Snapper W301022BE, W280922B, 331522KVE, 301222BE, 300922B User Manual

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Parts Manual for

REAR ENGINE RIDER
SERIES 22
MODELS
280922B W280922B 281022BE 281222BE 300922B 301022BE W301022BE 301222BE 3314522BVE 331522KVE
IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
(Rev. 1, 06/30/02) MANUAL No. 06128
CONTENTS
DESCRIPTION PAGE
WHEELS, FRONT........................................................................................................................ 3
WHEELS, REAR ....................................................................................................................4 & 5
FRONT END, STEERING ......................................................................................................6 & 7
MAIN CASE............................................................................................................................8 & 9
DIFFERENTIAL, R.H. FENDER ........................................................................................10 & 11
CHAIN CASE, L.H. FENDER .............................................................................................12 & 13
SMOOTH CLUTCH ASSEMBLY .......................................................................................14 & 15
CUTTING DECKS, DEFLECTORS ....................................................................................16 & 17
RAILS, LIFT ARMS, CAM LIFT .........................................................................................18 & 19
BLADE STOP PEDALS ............................................................................................................. 20
SPINDLE ASSEMBLY ............................................................................................................... 21
BELTS, BRAKES, INTERLOCK........................................................................................22 & 23
DRIVE DISC ASSEMBLY .......................................................................................................... 24
FUEL TANK & OPERATOR’S SEAT......................................................................................... 25
ENGINES & EXHAUST MUFFLER............................................................................................ 26
THROTTLE CONTROL.............................................................................................................. 27
DECALS.............................................................................................................................28 & 29
ELECTRICAL SYSTEMS (For 9 HP Briggs, Recoil Start)...............................................30 & 31
ELECTRICAL SYSTEMS (For 10 & 12 HP Briggs) ..........................................................32 & 33
ELECTRICAL SYSTEMS (For 14.5 HP Briggs)................................................................34 & 35
ELECTRICAL SYSTEMS (For 15 HP Kohler)...................................................................36 & 37
WIRING SCHEMATICS................................................................................................. 38 thru 41
HARDWARE BAGS ...................................................................................................................42
ACCESSORIES AND ATTACHMENTS ..................................................................................... 44
MANUAL No. 06128 R. E. RIDER SERIES 22
2
WHEELS - FRONT
12
10
1 ASSEMBLY
5
9
6
2, 2A
3
7
4
4
7
11
ITEM PART NO. DESCRIPTION
1 5-8943 ASSEMBLY, Front Tire & Rim (Complete)
