - HT............................................................................................. 1
4 97100001 Decal, Warning ............................................................................................... 1
5 97100018 Decal, Warning ............................................................................................... 2
6 98009012 Washer, Lock, 1/2” (used with Polymer Wearstrip) .......................................12
7 98009076 Nut, Hex., 1/2” - 13 (used with Polymer Wearstrip)....................................... 12
8 96101609 Kit, Flat Polycarbonate, 69" (includes “Sno-Way” Decal) - MT........................1
96100817 Kit, Flat Polycarbonate, 80" (includes “Sno-Way” Decal) - MT........................1
96100818 Kit, Flat Polycarbonate, 90" (includes “Sno-Way” Decal) - MT & HT .............. 1
96100819 Kit, Flat Polycarbonate, 96" (includes “Sno-Way” Decal) - HT ........................ 1
96101839 Kit, Flat Polycarbonate, 108" (includes “Sno-Way” Decal) - HT ...................... 1
9 98009099 Bolt, Carriage, Gr. 5, 1/2”-13 x 2" (used with Polymer Wearstrip)................... 2
98009171 Bolt, Carriage, Gr. 5, 1/2”-13 x 1-1/2” (used with Steel Wearstrip) ............... 12
10 98009013 Nut, Hex., Nylock, 1/2” - 13 (used with Steel Wearstrip) ............................... 12
11 96101401 Bracket, Shoe.................................................................................................. 2
12 96102565 Kit, Wearstrip, Polymer, 69"(includes Mounting Hardware) - MT .................... 1
96100234 Kit, Wearstrip, Polymer, 80" (includes Mounting Hardware) - MT ................... 1
96100236 Kit, Wearstrip, Polymer, 90" (includes Mounting Hardware) - MT & HT.......... 1
13 96100521 Kit, Wearstrip, Steel, 80" (includes Mounting Hardware) - MT ........................ 1
96100237 Kit, Wearstrip, Steel, 90" (includes Mounting Hardware) - MT & HT............... 1
96100239 Kit, Wearstrip, Steel, 96" (includes Mounting Hardware) - HT ........................ 1
96101837 Kit, Wearstrip, Steel, 108" (includes Mounting Hardware) - HT ...................... 1
14 96102542 Shoe Assembly ...............................................................................................2
15 Shoe, Cast, 1" Shaft........................................................................................1
16 Spacer, 1"........................................................................................................ 1
17 98009005 Washer, Flat, 1"............................................................................................. 14
18 98009169 Pin, Lynch, 1/4” x 1-9/16” ................................................................................ 1
19 97100911 Decal, Sno-Way (used with Steel Blade) ........................................................ 1
97100912 Decal, Sno-Way (used with Polycarbonate Blade).......................................... 1
20 98009034 Capscrew, Hex., 3/8”- 16 x 1-1/4” ...................................................................8
21 98019176 Screw, Self Tapping......................................................................................... 8
22 96103048 Blade Skin, Steel 80", Bolt on Style (includes “Sno-Way” Decal) - MT ...........1
96103047 Blade Skin, Steel, 90", Bolt on Style (includes “Sno-Way” Decal) - MT & HT.1
96103046 Blade Skin, Steel, 96", Bolt on Style (includes “Sno-Way” Decal) - HT .......... 1
96103045 Blade Skin, Steel, 108", Bolt on Style (includes “Sno-Way” Decal) - HT ........ 1
23 98019230 Washer, Flat, 5/16”.......................................................................................... 8
24 96100749 Retainer, Blade, 69" - MT................................................................................1
96100265 Retainer, Blade, 80" - MT................................................................................1
96100266 Retainer, Blade, 90" - MT & HT....................................................................... 1
96100267 Retainer, Blade, 96" - HT ................................................................................ 1
96100752 Retainer, Blade, 108" - HT .............................................................................. 1
25 98009009 Nut, Nylock, 3/8”-16 ........................................................................................ 8
ITEM PART NO. DESCRIPTION
QTY
11
HYDRAULIC SYSTEM
GRAVITY DOWN - STG, MTG, HTG
1 96105421 Power Unit, STG (detail on page 13) .............................................................. 1
96104160 Power Unit, MTG & HTG (detail on page 13) ................................................. 1
2 96100003 Fitting, Elbow, 45 Degree................................................................................ 1
3 96104340 Hose, Hydraulic, 18.00" .................................................................................. 1
4 96100002 Fitting, Elbow, 90 Degree................................................................................ 2
5 96106070 Hose, Hydraulic, 27.50" .................................................................................. 2
6 98100264 Capscrew, Hex Head, 5/16"-18 x 2-1/4" ......................................................... 2
7 98009150 Nylock, Hex Head, 5/16"-18............................................................................ 2
1
5
5
2
4
3
6
7
ITEM PART NO. DESCRIPTION
