:.’
OPERATOR’S
MANUAL
WIDE BODY
CART COLLECTOR
Dual Wheel Cart For Use With
Turbo Collection System
Form I 708219
printed in USA
l/94-1GCCI
SUNSTAR/
SOVEREIGN/900 SERIES CART
LANDLORD/1700 SERIES CART
SERIES CART
MFG. NO. 1691526
MFG. NO.
1692085
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Table of Contents
Page
Standard Fastener Identification
Decals
Specifications
Decals
.......................................................................................................................................
...........................................................................................................................
........................................................................................................................................
Illustrations and Parts Lists
Cart and Cover Assembly
Hitch and Tube Assembly -
Chart..
.................................................................................................. 2-3
.......................................................................................................
SunStar/
Hitch and Tube Assembly - Landlord0700 Series..
Hitch Assembly - Sovereign/900 Series..
Safety Rules
..............................................................................................................................
Carl Assembly...........................................................................................................................
Cover Assembly
........................................................................................................................
Hitch Assembly .........................................................................................................................
SunStar/
Series
(Mfg.
Landlord11700 Series (Mfg.
1691526).
No.
No. 1692086).
Sovereign1900 Series (Mfg. No. 1691526).
Discharge Tube Installation..
...................................................................................................
Landlord0 700 Series (Mfg. No. 1692085).
SunStar/
Sovereign1900 Series (Mfg.
Connecting Cart to Tractor
Maintenance
Cover ...................................................................................................................................
Wheels
Tires
.....................................................................................................................................
Operation
Before
Operation
Dumping Grass and Leaves
Operating
Reinstallation
Torque Specifications Chart
Series (Mfg. No. 1691526).
No. 1691526).
....................................................................................................
............................................................................................................................
.................................................................................................................................
................................................................................................................................
Operation
..................................................................................................................
.............................................................................................................................
................................................................................................
Without
Collection System’
After
Removal
................................................................................................
......................
..................................................... inside Front Cover
Series
..................................................................
...............................................................
...............................................................................
..............................................................................
.............................................................................
.............................................................................
.............................................................................
............................................................................
...........................................................................
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..~.
_l~.
.........................................
Inside Rear Cover
1
1
1
2
3
3
3
4
5
6
8
8
8
8
9
9
10
10
10
11
11
11
11
11
11
11
11
12
12
Decals
NOTE: To clean clear mid-tube on Deluxe Grass
Catcher wash with warm water and mild soap or
detergent.
use abrasive. alkaline, or petroleum based cleaners.
Overall Length
Width
Height
usea
s0ncleanspongeor~10th.Do~0T
........................................................................................................................
................................................................................................................................. 46 in.
.........................1.......................................................................................
Inside Box Length ..................................................................................................
Width
Height
Box Capacity
Weight Capacity
Grass Capacity
Pneumatic Tire Size .....................................
.................................................................................................................................
..................................................................................................................................
.......................................................................................................................
................................................................................................................
.............................................................................................................
:$r: .....*.
1
MAX. CAPACITY 400 LBS.
...
ii;_.,:
.x:,
........................................ 41 O/350 x
7
...
.
.........
1..
.i
.............. 31 in.
17 bushels
42 in.
41.4
in.
‘44 in.
7 in.
5 cu. ft.
400 Ibs.
4
6. Hitch and Tube Assembly -
SunStar
Series
km
10
11
12
18
1
2
3
4
5
6
7
8
9
13
14
15
16
17
Tube Assy.
Nut, Hex Full, Lock, #lo-32
Washer, Plain, #l 0
Screw. Phillips, Truss Head,
#10-32x
Hose
Clamp,
Decal, Cleaning Inst.
Capscrew, Hex Hd.,
7/16-14X
Lo&washer, 7/16
Nut, Hex, Full, 7/16
Nut, Hex, Full, l/2-13
Lo&washer,
Bracket, Hitch (Frame)
Nut. Hex. Full.