(Includes Items 2, 3, 4, 5 & 6, ) 2 7-3563 TIRE, 11 x 4.00-4 (Kenda) 3 1-7146 RIM (For 4.10/3.50 x 4 Tire) 4 1-1807 BEARING, Ball 5 1-2234 VALVE, Air (Snap-in) 6 1-4669 FITTING Lube 7 1-0935 WASHER, 3/4” I.D. 8 1-1022 CAP, Hub 9 1-1032 SEAL, Felt
10 3-1038 CAP, Dust 11 9-1516 PIN, Cotter 5/32 x 1" (2) 12 1-0821 TUBE, Inner (For 4.10/3.50 x 4 Tire)
8
R. E. RIDER SERIES 22 MANUAL No. 06128
3
WHEELS - REAR
11
12
LEFT HAND
14
13
9
RIGHT HAND
1 ASSEMBLY
2
15
13
8
10
6
7
5
3
MANUAL No. 06128 R. E. RIDER SERIES 22
4
4
WHEELS - REAR
ITEM PART NO. DESCRIPTION
1 5-8951 ASSEMBLY, Rear Tire & Rim (Includes Items 2, 3 & 4) (28", 30” 33” Models)
2 7-3584 TIRE, 16-6.50 x 8 (33" Models)
3 1-7147 RIM, Extra Wide, (For 16/7.50 x 8 Tire) (33" Models)
4 1-2234 VALVE, Air (Snap-in)
5 1-2332 CLAMP, Right Hand (8, 10 & 13 HP)
-- 1-4542 CLAMP, Right Hand (12, 14 & 15 HP)
6 9-1502 BOLT, 1/2-20 x 3/4" Lug (6)
7 3-1732 BOOT, Right Hand
8 1-1817 SEAL, Oil
9 4-0433 HUB, Rear Wheel R. H. (W eldment)
10 2-3895 CAP, Hub
11 2-3522 CAP, Hub (Left Hand)
12 4-0434 HUB, Rear Wheel L.H. (Weldment)
13 1-1201 NUT, 5/16-24 Hex Center Lock
14 1-1035 BOLT, 5/16-24 x 1-5/8" Tapered (Left Hand)
15 1-1013 BOLT, 5/16-24 x 2" Tapered (Right Hand)
R. E. RIDER SERIES 22 MANUAL No. 06128
5
FRONT END, STEERING
29
31
2
1
37
39
3
36
19
20
23
21
32
5
33
34
27
22
4
24
18
38
45
35
40
7
9
13
12
6
30
8
20
11
41
25
12
10
28
26
10
31
16
MANUAL No. 06128 R. E. RIDER SERIES 22
30
17
12
12
6
10
15
31
14
6
FRONT END, STEERING
42
ITEM PART NO. DESCRIPTION
1 5-8030 STEERING WHEEL (for 5/8”
shaft) (includes item 2) 2 2-3781 LOGO, Steering Wheel 3 1-3862 PIN, 1/4" x 1-1/2" Roll 4 3-8243 LATCH, Parking Brake 5 2-2449 CABLE, Clutch/Brake(54.32”)
(for 28” & 30” Decks)
-- 7-4131 CABLE, Clutch (55” long)
(for 33” & 42” Decks) 6 9-0122 WASHER, 3/8 Flat (2) 7 1-1815 PAD, Clutch/Brake Pedal 8 1-0694 BUSHING, Nylon 9 4-7888 PEDAL, Clutch/Brake (weldment)
10 1-0986 BEARING, Nylon (4) 11 4-6232 SHAFT, Steering (weldment) 12 1-3321 BUSHING, Tie-Rod (4) 13 1-3023 TIE-ROD, Left Hand (7.41” long)
-- 1-2541 TIE-ROD, Left Hand (9.91” long) 14 4-1687 KING-PIN Weldment, Left Hand 15 1-2933 TIE-ROD, R. H. (7.41” long)
-- 1-2540 TIE-ROD, R. H. (9.91” long) 16 4-1688 KING-PIN, Weldment Right Hand 17 5-8040 WELDMENT, Front Axle, Narrow
(28” & 30” Deck)
-- 5-9197 WELDMENT, Front Axle, Wide (33” Deck)
18 1-4049 FOOT PAD, Short (2)
-- 1-4048 FOOT PAD, Long (2)
43
44
ITEM PART NO. DESCRIPTION
19 1-5444 SPRING, Parking Brake 20 9-0183 WASHER, 21/32 I. Dia.(2) 21 4-6158 BUSHING, Nylon (2) 22 1-1714 PIN, Hair 23 2-3667 FOAM COVER, Steering Shaft 24 9-0296 PIN, 3/16 x 1" Cotter 25 9-1514 WASHER, 3/8” Flat (2) 26 1-2867 PIN, Hair (.125” Dia. Wire) 27 2-2881 SPACER, 1/2" (5) 28 1-0776 RING, 1/2” External Retaining
(Heavy Duty) 29 1-0746 RING, 3/4” Ext. Retaining (2) 30 9-0365 PIN, 1/8 x 3/4" Cotter (2) 31 1-0935 WASHER, 5/8 Flat (6) 32 2-3671 COVER, Steering Shaft 33 2-8395 SPACER, Pivot 34 2-8332 STUD, Shoulder (3/8-24 Thread) 35 9-0854 NUT, 3/8-24 Hex Nyloc 36 7-2648 CABLE, Brake (29” long) 37 3-4174 CONNECTOR, Cable (2) 38 9-1495 SCREW, 1/4-20 x 3/4", Gr. 5 39 9-0372 NUT, 1/4-20 Hex Center Lock 40 9-0753 PIN, 3/16" x 1-1/2" Cotter 41 9-0364 PIN, 5/32” x 1” Cotter (2) 42 7-4560 HOLDER, Wire- Bottle 43 9-0913 SCREW, #10-24 x 1/2”
Hex Washer Self-Tap (2) 44 7-4561 BOTTLE, Water 45 7-4599 PLATE, Thrust
R. E. RIDER SERIES 22 MANUAL No. 06128
7
MAIN CASE
19
1
21
39
38
53
50
36
52
49
2B
50
53
*
31
50
36
51
*
53
50
31
36
35
48
47
34
22
5
CONNECTS TO ITEM 15 ON PAGE 9
39
21
42
6
4C
50
53
38
10
12
19
23
7
30
31
35
11
8
53
4A
50
13
34
2A
29
9
33
29
3
*
NOTE: The heads of these fasteners are located
underneath the main case.
MANUAL No. 06128 R. E. RIDER SERIES 22
8
37
32
29
27
MAIN CASE
29
SPRING (2-6292) PART OF ITEM 17
20
18
25
24
40
ITEM PART NO. DESCRIPTION
1 5-8044 WELDMENT, Main Case
-- 5-9202* WELDMENT, Main Case 2A 3-0798 BUMPER, Rear (2) 2B 3-6367 BUMPER (1-piece) (33” Deck) 3 3-7285 FENDER, Left Hand 4A 3-6419* GUIDE, Belt 4B 1-7653 GUIDE, Belt (not shown) 4C 3-6418** GUIDE, Belt 5 4-7189 BRACKET, Drive Support 6 9-0595 BOLT, 5/16-18 X 3/4" Hex
Flange Lock, Grade 5 (2) 7 1-0153 CAP, Bumper (2) 8 9-0585 NUT, 5/16-18 Hex Fl. Lock (6) 9 1-0969 NUT, 5/16-24 Hex Flange Lock
10 2-3676 LINK, Shift (Long) 11 4-1384 ARM, Shift 12 3-3799 BRACE, Cross 13 1-1018 LINK, Shift (Short) 14 9-0196 NUT, 5/16-18 Hex, Gr. 5 or B 15 4-0598 ARM, Shift Handle (weldment) 16 1-0754 SPRING, Shift Handle 17 5-8763 ASSEMBLY, Shift Detent
(Incl. Spring, part no. 2-6292)
18 5-9212 HANDLE, Shift (weldment) 19 9-1503 HAIRPIN, 3/32 X 1-1/2" (2) 20 2-3656 GRIP, Shift Handle 21 3-4299 WING, Rear (2) 22 2-2509 BUSHING, Pilot 23 7-3735 BRACKET, Switch 24 9-0037 PIN, 3/32 x 3/4" Cotter 25 2-3914 PIN, 1/4 x 1-3/4" Tapered Clevis 26 1-9245 BUSHING, Nylon 27 3-1036 WASHER, Thrust (2)
46
45
14
41
26
17
16
27
44
ITEM PART NO. DESCRIPTION
28 1-9246 BUSHING, Nylon (2) 29 9-0361 SCREW, 5/16-18 x 5/8" Self
30 9-0981 SCREW, #10-32 x 1/4" Hex
31 9-1296 WASHER, 5/16" Flat (4) 32 1-2652 CLIP, Wire 33 9-0391 WASHER, 5/16”Internal Tooth
34 9-0484 SCREW, 5/16-18 x 1-1/2" (4) 35 9-1513 SCREW, 5/16-24 x 1-1/2" Hex
36 1-1791 RETAINER, 5/16 Bolt (4) 37 9-0206 SCREW, 5/16-18 x 3/4" Cap 38 9-0793 SCREW, 5/16-18 X 3/4" Hex
39 2-8200 SWIVEL (2) 40 2-8989 COVER, Switch (series 19 & earlier)
-- 7-3268 COVER, Solenoid (series 20 & later) 41 2-8990 COVER, Battery 42 9-1272 FASTENER, 1/4” Ratchet (7) 43 1-5761 BOLT, 5/16-18 Shoulder 44 7-3289 LEVER, Over-Ride 45 9-1595 WASHER, 7/16” Flat 46 9-1298 NUT, 5/16-18 Nyloc 47 2-2486 OIL DRAIN, Short 48 2-7972 ASSEMBLY, Oil Valve 49 7-4190 PLATE, Engine (Kohler engine) 50 9-1315 WASHER, 5/16” Split Lock (8) 51 7-7692 BOLT, M8-1.25 x 25mm, Self-
52 9-0238 SCREW, 5/16-24 x 1” Gr. 5 (4) 53 9-1297 NUT, 5/16-24 Hex, Grade 5 (8)
43
Tap (14)
Washer Self-Tap (2)
Lock
Head Cap, Grade 5 (4)
