Snapper ZM6100M User Manual
Parts Manual for
TM
MID MOUNT Z-RIDER
ZERO TURNING HYDRO DRIVE
SERIES 0,1,2
POWER UNIT MODELS
ZM2200K
ZM2500KH
ZMT2500KH
MZM2200KH
MZM2300KH
ZM2501KH
MZM2301KH
ZM2502KH
MOWER UNIT MODELS
ZM5200M ZM6100M
ZM5201M ZM6101M
ZM5202M ZM6102M
Model ZM2200K shown
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(Rev. 6, 09/25/02) MANUAL No. 06110
CONTENTS
DESCRIPTION PAGE
DRIVE TIRE/WHEEL ASSEMBLY...............................................................................................3
ENGINE SUB-ASSEMBLY.......................................................................................................4, 5
FUEL TANK ASSEMBLY.........................................................................................................6, 7
TANDEM HYDRO TRANSAXLE ASS’Y (Models ZM2200K, ZM2500KH)..............................8, 9
TANDEM HYDRO TRANSAXLE ASS’Y (All Models Except ZM2200K, ZM2500KH)........10, 11
FOOTREST ASSEMBLY......................................................................................................12, 13
HYDRO RESERVOIR ASSEMBLY ......................................................................................14, 15
UPPER CHASSIS AND SEAT LATCH ASSEMBLY..................................................................16
CASTER WHEEL ASSEMBLY...................................................................................................17
LOWER CHASSIS/CASTER WHEEL ASSEMBLY..............................................................18, 19
JOYSTICK CONTROL ASSEMBLY (All Except for ZMT2500KH).....................................20, 21
TWIN STICK CONTROL ASSEMBLY (Model ZMT2500KH)...............................................22, 23
PARKING BRAKE ASSEMBLY ...........................................................................................24, 25
SEAT SUPPORT ASSEMBLY..............................................................................................26, 27
FENDER/CONTROL CABLE ASSEMBLY.................................................................................28
CUTTER HOUSING ASSEMBLY...............................................................................................29
UPPER DRIVE SHAFT ASSEMBLY ....................................................................................30, 31
DECK DRIVESHAFT ASSEMBLY (All Except for MZM Models) .......................................32, 33
DECK DRIVESHAFT ASSEMBLY (MZM Models)...............................................................34, 35
DECK LIFT SYSTEM ............................................................................................................36, 37
52” DECK, IDLERS, ROLLERS...........................................................................................38, 39
61” DECK, IDLERS, ROLLERS...........................................................................................40, 41
CHUTE, DECK COVERS & BAFFLE...................................................................................42, 43
SEAT ASSEMBLY (All Except for MZM Models)...............................................................44, 45
SEAT ASSEMBLY (MZM Models).............................................................................................46
TRACTION DRIVE IDLER ASSEMBLY .....................................................................................47
DECALS................................................................................................................................48, 49