QTY
12
HYDRAULIC SYSTEM
DOWN PRESSURE SYSTEM - STD, MTD, HTD
1 96105075 Power Unit, STD (detail on page 15) .............................................................. 1
96104162 Power Unit, MTD (detail on page 15).............................................................. 1
96104163 Power Unit, HTD (detail on page 15).............................................................. 1
2 96100003 Fitting, Elbow, 45 Degree................................................................................ 2
3 96104953 Hose, Hydraulic, 18.00" .................................................................................. 1
4 96100002 Fitting, Elbow, 90 Degree................................................................................ 2
5 96106070 Hose, Hydraulic, 27.50" .................................................................................. 2
6 98100264 Capscrew, Hex Head, 5/16"-18 x 2-1/4" ......................................................... 2
7 98009150 Nylock, Hex Head, 5/16"-18............................................................................ 2
8 96104242 Hose, Hydraulic, 16.50" .................................................................................. 1
5
5
1
6
2
7
4
3
8
ITEM PART NO. DESCRIPTION
QTY
13
HYDRAULIC POWER UNIT
GRAVITY DOWN - STG, MTG, HTG
1
2
4
4
4
7
6
6
8
5
6
6
5
5
9
13
12
2
13
12
13
12
10
14
10
10
15A
15B
16
17
18
19
21
22
20
23
24
25
27
26
30
29
28
10
11
B
C
D
A
3
3
3
3
32
33
31
16
34
15C
HYDRAULIC POWER UNIT
GRAVITY DOWN - STG, MTG, HTG
ITEM PART NO. DESCRIPTION
1 Valve Assembly .............................................................................................. 1
2 96106273 Valve, Check ................................................................................................... 1
3 96105275 Nut, Coil Retaining.......................................................................................... 4
4 96108341 Valve, 10V DC ................................................................................................ 3
5 Cartridge (use 96108341) .............................................................................. 3
6 96105274 Coil ................................................................................................................. 4
7 96108342 Valve, 10V DC ................................................................................................ 1
8 Cartridge (use 96108342) .............................................................................. 1
9 96105237 Screw.............................................................................................................. 3
10 96105234 Fitting, Plug..................................................................................................... 4
11 96105255 Fitting, Orifice - HTG & MTG .......................................................................... 1
96106105 Kit, Orifice - HTG & MTG (to adjust drop rate) ............................................... 1
96105422 Fitting, Orifice - STG)...................................................................................... 1
96106104 Kit, Orifice - STG (to adjust drop rate)............................................................ 1
12 96105250 Screen, Inline.................................................................................................. 3
13 96105251 Spring, Retaining ............................................................................................ 3
14 96105243 Valve, Relief, Cross Over................................................................................ 1
15A 96105233 Motor, 12V DC - HTG & MTG......................................................................... 1
15B 96105254 Motor, 12V DC - STG (serial numbers 200000 - 200226) .............................. 1
15C 96106802 Motor, 12VDC - STG (serial numbers 200230 - ) ........................................... 1
16 Bearing, Motor Base ....................................................................................... 1
17 96105232 Base Assembly, Pump .................................................................................... 1
18 96105317 Seal, Shaft ...................................................................................................... 1
19 96105314 O-Ring ............................................................................................................ 2
20 96105313 Parts Kit, Relief Valve ..................................................................................... 1
21 96105315 O-Ring ............................................................................................................ 1
22 96105316 O-Ring ............................................................................................................ 1
23 96105248 Pump Assembly.............................................................................................. 1
24 96105247 Screw, Socket Head Cap ................................................................................ 4
25 96105249 Tube, Return ................................................................................................... 1
26 96105246 Tube, Suction .................................................................................................. 1
27 96105245 Filter, Suction.................................................................................................. 1