Lockwasher, s/a
Bracket, Hitch (Cart)
Capscrew, Hex Hd., 5/8-l 1 x
Capscrew,
(Incl.
Ref. No. 38)
l/2
6”
l-1/2
l/2
5/S
Hex, 1/2-13x
l-1/4
l-
,114
Qw.
1
4
4
4
1
1
1
4
*
4
2
2
1
2
2
2
2
2
C. Hitch Assembly - Sovereign/900 Series
NOTE: For Sovereign/s00 Series tractors, use tube assembly,
parts 1-7 as shown above. The hitch assembly is packaged
with the
assembly, parts
Turbo
Blower, Mfg. No.
8-18,
shown above.
7692257.
Item Description
1
Locknut. Hex Hd.. l/2-13
2
Hitch, &Bracket
3
Washer, Flat, 1/2x 1 x 9/64
4 Clip, Safety
5
Pin, Clevis,
6
Bracket, Support
7 Carmrew, Hex Hd., 1/2-13x l-112
7/l
6 x l-314 2
Do not use the hitch
w.
2
1
3
1
1
2
Pa&e&
with Turbo
Mfg. No. 1692257
9
10
Clip, Spring,
Pin, Clevis, 1/2x
l/8
x 9/16
7/E
D. Hitch and Tube Assembly - Landlord11700 Series
Item
10
11
12
1
2
3
4
:
7
a
9
Description
Clip, Spring
Lower Tube Assy.
Middle Tube
Upper Tube
Carriage Bolt, 1/4-20x
Nut, Hex, Flange, Lock, l/4-20
Screw, Truss Hd., 10-32x
Washer, Flat,
Nut-Hex Washer Assembly, 1032
Hitch, U-Bracket
Nut, Hex, Lock, l/2-13
Capscrew, Hex Hd., 1/2-13x
#lo
5/S
l/2
l-1/2
Qw.
1
1
1
:
2
6
12
6
1
2
2
Cart Assembly
NOTE: Sort out the hardware and arrange by size and
type. Refer to figure 1.
1. Install the wheel assemblies (A, figure 2) to the
frame (B). Place the head of the
end of the frame. Align the holes and place four
16 x 1 hex bolts up through the frame and head of
the swivel. Secure with four flat washers (13/32 I.D.,
7/8 O.D.) and 3/S-16 locknuts.
swivel
wheel on the
3/8-
3. Turn box upside down and install the frame to the U-
bracket (figure 4). Align the two prong end (A) in the
frame with the ends of the U-bracket and secure with
two
112-13 x l-114 hex bolts and locknuts. DO NOT
overtighten the locknuts, since the box pivots at this
point for dumping.
A. Prong End
Figure 2
A. Wheel Assembly
6. Frame
2. Install the U-bracket (A, figure 3) to the bottom of the
box (B). Place the three
head bolts and three flat washers (1 l/32 I.D., 3/4
O.D.) through the inside of the box and the U-bracket. Secure with three
5/16-20
5/16
x
3/4
slotted truss
lo&washers and nuts.
NOTE: The latch handle (A, figure 5) is located on the
right hand side on cart, Mfg. No. 169 1526 and on the left
hand side on cart, Mfg. No. 1692085.
4. Turn box with frame upright and install the latch han-
.-
dle (A, figure 5) and two lii handles (B) as follows:
a. Latch Handle: Place one 5116-18 x 1 hex bolt with
5/16 spring washer through the inside of the box.
Next place a
outside of the box, the latch handle, a
washer, a
jam nut. Tighten the nuts so that when the latch
handle turns the bolt and nut will not turn. (Be
sure the cups of the spring washers are facing
toward the box surface on both sides.)
b. Lii Handles: Install the two
side of the box. Place two l/4-20 x
truss head
the Iii handle. Secure with two
and nuts.
5116
flat washer over the bolt on the
506
506
spring washer and a
liti
handles on the out-
b&s
through the inside of the box and
5/16
nut and
l/2
slotted
l/4
lo&washers
flat
Figure 3
A. U-Bracket
B. Box
A:‘,.Latr$
B.
