Snapper SPLH171KW, SPLH141KW, SPLH151KH, SPLH231KHE User Manual

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Page 1

Safety Instructions & Operator’s Manual for

Model SPLH141KW show n

WALK BEHIND MOWERS

POWER UNIT

MODELS

SPLH141KW SPLH151KH SPLH171KW SPLH231KHE

MODEL NUMBER EXPLANATION

PRO HYDRO

MID-SIZE

SERIES 1

MOWER UNIT

MODELS

SPA361 SPA481 SPA521 SPA611

S P L H 14 1 KW

MODEL DESIGNATION ENGINE TYPE MODEL TYPE SERIES DESIGNATION MODEL OPTION ENGINE HP DRIVE SYSTEM TYPE

S – Snapper Commercial Model ENGINE HORSE POWER CUTTING DECK WIDTH 1 - Series Designation KW – Kawasaki Engine P – Pro Mid Size M odel 14 – 14.0 Engine HP 36 – 36” Cutting Deck KH – Kohler Engine L - Loop Type Handle Model 15 – 15.0 Engine HP 48 – 48” Cutting Deck E – Electric Starting H – Hydro Drive System 17 – 17.0 Engine HP 52 – 52” Cutting Deck A – Adjustable Cutting Deck 23 – 23.0 Engine HP 61 – 61” Cutting Deck

Thank you for buying a SNAPPER Product! Before operating your PRO WALK BEHIND, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 - 4. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!

MANUAL No. 7-3682 (I.R. 5/16/00)

Page 2

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occu r if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is operated (even with the blades OFF).

3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate or service the machine. Local regulations may restrict the age of the operator.

5. ALLOW only adults or responsible teenagers with mature judgment under close adult supervision to operate machine.

6. DO NOT operate blades in reverse. STO P BLADES. LOOK and SEE behind an d down for children, pets and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution and slow speed. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up and down. Exercise extreme CAUTION when changing directions on slopes. Practice operation of machine on slopes with blades off.

3. Use extra care with grass catchers or other attachments: these affect the handling and the stability of the machine.

4. DO NOT use tow behind attachments on slopes.

5. AVOID uphill starts.

6. Turf conditions can affect the machine’s stability. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

PREPARATION

1. Read, understand and follow instructions and warnings in this manual and on the machine, engine, and attachments. Know the controls and the proper use of the machine before starting. If the operators or mechanics cannot read English, it is the owner’s responsibility to explain this material to them.

2. Only mature, responsible persons shall operate the machine and only after proper instruct ion. The owner is responsible for training the operators. Further, the owner/operator can prevent and/or is responsible for accidents or injuries occurring to themselves, other people or property .

3. Data indicates that operators age 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn controls and develop skills.

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limb s and other objects that could cau se injury if thrown by blade or interfere with mowing.

7. Evaluate the terrain to det ermine what accessories and attachments are needed to prop erly and safely perform the job. Only use accessories and attachments approved by SNAPPER

8. Keep people and pets out of mowing area. Immediately, STOP blades, STOP engine, and Stop machine if anyone enters the area.

9. DO NOT operate machine unless all shields, deflectors, switches, blade controls and other safety devices are in place and functioning properly.

10. Make sure all safety decals are clearly legible. Replace if damaged.

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IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

11. Protect yourself when mowing and wear appropriate clothing including safety glasses, long pants, ear protection, hardhat and substantial footwear with good traction. Long hair, loose clothing or jewelry may get tangled in moving parts.

12. Know how to STOP blades and engine quickly in preparation for emergencies.

13. Use extra care when loading or unloading the machine into a trailer or truck.

14. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of the discharge area while the engine is running.

2. BEFO RE STARTING ENGINE, blades must be OFF and Traction Levers LOCKED in the Traction Lock position.

3. Stop Blades when crossing gravel drive, walks, and under any conditions where thrown objects might be a hazard.

4. DO NOT raise deck with the blades running.

5. Mow only in daylight or good artificial light.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees or other objects that may obscure vision.

7. DO NOT operate the machine while under the influence of alcohol or drugs.

8. After striking a foreign object or if the mower vibrates abnormally, STOP the blades and engine. Remove the key. Disconnect and secure the spark plug wire. Inspect the mower for any damage and repair the damage.

9. DO NOT operate machine near drop offs, ditches, embankments, washouts culverts, fences and protruding objects. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles.

10. DO NOT operate machine on wet grass. Always be sure of your footing while operating machine, especially while backing up. Keep a firm grip on the handle. Walk: never run. Slipping and falling could cause injury.

11. DO NOT leave the machine with the engine running. STOP BLADES, STOP ENGINE and REMOVE KEY before leaving the operator position for any reason.

OPERATION

(Continued From Previous Column)

12. Before cleaning, repairing, or inspecting make certain blades, engine and all moving parts have STOPPED. Remove key and secure spark plug wire away from spark plug key to prevent accidental starting.

13. STOP MACHINE on level ground, engage parking brake (if equipped) and make sure engine and blades have stopped before leaving the operator’s position for any reason including removing grass catcher or unclogging mower to prevent injury to hands or feet.

14. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.

15. Keep hands and feet away from rotating blades underneath deck.

16. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

17. Slow down before turning.

18. Watch out for traffic when near or crossing roadways.

19. Move motion control levers SLOWLY to maintain control during speed and directional changes.

20. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE

1. Shut off fuel while storing or transporting. DO NOT store machine or fuel container inside w here fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machin e in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.

2. Clean grass and debris from engine, mufflers, drives and cutting units to help prevent fires. Clean up fuel, oil and excess grease.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently (if equipped); adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

Page 4

IMPORTANT SAFETY INSTRUCTIONS

MAINTENANCE

(Continued From Previous Page)

7. Disconnect battery before performing maintenance or service. Cranking engine could cause injury. Disconnect negative (black) cable from battery first and positive (red) last. Reconnect positive first and negative last. Charge battery in an open well ventilated area, free from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and insulated gloves.

8. Park machine on level ground. DO NOT work under machine without safety blocks.

9. Service engine and clean, ad just or repair only when engine and blades are stopped. Remove key. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine. DO NOT make adjustments with the engine running.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. DO NOT straighten or weld blades, only replace them.

13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

14. Carefully release pressure from components with stored energy.

15. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. DO NOT allow untrained personnel to service the machine.

16. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

Page 5

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS...................................................................................2-4

TABLE OF CONTENTS................................................................................................................5

SECTION 1 - FAMILIARIZATION.................................................................................................6

SECTION 2 – SAFETY MESSAGES, SYMBOLS AND CONTROLS .....................................7-10

Safety Messages and Symbols..................................................................................7-9

Engine Controls............................................................................................................10

Blade and Traction Controls .......................................................................................10

TO ROLL MACHINE - Pressure Relief Valve Adjustment .........................................10

SECTION 3 - OPERATING INSTRUCTIONS........................................................................11-17

Pre-Start Checklist .......................................................................................................11

Hydraulic Oil Reservoir................................................................................................11

Engine Oil......................................................................................................................11

Before Operating ..........................................................................................................11

Stopping........................................................................................................................12

Starting and Operating ................................................................................................12

Traction Speed Control................................................................................................13

Reverse Speed..............................................................................................................13

Mower Operation.....................................................................................................13-14

Mowing and Turning on Hillsides...............................................................................14

Handle Height Adjustment......................................................................................14-15

Cutting Height Adjustment (Fixed Decks) .................................................................16

Adjusting Caster Wheels (Fixed Decks).....................................................................16

Adjusting Blade on Cutter Spindle (Fixed Decks).....................................................16

Adjusting Fixed Deck Attachment..............................................................................17

Cutting Height Adjustments for Adjustable Deck A ttachments..............................17

SECTION 4 - SERVICE..........................................................................................................18-23

Engine Troubleshooting..............................................................................................18

Service & Lubrication Information.........................................................................19-20

Maintenance Replacement Parts ................................................................................20

Electric Clutch Adjustment..........................................................................................21