ELECTRICAL COMPONENTS (except wiring)...................................................................50, 51
WIRING HARNESS ..............................................................................................................52, 54
WIRING SCHEMATICS........................................................................................................53, 55
MANUAL No. 06110 MID MOUNT Z-RIDER
2
DRIVE TIRE/WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 5-4526 ASSEMBLY, Rear Tire & Rim (Includes Item 2, 3 & 4)
-- 5-7706 ASSEMBLY, Rear Tire & Rim (Left Hand)
(Model MZM2200KH Only) (Includes Item 2A, 3A & 4)
-- 5-7707 ASSEMBLY, Rear Tire & Rim (Right Hand)
(Model MZM2200KH Only) (Includes Item 2A, 3A & 4)
-- 5-8193 ASSEMBLY, Rear Tire & Rim (Includes Item 2B, 3 & 4)
(Model ZMT2500KH & ZM2501KH)
-- 5-9161 ASSEMBLY, Rear Tire & Rim (Includes Item 2C, 3 & 4)
(Model ZM2502KH)
2 4-4771 TIRE, 23 x 10.5 - 12 NHS
2A 4-4707 TIRE, 21 x 11 - 8 AG (Model MZM2200KH Only)
2B 7-2110 TIRE, 23 x 10.5 – 12 “Turf Mate”
2C 7-4157 TIRE, 23 x 10.5 – 12 “Super Turf”
3 4-4772 RIM, 12” Diameter x 7.00”
3A 4-7032 RIM, 8” Diameter x 6-3/8 (Model MZM2200KH Only)
4 1-2234 VALVE, Air
5 2-7192 NUT, 1/2-20 Lug (5)
6 5-4461 ASSEMBLY, Wheel Hub
7 9-1793 PIN, 9/64 x 1-1/2” Cotter
8 9-1778 KEY, #808 Woodruff
8A 9-1978 KEY, #806 Woodruff
(Model ZMT2500KH, ZM2501KH, ZM2502KH)
9 9-1828 NUT, 3/4-20 Slotted Hex
MID MOUNT Z-RIDER MANUAL No. 06110
1 ASSEMBLY
3, 3A
9
4
2, 2A, 2B
8, 8A
6
7
L. H. TRANSAXLE ASSEMBLY
(See Pages 8 thru 11)
5
3
ENGINE SUB-ASSEMBLY
24
23
8
22
16
17
18
25
MANUAL No. 06110 MID MOUNT Z-RIDER
15
14A
12A
26
10B
14B
13
9B
7
9A
10A
4
6
12B
1
11
20
17
19
8
21B
21A
3
2
4
5
ENGINE SUB-ASSEMBLY
ITEM PART NO. DESCRIPTION
1 ** ENGINE, 22HP (Kohler No. CH22S PS-66536)
-- ** ENGINE, 23HP (Kohler No. CH23S PS-76536)
-- ** ENGINE, 25HP (Kohler No. CH25S PS-68577)
2 3-5638 J-CLIP, 3/8” Cushioned (2)
3 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tap (2)
4 9-1299 NUT, 3/8-16 Nyloc (4)
5 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4)
6 2-2486 OIL DRAIN, Short
7 2-7972 ASSEMBLY, Oil Valve
8 9-1838 SCREW, M6 x 1 x 6mm Hex Flange Cap (Qty. 2 for 22 HP;
Qty. 4 for 25 HP) (Kohler part no. M-0650012)
9A 4-2708 BRACKET, Muffler, 22HP Kohler
9B 4-6486 BRACKET, Muffler, 25HP Kohler (Series 0)
10A ** MUFFLER, 22HP Kohler (Kohler part no. A-24 068 00)
10B 4-6488 MUFFLER, 25HP Kohler (Kohler part no. A-24 068 17)
11 9-1839 SCREW, M5 x 8 x 16mm Hex Head Self Tapping (2) (Kohler # M-0545016)
12A 4-2707 GUARD, Muffler
12B 7-2155 GUARD, Muffler (used on ZMT2500KH & ZM2501KH models)
13 9-1840 SCREW, M5 x 8 x 10mm Hex Head Flange (2) (Kohler #M0550010)
14A 3-5675 SPACER, Clutch
14B 4-6410 SPACER, Clutch (Model MZM2200KH Only)
15 3-5520 CLUTCH, Electric
-- 4-6409 CLUTCH, Electric (Model MZM2200KH Only)
16 9-1806 SCREW, 7/16-20 x 1-1/2” Hex Head Cap. Grade 5
17 9-1301 WASHER, 7/16” Split Lock (2)
18 9-1807 WASHER, 7/16 I.D. x 1-3/8 O.D. x 1/4 Flat
-- 9-1962 WASHER,7/16” I.D.x 1-5/8” O.D. x 1/4 Flat
19 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5
20 9-1808 SCREW, 7/16-14 x 1”, Grade 5
21A 3-5852 BRACKET, Anti-Rotation (5/16”)
21B 5-8207 BRACKET, Anti-Rotation (Model MZM2200KH Only)
22 4-6487 SHIELD, Heat, 25HP Kohler
23 7-2256 SPACER, Muffler Guard
24 9-2016 SCREW, 1/4-20 x 1-1/2” Hex Washer Self-Tap (2)
25 1-3250 KEY, 1/4 Square x 1”
26 4-6411 BRACKET, Torque
NOTE: Items 2, 3 & 8 thru 13 are included with engine.
