Snapper XL1738EX (1695359), XL1738E (1695358), 1695359, 1695358 Owner’s Manual

Bimplicilq_
OPERATOR'S
MANUAl
Signature Professional Series Snowthrowers
1524 Models
Mfg. No. Description
1695303 P1524E, Snowthrower 1695304 P1524EX, Snowthrower (CE)
1628 Models
Mfg. No. Description
1695305 P1628E, Snowthrower 1695306 P1628EX, Snowthrower (CE)
1732 Models
Mfg. No. Description
1695307 P1732E, Snowthrower 1695308 P1732EX, Snowthrower (CE)
1738 Models
Mfg. No. Description
1695309 P1738E, Snowthrower 1695310 P1738EX, Snowthrower (CE)
1695358 P1738E, Snowthrower 1695359 P1738EX, Snowthrower (CE)
1734900
Revision 01
Rev. Date 8/2007
TP 100-4585-01 -LW-SN
TableofContents
CONTENTS:
Safety Rules & Information
General ............................................................ 2
Training ............................................................ 4
Preparation ...................................................... 4
Operation ......................................................... 4
Children ........................................................... 5
Clearing a Clogged Discharge Chute .............. 5
Service, Maintenance and Storage ................. 5
Emissions ........................................................ 5
Decals .............................................................. 7
Safety Icons ..................................................... 8
Identification Numbers ........................................ 9
Features, Controls & Operation
Control Locations ........................................... 10
General Operation
Checks Before Each Start-Up ....................... 12
Starting Controls ............................................ 13
Starting the Engine ........................................ 14
Stopping the Engine ...................................... 15
Operating The Snowthrower .......................... 16
Clearing a Clogged Discharge Chute ............ 16
Ground Speed Selector ................................. 16
Engine Speed ................................................ 16
Deflector ........................................................ 17
Scraper Bar & Skid Shoes ............................. 17
Easy-Turn and Traction Drive Lock ................ 18
After Each Use .............................................. 19
Storage .......................................................... 19
Regular Maintenance
Maintenance Schedule .................................. 20
Checking Tire Pressure ................................. 20
Auger Gear Case Lubrication ........................ 20
Lubrication ..................................................... 21
Check/Lubricate Free-Hand Linkage ........... 22
Lubricate Auger Shaft Assembly ................... 22
Troubleshooting, Adjustments & Service
Troubleshooting ............................................. 23
Speed Selector Adjustment ........................... 25
Auger Drive Tension ...................................... 25
Traction Drive Tension ................................... 26
Manual Discharge Chute Adjustment ............ 27
Electric Discharge Chute Adjustment ............ 27
Easy Turn Cable Adjustment ......................... 28
Shear Pin Replacement ................................. 28
Belt Replacement .......................................... 29
Specifications .................................................... 31
Parts & Accessories ......................................... 32
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your
snowthrower. Failure to comply with all safety and operating
instructions can result in loss of machine control, serious personal injury to you and/or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be
followed.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
SafetyRules& Information
OperatingSafety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manu- factured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is mis-
used, or not properly maintained, it can be dangerous!
Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
ReadtheManual
The operator's manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product's features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on
the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and snowthrowing activity.
Never assume that children will remain where you last saw them. Ifthere is a risk that children may enter the area where you are operating the unit, have another
responsible adult watch them. TP 600-3606-05-LW-SMA
DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT!
This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit when you are not expecting it, and you may run over them.
Safety Rules & information
MovingParts
This equipment has many moving parts that can injure you or someone else. However, if you are standing in the operator's position, and follow all the rules in
this book, the unit is safe to operate.
The auger and impeller have spinning parts that can amputate hands and feet. Do not allow anyone near the equipment while it is running! DO NOT clear the discharge chute by hand. Ifthe chute becomes plugged, stop the engine, wait for all moving parts to stop, and clear the blockage with a clean-out tool or piece of
wood. To help you, the operator, use this equipment safely, it is equipped with an
operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
ThrownObjects
This unit has a spinning auger and impeller. They pick up and throw snow and ice. Thrown debris could seriously injure a bystander. ALWAYS direct the discharge chute away from bystanders and prop- erty that could be damaged by frying debris. Be sure to clean up the area to be cleared BEFORE you
start.
FuelandMaintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the snowthrower fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.
Proper maintenance is critical to the safety and perfor- mance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically
testing the safety system.
Do not allow anyone in the area while the unit is run- ning! If someone does enter the area, shut the unit off immediately until they leave.
3
Safety Rules & information
This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury
or death to you, or bystanders, or damage to property or equipment. The triangle ,_ in text signifies
important cautions or warnings which must be followed.
TRAINING
1. Read, understand, and follow all instructions on the machine and in the manuals before operating this
unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, partic- ularly small children and pets.
4. Exercise caution to avoid slipping or falling especially
when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting engine (motor).
3. Do not operate the equipment without wearing ade-
quate winter outer garments. Wear footwear that will
improve footing on slippery surfaces. Avoid loose fit-
ting clothing that can get caught in moving parts.
4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place con- tainers on the ground, away from your vehicle, before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such on a trailer with a
portable container, rather than from a gasoline dis- penser nozzle. (f) Keep nozzle in contact with the rim of the fuel tank
or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing imme-
diately.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive
motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surfaces.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and machine adjust to outdoor
temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during
operation or while performing an adjustment or repair to protect eye from foreign objects that may be
thrown from the machine.
OPERATION
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspec-
tions.
6. When cleaning, repairing, or inspecting make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
Do not attempt to clear steep slopes.
9. Never operate the snowthrower without proper guards plates, or other safety protective devices in place and working.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snowthrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk, never run.
16. Never touch a hot engine or muffler.
17. Never operate the snowthrower near glass enclo- sures, automobiles, window wells, drop-offs, and the
like without proper adjustment of the discharge angle.
18. Never direct discharge at bystanders or allow anyone
in front of the unit.
19. Never leave a running unit unattended. Always disen- gage the auger and traction controls, stop engine, and remove keys.
20. Do not operate the unit while under the influence of alcohol or drugs.
Safety Rules & information
21. Keep in mind the operator is responsible for acci- dents occurring to other people or property.
22. Data indicates that operators, age 60 years and above, are involved in a large percentage of power
equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough
to protect themselves and others from injury.
23. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.
24. Snow can hide obstacles. Make sure to remove all obstacles from the area to be cleared.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
1. Keep children out of the area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Never allow children to operate the unit.
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure
vision.
CLEARING A CLOGGED DISCHARGE CHUTE
Hand contact with the rotating impeller inside the dis- charge chute is the most common cause of injury associ- ated with snowthrowers. Never use your hand to clean out the discharge chute.
To clear the chute:
1. SHUT OFF THE ENGINE.
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean out tool, not your hands.
SERVICE, MAINTENANCE, AND STORAGE
1. Check shear bolts and other bolts at frequent inter- vals for proper tightness to be sure the equipment is
in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present
such as hot water and spacer heaters, or clothes dry- ers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to the operator's manual for important
details if the snowthrower is to be stored for an
extended period.
4. Maintain or replace safety and instruction labels as necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
6. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until fuel vapors
have dissipated.
7. Always observe safe refueling and fuel handling prac-
tices when refueling the unit after transportation or
storage.
8. Always follow the engine manual instructions for stor- age preparations before storing the unit for both short and long term periods.
9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to
service.
10. Maintain or replace safety and instruction labels as necessary.
11. Keep nuts and bolts tight and keep equipment in
good condition.
12. Never tamper with safety devices. Check their proper
operation regularly and make necessary repairs if they are not functioning properly.
13.Components are subject to wear, damage, and dete- rioration. Frequently check components and replace
with manufacturer's recommended parts, when nec- essary.
14.Check control operation frequently. Adjust and ser-
vice as required.
15. Use only factory authorized replacement parts when making repairs.
16.Always comply with factory specifications on all set-
tings and adjustments.
17.Only authorized service locations should be utilized
for major service and repair requirements.
18. Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer's
warranty.
19.Check shear bolts and other bolts at frequent inter-
vals for proper tightness to be sure the equipment is
in safe working condition.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth
defects, or other reproductive harm.
2. If available, look for the relevant Emissions Durability Period and Air Index information on the engine emis-
sions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
5
DECALS
Decals
This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.