5
b
h?andle
LiiH&dle
6. Install the sleeve clamp (C, figure 11) to the connecting sleeve (A) with
screw (D) and
l/4-20
x
l/Z
slotted truss head
nyloc nut (E). Install the connecting
sleeve inside the collar of the cover and position
sleeve clamp (C) over the support tube (B).
‘23!i4
A. Straight Rod
Figure 11
A. Connecting Sleeve
B. Support Tube
C. Sleeve Clamp
D. Truss Head Screw,
E.
l/4-20 x
Nyloc
112
Nut
7. Thread the straight rod (A, figure 12) which has an
eyelet on each end through the sleeve at the front of
the cover.
Figure 13
B. Cord Loop
C. Bolt
. ..-
Figure 12
A.
Straight Rod
8. Pinch the black cord loop (B, figure 13) and thread
it
through the eyelet on each end of the rod. Next, pull’
the loop over the top bolt (C) on each side of the
box. The rod gives added support to the cover at the
front of the box.
9. Inside the cover at the front, there is a long tab with
an eyelet on the end. Pull this tab over the top of the
support tube (A, figure 14) and back under the sup
port tube before threading it through the slot in the
cover. This locking tab (B) secures the cover to the
support tube when the cover assembly is locked into
the open position for dumping.
‘;y
Figure 14
A. Support Tubes B. Locking Tab
10. Install the six inch rubber strap (A, figure 15)
at,
the
back of the box. Hook the strap over the metal loop
(B) on the frame rod, which protrudes through the
cover. Close the hook with a pair of pliers. Hook the
other end of the strap over the door lock (C) on the
bOX.
Figure 15
A. Metal
Loop
B. Rubber Strap
C>
Dc+ock
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7
Discharge Tube Installation
Landlord/1700 Series (Mfg. No. 1692095)
1.
Install the spring clip (D, figure 18) with two 10-32 x
i/2
truss head screws (E), four flat washers (F), and
two locknuts (G).
2. Install
3. Position the lower tube (C) onto turbo housing and
4. Remove lower tube and drill 9/32 hole in turbo
l/4-20
x
5/8
carriage bolt (H) through hole in
turbo housing. Secure with
hook inside spring clip onto flange locknut (I,
installed in step 2). Mark hole location on opposite
side of turbo housing for outer spring clip.
ing and install
hole. Secure with
l/4-20
l/4-20
l/4-20
flange locknut (I).
hous-
x 5/8 carriage bolt (H) through
flange locknut (1).
5. Assemble the upper tube (A) onto middle tube (B) as
shown in figure 2 with two 1032 x
screws (E), four flat washers (F), and two locknuts
63.
6. Install two
flat washers (F), and two locknuts (G) to the top
holes in the lower tube (C). Leave hardware loose.
7. Install upper tubes (A and B) to lower tube (C) and
tighten hardware.
8. Install tube assembly into cart sleeve and onto turbo
housing. Hook spring clips (D) onto flange locknuts
(I)
installed on turbo housing.
lo-32 x l/2 truss head screws (E), four
l/2
truss head
“2.347
Figure 18
A. Upper Tube
B. Middle Tube
C.
Lower Tube
D. Spring Clip
E.
Truss Head Screw,
lo-32
x
l/2
F. Washer
G. Locknut, 10-32
H. Carriage Bolt, 1/4-20x
I. flange Locknut, l/4-20
518
Maintenance
The cart cover IS subject to wear and
tion. Check the cover frequently. Use an
detenora-
*
Cover
The cover can be rinsed with a hose when dirty. A dirty
cover will inhibit the fast flow of grass clippings into the
cover. Do not leave grass or leaves in the cart for a long
period of time.
Wheels
Lubricate the wheel assembly before using the cart and
as necessary thereafter. A grease fitting is located at
swivel base. Use SAE multi-purpose type grease.
Tires
The tire pressure should be 30 psi.
Operation
Grass should be cut often, and not too short. If grass is
too long or lush it may be necessary to keep ground
speed to a minimum or to cut only half the width to prevent clogging. If grass is high, operate with mower in
high cutting position. Cut the grass again in lower cutting
position, if desired.
The collector is full when grass builds at the window.
Always operate with throttle at full speed.
Dumping Grass and Leaves
1.
Back the tractor to the desired place for unloading.
2. Unhook the strap from the door lock and raise the
Shut the tractor’s engine off before getting off the
tractor’s seat.
cover assembly to the open position. Lock the cover
in place by hooking the strap to the locking tab in
place by hooking the strap to the locking tab (figure
21). Also see figure 22.
Figure 21
Weight limit in cart is 400 Ibs.
Operation
Before Operation
Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
Clean the tube with mild detergent (other products may
damage tube). The flow of grass can be seen through
the tube while mowing.
Check grass condition. If wet, wait until later in the day. If
grass is wet, plugging may occur.
For efficient bagging, air circulation under the mower
deck, through the chute and into the bag is very important. For this reason, you should remove grass and
debris from underside of mower deck, discharge chute
and cover.
The blower, tube and elbow can be removed for clean-“7
ing.
Figure 22
3. Move the latch handle to the unlock position and
4. If bagging the grass clippings is desired, the grass
, plastic lawn bag. Also, the grass can be dumped
‘I,.
dump the cart’s box using one of the front lift handles. The connecting
charge chute and the cart’s box will dump at a 90°
angle for quick unloading.
can be pulled from the
oiit6.3 tarp for throwing into a trailer.
‘.~ ,5
slekve will slide off the dis-
carl at the curve side into a
11
TORQUE SPECIFICATIONS FOR
STANDARD MACHINE HARDWARE
TOLERANCE
+20%
SIZE
8-32
8-36
1
O-24
1 O-32
I/4-20
l/4-28
5/i 6-l 8
5/l 6-24
318-l 6
318-24
7116-14
7/l
6-20
l/2-13
I/2-20
9116-l 2
9/l
6-18
518-l
1
518-l
8
314-l
0
314-l 6
718-9
718-l 4
1-8
l-12
SAE GRADE #2
0
In./Lbs. In./Lbs.
FtJLbs.
Nm.
19
20 2.3 31 3.5 43 4.9
27
31
66 7.6 8 10.9 12 16.3
76
11
12 16.3 19 25.8 25 34.
20 27.2 30 40.8 45 61.2
23 31.3 35 47.6 50 68.
30 40.8 50 68. 70 95.2
35 47.6 55 74.8 80 108.8
50
55 74.8 90 122.4 120 163.2
65 88.4 110’ 149.6 150 204.
75
90, 122.4 150 204. 220 299.2
100 136. 180 244.8 240 326.4
160
180
140
155 210.8
220
240 326.4
2.1
3.1
3.5 49 5.5 68 7.7
8.6 10 13.6 14 19.
15. 17 23.1 25 34.
68. 75 102. 110 149.6
102. 120 163.2 170 231.2
217.6 260 353.6 386 525.
244.8 300 408. 420 571.2
190.4 400 544. 600 816.
299.2 580 788.8 900 1,224.
SAE GRADE #5 SAE GRADE
Q
Ft./Lbs.
---
..I.-
Nm.
30 3.4
43 4.9 60 6.8
440 598.4 660 897.6
640 870.4 1,000 1,360.
InJLbs.
Ft./Lbs.
41
8
4.6
#S
Nm.
NOTE:
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread
forming screw., sheet metal screws and socket head
setscrews.
2. Recommended seating torqwvalues for locknuts:
a. For prevailing torque locknuts - use 65% of arede 5
torqbes.
b. For flange whiilock
of
3. Unle&
torque values must meet this specification.
wade 5
other&
huts
(and screws) - use 135%
toraues.
noted on assembly drawings all
BOLT HEAD MARKING
S.A.E. GRADE:
20
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