Snapper TP 100-400 User Manual

Page 1
OPERATOR’S
MANUAL
CART COLLECTOR
Dual Wheel Cart For Use With
Turbo Collection System
Form
708219
SERIES CART
SOVEREIGN/900 SERIES CART
MFG. NO. 1691526
LANDLORD/1700 SERIES CART
MFG. NO.
Page 2
,..
::
Page 3
Table of Contents
Page
Standard Fastener Identification Decals Specifications Decals
.......................................................................................................................................
...........................................................................................................................
........................................................................................................................................
Illustrations and Parts Lists
Cart and Cover Assembly Hitch and Tube Assembly Hitch and Tube Assembly Hitch Assembly
Safety Rules
Sovereign/900 Series..
..............................................................................................................................
Chart..
.................................................................................................. 2-3
.......................................................................................................
Landlord0700 Series..
Carl Assembly...........................................................................................................................
Cover Assembly
........................................................................................................................
Hitch Assembly .........................................................................................................................
Series
(Mfg.
Landlord11700 Series (Mfg.
1691526).
No.
No. 1692086).
Sovereign1900 Series (Mfg. No. 1691526).
Discharge Tube Installation..
...................................................................................................
Landlord0 700 Series (Mfg. No. 1692085).
Series (Mfg. No. 1691526).
Sovereign1900 Series (Mfg. Connecting Cart to Tractor Maintenance
Cover ...................................................................................................................................
Wheels Tires
Operation
Before
Operation
............................................................................................................................
.................................................................................................................................
.....................................................................................................................................
................................................................................................................................
Operation
..................................................................................................................
.............................................................................................................................
Dumping Grass and Leaves Operating Reinstallation
Without
After
Collection System’
Removal
Torque Specifications Chart
No. 1691526).
....................................................................................................
................................................................................................
................................................................................................
......................
..................................................... inside Front Cover
Series
..................................................................
...............................................................
...............................................................................
..............................................................................
.............................................................................
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_l~.
.........................................
Inside Rear Cover
2
3 3 3 4 5 6 8 8 8 8 9
9 10 10 10 11
11
11 11
11
11 11 11 12 12
Decals
NOTE: To clean clear mid-tube on Deluxe Grass Catcher wash with warm water and mild soap or
use abrasive. alkaline, or petroleum based cleaners.
Overall Length
Width
Height
usea
........................................................................................................................
................................................................................................................................. 46 in.
.........................
.......................................................................................
Inside Box Length ..................................................................................................
Width
Height Box Capacity Weight Capacity Grass Capacity
Pneumatic Tire Size .....................................
.................................................................................................................................
..................................................................................................................................
.......................................................................................................................
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.............................................................................................................
1
MAX. CAPACITY 400 LBS.
.........
.............. 31 in.
...
........................................ 41 O/350 x
...
.
17 bushels
42 in.
41.4
in.
7 in.
5 cu. ft.
400 Ibs.
4
Page 4
Series
1
Tube Assy.
2
Nut, Hex Full, Lock, #lo-32
3
Washer, Plain,
4
Screw. Phillips, Truss Head,
5 6
Clamp,
7
Decal, Cleaning Inst. Capscrew, Hex Hd.,
9 10 11
13 14
15 16 17
18
Lo&washer, 7/16 Nut, Hex, Full, 7/16 Nut, Hex, Full, l/2-13 Lo&washer, Bracket, Hitch (Frame) Nut. Hex. Full.
Bracket, Hitch (Cart) Capscrew, Hex Hd., 5/8-l 1 x
C. Hitch Assembly
Ref. No. 38)
0
Hex, 1/2-13x
Sovereign/900 Series
1 4
4 4
1
1
1
4
2 2
2 2 2 2
NOTE: For Sovereign/s00 Series tractors, use tube assembly,
parts 1-7 as shown above. The hitch assembly is packaged
assembly, parts
Blower, Mfg. No.
shown above.