Hydraulic Systems Adjustments & Service...............................................................21

Pump/Motor Replacement...........................................................................................21

Hydraulic Pump Belt Removal & Installation........................................................21-22

Replacement Parts.......................................................................................................22

Machine Speed Control Ranges .................................................................................22

Traction Control Neutral Adjustment .........................................................................23

SECTION 5 - MOWER ATTACHMENT SERVICE................................................................24-26

36” CUTTING DECK

Cutting Deck Belt Removal & Installation..................................................................24

48”, 52”, & 61” CUTTING DECK

Cutting Deck Belt Removal & Installation..................................................................24

Cutting Deck Spindle Belt Removal & Installation.............................................. 24-25

CUTTING BLADE SERVICE

Blade Inspection...........................................................................................................25

Blade Removal & Sharpening .....................................................................................25

MOWER SPINDLES

Field Serviceable Spindles, Bearing Replacement ...................................................26

SECTION 6 - BATTERY SERVICE & TESTING.................................................................. 27-28

WARRANTY................................................................................................................................29

PRIMARY MAINTENANCE................................................................................................... 30-33

Page 6

SECTION 1 - FAMILIARIZATION

OPERATOR’S PRESENCE CONTROL (OPC)

NEUTRAL LATCH

HYDRAULIC PUMPS (Not Shown)

ELECTRIC CLUTCH

FUEL SHUT-OFF VALVE (Not Shown)

1.1 INTRODUCTION

This manual has been prepar ed for the operator’s of the SNAPPER PRO HYDRO WALK BEHIND MOWER. It’s purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the us e of accepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 thru 4 of this manual and All SAFETY mes sages on the PRO HYDRO WALK BEHIND MOWER and its attachments before operating. SNAPPER recom mends returning the m achine to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the mower.

RIGHT HAND TRACTION LEVER

KEY SWITCH

FILL/CHECK CAP (Hydraulic Reservoir)

HYDRAULIC DRIVE MOTOR (Behind Each Rear Wheel)

DISCHARGE DEFLECTOR

SPEED CONTROL LEVER

MUFFLER

LEFT HAND TRACTION LEVER

FIGURE 1.1

BLADE CLUTCH CONTROL SWITCH

ENGINE SPEED CONTROL

FUEL FILLER CAP

FUEL TANK

STARTER ROPE

AIR FILTER

REAR TIRES

DECK HEIGHT ADJUSTING CRANK

COVER RETAINING KNOBS

CASTER WHEEL ASSEMBLY

FRONT TIRES

COVER

DECK (48” Shown)

1.2 NOMENCLATURE

It is recommended that all operator’s of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES – gasoline.

Page 7

SECTION 2 – SAFETY MESSAGES AND SYMBOLS

READ, UNDERSTAND AND FOLLOW INSTRUCTIONS AND WARNINGS IN

! IMPORTANT SAFETY AND OPERATING INSTRUCTIONS !

THIS MANUAL, AND ON THE MACHINE, ENGINE AND ATTACHMENTS.

Page 8

SECTION 2 – SAFETY MESSAGES AND SYMBOLS

SQUEEZE FOR RIGHT TURN

FORWARD

FAST

SLOW

CONTROL

FAST

SLOW

SQUEEZE FOR LEFT TURN

“STOP”

“RUN”

TCHED

UNLATCHED

RIGHT TRACTION LEVER

SPEED RANGE

SETTING

LEFT TRACTION LEVER

ENGINE

NEUTRAL LATCH

USE TO LATCH

TRACTION

LEVERS IN

NEUTRAL

READ

OPERATOR’S

MANUAL

BLADES ENGAGED “ON”

BLADES DISENGAGED “OFF”

ENGINE

KEY SWITCH

ENGINE

SPEED RANGE

SETTING

ENGINE SPEED

Page 9

SECTION 2 – SAFETY MESSAGES AND SYMBOLS

KEEP CHILDREN AND OTHERS OUT OF MOWING AREA

DANGER! ROTATING BLADES

ENGINE AND COMPONENTS ARE HOT. ALLOW ALL PARTS TO COOL BEFORE ADJUSTING OR WORKING ON MACHINE

Page 10

SECTION 2 - CONTROLS

Before operating, become familiar with all the controls (See Figure 2.1A) and how to use them. Know beforehand how to STOP the Right Hand and Left Hand Traction Wheel Drives, the Mower Blades, and the Engine in preparation for a possible emergency.

2.1 ENGINE CONTROLS -

A. Engine Speed Control B. Keyswitch C. Operator’s Presence Control (OPC) D. Engine Recoil Starter Handle (Not shown)

2.2 BLADE AND TRACTION CONTROLS

1. Blade Clutch Control Switch

2. R.H. Traction Lever

3. L.H. Traction Lever

4. Neutral Latch

5. Speed Control Lever

WARNING

Neutral Latch is not intended to be used as a park brake. DO NOT park machine on slopes.

WARNING

When the Operator’s Presence Control (OPC) is released, the machine will continue to operate a few feet. DO NOT use this Op erator’s Presence Control (OPC) to routinely stop the machine.

(2) RIGHT HAND TRACTION LEVER

(4) NEUTRAL LATCH

(B) KEY SWITCH

HANDLEBAR

(1) BLADE CLUTCH CONTROL SWITCH

(5) SPEED CONTROL LEVER

WARNING

To avoid sudden and unexpected turning, both Traction Controls must be moved the same way when starting or stopping machine motion.

(3) LEFT HAND TRACTION LEVER

(A)ENGINE SPEED CONTROL

VIEW OF CONTROL PANEL (Rear of Machine) FROM OPERATOR’S POSITION

(B) KEY SWITCH

FIGURE 2.1A

IMPORTANT: To roll the machine without the

engine running, turn both pressure relief valves counter-clockwise 1/2 turn. Turn valves clockwise to tighten for machine operation.

TO ROLL MACHINE, TURN BOTH PRESSURE RELIEF VALVES COUNTER-CLOCKWISE 1/2 TURN

PRESSURE RELIEF VALVE

LEFT HAND

PRESSURE RELIEF VALVE

RIGHT HAND PUMP

FIGURE 2.1B

Page 11

SECTION 3 - OPERATING INSTRUCTIONS

3.1 PRE-START CHECKLIST

Make the following check s and perform the services as required before each start-up.

IMPORTANT: Before starting your SNAPPER Pro Hydro machine, the hydraulic reservoir and engine

be filled to the proper level with oil.

MUST

3.1.1. HYDRAULIC OIL RESERVOIR: Use SAE 10W-

30 oil. Fill reservoir with oil until the level comes to within 1-1/2 inches from the top of the filler neck. Check on level surface with engine off. See Figure 3.1.

OIL FILL LINE

1-1/2”

HYDRAULIC OIL RESERVOIR

IMPORTANT: FLUID LEVEL MUST BE ABOVE TOP OF BAFFLE. RESERVOIR CAPACITY IS ONE (1) GALLON. DO NOT OVERFILL

FIGURE 3.1

3.1.2. ENGINE OIL: Add oil as needed to bring up to,

but not over, the FULL mark. Refer to the Engine Owner’s Manual for oil specifications.

1. If requir ed, make cutting height adjustments. Refer to Section “CUTTING HEIGHT ADJUSTMENT”.

2. Check tires and add air as needed to bring pressure to 25 PSI in front tires and 12-15 PSI in rear tires.

3. Check Guards, Deflectors and Belt Covers to make sure all are in place and secure.

4. Check condition of Cutter Deck Belt(s). If damaged, replace before operating machine. Refer to Section “CUTTER DECK BELT REMOVAL”.

5. Clean Interior and Ex terior surfaces of Cutting Deck and clean Engine of any accumulation of dirt, grass, oil, etc. Keep Engine Air Intake Screens and Cooling Fins clear at ALL times.

6. Check Engine Oil Reservoir and add oil as needed to bring level up to but not over the FULL m ark. (Refer to Engine Owner’s Manual for oil specifications).