Self-Tap (4)
Tap (Kohler)
28
53
15
50
*331522KVE Model only **3314522BVE Model only
R. E. RIDER SERIES 22 MANUAL No. 06128
9
DIFFERENTIAL, R. H. FENDER
24
26
2A
2
25
23
22
1
4
6
34
7
6
5
9
10
2132
8
27
3
28
11
33
20
35
19
18
12
16
13
29
14
15
28
27
30
31
16
MANUAL No. 06128 R. E. RIDER SERIES 22
17
10
DIFFERENTIAL, R. H. FENDER
ITEM PART NO. DESCRIPTION
1 1-4401* COLLAR, Lock (Includes P.N. 9-0201, 5/16-18 x 5/16” Setscrew) 2 1-8822* BALL BEARING, Axle (Right Hand Fender) 2A 1-2296 BEARING, Axle (Right Hand Fender) (standard bearing) 3 1-0969 NUT, 5/16-24 Hex Flange Lock 4 3-1079 WASHER, Thrust 5 3-8067 PLATE, Differential
6 2-2115 SPACER, Pinion (4) 7 2-1127 GEARS, Differential Pinion (4) 8 1-1072 WASHER, Thrust 9 5-1584 ASSEMBLY, Drive Hex Tube
10 1-0988 WASHER, Hex Nylon Splash (3)
11 1-0964 GEAR, 11 Teeth-10 Pitch 12 1-0941 CHAIN, 46 Pitch (No. 35) 13 2-1129 SPROCKET 14 1-0965 RING, External Retaining 15 2-1128 SPACER
16 1-2332 CLAMP, Boot (2) 17 1-7083 BOOT, Oil Seal 18 1-1024 PLUG, Oil Fill & Check 19 3-7279 CASE, Transmission 20 2-8762 GASKET, Transmission Case
21 3-7280 FENDER, Right Hand (standard fender) (1.62” hole)
-- 3-7957 FENDER, Right Hand (optional fender) (2.498” hole) 22 2-1158 GEAR, 63 Teeth-10 Pitch
-- 2-7644 GEAR, 63 Teeth 10 Pitch (331522KVE Model only) 23 4-7763 AXLE, Long (Includes Gear) (Use Only With Short Axle P.N. 5-7398) 24 7-4431 SPACER 25 5-7398 AXLE, Short (Includes Gear) (Use Only With Long Axle P.N. 4-7763)
26 1-2333 SCREW, 5/16-24 x 1-5/8" Hex Cap Special Lock (4) 27 1-1156 O-RING, 5/16” (2) 28 1-1782 WASHER, 5/16” Belleville (2) 29 9-0395 WASHER, 5/16” External Tooth Lock 30 9-0188 WASHER, 5/16” Flat
31 1-1042 BOLT, 5/16-24 x 2-5/8" Idler 32 9-0361 SCREW, 5/16-18 x 5/8" Hex Washer Self-Tap (11) 33 9-0362 SCREW, 1/4-20 x 5/8" Hex Washer Self-Tap (13) 34 3-2107 SPACER, Short Axle 35 6-1017 GREASE, Transmission (24 oz. Required)
-- 6-0411 KIT, Differential (Includes 2A & 3-7280 Fender)
-- 6-0662 KIT, Differential (Includes items 2 & 3-7957 Fender)
*Optional Ball Bearing may be used (requires use of 3-7957 fender
R. E. RIDER SERIES 22 MANUAL No. 06128
11
CHAIN CASE, L. H. FENDER
1 ASSEMBLY
13
14
2
5
31
34
3
16
15
7
