Snapper UVG1621BV User Manual

Parts Manual fo
r
E
V
V
TURF / TRAIL CRUISER
UTILITY VEHICL
SERIES 1
MODEL
UV1621BV
UVG1621B
UVGT1621B
Briggs & Startton Yard Power Products Group Copyright © 2007 Milwaukee, WI USA. All Rights Reserved
Briggs & Startton Corporation
Revision 2,
McDonough, GA, 30253 U.S.A.
Manual No. 7006179
TP 400-5042-2-GC-N
s
PAGE GROUP
4 6
8 10 12 16 18 20 22 26 30 32 34 36 40 42 46 48 50 52 54 56 58 60 62 64 66 70 72 74 76 78
BUMPER GROUP (Early Production) BUMPER GROUP (Late Production) HOOD GROUP FRONT CLIP GROUP (Dash) FRONT CLIP GROUP (Pedals) STEERING GROUP FRONT SUSPENSION GROUP SEAT GROUP SEAT PEDESTAL GROUP- Frame SEAT PEDESTAL GROUP- Controls FRONT FRAME GROUP- Sub-Assembly FRONT FRAME GROUP- Final Assembly REAR FRAME GROUP, LH REAR FRAME GROUP, RH BRAKE ASSEMBLY DRIVE BASE GROUP CVT AXLE GROUP BED ASSEMBLY (Dump Bed) BED ASSEMBLY (Tail Gate) BED ASSEMBLY (Latch) WHEEL GROUP (TURF & TRAIL TIRE) ROPS/ACCESSORY GROUP BRUSH GUARD GROUP WINCH GROUP DECAL GROUP (Snapper) DECAL GROUP (Continued) ELECTRICAL GROUP WIRING HARNESS- UV & UVG Models WIRING HARNESS- UVGT (UVGC) Model WIRING SCHEMATIC- UV Model WIRING SCHEMATIC- UVG Model WIRING SCHEMATIC- UVGT (UVGC) Model
Table Of Content
SERIES 1
Manual No. 7006179TURF / TRAIL CRUISER
3
TP 400-5042-2-GC-N
BUMPER GROUP (Early Production)
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
4
SERIES 1
BUMPER GROUP (Early Production)
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Part No Descri
1 7028009 1 BUMPER SUPPORT, LH 2 7028022 1 SUPPORT, Bumper 3 7028029 1 PLATE, Winch 4 7028072 1 BUMPER 5 7091299 4 NUT, 3/8-16 Hex Nyloc or 7076979 6 7090659 4 BOLT, 3/8-16 x 1-1/4” Hex Flange Lock 7 7091298 4 NUT, 5/16-18 Hex Nyloc 8 7091681 4 BOLT, 5/16-18 x 1” Hex Flange Lock 9 7091619 4 NUT, 3/8-16 Hex Flange Lock
tionItem Qt
Note
Footnotes:
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
5
TP 400-5042-2-GC-N
BUMPER GROUP (Late Production)
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
6
SERIES 1
BUMPER GROUP (Late Production)
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Part No Descri
1 7078209 1 BUMPER SUPPORT, Left 2 7078208 1 BUMPER SUPPORT, Right 3 7078201 1 PLATE, Winch Mounting 4 7078210 1 BUMPER late production UV1621BV &
5 7091299 4 NUT, 3/8-16 Hex Nyloc 6 7027198 4 BOLT, 3/8-16 x 1” Hex Flange Lock, GR 5 7 7091619 4 NUT, 3/8-16 Hex Flange Lock 8 7027168 4 SCREW, 5/16-18 x 1” Hex Head Cap, GR 5 9 7090188 2 WASHER, .34 x .69 x .08 Flat
10 7091298 4 NUT, 5/16-18 Hex Nyloc
tionItem Qt
Note
UVG1621BV & all UVGT(or UVGC)621BV
Footnotes:
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
7
TP 400-5042-2-GC-N
HOOD GROUP
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
8
SERIES 1
HOOD GROUP
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Part No Descri
1 7043253 1 WELDMENT, Hood (Red) 1 7043254 1 WELDMENT, Hood (Green) 2 7035270 5 HOOD PAD 3 7043211 1 PLATE WASHER 4 7091833 4 SCREW 5/16-18 x 5/8” Cross Recessed Pan Head 5 7043208 1 HOOD PROP 6 7043209 1 BRACKET, Hood Prop 7 7090188 1 WASHER, .34 x .69 x .08 Flat 8 7091597 1 COTTER PIN, 3/32 x 3/4”
9 7043210 1 HOLDER, Hood Prop 10 7092074 1 SCREW, #6-20 x .34 Pan Head Self-Tap 11 7091942 2 SCREW, #10-24 x 1/2” Pan Head Machine 12 7091317 6 SCREW, 1/4-20 x 3” Hex Head Cap, GR 5 Ref. FRONT CLIP GROUP
13 7091216 4 SCREW, #10 x 1-1/4” Hex Washer Self-Tap, HI-LO 14 7029051 2 ASSY, Hood Latch (incl. Ref, Nos. 15 & 16) 15 7028017 1 KEEPER 16 7028035 1 ASSEMBLY, Hood Handle consists of 7028035 (Handle) &
tionItem Qt
Note
(Dash) page, item 5
7043029 (Bracket)
Footnotes:
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
9
TP 400-5042-2-GC-N
FRONT CLIP GROUP (Dash)
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
10
SERIES 1
FRONT CLIP GROUP (Dash)
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Part No Descri
1 7075818 1 FENDER, UV-2
2 7078813 1 DASH, UV-2
3 7091602 8 BOLT, 5/16-18 x 1-1/2” Hex Flange Lock, GR 5
4 7091253 6 WASHER, .281 x .750 x .051 Flat
5 7091317 6 SCREW, 1/4-20 x 3” Hex Head Cap, GR 5
6 7063343 1 WELDMENT, Steering Support
7 7091601 4 NUT, 5/16-18 Hex Flange Lock, GR 5
8 7073163 1 PIVOT BRACKET, Throttle
9 7091776 2 BOLT, 1/4-20 x 3/4” Square Neck Carriage 10 7091584 6 NUT, 1/4-20 Hex Flange Lock, GR 5 11 7041967 1 WELDMENT, Column Support 12 7035496 2 BEARING, .750 I.D. Ref. SEAT PEDESTAL GROUP-
13 7091148 4 SCREW, 1/4-20 x 1/2” Pan Head Machine
tionItem Qt
Note
Controls, item 25
Footnotes:
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
11
TP 400-5042-2-GC-N
FRONT CLIP GROUP (Pedals)
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
12
SERIES 1
FRONT CLIP GROUP (Pedals)
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Part No Descri
1 7058125 1 WELDMENT, CVT Brake Pedal
2 7073876 1 SWIVEL, Brake Rod
3 7091528 1 WASHER, .375 x .875 x .083 Flat
4 7091598 2 COTTER PIN, 1/8 x 3/4”
5 7012306 1 FLANGE BUSHING, .381 x .625 x .62
6 7058753 1 WELDMENT, Brake Switch Rod
7 7014432 1 SPRING
8 7090122 1 WASHER, 3/8” SAE Flat
9 7090543 2 SCREW, 1/2-13 x 2” Hex Head Cap, GR 5 10 7091922 2 NUT, 1/2-13 Hex Nyloc or 7091121 11 7058556 1 ASSEMBLY, Upper Brake Rod composed of 7072988, 7073012
12 7073012 2 ROD END, Female 1/2-20 thread part of item 12 assembly 13 7072988 1 ROD, Upper CVT Brake (1/2-20 thread) part of item 12 assembly 14 7090559 2 NUT, 1/2-20 Hex Jam, GR 5 or B part of item 12 assembly 15 7058748 1 WELDMENT, Throttle Pedal 16 7072502 2 PEDAL GRIP 17 7072600 1 SPRING, Throttle Pedal Return 18 7072602 1 SPRING, Inner Throttle Return 19 7012709 2 RING, 1.00 Dia. External Retaining 20 7016561 2 BUSHING, 14 Gage Machine 21 7072645 2 BEARING, 1” I.D. 22 7050520 2 BRACKET, Brake Support (Red) 7072518 is the un-painted part 22 7035752 2 BRACKET, Brake Support (Green) Trailmaster version of 7072518 23 7050522 1 FIREWALL, LH (Red) 7075870 is the un-painted part 23 7035754 1 FIREWALL, LH (Green) Trailmaster version of 7075870 24 7050523 1 FIREWALL, RH (Red) 7075871 is the un-painted part 24 7035755 1 FIREWALL, RH (Green) Trailmaster version of 7075871 25 7078098 1 FILLER, Firewall LH (Red) 25 7078103 1 FILLER, Firewall LH (Green) 26 7078099 1 FILLER, Firewall RH (Red) 26 7078104 1 FILLER, Firewall RH (Green) 27 7078031 2 GASKET, Closed Cell, Adhesive Back 28 7050521 1 PEDAL SHIELD (Red) 7072588 is the un-painted part 28 7035753 1 PEDAL SHIELD (Green) Trailmaster version of 7072588 29 7091508 8 BOLT, 5/16-18 x 3/4” Short Square Neck Carriage, GR 5 30 7091601 8 NUT, 5/16-18 Hex Flange Lock, GR 5 31 7091579 13 SCREW, 1/4-20 x 1/2” Hex Flange Lock, GR 5
tionItem Qt
Note
(2) and 7090559 (2)
Footnotes:
Note: * Used on UVG Serial #'s 50028650 thru 699 & UV Serial #'s 50029300 thru 399.
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
13
TP 400-5042-2-GC-N
FRONT CLIP GROUP (Pedals)
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
14
SERIES 1
FRONT CLIP GROUP (Pedals)
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Part No Descri
32 7091584 9 NUT, 1/4-20 Hex Flange Lock, GR 5 33 7091819 2 SCREW, 1/4-20 x 5/8” Hex Washer Self-Tap 34 7092133 14 SCREW, #10-16 x 1-1/4” Truss Head Sheet Metal was 7092106 35 7034741 1 * KICK PLATE, LH 36 7034648 1 * KICK PLATE, RH
tionItem Qt
Note
Footnotes:
Note: * Used on UVG Serial #'s 50028650 thru 699 & UV Serial #'s 50029300 thru 399.
Manual No. 7006179TURF / TRAIL CRUISER
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15
TP 400-5042-2-GC-N
STEERING GROUP
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
16
SERIES 1
STEERING GROUP
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Part No Descri
1 1725024 1 CENTER CAP, Steering Wheel
2 7092036 1 NUT, M16 x 2 thread Hex, GR 5 in hardware bag
3 7092042 1 WASHER, 16mm Split Lock in hardware bag
4 1722318 1 * STEERING WHEEL (w/cross drilled hole)
4 7078088 1 STEERING WHEEL, UV-2 (w/40 tooth splined hole)
5 1678381 1 COVER, Steering Shaft
6 7072638 1 COVER, Steering Shaft 4” long
7 7090845 1 * ROLL PIN, 5/16 x 1-1/2”
8 7027496 1 * COLUMN, Steering (w/cross drilled hole)
8 7078191 1 COLUMN, Steering (w/40 tooth spline)
9 7091187 1 NUT, 10mm-1.50 Hex Nyloc 10 7091184 1 SCREW, M10-1.50 x 40mm Hex Head Cap 11 7028075 1 ASSEMBLY, Rack and Pinion Steering 12 7090559 2 NUT, 1/2-20 Hex Jam, GR 5 or B 13 7036465 2 BALL JOINT, 1/2-20 14 7072637 4 SPACER, 1/2 I.D., 5/8 O.D. x .375 15 7091121 2 NUT, 1/2-13 Hex Nyloc or 7091922 16 7090544 2 SCREW, 1/2-13 x 2-3/4 Hex Head Cap, GR 5 17 7092079 6 INSERT, 5/16-18 Hex Threaded 18 7091905 2 BOLT, 5/16-18 x 7/8” Hex Flange Lock 19 7090188 6 WASHER, .34 x .69 x .08 Flat 20 7091315 6 WASHER, .32 x .58 x .08 Split Lock 21 7091058 4 SCREW, 5/16-18 x 3-3/4” Hex Head Cap
tionItem Qt
Note
Footnotes:
Note: * Used on UVG Serial #'s 50028650 thru 699 & UV Serial #'s 50029300 thru 399.
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
17
TP 400-5042-2-GC-N
FRONT SUSPENSION GROUP
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
18
SERIES 1
FRONT SUSPENSION GROUP
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Part No Descri
1 7029258 8 BUSHING, Suspension
2 7072614 2 ASSEMBLY, Shock/Spring
3 7029263 4 SLEEVE, Suspension
4 7029355 4 BOLT, 1/2-13 x 3-3/4” Hex Head, GR 5
5 7091703 4 SCREW, 7/16-20 x 2-1/2” Hex Head Cap (Special) GR 5 or 7092071: SCREW, 7/16-20 x
6 7090970 4 NUT, 7/16-20 Hex Top Lock
7 7019572 4 BALL BEARING, 6205-2RS
8 7092038 2 NUT, 3/4-16 Slotted Hex, GR 5
9 7090297 2 COTTER PIN, 1/8 x 1-1/2” 10 7072615 2 WHEEL HUB, Front plate with 5 pressed-in 1/2-20
11 7072618 2 SPACER, Front Wheel 12 7091922 4 NUT, 1/2-13 Hex Nyloc or 7091121 13 7058539 1 ASSY, RH A-Arm & Spindle (incl. Ref. Nos. 14 thru 20) 14 7013864 2 LUBE FITTING, 3/16” Serrated 15 7023556 4 BUSHING, Caster 16 7058432 1 A-ARM WELDMENT, RH 17 7058485 1 SPINDLE WELDMENT, RH 18 7072679 2 ROD, Spindle Pivot 19 7090505 2 SCREW, 1/4-20 x 2” Hex Head Cap, GR 5 20 7091603 2 NUT, 1/4-20 Hex Nyloc 21 7058596 1 ASSY, LH A-Arm & Spindle (incl. Ref. Nos. 14, 15, 18, 19, 20, 22
& 23) 22 7058419 1 SPINDLE, WELDMENT, LH 23 7058484 1 A-ARM WELDMENT, LH 24 7016561 2 BUSHING, 14 Gage Machine 25 7031965 2 THRUST WASHER, 3/4” I.D. 26 7027192 10 LUG NUT, 1/2-20 Hex
tionItem Qt
Note
2-1/2” Hex Head Cap, GR 5 w/locking patch
threaded studs
(not shown)
Footnotes:
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
19
TP 400-5042-2-GC-N
SEAT GROUP
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
20
SERIES 1
SEAT GROUP
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Part No Descri
1 7017875 4 KNOB, 3 Prong, 5/16-18 x 2” Stud 2 7033318 2 SUPPORT, Seat, Upper 3 7091525 6 BOLT, 5/16-18 x 1/2” Hex Flange Lock, GR 5 4 7019109 4 COVER, Spring (Rubber) 5 7090188 4 WASHER, .34 x .69 x .08 Flat 6 7035271 2 SEAT, Milsco XB-150, 15” No Logo 6 7100162 2 SEAT, Milsco XB-180 (19.5” High Back) 7 7063295 2 ASSEMBLY, Seat Support, (incl. Ref. Nos. 8 thru 11) 8 7015707 1 SWITCH, Seat (NO)
9 7028580 1 HOLDER, Seat Cushion E.C. 10 7073266 2 SPRING, Cushion Holder 11 7074204 1 SUPPORT, Seat E.C. per 7063295 assembly;
12 7074452 2 ROD, Seat Hinge in hardware bag 13 7091503 2 HAIR PIN, 3/32 x 1-1/2” in hardware bag 14 7073532 2 SEAT BELT, 60” (incl. Ref. Nos. 16 thru 18) in hardware bag 15 7090991 4 WASHER, 7/16” Flat (Type A, Wide) 16 -- 4 * SCREW, 7/16-20 x 2” Hex Head Cap, GR 5 17 -- 4 * WASHER, 1/2” I.D. x 2-1/2” O.D. Flat 18 -- 4 * NUT, 7/16-20 Hex Nyloc
tionItem Qt
Note
7074204 replaces 7028579
Footnotes:
Note: * Fasteners are supplied by Femco with seat belt.
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
21
TP 400-5042-2-GC-N
SEAT PEDESTAL GROUP- Frame
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
22
SERIES 1
SEAT PEDESTAL GROUP- Frame
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Part No Descri
1 7027247 1 PEDESTAL, Seat, Red 7075869 is the un-painted part
1 7063290 1 PEDESTAL, Seat, Green used on UVGT (or UVGC)
2 7046974 1 GAS TANK, UV includes Gas Cap, item 3
3 7075135 1 GAS CAP
4 7046975 1 SENDING UNIT, UV gas tank
5 7091942 5 SCREW, #10-24 x 1/2” Pan Head Machine
6 7043263 1 ENDCAP, Red
6 7043264 1 ENDCAP, Green or 7061329; used on UVGT (or
7 7091579 10 SCREW, 1/4-20 x 1/2” Hex Flange Lock, GR 5
8 7091584 6 NUT, 1/4-20 Hex Flange Lock, GR 5
9 7092048 18 SCREW, 5/16-18 x 1” Cross Recessed Round Hd Mach. GR 5 or 7091811 (5/16-18 x 5/8” Hex
10 7091601 10 NUT, 5/16-18 Hex Flange Lock, GR 5 11 7092079 4 INSERT, 5/16-18 Hex Threaded 12 7072586 2 HANDLE, Seat Pedestal 13 7091592 8 BOLT, 5/16-18 x 2” Hex Flange Lock, GR 5 14 7091528 8 WASHER, .375 x .875 x .083 Flat 15 7091298 8 NUT, 5/16-18 Hex Nyloc 16 7034101 1 GAS TANK STRAP 16 7063158 1 GAS TANK STRAP (Trailmaster version) not used in production 17 7091240 4 SCREW, #10-32 x 5/8 Hex Washer Head Machine 18 7090376 6 NUT, #10-32 Hex Nyloc 19 7043251 1 WELDMENT, Power Generator End Cap, LH (Red) used on UVG1621BV UV2
19 7074319 1 * WELDMENT, Power Generator End Cap, LH (Green) used on UVGT (or UVGC) 20 7027498 1 THROTTLE, Remote, Powerlink used on UVG & UVGT (or
21 7024538 1 BRACKET, Seat Pedestal Support black textured finish 21 7063288 1 BRACKET, Seat Pedestal Support (Green) no longer used; order 7024538 22 7035496 1 BEARING, 3/4” I.D. 23 7077345 8 PAD - Gas Tank 24 7022229 1 WELDMENT, Hi-Lo Cam Pivot 25 7090799 3 BOLT, 5/16-18 x 5/8” Short Square Neck Carriage, GR 5 26 7011791 3 RETAINER, 5/16” Bolt 27 7026405 1 FOOTPAD, Center, UV-2 28 7026290 1 FOOTPAD, LH, UV-2 29 7026190 1 FOOTPAD, RH UV-2 30 7027256 1 FLOORPAN, Red 7075874 is the un-painted part 30 7063300 1 FLOORPAN, Green used on UVGT (or UVGC) 31 7017853 1 TRAY, Battery
tionItem Qt
Note
UVGC)
Flange Lock Bolt)
w/Powerlink
UVGC); also shown on DRIVE BASE GROUP
Footnotes:
Note: * Part # 7074319 has a hole for the Winch Remote Plug , unlike 7029164, raw part.
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
23
TP 400-5042-2-GC-N
SEAT PEDESTAL GROUP- Frame
Manual No. 7006179 TURF / TRAIL CRUISER TP 400-5042-2-GC-N
24
SERIES 1
SEAT PEDESTAL GROUP- Frame
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Part No Descri
32 7034358 1 BRACKET, Battery Hold Down 33 7090721 5 BOLT, 5/16-18 x 1/2” Hex Flange Lock 34 7072629 1 RETAINER, Battery (Rod) not used in production
tionItem Qt
Note
Footnotes:
Note: * Part # 7074319 has a hole for the Winch Remote Plug , unlike 7029164, raw part.
Manual No. 7006179TURF / TRAIL CRUISER
SERIES 1
25
TP 400-5042-2-GC-N
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