Use approved fuel container. DO NOT smoke near open fuel container. DO NOT fill fuel tank indoors or when engine is running. Allow engine to cool for at least ten minutes before refilling. Wipe off any spilled fuel before starting engine. DO NOT run engine indoors.

7. Add fuel to tank after pushing the machine outside

where FUMES can be dissipated. Make sure Fuel Tank Cap is tightened after refueling. (Refer to Engine Owner’s Manual for Fuel specifications).

3.1.3. BEFORE OPERATING

Be thoroughly familiar with ALL controls and know how to use them before operating the mower. Know beforehand how to STOP the Traction Drive Wheel Motors, Mower Blades and Engine in preparation for a possible emergency.

WARNING

Page 12

SECTION 3 - OPERATING INSTRUCTIONS

LEVER

3.2 STOPPING

IMPORTANT: Squeezing both Traction Levers bac k past

Neutral position will cause the machine to back up.

1. Squeeze both Traction Controls simultaneously towards handle bar until both are in Neutral. Manually engage the Neutral Latch. See Figure 3.2.

RIGHT HAND TRACTION

NEUTRAL LATCH

LEFT HAND TRACTION

FIGURE 3.2

2. Move Blade Clutch Control Switch to OFF position.

3. Move Engine Speed Control to SLOW (Turtle)

Position.

4. Stop Engine by turning Keyswitch to STOP position. Always

park machine on level surface. Remove key.

3.3 STARTING AND OPERATING

3.3.1. ENGINE - START ENGINE AS FOLLOWS:

1. Turn Fuel Tank Shut-Off Valve ON.

2. Move Blade Clutch Control Switch to OFF position.

3. Be sure Right Hand and Left Hand T raction Levers are

latched in NEUTRAL position.

4. Pull Choke Control Knob, if so equipped, (shown attached to Fuel Tank and Handle Support Brack et on Left Hand side of machine) all the way out to CHOKE position. See Figure 3.3.

5. Move Engine Speed Control to “FAST/CHOKE” position, if so equipped. See Figure 3.4.

6. (Manual Start Models) Turn Keyswitch to RUN position.

7. (Manual Start Models) Pull Starter Rope until Engine

starts.

8. (Electric Start Models) Hold Operators Presence Control against handlebar. Turn key to the “START” position until engine starts. NOTE: If after 5 seconds of cranking the engine and it does not start, release the key, make sure the blade s witch control is in the OFF position and Traction Levers are latc hed in the Neutral position. Attempt starting again after waiting for approximately 20 seconds.

9. Push Choke Control Knob all the way in and move Engine Speed Control to “FAST” position.

FUEL TANK & HANDLE SUPPORT BRACKET

OUTLINE OF REAR WHEEL (Left Side Shown)

CHOKE POSITION

FAST (Rabbit) POSITION

SLOW (Turtle) POSITION

DO NOT leave machine with the engine running. STOP engine. STOP blades. Latch both Traction Levers in the Neutral position. Move Speed Control to slow. Remove key.

DO NOT park machine on slopes.

CHOKE CONTROL KNOB

PULL OUT TO CHOKE POSITION

FIGURE 3.3

ENGINE SPEED CONTROL

FIGURE 3.4

WARNING

Page 13

SECTION 3 - OPERATING INSTRUCTIONS

WARNING

The SNAPPER Pro Hydro Mowers have a Transport Speed, which allo ws the machine to travel f orward at a speed of 6 MPH - it is NOT to be used while walking! Use the Transport Speed ONLY when the machine is equipped with a Riding Sulky! DO NOT make sharp turns at high speed! The machine has “zero-turn” capability; DO NOT use “zero-turn” at high speed. During initial training time with machine, it is adv ised that the Operator(s) practice with the Speed Control Lever in the slow est travel speed position and Blade Engagement Switch in the OFF position

3.4 TRACTION SPEED CONTROL

3.4.1. FORWARD SPEED

1. Hold Operator’s Presence Control (OPC) against

handlebar.

2. Move Speed Control Lever for ward slightly, selecting a slow travel speed.

3. While holding both Traction Levers in the neutral position, release Neutral Latch Lever by squeezing both Traction Levers slightly rearward.

4. Simultaneously (and slowly), release both Traction Levers. Machine will begin to move forward.

5. Adjust Speed Control Lever to a comfortable travel speed. See Figure 3.5.

6. Proceed to go forward while allowing the machine to travel in a straight line. If the mac hine track s towards the LEFT or RIGHT, it can be brought back to a straight path by moving the Speed Control Lever in the desired direction of travel. See Figure 3.5.

7. Squeeze the appropriate Traction Lever to turn the machine either LEFT or RIGHT. If either Traction Lever is squeezed tightly against the handlebar, it will cause the machine to quic k ly spin around or zero turn to that side - BE CAREFUL!

MOVE SPEED CONTROL LEVER TO THE LEFT O R RIGHT TO ADJUST MOWER FOR STRAIGHT TRAVEL

WARNING

The tighter the Traction Levers are squeezed back towards the handlebar, the faster the machine will move in reverse. Use extreme CAUTION when reversing machine!

3.4.2. REVERSE SPEED

1. Hold Operator’s Presence Control (OPC) against

handlebar.

2. Move Blade Control Switch to OFF position.

3. To revers e direct ion of the m ac hine, stop m achine travel

by squeezing both Traction Controls back to the Neutral position and move the Neutral Latch to engage and hold both Traction Levers in Neutral.

4. To start machine movement, simultaneously squeeze both Traction Levers SLOWLY back towards the handlebar, allowing machine to star t reverse m ovem ent. See Figure 3.6.

5. To STOP reverse movement of machine, return both Traction Levers to Neutral and engage the Neutral Latch.

SLOWLY BACK TOWARDS THE HANDLEBAR AT THE SAME TIME TO START REVERSE MOVEMENT

SQUEEZE BOTH TRACTION LEVERS

NEUTRAL LATCH

FIGURE 3.6

WARNING

Start mowing with a slow ground speed.

3.5 MOWER OPERATION

1. Hold Operator’s Presence Control (OPC) against

FIGURE 3.5

WARNING

DO NOT operate blades in reverse. STOP blades. LOOK and SEE behind and down for children, pets and hazards before and while backing.

handlebar.

2. Move Engine Speed Control to the FAST (Rabbit) position. See Figure 3.4.

3. Move Blade Control Switch to ON position.

4. Move Speed Control Lever forward, selecting a slow travel speed.

Page 14

SECTION 3 - OPERATING INSTRUCTIONS

3.5 MOWER OPERATION (Continued from

Previous Page)

5. While holding both Traction Levers in the neutral

position, release the Neutral Latch by squeezing both Traction Levers slightly rearward.

6. Simultaneously (and slowly), release both Traction Levers. Machine will begin to move forward.

7. Adjust Speed Control Lever to a comfortable travel speed.

8. Proceed to go forward while allowing machine to travel in a straight line. If the mac hine has a tendency to track towards the LEFT or RIGHT, it can be brought back to a straight path by moving Speed Control Lever in the desired direction of travel. See Figure 3.5.

9. Squeeze the appropriate Traction Lever to turn the machine either LEFT or RIGHT.

10. If either Traction Lever is squeezed tightly against the handlebar, it will cause the corresponding wheel to reverse direction and “zero-turn” the m achine. BE CAREFUL!

WARNING

DO NOT use Rider Attachment (Sulky) on slopes! DO NOT park machine on slopes.

3.6 MOWING AND TURNING ON HILLSIDES

1. Always mow hillsides starting at bottom of hill. Mow

across slopes, never up and down. Exercise CAUTION when changing directions on slopes. DO

NOT MOW STEEP SLOPES. See Figure 3.7.

2. Hillside mowing is accomplished by squeezing

Traction Lever on the UPHILL SIDE of m achine. This helps prevent side slipping of mower.