34
31
6
5
8
9
10
4
12
10
9
11
25
28
26
27
25
23
35
33
21
20
19 ASSEMBLY
23
22
24
ASSEMBLY
17
29
18
30
MANUAL No. 06128 R. E. RIDER SERIES 22
12
CHAIN CASE, L. H. FENDER
32
38
ITEM PART NO. DESCRIPTION
1 5-2683 ASSEMBLY, Chain Case (Includes items 2 thru
13, 15, 16, & 31 thru 35) 2 4-1136 CASE, Sprocket 3 2-8761 GASKET, Case Cover 4 1-1121 WASHER, .640 I.D. Belleville (2) 5 1-0756 BEARING, Ball (2) 6 1-8963 SPROCKET & SHAFT 7 1-0614 KEY, 1/8 x 5/8" Woodruff 8 3-9778 COVER, Chain Case 9 1-0942 BEARING, Needle (2)
10 1-1086 WASHER, Nylon Thrust (2) 11 4-0355 HUB & SPROCKET 12 1-0941 CHAIN 13 9-0307 SCREW, #10-24 x 5/8" Hex Washer Self-Tap (10) 14 1-1024 PLUG, Oil Fill & Check 15 2-2785 ROLLER 16 1-0776 RING, 1/2” Heavy Duty External Retaining 17 5-9183 ASSEMBLY, L. H. Fender & Bearing (Incl. items 18 & 19) 18 3-7285 FENDER, Left Hand (1.628” I.D. hole) 19 5-2827 ASSEMBLY, Axle Bearing (Incl. items 20 thru 23) 20 7-4184 BEARING, Axle 21 1-3324 FITTING, Lube (for 3/16” hole) 22 7-4500 SEAL, Dust/Grease Axle 23 7-4182 BEARING, DX (2) 24 1-1070 ROD, Cross-Tie 25 1-2332 CLAMP, Boot (2) 26 1-7084 BOOT, Oil Seal 27 1-1071 WASHER, Thrust Nylon 28 1-1072 WASHER, Thrust 29 9-1505 NUT, 5/8-18 Hex Nyloc 30 1-0969 NUT, 5/16-24 Hex Flange Lock 31 1-9260 O-RING (2) 32 2-3447 SPACER (used with optional ball bearing, item 38 only) 33 1-2271 WASHER, Shim (As Required) 34 2-7981 WASHER, Shim (6) 35 6-1017 GREASE, Transmission (Use 2 oz. maximum) 36 5-1451 ASS’Y, L. H. Fender & Ball Bearing (optional, incl. items 37-39) 37 3-7958 FENDER, Left Hand (1.744” I.D. hole) 38 1-4624 BALL BEARING, Left Hand Fender 39 1-4625 COLLAR, Lock (Includes #9-0776 Setscrew 1/4-20 x 1/4")
(Used with ball bearing, item 38, only)
37
36 ASSEMBLY
39
NOTES: 1- See Pages 14 & 15 For Illustration of brake lever assembly and related parts.
2- Item 36 may be substituted for item 17 if ball bearings are preferred.
R. E. RIDER SERIES 22 MANUAL No. 06128
13
SMOOTH CLUTCH ASSEMBLY
3
32
2
14
30
29
31
27
1
5
11
13
4
10
8
7
26
12
23
6
25
29
24
34
33
28
17
19
15
17
18
21
16
22
21
16
20
9
See page 6, Item 40
MANUAL No. 06128 R. E. RIDER SERIES 22
14
18
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