Although reading this manual and safety instructions it
contains will provide you with the necessary basic knowl-
edge to operate this equipment safely and effectively, we
have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All WARNING, CAUTION, and instructional messages
on your unit should be carefully read and obeyed.
Personal bodily injury can result when these instructions
are not followed. The information is for your safety and it
is important.
The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements. These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.
NOTE: Engine operation and safety decals are supplied
by the engine manufacturer.
NORTH AMERICAN MODEL DECALS
Part No. 1726945 - WARNING / Main Dash Decal, North Part No. 1726946
American Tube Handle Models Auger Control Decal
Tube Handle Models
Part No. 1722867
Lubrication Decal
(Tube Handle Models)
Part No. 1726947 - WARNING / Main Dash Decal, North
American Channel Handle Models
CE MODEL DECALS
Part No. 1727022 - WARNING / Main Dash Decal, CE
Tube Handle Models
Part No. 1727024 - WARNING / Main Dash Decal, CE
Channel Handle Models
Part No. 1716532 Auger Danger Decal
Part No. 1727023
Auger Control Decal Tube Handle Models
Part No. 1727207 Discharge Chute
Danger Decal
7
Part No. 1733057 Discharge Chute
Danger Decal
Part No. 1727208
Auger Danger Decal
Part No. 1722867
Lubrication Decal
(Tube Handle Models)
Decals and Safety Icons
8
ALL MODEL DECALS
8
1
Part No. 1734786 Shift Decal - left
SAFETY ICONS
WARNING: READOPERATOR'S MANUAL.
Read and understand the Operator's Manual before using this machine.
DANGER: THROWN OBJECTS. This machine is capable of throwing
objects and debris. Keep bystanders away.
WARNING: REMOVE KEY BEFORE SERVICING.
Remove the key, disconnect spark plug wire, and consult technical litera-
ture before performing repairs or
maintenance.
Part No. 1734787 Shift Decal - right
WARNING: DISMEMBERMENT.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
DANGER: DISMEMBERMENT.
The auger can amputate limbs. Keep hands and feet away from auger and rotating parts.
DANGER: DISMEMBERMENT.
The impeller can amputate limbs. Stop the engine, remove the key, and disconnect spark plug wire before clearing the discharge chute or per- forming service work. Keep hands and feet away from impeller and rotat- ing parts.
Part No. 1734789 Deflector Decal - down
Part No. 1734788 Deflector Decal - up
j__plicity Manufacturing, Inc,
"_ _,_inoton, WI 53074-0997 USA
North American /
CE Models
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CE Models (Only)
Identification Numbers
Model Description Name/Number
IdentificationNumbers
When contacting your authorized dealer for replace-
ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer's identi- fication numbers, and engine serial numbers in the
space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner's manual.
CE Models: Place the extra copy of the identification tag
in the manual
CE IDENTIFICATION TAG MARKINGS
A. Manufacturer's Identification Number B. Manufacturer's Serial Number
C. Power Rating in Kilowatts
D. Maximum Engine Speed in Rotations per Minute
E. Manufacturer's Name and Address F. Year of Manufacture
G. CE Compliance Logo
H. Mass of Unit in Kilograms
I. Guaranteed Sound Power in Decibels
Unit MFG Number Unit SERIAL Number
Mower Deck MFG Number Mower Deck SERIALNumber
Dealer Name Date Purchased
EngineMake EngineModel
Engine Type/Spec Engine Code/Serial Number
¢,
KPart No. xxxxxxx
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-Serial No. xxxxxxxxxx
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9
Features,Controls& Operation
Please take a moment and familiarize
yourself with the name, location, and
function of these controls so that you will
better understand the safety and operating
instructions provided in this manual
Manual Rotator
Model
Electric Rotator
Model
CONTROL LOCATIONS
The information below briefly describes the function of individual controls. Starting, stopping, and driving require the
combined use of several controls appfied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
a speed Selector
Selects forward speeds 1-5 and reverse speeds 1-2. No neutral position or gate is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the Drive Control is
released.
__ Traction Control / Free Hand TM Lock
Engages traction drive to wheels when depressed. Also
locks auger control when depressed simultaneously.
Releasing the traction control lever releases the Free
Hand TM auger control lock and stops the drive wheels.
10
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