28 96105241 Reservoir ........................................................................................................ 1
29 96105244 Filler Cap ........................................................................................................ 1
30 96105231 Clamp ............................................................................................................. 1
31 96105318 Filter, Return ................................................................................................... 1
32 96105312 Brush, Replacement Kit - HTG & MTG........................................................... 1
33 96105324 Brush, Replacement Kit - STG (serial numbers 200000 - 200236) ................ 1
34 96106803 Brush, Replacement Kit - STG (serial numbers 200230 - ) ............................ 1
QTY
14
15
HYDRAULIC POWER UNIT
DOWN PRESSURE SYSTEM - STD, MTD, HTD
1
2
4
4
5
6
6
5
8
8
7
7
6
6
4
7
5
8
11
6
10
6
9
14
10
13
12
18
12
12
13
13
2
15
16
15
15
15
17
13
12
20
19A
19B
21
22
23
24
25
26
34
27
28
30
29
32
31
33
B
C
E
F
A
D
3
3
3
3
3
36
37
35
38
20
19C
HYDRAULIC POWER UNIT
DOWN PRESSURE SYSTEM - STD, MTD, HTD
ITEM PART NO. DESCRIPTION
1 Valve Assembly ...............................................................................................1
2 96106273 Valve, Check....................................................................................................1
3 96105275 Nut, Coil Retaining ..........................................................................................6
4 96108341 Valve, 10V DC .................................................................................................3
5 Cartridge (use 96108341) ...............................................................................3
6 96105274 Coil ..................................................................................................................6
7 96108342 Valve, 10V DC .................................................................................................3
8 Cartridge (use 96108342) ...............................................................................3
9 96105237 Screw ..............................................................................................................3
10 96105238 Valve, Check....................................................................................................2
11 96105239 Valve, Relief, Down Pressure - HTD................................................................1
96105253 Valve, Relief, Down Pressure - STD & MTD....................................................1
12 96105250 Screen, Inline ..................................................................................................4
13 96105251 Spring, Retaining.............................................................................................4
14 96105240 Fitting, Plug .....................................................................................................2
15 96105234 Fitting, Plug .....................................................................................................4
16 96105255 Fitting, Orifice ..................................................................................................1
96106105 Kit, Orifice (to adjust drop rate) .......................................................................1
17 96105243 Valve, Relief, Crossover ..................................................................................1
18 96100311 Switch, Pressure - HTD...................................................................................1
96101976 Switch, Pressure - STD & MTD.......................................................................1
19A 96105233 Motor, 12V DC - HTD & MTD ..........................................................................1
19B 96105254 Motor, 12V DC - STD (serial number 200000 - 201452) ................................1
19C 96106802 Motor, 12V DC - STD (serial number 201470 - )
20 Bearing, Motor Base........................................................................................1
21 96105232 Base Assembly, Pump.....................................................................................1
22 96105313 Parts Kit, Relief Valve ...................................................................................... 1
23 96105314 O-Ring .............................................................................................................2
24 96105315 O-Ring .............................................................................................................1
25 96105316 O-Ring .............................................................................................................1
26 96105317 Seal, Shaft.......................................................................................................1
27 96105248 Pump Assembly ..............................................................................................1
28 96105247 Screw, Socket Head Cap.................................................................................4
29 96105246 Tube, Suction...................................................................................................1
30 96105245 Filter ................................................................................................................1