Do not use the hitch
Item Description
1
Locknut. Hex Hd.. l/2-13
2
Hitch, &Bracket
3
Washer, Flat, 1/2x 1 x 9/64 4 Clip, Safety 5
Pin, Clevis,
6
Bracket, Support
7 Carmrew, Hex Hd., 1/2-13x l-112
6 x l-314 2
2 1 3
1
1 2
Mfg. No. 1692257
with Turbo
9
10
Clip, Spring, Pin, Clevis, 1/2x
x 9/16
D. Hitch and Tube Assembly
Item
10 11 12
1 2 3
4
7
9
Description
Clip, Spring
Lower Tube Assy. Middle Tube Upper Tube Carriage Bolt, 1/4-20x Nut, Hex, Flange, Lock, l/4-20 Screw, Truss Hd., 10-32x
Washer, Flat,
Nut-Hex Washer Assembly, 1032 Hitch, U-Bracket Nut, Hex, Lock, l/2-13 Capscrew, Hex Hd., 1/2-13x
Landlord11700 Series
1
1 1
2
6
12
6
1 2 2
Page 5
Cart Assembly
NOTE: Sort out the hardware and arrange by size and type. Refer to figure 1.
1. Install the wheel assemblies (A, figure 2) to the frame (B). Place the head of the end of the frame. Align the holes and place four
16 x 1 hex bolts up through the frame and head of
the swivel. Secure with four flat washers (13/32 I.D.,
wheel on the
3. Turn box upside down and install the frame to the U- bracket (figure 4). Align the two prong end (A) in the frame with the ends of the U-bracket and secure with
two
overtighten the locknuts, since the box pivots at this point for dumping.
A. Prong End
Figure 2
A. Wheel Assembly
2. Install the U-bracket (A, figure 3) to the bottom of the box (B). Place the three
head bolts and three flat washers (1 l/32 I.D., 3/4 O.D.) through the inside of the box and the U-brack­et. Secure with three
x
slotted truss
lo&washers and nuts.
NOTE: The latch handle (A, figure 5) is located on the
right hand side on cart, Mfg. No. 169 1526 and on the left hand side on cart, Mfg. No. 1692085.
4. Turn box with frame upright and install the latch han­dle (A, figure 5) and two lii handles (B) as follows:
a. Latch Handle: Place one 5116-18 x 1 hex bolt with
Next place a outside of the box, the latch handle, a washer, a jam nut. Tighten the nuts so that when the latch
handle turns the bolt and nut will not turn. (Be
sure the cups of the spring washers are facing
toward the box surface on both sides.)
b. Lii Handles: Install the two
side of the box. Place two l/4-20 truss head the Iii handle. Secure with two
and nuts.
flat washer over the bolt on the
flat
spring washer and a
handles on the out-
through the inside of the box and
nut and
slotted
lo&washers
Figure 3
A. U-Bracket
B. Box
B.
5
Page 6
6. Install the sleeve clamp (C, figure 11) to the connect­ing sleeve (A) with
screw (D) and sleeve inside the collar of the cover and position sleeve clamp (C) over the support tube (B).
Figure 11
A. Connecting Sleeve
B. Support Tube C. Sleeve Clamp
7. Thread the straight rod (A, figure 12) which has an eyelet on each end through the sleeve at the front of
the cover.
x
slotted truss head
D. Truss Head Screw,
E.
Nut
A. Straight Rod
Figure 13
B. Cord Loop
C. Bolt
Figure 12
A.
Straight Rod
8. Pinch the black cord loop (B, figure 13) and thread through the eyelet on each end of the rod. Next, pull’
the loop over the top bolt (C) on each side of the
box. The rod gives added support to the cover at the
front of the box.
9. Inside the cover at the front, there is a long tab with an eyelet on the end. Pull this tab over the top of the
support tube (A, figure 14) and back under the sup port tube before threading it through the slot in the cover. This locking tab (B) secures the cover to the support tube when the cover assembly is locked into the open position for dumping.
Figure 14
A. Support Tubes B. Locking Tab
10. Install the six inch rubber strap (A, figure 15) back of the box. Hook the strap over the metal loop
(B) on the frame rod, which protrudes through the cover. Close the hook with a pair of pliers. Hook the other end of the strap over the door lock (C) on the
Figure 15 A. Metal
B. Rubber Strap
Loop
the
7
Page 7
Discharge Tube Installation
Landlord/1700 Series (Mfg. No. 1692095)
Install the spring clip (D, figure 18) with two 10-32 x
truss head screws (E), four flat washers (F), and
two locknuts (G).
2. Install turbo housing. Secure with
3. Position the lower tube (C) onto turbo housing and hook inside spring clip onto flange locknut (I, installed in step 2). Mark hole location on opposite side of turbo housing for outer spring clip.
4. Remove lower tube and drill 9/32 hole in turbo
ing and install hole. Secure with
x
carriage bolt (H) through hole in
flange locknut (I).
x 5/8 carriage bolt (H) through
flange locknut (1).