3. W hen turning m ower on hillsides, always turn toward the UPHILL SIDE of mower for better control and balance.

SQUEEZE TRACTION LEVER ON UP-HILL SIDE OF MOWER

3.7 HANDLE HEIGHT ADJUSTMENT

For operator comfort the height of the handlebars are adjustable to five different positions. The handle height adjustment procedure is sensitive and the following procedures and WARNINGS must be followed very carefully.

Several steps of the handle bar height adjustment procedure require that the engine be started. Exercise extreme CAUTION when making adjustments while the engine is running to avoid HOT engine components, rotating components, run over or entrapment types of injuries.

IMPORTANT: To complete this procedure, a steel rod

5/16” diameter and 20” long will be required. DO NOT begin this procedure without it.

DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Levers in neutral. Move Speed Control lever to SLOW. Remove key. Disconnect spark plug wires from spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine.

STEP 1: Move machine to smooth level place. Raise

rear of machine just high enough for drive wheels to clear the floor and be able to rotate freely. Block machine securely to prevent it from falling. STEP 2: Place both Traction Levers in the Neutral position and engage Neutral Latch. See Figure 3.8.

TRACTION CONTROL

JAM NUT

SWIVEL

ARMS

WARNING

NEUTRAL LATCH

SELF LOCK COTTER PIN

SWIVEL

* ALWAYS START AT BOTTOM OF HILL!

* ALWAYS MOW ACROSS HI LL - NEVER UP & DOWN.

FIGURE 3.7

ALWAYS TURN MOWER TOWARD HILL

TRACTION CONTROL RODS

FIGURE 3.8

(Continued on Next Page)

Page 15

SECTION 3 - OPERATING INSTRUCTIONS

ARM

3.7 HANDLE HEIGHT ADJUSTMENT

(Continued from previous page)

STEP 3: Insert rod (5/16” diam eter x 20” long) through

alignment holes in the left and right traction c ontrol shift lever arms and the tank support bracket. The rod should pass through both the left and right traction control shift lever arms. See Figure 3.9.

STEP 4: Disconnect the swivel from the right and left traction control arms and loosen swivel jam nuts. See Figure 3.8. STEP 5: Loosen the upper bolt and nut on right and left side of Mower which holds Handlebar to Support Bracket. Remove the lower bolt and nut on each side. Retain this hardware. See Figure 3.10.

LEFT & RI GHT TRACTION

ROD

TANK SUPPORT BRACKETS

FIGURE 3.9

STEP 7: Adjust swivel (Clockwise or Counter-

Clockwise) until the pin on the swivel aligns perfectly with the hole in the traction control arm. The traction control lever m ust be held in the Neutral Latch position when making this adjustment. Complete this adjustment for both left and right swivels. Carefully reattach and secure swivels to control ar m s. T ighten swivel jam nuts . IMPORTANT: Both the left and the right swivels must be installed in the same traction control arm speed range setting. Mid range (middle hole) setting is recommended.

STEP 8: Remove steel rod from shift lever arms. STEP 9: Check to ins ure machine is securely blocked.

Start engine. Drive wheels should not rotate with both Traction Levers latched in the Neutral position. If no rotation is observed the handlebar adjustment procedure is complete. If wheels do rotate proceed to next step. STOP ENGINE. STEP 10: Wheel rotation will be stopped by adjusting the eccentric on the pump arms on the right and left pumps. Turning the eccentric slightly clockwise or counter-clockwise will synchronize the pump and traction controls for Neutral. See Figure 3.11. To turn the eccentric, first loosen the bolt in the pump control arm and the nut and bolt fastening the ec centric to the pump control ar m. W ith both Traction Lever s latched in Neutral, start engine. Turn eccentric slightly clockwise or counter-clock wise until wheels stop rotating. Tighten control arm bolts and ec centric nut and bolts. Chec k f or wheel rotation. Repeat eccentric adjustment if needed.

TRACTION CONTROL SHIFT LEVER ARM

HANDLEBAR

LOOSEN BOLT

LOOSEN UPPER BOLT & NUT

REMOVE LOWER BOLT & NUT

CONNECTED TO CONTROL

LOOSEN BOLT & NUT THAT CONNECTS ECCENTRIC TO CONTROL ARM

FIGURE 3.10

STEP 6: Pivot the Handlebar up or down and reinsert

bolt and nut into desired hole position on each side. Tighten both upper and lower bolts and nuts on each side to 35 to 45 ft. lbs.

FUEL TANK/HANDLEBAR SUPPORT BRACKET SHOWN IN PHANTOM

ROTATE ECCENTRIC CLOCKWISE OR COUNTERCLOCKWISE

LEFT SIDE OF MACHINE SHOWN

FIGURE 3.11

Page 16

SECTION 3 - OPERATING INSTRUCTIONS

: Remove (or add) Spacers by rotating slots so

3.8 CUTTING HEIGHT ADJUSTMENT

(Fixed Decks)

The Mower has three methods of adjusting cutting height listed as follows:

1. Moving position of BLADE on cutter spindle shaft.

2. Moving position of CASTER WHEEL on support.

3. Moving position of MOWER DECK on power unit.

NOTE

they align with the flat area on Caster Shaft.

SLOT

WARNING

DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Controls in neutral. Move Speed Control lever to SLOW. Remove key. Disconnect spark plug wires f rom spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine.

3.9 ADJUSTING CASTER WHEELS

The Caster W heel Assembly has four (4) 1/2” and one (1) 1/4” thick s pacer . The 1/4” thick spacer always stays on the stop side of the caster support tube. The 1/2” thick spacers are used to adjust the cutting height. When placed above or below Caster Support Tube, they raise or lower cutting height in 1/2” increments, thus providing a “Quick-Adjust” method. The deck mounting has to be changed to correspond to the caster repositioning. Refer to Section “ADJUSTING FIXED

DECK ATTACHMENT”.

1. Remove the Retainer Pin from Caster Shaft. See

Figure 3.12.

CASTER

CASTER SHAFT

SUPPORT TUBE

SPACERS

NOTE!

THOSE SPACERS REMOVED FROM BOTTOM OF CASTER SHOULD BE REINSTALLED AT TOP

FLAT AREA

BEFORE INSERTING RETAINER PIN.

FIGURE 3.13

3.10 ADJUSTING BLADE ON CUTTER PINDLE

To change cutting height of Blades, m ove the Spacer s f rom under the Cutter Housing to above the Cutter Housing Pulley. Each Spacer moved above the Cutter Housing Pulley will provide an additional 1/4” of cutting height. DO NOT PUT ANY SPACERS BELOW BLADE! See Figure

3.14.

CUTTER HOUSING PULLEY

SPACERS ON BOTTOM

FIGURE 3.14

NOTE: Changing the cutting height of Blades DOES

NOT change the Deck ground clearance. If an undesirable cutting pattern results, then cutting height adjustment MUST be made by adjusting Mower Deck height and Caster Wheels.

Install Blades (Air-Lift UP) with retaining hardware as shown below and tighten to 70-80 ft. lbs. See Figure 3.15.

SPACERS ON TOP

CUTTER HOUSING

BLADE

AIR LIFT

RETAINER PIN

CASTER WHEEL ASSEMBLY

HEIGHT ADJUSTING SPACERS

BLADE

BEVELED WASHER

FIGURE 3.12

2. Lift Caster Support Tube while adding or removing

the bottom Spacer. See Figure 3.13.

MOUNTING BOLT

TIGHTEN TO 70-80 FOOT POUNDS

FIGURE 3.15

Page 17

SECTION 3 - OPERATING INSTRUCTIONS

DECK

3.11 ADJUSTING FIXED DECK A TTA CHMENT

The Mower Deck has four different positions for attaching it to the power unit. The lowest setting provides a cutting height range f r om 1 1/2” to 2 1/2”, the middle low cut f rom 2 1/4” to 3 1/4”, the m iddle high cut from 3” to 4”, and the highest cut f rom 3 3/4” to 4 3/4”. Make sure the Spacers on the Caster Wheels are moved UP or DOWN as shown below to correspond with the bolt positions to keep the Mower Deck level. Once a desired cutting height is reached, attach the Mower Deck to the power unit by installing 3 bolts on each side in selected height of cut holes. Tighten the bolts from 70 to 80 foot pounds torque.