MID MOUNT Z-RIDER MANUAL No. 06110
5
FUEL TANK ASSEMBLY
15 17 14
11 13 11 11
18
18
11 11 11
16
19
1
11
9
2A
3
4
7
5
5
12
10
7
4
8
1
19
20
20 & 21
18
21
2B
MANUAL No. 06110 MID MOUNT Z-RIDER
6
1
3
5
6
FUEL TANK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-8903 CAP, 3-1/2” Fuel (2)
2A 5-4430 FUEL TANK, Main (Includes Item 1 - Fuel Cap)
2B 5-7705 FUEL TANK, Main (Includes Item 1 - Fuel Cap)
(MZM2200KH Models Only) (Includes Fuel Gauge)
3 2-6746 TRIM, 2 Inch (3)
4 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage Grade 5 (2)
5 2-3295 U-NUT, 1/4-20 Locking (4)
6 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tapping (2)
7 9-1298 NUT, 5/16-18 Hex Nylon Insert (2)
8 4-2886 BRACKET, Fuel Tank Support
9 5-4528 FUEL TANK, Auxiliary (Includes Item 1 - Fuel Cap)
10 4-4701 BRACKET, Mounting Auxiliary Fuel Tank
11 2-9900 CLAMP, 7/16” Hose (8)
(4 used on MZMs; 8 used on ZMT2500KH;
8 used on ZM2501KH)
12 3-2956 HOSE, 1/4” I.D. x 10” Fuel
13 4-4777 FILTER, 15 Micron Fuel (Included With Engine)
14 3-5853 HOSE, 1/4” I.D. x 4” Fuel (2)
15 4-4681 VALVE, 3-Way Fuel
16 4-4797 HOSE, 1/4” I.D. x 45” Fuel
-- 4-5333 HOSE, 1/4” x 36” Fuel (MZM Models Only)
17 7-7345 PAD, Foam (3)
18 5-4529 ASSEMBLY, Fuel Pick-up (Main) (11.75” Long)
19 5-4530 ASSEMBLY, Fuel Pick-up (Auxiliary) (5.25” Long)
20 4-7038 FUEL GAUGE, Kelch
21 4-7112 GROMMET, Fuel Tank Gauge
NOTE: Items 9, 10, 12 & 15 are not used with Model MZM2200KH.
MID MOUNT Z-RIDER MANUAL No. 06110
7
TANDEM HYDRO TRANSAXLE ASSEMBLY
32
HYDRO MODULE
28 28
(Models ZM2200K, ZM2500KH)
NOTE:
HYDRO TRANSAXLE MAINTENANCE
SHOULD ONLY BE PERFORMED BY
AN AUTHORISED SNAPPER DEALER.
35
33
34
29
30
29
26
25
27
26
25
31
29
28
29
24
28
19
21
22
23
10
11
20
15
9
16
7
18
17
4
6
5
8
14
12
10
5
13
11
10
9
PULLEY MOUNTING
DETAIL FOR R. H.
MANUAL No. 06110 MID MOUNT Z-RIDER
8
36
37
1
2
3
4
6
TANDEM HYDRO TRANSAXLE ASSEMBLY
(Models ZM2200K, ZM2500KH)
ITEM PART NO. DESCRIPTION
1 5-4437 ASSEMBLY, Transaxle 771B (L.H.) Side (shown)
-- 5-4436 ASSEMBLY, Transaxle 771A (R.H.) Side
2 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4)
3 9-1299 NUT, 3/8-16, Hex Nyloc (4)
4 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7)
5 9-0201 SET SCREW, 5/16-18 x 5/16” Hex Recess (4)
6 4-4754 PULLEY, Transmission 4.95” Diameter (2)
7 3-5923 SPACER/ADAPTER, Fan
8 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8)
9 4-2612 SPACER, Fan (2)
10 2-7223 WASHER, 1/4 Split Lock (4)
11 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)
12 9-0505 SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5
13 9-1603 NUT, 1/4-20 Hex Nyloc (8)
14 4-3897 FAN, Blade 7” Dia. (2)
15 9-1627 WASHER, 1/4 I.D. x 1” O.D. (2)
16 4-2639 CAM, Neutral Return (Weldment) (2)
17 3-5910 PLATE, Neutral Adjust (2)
18 1-2709 RETAINING RING, 1” External (2)
19 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2)
20 3-5915 SPRING, Neutral Return Adjust (2)
21 3-5927 SPRING, Neutral Return (2)
22 9-1812 NUT, 1/4-28, Hex Nyloc (4)
23 1-4264 WOODRUFF KEY, #404 (2)
24 5-9440 ASSY, Driveshaft Bracket
25 9-1315 WASHER, 21/64” Split Lock (6)
26 9-1904 SCREW, 5/16-18 x 7/8”, Hex Head Cap (6)
27 5-4293 PLATE, Neutral Return (Weldment)
28 1-5753 BALL-JOINT (4)
29 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
30 4-4755 ROD, Threaded 1/4-28 x 6-5/8”
31 3-5914 ROD, Threaded 1/4-28 x 5-3/8”
32 1-5894 WOODRUFF KEY, #605 (2)
33 4-5184 FILTER, Oil (Eaton)
34 3-5925 ROD, Roll Release (2)
35 9-1629 COTTER-PIN, 1/16 x 1/2” (2)
36 9-1786 BOLT, 3/8-16 x 4-3/4” Grade 5 (4)
37 7-2017 SPACER, Eaton Transaxle (8)
NOTE: HYDRO TRANSXALE MAINTENANCE SHOULD ONLY BE PERFORMED
BY AN AUTHORIZED SNAPPER DEALER.
MID MOUNT Z-RIDER MANUAL No. 06110
9
TANDEM HYDRO TRANSAXLE ASSEMBLY
30
HYDRO MODULE
(All Models Except ZM2200K, ZM2500KH)
NOTE:
HYDRO TRANSAXLE MAINTENANCE
SHOULD ONLY BE PERFORMED BY
AN AUTHORISED SNAPPER DEALER.
28
12
29
28
26
25
27
26
25
29
31
29
28
29
32
28
19
24
21
22
20
9
17
18
11
23
10
16
15
5
14
13
MANUAL No. 06110 MID MOUNT Z-RIDER
10
10
8
6
11
5
PULLEY MOUNTING
DETAIL FOR R. H.
7
4
1
2
3
8
TANDEM HYDRO TRANSAXLE ASSEMBLY
(All Models Except ZM2200K, ZM2500KH)
ITEM PART NO. DESCRIPTION
1 5-4437 ASS’Y, Eaton Transaxle 771B (L.H.) Side (shown)
-- 5-9154 ASS’Y, Eaton Transaxle 771-090 (L.H.) (w/needle bearings)
-- 5-4436 ASS’Y, Eaton Transaxle 771A (R.H.) Side
-- 5-9153 ASS’Y, Eaton Transaxle 771-089 (R.H.) Side (w/needle bearings)
2 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4)
3 9-1299 NUT, 3/8-16, Hex Nyloc (4)
4 7-2017 SPACER, Eaton Transaxle (8)
5 9-1995 SET SCREW, 5/16-18 x 5/16” Square Head (4)
6 4-6967 PULLEY, Transmission (Right Hand) 4.95” Diameter (2)
7 9-1786 BOLT, 3/8-16 x 4-3/4” Hex Flange, Grade 5 (4)
8 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8)
9 4-6966 PULLEY, Transmission (Left Hand) 4.95” Diameter (2)
10 2-7223 WASHER, 1/4 Split Lock (4)
11 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)
12 9-0505 SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5
13 9-1603 NUT, 1/4-20 Hex Nyloc (8)
14 4-3897 FAN, Blade 7” Dia. (2)
15 9-1627 WASHER, 1/4 I.D. x 1” O.D. (2)
16 4-2639 CAM, Neutral Return (Weldment) (2)
17 3-5910 PLATE, Neutral Adjust (2)
18 1-2709 RETAINING RING, 1” External (2)
19 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2)
20 3-5915 SPRING, Neutral Return Adjust (2)
21 3-5927 SPRING, Neutral Return (2)
22 9-1812 NUT, 1/4-28, Hex Nyloc (4)
23 1-4264 WOODRUFF KEY, #404 (2)
24 5-9440 ASSEMBLY, Driveshaft Bracket
25 9-1315 WASHER, 21/64” Split Lock (6)
26 9-1904 SCREW, 5/16-18 x 7/8”, Hex Head Cap (6)
27 5-4293 PLATE, Neutral Return (Weldment)
28 1-5753 BALL-JOINT 1/4-28 Thread (4)
29 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
30 4-4755 ROD, Threaded 1/4-28 x 6-5/8”
31 3-5914 ROD, Threaded 1/4-28 x 5-3/8”
32 1-5894 WOODRUFF KEY, #605 (2)
33 4-5184 FILTER, Oil (Eaton)
34 3-5925 ROD, Roll Release (2)
35 9-1629 COTTER-PIN, 1/16 x 1/2” (2)
NOTE: HYDRO TRANSXALE MAINTENANCE SHOULD ONLY BE PERFORMED
BY AN AUTHORIZED SNAPPER DEALER.
MID MOUNT Z-RIDER MANUAL No. 06110
11
FOOTREST ASSEMBLY
13
1A
12
14
12
9
11
12
10
6
2
3
4
6
5
7
8
MANUAL No. 06110 MID MOUNT Z RIDER
FOOTREST ASSEMBLY
ITEM PART NO. DESCRIPTION
1A 4-6727 BRACKET, Floor Pan
1B
1B 5-8362 WELDMENT, Floor Pan (Model ZMT2500KH only!)