5. Assemble the upper tube (A) onto middle tube (B) as shown in figure 2 with two 1032
screws (E), four flat washers (F), and two locknuts
6. Install two
flat washers (F), and two locknuts (G) to the top
holes in the lower tube (C). Leave hardware loose.
7. Install upper tubes (A and B) to lower tube (C) and tighten hardware.
8. Install tube assembly into cart sleeve and onto turbo
housing. Hook spring clips (D) onto flange locknuts
installed on turbo housing.
truss head
Figure 18 A. Upper Tube B. Middle Tube
Lower Tube D. Spring Clip E.
F. Washer
G. Locknut, 10-32
H. Carriage Bolt, 1/4-20x I. flange Locknut, l/4-20
x
Page 8
Maintenance
The cart cover tion. Check the cover frequently. Use an
Cover
The cover can be rinsed with a hose when dirty. A dirty
cover will inhibit the fast flow of grass clippings into the cover. Do not leave grass or leaves in the cart for a long period of time.
Wheels Lubricate the wheel assembly before using the cart and
as necessary thereafter. A grease fitting is located at
swivel base. Use SAE multi-purpose type grease. Tires The tire pressure should be 30 psi.
subject to wear and
Operation
Grass should be cut often, and not too short. If grass is too long or lush it may be necessary to keep ground speed to a minimum or to cut only half the width to pre­vent clogging. If grass is high, operate with mower in high cutting position. Cut the grass again in lower cutting position, if desired.
The collector is full when grass builds at the window.
Always operate with throttle at full speed.
Dumping Grass and Leaves
Back the tractor to the desired place for unloading.
2. Unhook the strap from the door lock and raise the
Shut the tractor’s engine off before getting off the
tractor’s seat.
cover assembly to the open position. Lock the cover
in place by hooking the strap to the locking tab in place by hooking the strap to the locking tab (figure
21). Also see figure 22.
Figure 21
Weight limit in cart is 400 Ibs.
Operation
Before Operation Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
Clean the tube with mild detergent (other products may damage tube). The flow of grass can be seen through the tube while mowing.
Check grass condition. If wet, wait until later in the day. If
grass is wet, plugging may occur.
For efficient bagging, air circulation under the mower
deck, through the chute and into the bag is very impor­tant. For this reason, you should remove grass and
debris from underside of mower deck, discharge chute
and cover.
The blower, tube and elbow can be removed for clean-“7
ing.
Figure 22
3. Move the latch handle to the unlock position and
4. If bagging the grass clippings is desired, the grass
, plastic lawn bag. Also, the grass can be dumped
dump the cart’s box using one of the front lift han­dles. The connecting charge chute and the cart’s box will dump at a 90°
angle for quick unloading.
can be pulled from the
11
Page 9
TORQUE SPECIFICATIONS FOR
STANDARD MACHINE HARDWARE
TOLERANCE
SIZE
8-32 8-36
O-24
1 O-32
318-l 6
6-20
6-18
1-8 l-12
1 8 0
SAE GRADE #2
0
Nm.
19 20 2.3 31 3.5 43 4.9 27 31 66 7.6 8 10.9 12 16.3 76
11
12 16.3 19 25.8 25 34. 20 27.2 30 40.8 45 61.2 23 31.3 35 47.6 50 68. 30 40.8 50 68. 70 95.2 35 47.6 55 74.8 80 108.8 50 55 74.8 90 122.4 120 163.2 65 88.4 110’ 149.6 150 204. 75 90, 122.4 150 204. 220 299.2
100 136. 180 244.8 240 326.4 160 180 140
155 210.8 220 240 326.4
2.1
3.1
3.5 49 5.5 68 7.7
8.6 10 13.6 14 19.
15. 17 23.1 25 34.
68. 75 102. 110 149.6
102. 120 163.2 170 231.2
217.6 260 353.6 386 525.
244.8 300 408. 420 571.2
190.4 400 544. 600 816.
299.2 580 788.8 900 1,224.
SAE GRADE #5 SAE GRADE
Nm.
30 3.4
43 4.9 60 6.8
---
4.6
Nm.
NOTE:
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread
forming screw., sheet metal screws and socket head
setscrews.
2. Recommended seating torqwvalues for locknuts: a. For prevailing torque locknuts
b. For flange whiilock
of
3. Unle&
torque values must meet this specification.
noted on assembly drawings all
use 65% of arede 5
(and screws)
use 135%
BOLT HEAD MARKING
S.A.E. GRADE:
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