POWER UNIT

REAR WHEE

FIGURE 3.16A

CASTER WHEEL

FIGURE 3.16B

SIDE PROFILE OF MACHINE

SPACERS (4)

BLACK DOTS REPRESENT BOLT ANCHOR

CUTTING DECK

LOW CUT: 1-1/2” TO 2-1/2”

SPACERS (3)

SPACER (1)

3.12 CUTTING HEIGHT ADJUSTMENTS FOR ADJUSTA BLE DECK A TTA CHMENTS

1. The Mower Deck should be mounted in the lowest

holes (low cut) on the power unit.

2. T o adjust height of c ut, turn both Cranks ( located on

right hand and left hand side of deck) clockwise to raise the Mower Deck and counter-clockwise to lower the Mower Deck. Observe the height of cut decal located on the side of the Mower Deck mounting plates and move the height of cut pointers in the same desired position. See Figure 3.17.

3. If pointers are in the correct position and you still

have an uneven cut, follow the instructions as listed below to correct the problem: A. Rotate outer Blades to point toward the sides of

the Mower Deck (make sure Mower is on level surface).

B. Measure the distance from Blade tip to the

ground. Measure both outside Blades. This measurement should be the same as what the height of cut pointer reads on both sides.

C. If measurement is NOT the same, then bend both

height of cut pointers UP or DOWN to read the same as Blade tip measurements.

HIGH CUT: 3-3/4” TO 4-3/4”

SPACERS (4)

FIGURE 3.16 (D)

MIDDLE LOW CUT: 2-1/4” TO 3-

FIGURE 3.16C

SPACER (1)

SPACERS (3)

MIDDLE HIGH CUT: 3” TO 4”

FIGURE 3.16 (A,B,C)

CRANK

REAR EDGE OF CUTTING

TURN CLOCKWISE TO RAISE DECK

HEIGHT OF CUT POINTER (48”, 52”, & 61” Models)

FIGURE 3.17

HEIGHT OF CUT DECAL

MOWER DECK MOUNTING BRACKET

Page 18

SECTION 4 - ENGINE TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION PAGE

Engine Key OFF. Turn Key to Run. 12 does not Fuel Tank empty. Fill Fuel Tank. 11 start.. Fuel Shut-Off Closed. Open Fuel Shut-Off. 12

Engine Throttle Control not at FAST Put Engine Throttle Control to FAST (Rabbit) 12 (Rabbit) position. position. Choke NOT closed. Put Throttle Control in CHOKE position. 12 Spark Plug Wire loose or disconnected. Connect Spark Plug Wire. (See Engine Manual) Blade Clutch Switch in ON position. Move Blade Clutch switch to OFF position. 6 Spark Plug bad. Install new Spark Plug. (See Engine Manual) Dirty Air Filter. Clean Air Filter. (See Engine Manual) Traction Controls not Latched in Neutral. Move Traction Controls to NEUTRAL & 12 Engage Neutral Latch Lever

Engine Dirt or water Fuel Tank. Drain and clean Fuel Tank, fill with fresh Starts Hard Fuel. 11 or Loses Air Filter dirty. Clean or install new Air Filter. (See Engine Manual) Power. Spark Plug not gapped correctly. Check and set Spark Plug gap. (See Engine Manual)

Spark Plug bad. Install new Spark Plug. (See Engine Manual)

Engine Spark Plug bad. Install new Spark Plug. (See Engine Manual) Runs Spark Plug not gapped correctly. Check and gap spark plug gap. (See Engine Manual) Erratically. Fuel Filter plugged or dirty. Replace Fuel Filter.

Engine Dirty Air Filter. Clean or replace Filter. (See Engine Manual) Idles Poorly. Fuel Filter plugged Replace Fuel Filter.

Engine Engine Oil low in Crankcase. Add Oil. (See Engine Manual) Overheats. Cooling Fins & Flywheel Screen Clogged. Clean Fins & Screen

Machine Blade Mounting Bolts loose. Tighten Blade Mounting Bolts. 16, 25 Vibrates Blade out of balance. Sharpen and balance Blade. 25 Excessive. Engine Mounting Bolts loose. Tighten Mounting Bolts. (See Engine Manual)

Engine Mowing grass too tall. Adjust cutting height. 16, 17 Dies. Mowing too fast. Reduce travel speed. 13

Page 19

SECTION 4 - SERVICE & LUBRICATION INFORMATION

25 PSI.

TRACTION LEVERS

Lubricate each with 1-2 shots of grease every 25 hours of operation.

CONTROLS & LINKAGES

Before each mowing period, coat all wear points, hinge points and sl i di ng parts with medium duty oil.

IN-LINE FUEL FILTER (Not Illustrated) Replace every 100

INTERLOCK SWITCHES

Inspect switches f or ease of operation.

HYDRAULIC OIL

Use SAE 10W-30 Oil.

HYDRAULIC FILTER

Change Hydraulic Oil and Filter after first 25 hours of operat i on. Thereafter, change Hydraulic Oil and Filter every 200 hours (monthly).

MOTOR HUBS - Lubricate Motor Hubs with Anti-Seize Compound when replacing Wheel Hubs.

ENGINE

Change Oil Filter after first 5 hours of operation. Change engine oil every 25 hours under normal conditions or daily under extreme dusty conditions. Change Filter every 50 hours of operation.

Clean AIR FILTER Foam Element every 25 hours. Service PAPER

ELEMENT every 100 hours.

REAR TIRES - Check tire

pressure before each mowing period. Inflate to 12-15 psi.

CUTTER SHAFT SPINDLES

Lubricate each with two (2) SHOTS of bearing grease daily.

CUTTER DECK BELT(S)

Check for cracks or wear.

DEFLECTOR

Lubricate hinge points as required.

HYDRAULIC HOSES & FITTINGS

Check daily for leaks, cracks, kinks, and other signs of wear.

MOWING DECK

At end of each mowing period, remove grass and debris from under mowing deck and above rear SAFETY Shield.

FRONT WHEEL BUSHINGS & CASTER SHAFTS

Lubricate with bearing grease weekly.

MOWER BLADES

Check for tightness every 25 hours of operation. Tighten capscrews to 75 foot pounds.

FRONT TIRES

Check tire pressure before each mowing period. Inflate to

FIGURE 4.1

Page 20

SECTION 4 - SERVICE & LUBRICATION INFORMATION

HOURS PROCEDURE COMMENTS

BREAK-IN Check all fasteners for proper tightness

Change Engine Oil and Filter at 5 hours.............................. See engine manual

Change Hydraulic Oil and Filter at 25 hours ........................ Use SAE 10W-30.

Reservoir capacity 1 Gal.

8 HOURS Check/Change Engine Oil ................................................... Change oil if extreme dusty conditions

(Daily) Clean Air Filter...................................................................... More often if needed

Clean Blower screen............................................................ More often if needed

Remove Debris from under Belt Cover................................ More often if needed

Sharpen Cutter Blades......................................................... Tighten Cap Screw to 70 - 80 ft. lbs.

Grease Cutter Spindle Bearings...........................................Use Chevron SRI Grease (NLGI2).

Check Hydraulic Reservoir................................................... Add oil if needed

40 HOURS Check Tire Pressure ............................................................Add or adjust as Required

(Weekly) Check Safety Interlock System ............................................ Inspect Switches for ease of Operation

Grease Traction Control Levers........................................... General Purpose Grease

Inspect Traction Lock for Wear............................................ Replace if Worn

Change Engine Oil............................................................... More often if needed

Replace Air Filter..................................................................More often if needed

Grease Caster Wheel Bearings ...........................................General Purpose Grease

Grease Caster Wheel Pivot..................................................General Purpose Grease

Grease Idler Arm Pivots....................................................... General Purpose Grease

200 HOURS Fuel Filter ............................................................................. Replace with Snapper P/N 1-4359

(Monthly) Check all Fasteners for Proper tightness............................. See Torque Specifications

Change Engine Oil Filter...................................................... See Engine Manual

Clean and Adjust Spark Plugs .............................................See Engine Manual

Check Belt Tension.............................................................. See Operator’s Manual

Lube Controls and Linkages ................................................Use Medium Duty Oil

Change Hydraulic Oil and Filter ........................................... Use SAE 10W-30 Oil.