2 4-3843 PAD Left Hand Friction
3 9-1318 SCREW, 5/16-18 x 3/4” Hex Head Cap
4 9-1296 WASHER, 11/32” Flat Lock
5 4-3795 BRACKET, Left Hand Footrest
6 9-1298 NUT, 5/16-18 Hex Nylon Insert (2)
7 4-3800 BRACE, Left Hand Footrest
8 4-6730 BRACKET, Footrest
9 4-4867 PAD, Floor Pan Trim (2)
10 9-1508 BOLT, 5/16-18 x 3/4” Carriage Short Neck Grade 5
11 4-4905 PAD, Right Hand Front Friction
12 9-1541 SCREW, 5/16-18 x 3/4” Hex Self Tapping (6)
13 4-3842 PAD, Right Hand Rear Friction
14 4-3794 BRACKET, Footrest (Right Hand)
MID MOUNT Z-RIDER MANUAL No. 06110
13
HYDRO RESERVOIR ASSEMBLY (left hand)
7
1 ASSEMBLY
ITEM PART NO. DESCRIPTION
6
2
8
3
3
9
3
4
5
VIEWED FROM
UNDERNEATH
10
3
1 5-4103 RESERVOIR, L. H. Hydro (includes cap, item 2)
2 3-5512 CAP, Reservoir
3 1-6130 CLAMP, for 13/16” Hose (8)
4 3-5514 HOSE, Rubber 5/8 I. D. x 13-1/2” long
5 4-4788 HOSE, Rubber 5/8” I. D. x 20” long
6 4-4790 BRACKET, Tank L. H.
7 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage, Grade 5
8 1-1791 RETAINER, 5/16” Bolt
9 9-1298 NUT, 5/16-18 Hex Nyloc
10 1-2080 CABLE TIE, 7” long
MANUAL No. 06110 MID-MOUNT Z-RIDER
14
HYDRO RESERVOIR ASSEMBLY (right hand)
15
12
ITEM PART NO. DESCRIPTION
14
2
11 ASSEMBLY
16
3
3
13
VIEWED FROM
UNDERNEATH
3
3
11 5-4521 RESERVOIR, (R.H.) Hydro (Includes cap, item 2)
12 4-4789 HOSE, Rubber 5/8” I.D. 32” Long
13 4-4787 HOSE, Rubber 5/8” I.D. 12” Long
14 4-4791 BRACKET, Tank, (Right Hand)
15 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap
16 7-7345 PAD, Gas Tank (2)
MID-MOUNT Z-RIDER MANUAL No. 06110
15
UPPER CHASSIS AND SEAT LATCH ASSEMBLY
8
ITEM PART NO. DESCRIPTION
1 4-2946 UPPER CHASSIS (Models MZM2200K, ZM2501KH, ZM2502KH)
-- 7-1940 UPPER CHASSIS (Models ZMT2500KH & ZMT2501KH) (not shown)
2 9-1298 NUT, 5/16-18 Hex Nyloc
3 3-5993 LATCH, Seat Support
-- 7-2106 LATCH, Seat Support (MZM2300K, ZMT2500KH, ZM2501KH ZM2502KH)
4 9-1800 BOLT, 5/16-18 Shoulder, Hex Head, Nylon Patch
5 2-6292 SPRING
6 4-4769 SCREEN, Drivetrain
7 2-3341 SCREW, 1/4-20 x 3/4” Thumb (2)
8 9-1909 WELL-NUT, 1/4-20 x 53/64” (2)
9 7-2111 PLATE, Trim (Model ZMT2500KH Only)
10 9-0361 SCREW, 5/16-18 x 5/8” Self Tapping (2)
MANUAL No. 06110 MID MOUNT Z-RIDER
9
7
6
2
3
1
5
4
10
16
CASTER WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 9-0361 SCREW, 5/16-18 x 5/8” Hex Flange Self Tap
2 3-6578 CAP, Caster Shaft
3 1-0965 RING, 1-3/16” External Retaining
4 9-1795 WASHER, 1-1/4” Flat
5 3-5602 BEARING, 30mm x 62mm (2)
6 4-2590 WELDMENT, Caster Support
-- 5-8760 WELDMENT, Caster Support (5 degree)
(used on model ZMT2500KH only)
7 4-2591 WELDMENT, Caster Yoke
8 9-1325 NUT, 1/2-13 Hex Nyloc
9 5-4087 ASSEMBLY, Tire & Rim (includes items 10 thru 12)
10 1-2700 FITTING, Lube
11 2-8722 BEARING (2)
12 1-2234 VALVE, Air
13 3-5476 SLEEVE, Axle
14 9-1773 SCREW, 1/2-13 x 7-1/4”, Grade 5
MID MOUNT Z-RIDER MANUAL No. 06110
14
13
11
1
2
3
4
5
6
5
7
8
10
9
11
12
17
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