31 96105241 Reservoir .........................................................................................................1
32 96105244 Filler Cap .........................................................................................................1
33 96105231 Clamp ..............................................................................................................1
34 96105249 Tube, Return ....................................................................................................1
35 96105318 Filter, Return....................................................................................................1
36 96105312 Brush Replacement Kit - HTD & MTD.............................................................2
37 96105324 Brush Replacement Kit - STD (serial number 200000 - 201452)...................1
38 96106803 Brush Replacement Kit - STD (serial number 201470 - )...............................1
QTY
16
17
LIFT CYLINDERS
GRAVITY DOWN SYSTEM - STG, MTG, HTG
1 96105043 Cylinder, Lift, 1-1/2” (Single Action) - STG ..................................................... 1
96001261 Cylinder, LIft, 2" (Single Action) - MTG & HTG............................................... 1
2 96005034 Kit, Seal, For 1-1/2” Cylinder - STG................................................................ 1
96005046 Kit, Seal, For 2" Cylinder - MTG & HTG ......................................................... 1
3 96005036 Nut, Gland For 1-1/2” Cylinder (includes Wiper) - STG .................................. 1
96005100 Nut, Gland, For 2" Cylinder (includes Wiper) - MTG & HTG........................... 1
1
3
2
ITEM PART NO. DESCRIPTION
QTY
18
LIFT CYLINDERS
DOWN PRESSURE SYSTEM - STD, MTD, HTD
1 96104885 Cylinder, Lift, 2" (Double Action) - STD........................................................... 1
96100085 Cylinder, Lift, 2-1/2” (Double Action) - MTD & HTD ........................................ 1
2 96105257 Kit, Seal, For 2" Cylinder - STD ...................................................................... 1
96101516 Kit, Seal, For 2-1/2” Cylinder - MTD & HTD.................................................... 1
3 96105259 Nut, Gland, For 2" Cylinder - STD................................................................... 1
96100492 Nut, Gland, For 2-1/2” Cylinder - MTD & HTD ................................................ 1
1
3
2
ITEM PART NO. DESCRIPTION
QTY
19
ANGLE CYLINDERS - ST, MT, HT
1 96001044 Cylinder, Angle, 1" - ST................................................................................... 1
96101057 Cylinder, Angle, 1-1/4” - MT ............................................................................ 1
96001262 Cylinder, Angle, 1-1/2” - HT ............................................................................ 1
2 96005035 Kit, Seal, 1" - ST.............................................................................................. 1
Seal, Square End ................................................................................. 1
Seal, Inner............................................................................................ 4
Seal, Domed (metal or plastic)............................................................. 1
96101082 Kit, Seal, 1-1/4” - MT ....................................................................................... 1
Seal, Square End ................................................................................. 1
Seal, Inner............................................................................................ 4
Seal, Domed (metal or plastic)............................................................. 1
96005034 Kit, Seal, 1-1/2” - HT ....................................................................................... 1
Seal, Square End ................................................................................. 1
Seal, Inner............................................................................................ 4
Seal, Domed (metal or plastic)............................................................. 1
3 96005101 Nut, Gland, 1" (includes Wiper) - ST............................................................... 1
96101566 Nut, Gland, 1-1/4” (includes Wiper) - MT........................................................1
96005036 Nut, Gland, 1-1/2” (includes Wiper) - HT ........................................................ 1
4 96100419 Ring, Guide, 1" - ST ........................................................................................ 1
96101084 Ring, Guide, 1-1/4” - MT ................................................................................. 1
96100417 Ring, Guide, 1-1/2” - HT.................................................................................. 1
1
3
2
4
ITEM PART NO. DESCRIPTION
QTY
20
POWER PACK WIRING - ST, MT, HT
1 96104221 Harness, Battery Power ..................................................................................1
2 96104230 Harness, Plow Power...................................................................................... 1
3 96105103 Harness, Solenoid - MT & ST ......................................................................... 1
96105273 Harness, Solenoid - HT .................................................................................. 1
4 96105167 Bag Power Harness Parts............................................................................... 1
5 96101210 Breaker, Circuit, 150A ..................................................................................... 1
6 96102891 Cable, Power ................................................................................................... 1
7 96105082 Cap, Protective................................................................................................ 2
8 96001227 Strap, Tie Plastic ............................................................................................. 2
9 98100037 Screw, Self Tapping, #10-16 x 1" .................................................................... 2
10 96002086 Switch, Solenoid ............................................................................................. 1
11 96105282 Grommet, 3/8” ID ............................................................................................ 2
12 98100253 Capscrew, Hex., 1/4”- 20 x 1-1/4” ...................................................................2
13 98100254 Washer, Flat, 1/4”............................................................................................ 2
14 98100255 Nut, Hex Head Nylock, 1/4”-20 ....................................................................... 2
1
2
3
6
5
7
8
9
10
12
13
11
14
4
ITEM PART NO. DESCRIPTION
QTY
CONTROL SYSTEM WIRING - ST, MT, HT
6
7
8
2
22
4
5
3
1
22
11
17
16
19
20
10
12
13
5
9
15
3
14
18
21
13
3
ITEM PART NO. DESCRIPTION
1 96105084 Module, Wired Control ....................................................................................1
96107734 Module, Wireless Control ................................................................................ 1
2 96105487 Harness Repair Kit..........................................................................................1
3 96105709 Clamp, Cable .................................................................................................. 3
4 96105418 Connector, Plug .............................................................................................. 1
5 96105370 Contact, Signal Socket .................................................................................... 6
6 96105131 Harness, Solenoids - Gravity Down ................................................................ 1
96105130 Harness, Solenoids - Down Pressure............................................................. 1
7 96105081 Bag, Harness Controls.................................................................................... 1
8 96105300 Cap, Screw-On................................................................................................ 1
9 96105284 Cap, 1/2” ......................................................................................................... 1
10 96104893 Grommet, 5/16" ID .......................................................................................... 1
11 96001227 Strap, Plastic Tie .............................................................................................5
12 96105101 Harness, Vehicle .............................................................................................1
13 96105416 Contact, Signal Pin ......................................................................................... 6
14 96105710 Connector, Receptacle, Flanged..................................................................... 1
15 96105419 Boot, Cable .....................................................................................................1
16 96105420 Grip, Cable ...................................................................................................... 1
17 96105708 Connector, Plug, Unsealed ............................................................................. 1
18 96107354 Controller Assembly........................................................................................ 1
96107355 Controller Assembly, Wireless ........................................................................ 1
19 96107356 Touch Pad, Predator ....................................................................................... 1
20 96105299 Housing, Controller, Complete ........................................................................ 1
21 96105417 Connector, Receptacle.................................................................................... 1
22 96106533 Coupling Ring ................................................................................................. 2
23 96107382 Controller, Joystick, Str, Wired (not shown) .................................................... 1
96106472 Controller, Joystick, Str, Wireless (not shown) ................................................ 1
24 96105325 Insertion Tool for Circular Connectors (not shown) ......................................... 1
25 96105404 Extraction Tool for Circular Connectors (not shown)....................................... 1
26 96105877 Kit, Connector Repair (not shown)
(includes (3) #3, (1) #4, (6) #5, (6) #13, (1) #14, (1) #15, (1) #16,
(1) #17, (1) #21, (1) #24 & (1) #25)................................................................. 1
27 96105102 Harness, 48" Extension (not shown)............................................................... 1
QTY
21
22
EMERGENCY KIT
An Emergency Kit is available for purchase from your local Sno-Way Dealer. Kit contents are listed below. Contact your Sno-Way dealer for additional information.