Reservoir capacity 1 Gal.

GREASE ZERK LOCATION

1 on the Hydro Pump Belt Idler Arm Pivot 1 on each Spindle Housing (Total of 2 on 36” Deck & 3 on 48”, 52”, 48”, & 61” Decks) 1 on each Idler Arm Pivot (Total of 1 on 36” Deck & 2 on 48”, 52”, 48”, & 61” Decks) 1 on each Caster Support Arm (Total of 2) 1 on each Caster Wheel (Total of 2) 1 on each Traction Control Lever (Total of 2)

MAINTENANCE/REPLACEMENT PARTS

GREASE

DAILY

X X X X

GREASE WEEKLY

MAINTENANCE PARTS

36” Cutter Blade (Requires Two Blades) 2-9246 48” Cutter Blade (Requires Three Blades) 2-9247 52” Cutter Blade (Requires Three Blades) 2-9246 61” Cutter Blade (Requires Three Blades) 2-9251 36” Deck Engine to Cutting Deck Belt 2-9255 48” Deck Engine to Cutting Deck Belt 2-9262 48” Deck Spindle to Spindle Belt 2-9261 52” Deck Engine to Cutting Deck Belt 2-9267 52” Deck Spindle to Spindle Belt 2-9266 61” Deck Engine to Cutting Deck Belt 2-9269 61” Deck Spindle to Spindle Belt 2-9268 Parts Manual for Pro Hydro Series 1 06926

Page 21

SECTION 4 – SERVICE

WARNING

Once blades are disengaged, they should come to a complete stop in 7 seconds or less. If the blades continue to rotate after 7 seconds, the electric clutch must be checked. Replacement of electric clutch may be necessary. Return machine to dealer for replacement. DO NOT CONTINUE to operate mower if blades fail to stop in 7 seconds.

4.1 ELECTRIC CLUTCH ADJUSTMENT

The Pro Hydro Mowers are equipped with an Electric Blade Control. The cutter blades should ST OP within 7 seconds after the BLADE SWITCH is moved to “OFF” position. If blade stopping time exceeds 7 seconds, check the clutch air gap setting as follows:

1. With the Ignition Switch moved to “STOP” and the Blade Switch moved to “OFF”, locate the thr ee air gap check “SLOTS” as shown in Figure 4.2.

ADJUST AIR GAP TO BE .010 TO .012.

ADJUSTING NUT

2. Before removing parts from the Hydraulic System, check

to make sur e another part of the m achine is not causing the problem. Look for:

A. Loose Drive Belt. B. Improperly set or bad Idler Pulley. C. Loose or lost set screws and/or sheared Keys in Pulleys. D. Pump Release loose. E. Oil saturated Drive Belts. F. Loose Drive Arms on Pumps.

4.2.2. PUMP/MOTOR REPLACEMENT

1. Should it become necessary to replace a Pump or Motor,

it is recomm ended that the affected Pump or Motor be replaced as a set (both Pump and Motor). Generally, when a Pump or Motor is bad, it will affect the associated Pump or Motor.

2. Relieve all pressure in the system and disconnect Spark Plug(s). See Figure 4.3.

3. Replace the affected component(s).

TURN PRESSURE RELIEF VALVE ON EACH PUMP COUNTER-CLOCKWISE TO RELEIVE SYSTEM PRESSURE.

CLUTCH

FIGURE 4.2

2. Insert a feeler gauge into each of the three slots.

3. The clearance in each slot should be NO MORE than

.010 to .012.

4. If adjustment is r equired, keep feeler gauge in slot and turn the adjusting nut until the gap is correct.

5. Adjust all three slots.

4.2 HYDRAULIC SYSTEM A DJUSTMENTS

& SERVICE

4.2.1. GENERAL HYDRAULIC SERVICING

1. The Hydraulic Oil and Filter should be changed after the

initial 25 hours of use and after every 200 hours of use.

Drain both compartments of the hydraulic reservoir

completely. Replace filter using genuine Snapper replacement only. Fill reservoir using 1 gallon of SAE10W-30 oil. Operate machine for several minutes. Check oil level. Reservoir is properly filled when level is 11/2” from the top of the filler neck. See Figure 3.1.

NOTE: Always clean the Cap and surrounding area bef ore checking Oil Level or adding Oil. T he Hydraulic Oil Tank is FULL when the Oil is 1-1/2” from the top of the f iller nec k as shown in Figure 3.1.

LEFT HAND PUMP

RIGHT HAND PUMP

FIGURE 4.3

4.2.3. HYDRAULIC PUMP BELT REMOVAL

1. STOP ENGINE! Loosen and remove Nut from under the

Spring Tensioner for Hydraulic Belt Idler Tensioner. Remove Spring from Bolt. See Figure 4.4.

HYDRAULIC PUMP BELT

BOLT

SPRING TENSIONER

REMOVE NUT

FIGURE 4.4

Page 22

SECTION 4 - SERVICE

0 - 2.5 MPH

4.2.3. HYDRAULIC PUMP BELT REMOVAL (Continued)

2. Loosen Nut on Belt Guide at rear of Engine Pulley

and remove Cutter Deck Belt from Engine Pulley.

3. Remove Hydraulic Pump Belt.

4.2.4. HYDRAULIC PUMP BELT INSTALLATION

1. STO P ENGINE! Plac e Hydraulic Belt on Engine and

Pump Pulleys.

2. Attach Idler Spring to Bolt and reattach Nut to Bolt.

3. Place Cutter Deck Belt on Engine Pulley.

4.2.5. REPLACEMENT PARTS

To retain the quality of your Machine, use genuine SNAPPER replacement parts only. Contact your local SNAPPER Dealer for parts and service and service assistance. For the correct part or information for your Machine, always mention Model and Serial Number of Power Unit and mower Attachment. We recommend returning your Machine to an authorized SNAPPER Dealer on a yearly basis for inspection and addition of any new devices which might upgrade the performance and SAFETY of your Machine. For the nearest SNAPPER Dealer, check the yellow pages under the heading, LAWN MOWERS. For Engine Parts and Service, look for the Engine Manufacturer’s Dealers under the heading, ENGINES - GASOLINE.

WARNING

DO NOT attempt any maintenance adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Levers in neutral. Move Speed Control lever to SLOW. Remove key. Disconnect spark plug wires from spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine.

NOTE

4.3 MACHINE SPEED CONTROL RANGES

4.3.1. TO CHANGE MACHINE SPEED RANGES

1. Move Traction Control Levers and Neutral Latch

2. Turn Key to STOP position and remove Key from

3. Remove Hairpins from Swivels on Traction Control

4. Push Swivel out from eac h Tr action Control Arm and

5. Start the Engine and resume using the Machine at

: All Mid-Size Machines should be tilted with

Engine Carburetor side UP.

Lever into neutral. Ignition Switch. Arms on Right and Left Hand side. See Figure 4.5.

insert Swivel into newly selected speed range. (No adjustment should be necess ary to maintain neutral setting after changing speed range.) If machine does require adjustment Refer to Section “TRACTION CONTROL NEUTRAL ADJUSTMENT”.

the newly selected speed range.

HIGH SPEED

MEDIUM SPEED 0 - 4.2 MPH

LOW SPEED

SELF LOCK COTTER PIN

TRACTION CONTROL ARM

0 - 6 MPH

SWIVEL

TRACTION CONTROL ROD

FIGURE 4.5

WARNING

The SNAPPER Pro Hydro Mowers have a Transport Speed, which allows t he machine to travel forward at a speed of 6 MPH - it is NOT to be used while walking! Use the Transport Speed ONLY when the machine is equipped with a Riding Sulky! DO NOT make sharp turns at high speed! The machine has “zero-turn” capability; DO NOT use “zero-turn” at high speed. During initial training time with machine, it is adv ised that the Operator(s) practice with the Speed Control Lever in the slow est travel speed position and Blade Engagement Switch in the OFF position

Page 23

SECTION 4 - SERVICE

4.4 TRACTION CONTROL NEUTRAL

ADJUSTMENT

The Traction Control Neutral Adjustment procedure is sensitive. The following steps and WARNINGS must be followed very carefully.

WARNING

Several steps of the Neutral Adjustment procedure require that the engin e be started. Exercise extreme CAUTION while making adjustments while engine is running to avoid HOT engine components, rotating components, run over or entrapment types of injuries.

IMPORTANT: To com plete this procedure a steel

rod 5/16” diameter and 20” long will be required. DO NOT begin this procedure without it.

1. Place machine on smooth level surface. Stop engine and remove keys.

2. Raise rear of machine j ust high enough for rear wheels to clear ground. Block machine securely.

3. Latch both Traction Levers in Neutral.

4. Insert rod (5/16” diameter x 20” long) through

5. Disconnec t left & right s wivels from the lef t and right traction control arms and loosen swivel jam nuts. See Figure 3.8.

6. Adjus t swivel (Clock wise or Counter-Clock wise) until the pin on the swivel aligns perfectly with the hole in the traction control arm. T he T raction Lever must be held in the Neutral Latch position when making this adjustm ent. Complete this adjustment for both left and right swivels. Carefully reattach and secure swivels to control arm s. Tighten swivel jam nuts. IMPORTANT : Both the left and the right swivels must be installed in the same traction control arm speed range setting. Mid range (middle hole) setting is recommended.

7. Remove steel rod from shift lever arms.

8. Check to insure machine is securely blocked.

Start engine. Drive wheels should not rotate with both Traction Levers latched in the Neutral position. If no rotation is observed the adjustm ent procedure is complete. If wheels do rotate proceed to next step. STOP ENGINE.

9. W heel rotation will be stopped by adjusting the eccentric on the pump arms on the right and left pumps. Turning the eccentric slightly clockwise or counter-clockwise will synchronize the pump and traction controls for Neutral. See Figure 3.11. To turn the eccentric, first loosen the bolt in the pump control arm and the nut and bolt fastening the eccentric to the pump control arm. With both Traction Levers latched in Neutral, start engine. Turn eccentric slightly clockwise or counterclockwise until wheels stop rotating. T ighten control arm bolts and eccentric nut and bolts. Check for wheel rotation. Repeat eccentric adjustment if needed.

Page 24

SECTION 5 - MOWER ATTACHMENT SERVICE

SPRING

5.1 CUTTER DECK BELT REMOVAL &

INSTALLATION

5.1.1. 36” CUTTING DECK BELT REMOVAL

1. Move Mower onto a smooth, level surface. Turn

Ignition Key to STOP position, remove Key, disconnect Spark Plug W ire and secure W ire away from Spark Plug.

2. Remove Mower deck belt cover.

3. Remove Idler Tension Spring and swing Idler away

from belt.

4. Remove old belt f rom Spindle Pulleys and Electric

Clutch Pulley. See Figure 5.1.

ELECTRIC CLUTCH

REMOVE BELT

IDLER TENSION SPRING

SPINDLE PULLEYS

FIGURE 5.1

5.1.2. 36” CUTTING DECK BELT INSTALLATION

1. Route new belt to Electric Clutch Pulley.

2. Route new belt around Spindle Pulleys as shown in

Figure 5.1.

3. Move Idler against belt and reattach Idler Tension

Spring.

5.1.3. 48”, 52”, & 61” CUTTING DECK BELT

REMOVAL

1. Move Mower onto a smooth, level surface. Turn

Ignition Key to STOP position, remove Key, disconnect Spark Plug W ire and secure W ire away from Spark Plug.

2. Remove Mower deck belt cover.

3. Remove right hand Idler T ension Spring and swing

Idler away from belt. See Figure 5.2.

5.1.4. 48”, 52”, & 61” CUTTING DECK

BELT INSTALLATION

1. Route new belt for 48” c utting deck, for 52” cutting

deck, and for 61” cutting decks, to Electric Clutch Pulley.

IDLER PULLEY

RIGHT HAND SPINDLE PULLEY

REMOVE BELT

RIGHT HAND IDLER TENSION

FIGURE 5.2

2. Route new belt around right and left hand Spindle

Pulleys as shown in Figure 5.2.

3. Move Idler against belt and reattach right hand Idler Tension Spring.

5.1.5. SPINDLE TO SPINDLE DECK BELT

REMOVAL - 48”, 52”, & 61” CUTTING DECKS

1. Move Mower onto a smooth, level surface. Turn

Ignition Key to STOP position, remove Key, disconnect Spark Plug W ire and secure W ire away from Spark Plug.

2. Remove Mower deck belt cover.

3. Remove right hand Idler Spring and swing Idler

away from belt.

4. Remove old belt from center and right hand Spindle Pulleys. See Figure 5.2.

5. Remove Left hand Idler Spring and swing Idler away from belt.

6. Remove old belt from left hand Spindle Pulley and center Pulley bottom groove

IDLER PULLEY

REMOVE BELT

SPINDLE PULLEY (CENTER)

FIGURE 5.3

ELECTRIC CLUTCH

IDLER PULLEY

CENTER SPINDLE PULLEY

. See Figure 5.3.

LEFT SPINDLE PULLEY

LEFT HAND SPINDLE PULLEY

LEFT HAND IDLER TENSION SPRING

Page 25

SECTION 5 - MOWER ATTACHMENT SERVICE

PLACE WITH NEW

5.1.5. SPINDLE TO SPINDLE DECK BELT INSTALLATION - 48”, 52”, & 61” CUTTING DECKS

1. Route new belt for 48” c utting deck, 52” cutting deck,

and 61” cutting decks , onto bottom groove

of center Spindle Pulley and left hand Spindle Pulley. See Figure 5.3.

2. Install cutting deck belt according to CUTTING DECK BELT INSTALLATION.

5.2 CUTTING BLADE SERVICE

Check Blades at frequent intervals to insure they are securely tightened and in good condition. Replace if chipped, bent, or notched. See Figure 5.4 for Blade wear limits.

NEW BLADE

4. Refer to the STANDARD BLADE REPLACEMENT

chart above for correct SNAPPER replacement Blades.

5. Should Blades be in acceptable condition, sharpen at 22 to 28 degrees. See Figure 5.5.

HEAVY END

BLADE

OF BLADE

ORIGINAL CUTTING EDGE

22º to 28º

BLADE TIP

1/64”

WEAR LIMIT (NOTCH STARTS)

DANGEROUS CONDITION! DO NOT USE ON MOWER!

FIGURE 5.4

1. Use the following chart for ordering replacement

Blades for the 36”, 48”, 52” and 61” cutting decks.

STANDARD BLADE REPLA C EMENT

36” DECK 48” DECK 52” DECK 61” DECK

2-9246 2-9247 2-9246 2-9251

5.2.1. BLADE REMOVAL AND SHARPENING

1. Move the Mower to a s mooth, level surf ace, turn the

Ignition Key to STOP position, remove Key, disconnect Spark Plug Wire from Spark Plug and secure Wire away from Plug.

2. Remove Blades.

WARNING

Take NOTE of the number of Blade Spacers that are under the Blade Mounting Nuts and on the Spindle side of the Blade.

3. Clean and inspect each Blade for excessive wear

and damage. See Figure 5.4 for Blade wear limits.

FIGURE 5.5

NOTE

: W hen sharpening Blades, leave 1/64” untouched.

Razor sharp Blades will chip easily and dull quickly. Commercial balanc er s are available and should be used in accordance with the manufacturer’s instructions.