1 96105295 Emergency Kit (includes all items listed below).............................................. 1
2 96105296 Tool Box .......................................................................................................... 1
3 98009169 Pin, Click, 1/4" x 1-9/16"..................................................................................3
4 96002086 Switch, Motor Start Solenoid .......................................................................... 1
5 98009037 Eye Bolt, 5/8"-11 x 6" ...................................................................................... 1
6 98009039 Washer, 5/8".................................................................................................... 2
7 98009078 Nut, Hex, 5/8"-11.............................................................................................2
8 96005029 Oil, Hydraulic, ZF 56061 (quart)......................................................................1
9 96105274 Valve, Coil ....................................................................................................... 1
10 96105175 Nut, Coil .......................................................................................................... 1
11 96100002 Fitting, Elbow, 90 deg...................................................................................... 1
12 96101610 Fitting, Straight................................................................................................ 1
13 96106070 Hose, Hydraulic, 27-1/2" .................................................................................1
ITEM PART NO. DESCRIPTION
QTY
23
96001044 4 39
19 1 96001191 8 14 96001227 20 8
21 11 96001261 6 51
17 1 96001262 6 57
19 1 96001392 6 1 96002086 20 10
22 4 96005029 22 8 96005034 17 2
19 2 96005035 19 2 96005036 17 3
19 3 96005046 17 2 96005100 17 3 96005101 19 3 96006002 8 1
10 1 96100002 11 4
12 4
22 11 96100003 11 2
12 2 96100058 6 8 96100073 4 2
612 96100081 6 42 96100085 6 51
18 1 96100213 8 25 96100234 10 12 96100236 10 12 96100237 10 13 96100239 10 13 96100264 8 22 96100265 8 22
10 24 96100266 8 22
10 24 96100267 10 24 96100311 16 18 96100417 19 4 96100419 19 4 96100492 18 3 96100521 10 13 96100749 10 24 96100752 10 24 96100817 10 8
96100818 10 8 96100819 10 8 96100872 8 26 96100919 4 51 96101057 19 1 96101057 6 57 96101061 4 54 96101082 19 2 96101084 19 4 96101210 20 5 96101257 8 3 96101401 10 11 96101445 8 11 96101446 8 11 96101516 18 2 96101566 19 3 96101609 10 8 96101610 22 12 96101632 8 12 96101633 8 12 96101634 8 12 96101635 8 12 96101837 10 13 96101839 10 8 96101956 4 37
616 96101976 16 18 96102130 4 18
633 96102131 4 25
640 96102168 4 21
636 96102271 6 29 96102542 10 14 96102565 10 12 96102781 4 53 96102789 8 12 96102891 20 6 96102927 6 41 96103042 8 19 96103043 8 19 96103044 8 19 96103045 10 22 96103046 10 22 96103047 10 22 96103048 10 22 96103069 8 11 96103519 4 20
635 96103524 4 19
634 96103881 6 8
96103914 6 26 96104160 11 1 96104162 12 1 96104163 12 1 96104221 20 1 96104230 20 2 96104242 12 8 96104284 4 38 96104340 11 3 96104818 6 10 96104885 18 1 96104885 4 44 96104893 21 10 96104920 4 28 96104924 4 27 96104928 4 15 96104953 12 3 96105005 4 5 96105006 4 9
620 96105014 4 30 96105043 4 44
17 1
96105046 4 34
645 96105057 4 14
625 96105072 6 53 96105073 6 53 96105075 12 1 96105081 21 7 96105082 20 7 96105084 21 1 96105101 21 12 96105102 21 27 96105103 20 3 96105130 21 6 96105131 21 6 96105166 21 1 96105167 20 4 96105175 22 10 96105231 14 30
16 33
96105232 14 17
16 21
96105233 14 15A
16 19A
96105234 14 10
16 15 96105235 16 4 96105236 16 7 96105237 14 9
16 9
NUMERICAL INDEX
PART NO. PAG E ITE M PART NO. PAG E ITE M PART NO. PAG E ITEM
24
96105238 16 10 96105239 16 11 96105240 16 14 96105241 14 28
16 31
96105243 14 14
16 17
96105244 14 29
16 32
96105245 14 27
16 30
96105246 14 26
16 29
96105247 14 24
16 28
96105248 14 23
16 27
96105249 14 25
16 34
96105250 14 12
16 12
96105251 14 13
16 13 96105253 16 11 96105254 14 15B
16 19B 96105255 14 11
16 16 96105257 18 2 96105259 18 3 96105273 20 3 96105274 14 6
16 6
22 9 96105275 14 3
16 3 96105278 4 40
646 96105279 6 46 96105282 20 11 96105284 21 9 96105295 22 1 96105296 22 2 96105299 21 20 96105300 21 8 96105309 16 5 96105311 16 8 96105312 14 32
16 36
96105313 14 20
16 22
96105314 14 19
16 23
96105315 14 21
16 24
96105316 14 22
16 25
96105317 14 18
16 26
96105318 14 31
16 35
96105324 14 33
16 37 96105325 21 24 96105370 21 5 96105404 21 25 96105416 21 13 96105417 21 21 96105418 21 4 96105419 21 15 96105420 21 16 96105421 11 1 96105422 14 11 96105487 21 2 96105708 21 17 96105709 21 3 96105710 21 14 96105877 21 26 96106070 11 5
12 5
22 13 96106104 14 11 96106105 14 11
16 16 96106273 14 2
16 2 96106472 21 23 96106533 21 22 96106802 14 15C
16 19C 96106803 14 34
16 38 96107354 21 18 96107355 21 18 96107356 21 19 96107382 21 23 96108324 14 5 96108325 14 8 96108341 14 4 96108342 14 7 97100001 8 8
10 4 97100004 4 35
652
97100005 4 32
644
97100006 8 9 97100006 10 2 97100018 8 18
10 5
97100750 4 10
621
97100752 4 10
621
97100911 8 31
10 19
97100912 8 30
10 19
98009005 6 9
10 17
98009008 4 4
618 87
98009009 4 7
611 86 828
10 25 98009012 10 6 98009013 4 23
436 639 655
10 10 98009017 4 33
637
98009022 4 3
614
98009030 4 46
67
98009032 4 8
617
98009034 4 31
619 827
10 20 98009036 4 29
643
98009037 6 2
22 5 98009038 6 55 98009039 4 52
64
22 6 98009042 6 37 98009055 4 49
656 98009061 8 13 98009076 10 7
PART NO. PAG E ITE M PART NO. PAG E ITE M PART NO. PAG E ITE M
NUMERICAL INDEX
25
98009077 4 6 98009077 6 15
86
98009078 4 55
63
22 7
98009085 4 45
650 98009099 10 9 98009127 8 16 98009149 8 21 98009150 8 20
11 7 12 7
98009169 4 13
624
815
10 18
22 3 98009171 10 9 98009175 4 48
65 98009197 6 56 98009230 8 29 98019176 4 12
623
84
824
10 21
98019230 4 11
622
85
823
10 23 98100004 6 54 98100005 4 1
613 98100007 6 49 98100010 4 56
630 98100028 4 50
654 98100037 20 9 98100062 4 26
627 98100099 4 47
66 98100104 4 17
632 98100105 4 16
631 98100172 4 24
638
98100176 4 22 98100176 6 28 98100251 4 43 98100253 20 12 98100254 20 13 98100255 4 58
659
20 14
98100264 11 6
12 6
98100266 4 57
658
NUMERICAL INDEX
PART NO. PAG E ITE M PART NO. PAG E ITE M PART NO. PAG E ITEM
26
NOTES
Hartford, WI 53027 USA Website: www.snoway.com
©
2006 Sno-Way® International
SNO-WAY® INTERNATIONAL, INC.
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