6. Balance each Blade after sharpening by grinding metal from the heavy end of the blade.

7. Place the Blade m ounting bolt into Blade and place Blade spacers over bolt. Make c ertain each blade is installed with the same amount of spacers removed.

8. Install Blade mounting bolt with spacers and blade into spindle.

9. Ins tall an equal amount of Blade spacers onto each Blade mounting bolt.

10. Install the Blade mounting nut on each Blade mounting bolt. See Figure 5.6.

11. Torque each Blade m ounting bolt and nut to 70 - 80 foot-pounds.

HEIGHT ADJUSTING SPACERS

BEVELED WASHER

TIGHTEN TO 70-80 MOUNTING BOLT

FOOT POUNDS

FIGURE 5.6

AIR LIFT

BLADE

Page 26

SECTION 5 - MOWER ATTACHMENT SERVICE

PULLEY

BEARING

HOUSING

BEARING

SHAFT

5.3 MOWER SPINDLES (Field Serviceable Spindles) BEARING REPLACEMENT

In the event that a spindle bearing requires

replacement, the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required.

1. Remove belt. Loosen blade nut and remove. Allow blade bolt, washer, blade and four spacers to drop down out of the spindle housing.

See Figure 5.7.

REMOVE NUT

REMOVE BELT FROM SPINDLE

REMOVE BLADE BOLT

FIGURE 5.7

2. Remove spindle pulley from spindle shaft.

3. Locate circ ular retaining ring on spindle shaft at top bearing. Remove retaining ring. Allow spindle shaft to drop out of housing.

4. Top and bottom bearings are now removable. Pull out on inner race to slide bearing from hous ing. See Figure 5.8.

BEARING

SPINDLE

INNER RACE

RETAINING RING

BEARING SEAL

SPINDLE

FIGURE 5.8

5. Thoroughly clean all parts removing all old contaminated grease.

6. Install new bottom bearing first.

NOTE: T he bearing is sealed/shielded on one side

only. The bottom bearing m ust be installed with the sealed/shielded side DOWN.

7. Insert spindle shaft up through the bottom bearing. Slide spacer down over spindle shaft.

8. Install new top bearing. Install the top bearing with the seal/shield UP.

9. Slide circular retaining ring down spindle shaft until it fully locks into groove on shaft.

10. Place spindle pulley and spacer on top of spindle shaft.

11. Reinstall blade bolt, washer, blade and four spacers.

12. Torque blade bolt and nut to 70 to 80 ft. lbs.

IMPORTANT: Spindle housing must be filled

with grease before operatin g mower. Failure to fill housing will cause premature bearing failure.

13. Pump grease into spindle housing until grease

purges from vent on housing.

14. After the first 5 hours of operation, grease spindle housing to insure it is full, then every 25 hours.

Page 27

SECTION 6 - BATTERY SERVICE & TESTING

WARNING

Shield the positive terminal with terminal cover located on battery harness. T his p rev ent s metal f rom touching the positive terminal, which could cause

sparks. Cables must be connected to battery

terminals in the proper position. RED (Positive) cable must go to the ( + ) terminal. BLACK (Negative) cable must go to the ( - ) terminal.

6.1 BATTERY REMOVAL

1. Remove battery retainer.

2. Slide terminal cover away from positive terminal.

3. Observe and note cable positions on battery

4. Disconnect cables from battery terminals,

disconnecting BLACK (Negative) cable first, then disconnect RED (Positive) las t. Retain mounting bolts and nuts.

6.2 BATTERY INSTALLATION

1. Position battery into battery compartment.

2. Connect cables to battery terminals. Connect RED

(Positive) cable first. Connect BLACK (Negative) cable last.

3. Reinstall battery retainer and positive terminal cover.

6.3 BATTERY SERVICE

1. Remove battery.

2. Place battery in a well ventilated area on a level

surface.

3. Using distilled water, refill cells as required to cover cell plates of which can also be seen through the plastic battery case.

4. With cell caps removed, connect battery charger to battery terminals. RED to positive (+) terminal and BLACK to negative (-) terminal.

5. Slow charge battery at 1 amp for 10 hours. An alternative fast charge should be no more than 2.5 amps for four hours.

6. If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp, replace with new battery.

6.4 BATTERY TESTING

There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed. It’s the simplest and most commonly used. An unloaded test is made on a battery without discharging current. T o perform unloaded testing, check charge condition using either a hydrometer or voltmeter.

1. Using a voltmeter, voltage readings appear instantly

to show the state of charge. Remem ber to hook the positive lead to the battery’s positive terminal, and the negative lead to the negative terminal.

2. A hydrometer meas ures the specific gravity of each cell. The specific gravity tells the degree of charge; generally, a specific gravity of about 1.265 to 1.280 indicates full charge. A reading of 1.230 to 1.260 indicates the battery should be charged before testing. The chart on the next page shows the charge level as measured by syringe float hydrometer, digital voltmeter and five ball hydrometer.

The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda.

WARNING

Page 28

SECTION 6 - BATTERY SERVICE & TESTING

Battery Condition Chart

6.5 NEW BATTERY PREPA RA TION

1. Remove battery from carton.

2. Place battery in a well ventilated area on a level non-

concrete surface.

3. Rem ove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level. Fill to 3/16” above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state.

4. With cell caps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal.

IMPORTANT: 3/16” above cell plates is the recom mended level. DO NOT place anything in battery other than specified electrolyte.

WARNING

DO NOT OVERFILL!

WARNING

Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could

cause sparks. Cab les must be connected to battery

terminals in the proper position. RED (Positive) cable must go to th e ( + ) terminal. BLACK (Negative) cable must go to the ( - ) terminal.

DO NOT attempt to service or charge the battery while it is installed in the machine. DO NOT use “BOOST” chargers on the battery.

5. Slow charge the battery at 1 amp for 2 hours to bring

the battery to full charge.

6. After c harging, check level of electrolyte and add as needed to bring level to 3/16” above cell plates.

7. Reinstall cell caps.

8. Install battery into power unit.

9. Connect positive (+) cable (red) first, from wiring

harness to the positive terminal ( +) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black) last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent corrosion.

10. Install battery retainer and positive terminal cover.

WARNING

State of Charge Syringe Hydrometer Digital Voltmeter Five Ball Hydrometer

100% Charged w/ Sulfate Stop 1.280 12.80v Five Balls Floating 100% Charged 1.265 12.60v Four Balls Floating 75% Charged 1.210 12.40v Three Balls Floating 50% Charged 1.160 12.10v Two Balls Floating 25% Charged 1.120 11.90v One Ball Floating 0% Charged Less than 1.100 Less than 11.80v Zero Balls Floating

Page 29

2 YEAR LIMITED WARRANTY

For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of c harge (except for taxe s where applicable), any part or parts found upon

examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO® Mid Size walks

and SNAPPERZRIDER® ride on commer cial equipment have a three (3) year limited warranty against defects in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting m aterial to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.

This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component that has been altered or modified, changing safety, performance, or durability.

Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited t o two (2) years from purchase date f or the original p urchaser's use, and up to the extent permitted by law and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental o r conseq uent ial damag es, so t he abo v e limitat ion or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY

IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia. 30253

Page 30

PRIMARY MAINTENANCE

Page 31

PRIMARY MAINTENANCE

Page 32

PRIMARY MAINTENANCE

Page 33

PRIMARY MAINTENANCE

Page 34

SERVICE NOTES

______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________

Page 35

SERVICE NOTES

Page 36

Safety Instructions & Operator’s Manual for

ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR

EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER

CCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,

CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER

PRO HYDRO MID-SIZE WALK BEHIND MOWERS SERIES 1

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).

WARNING

BATTERY POSTS, TERMINALS AND RELATED A

REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.

WARNING

REPRODUCTIVE HARM.

MANUAL No. 7-3682 (I.R. 5/16/00)

Snapper SPLH171KW, SPLH141KW, SPLH151KH, SPLH231KHE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual