Snapper SPE1250K, SPE1250KW, SPE140KW, SPE150KH, SPE361 User Manual

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Safety Instructions and Operator’s Manual for

PRO GEAR EXPRESS

WALK BEHIND MOWERS

MID-SIZE

SERIES 0

POWER UNIT

MODEL

SPE1250KW SPE140KW SPE150KH

MOWER UNIT

MODEL

SPE360 SPE480

MODEL NUMBER EXPLANATION

S P E 125

MODEL DESIGNATION ENGINE TYPE MODEL TYPE SERIES DESIGNATION MODEL OPTION ENGINE HP

S – Snapper Commercial Model ENGINE HORSE POWER CUTTING DECK WIDTH 0 - Series Designation KW – Kawasaki Engine P – Pro Mid Size M odel 125 – 12.5 Engine HP 360 – 36” Cutting Deck KH – Kohler Engine E – Express Model 140 – 14.0 Engine HP 480 – 48” Cutting Deck 150 – 15.0 Engine HP

Thank you for buying a SNAPPER Product! Before operating your PRO GEAR WALK BEHIND, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!

0 KW

MANUAL No. 4-5192 (REV. 2, 8/20/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occu r if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is operated (even with the blades OFF).

3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only adults or responsible teenagers with mature judgment under close adult supervision to operate machine.

6. DO NOT operate blades in reverse. STO P BLADES. LOOK and SEE behind an d down for children, pets and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up and down. Exercise extreme CAUTION when changing directions on slopes. Practice operation of machine on slopes with blades off.

3. Use extra care with grass catchers or other attachments: these affect the handling and the stability of the machine.

4. DO NOT use tow behind attachments on slopes.

5. AVOID uphill starts.

6. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

PREPARATION

1. Read, understand and follow instructions and warnings in this manual and on the machine, engine, and attachments. Know the controls and the proper use of the machine before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn controls and develop skills.

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limb s and other objects that could cau se injury if thrown by blade or interfere with mowing.

7. Keep people and pets out of mowing area. Immediately, STOP blades, STOP engine, and Stop machine if anyone enters the area.

8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.

9. Make sure all safety decals are clearly legible. Replace if damaged.

10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of the discharge area w h ile th e engine is running.

2. Stop Blades w hen crossing gravel drive, w alks, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate the machine while under the influence of alcohol or drugs.

5. After striking a foreign object or if the mower vibrates abnormally, STOP the blades and engine. Remove the key. Disconnect and secure the spark plug wire. Inspect the mower for any damage and repair the damage.

6. DO NOT operate machine near drop offs, ditches, or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT operate machine on wet grass. Always be sure of your footing: keep a firm grip on the handle and walk: never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADES, STOP ENGINE and REMOVE KEY before leaving the operator position for any reason.

10. Before cleaning, repairing, or inspecting make certain blades, engine and all moving parts have STOPPED. Remove key and secure spark plug wire away from spark plug key to prevent accidental starting.

11. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.

12. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.

13. Keep hands and feet away from rotating blades underneath deck.

14. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

15. Slow down before turning.

16. Watch out for traffic when near or crossing roadways.

17. Move motion control levers SLOWLY to maintain control during speed and directional changes.

18. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container o ut of the reach of children in a well ventilated, unoccupied building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently (if equipped); adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery (if equipped) before performing maintenance or service. Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove key. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

15. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS...................................................................................2-3

TABLE OF CONTENTS................................................................................................................4

SECTION 1 - FAMILIARIZATION.................................................................................................5

SECTION 2 - Safety Messages & Decals ...................................................................................6

Controls.................................................................................................................7

SECTION 3 - OPERATING INSTRUCTIONS..........................................................................8-14

Before Operating............................................................................................................8

Emergency Stop – Pistol Grip.......................................................................................8

Normal Operating Stop – Pistol Grip............................................................................8

Pre-Start Checklist .........................................................................................................9

Starting and Operating .............................................................................................9-11

Reverse Operation........................................................................................................11

Traction Lock Operation – Pistol Grip........................................................................12

Turning Mower..............................................................................................................12

Mowing and Turning on Hillsides...............................................................................12

Cutting Height Adjustment (Fixed Decks) .................................................................13

Adjusting Caster Wheels.............................................................................................13

Adjusting Blade on Cutter Spindle........................................................................13-14

Adjusting Fixed Deck Attachment ..............................................................................14

SECTION 4 - TROUBLESHOOTING.....................................................................................15-16

Engine Troubleshooting..............................................................................................15

Mower Troubleshooting .........................................................................................15-16

Transmission Troubleshooting...................................................................................16

Service & Lubrication...................................................................................................16

SECTION 5 - ADJUSTMENTS ..............................................................................................17-18

Steering and Brakes.....................................................................................................17

Traction Levers & Rods...............................................................................................17

Handle Height ...............................................................................................................18

Ground Speed Control Lever Adjustment .................................................................18

SECTION 6 - POWER UNIT SERVICE ......................................................................................19

Replacement Parts.......................................................................................................19

Transmission Parts & Service.....................................................................................19

General Transmission Servicing ................................................................................19

Transmission/Lube ......................................................................................................19

SECTION 7 - MOWER ATTACHMENT SERVICE.....................................................................20

Transmission Belt Removal/Installation ....................................................................20

Traction Belt Removal/Installation .............................................................................20

Cutter Deck Belt Removal/Installation .......................................................................20

Cutting Blade Service: Removal, Sharpening, Balancing & Replacement.............21

Mower Spindles (Field Serviceable Spindles) Bearing Replacement.....................22

ELECTRICAL.........................................................................................................................23-24

WARRANTY................................................................................................................................25

PRIMARY MAINTENANCE....................................................................................................26-29

SECTION 1 - FAMILIARIZATION

TRANSMISSION SHIFT

OPERATOR’S PRESENCE CONTROL (OPC)

R.H. TRACTION

TRACTION LOCK LEVER

LEVER

KEY SWITCH

OPERATOR’S PRESENCE CONTROL (OPC)

ENGINE SPEED CONTROL

L.H. TRACTION LEVER

BELT COVER

COVER RETAINING KNOBS

REAR TIRES

DISCHARGE DEFLECTOR

FUEL CAP

CASTER WHEEL ASSEMBLY

STARTER ROPE

AIR FILTER

MUFFLER

DECK COVER

DECK (36” SHOWN)

DECK HEIGHT ADJUSTMENT SPACERS

FRONT TIRES

FIGURE 1.1

1.1 INTRODUCTION

This manual has been prepared for the operator’s of the SNAPPER PRO GEAR WALK BEHIND MOWER. Its purpose, aside from recommending standard operating procedures and routine service requir ements , is to prom ote SAFETY through the use of ac cepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 & 3 of this manual and All SAFETY messages on the PRO GEAR WALK BEHIND MOWER and its attachments before operating. SNAPPER recommends returning the MACHINE to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the mower.

1.2 NOMENCLATURE

It is recommended that all operator’s of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and k eep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES - gasoline.

SECTION 2 - SAFETY MESSAGES AND DECALS

SYMBOL

SPEED

CHOKE

RABBIT “FAST”

TURTLE “SLOW” SPEED

TRANSMISSION SHIFT LEVER POSITIONS

REVERSE

NEUTRAL

LOWEST SPEED

HIGHEST SPEED

KEYSWITCH POSITIONS

ENGINE “RUN”

ENGINE “OFF”

SECTION 2 - CONTROLS

BLADE CLUTCH SWITCH

KEY SWITCH

OPERATOR’S PRESENCE CONTROL (OPC)

ENGINE SPEED CONTROL

TRANSMISSION SHIFT LEVER

RIGHT HAND TRACTION LEVER

TRACTION LOCK LEVER

FIGURE 2.1

SECTION 3 - OPERATING INSTRUCTIONS

3.1 BEFORE OPERATING

Be Thoroughly familiar with all controls and how to use them before

operating the machine. Know beforehand how to STOP the Traction Wheel Drives, Mower Blades and Engine in preparation for possible emergencies.

3.2 EMERGENCY STOP - PISTOL GRIP

1. Firmly squeeze both Traction Levers towards the

handle to STOP forward or reverse motion. Using your index finger, pull Traction Lock Lever until it locks in Brake Locked position. See Figure 3.1.

2. Pull Blade Clutch Switch backward to the OFF

position. See Figure 3.1.

3. Move Engine Speed Control Lever to SLOW (turtle)

position. See Figure 3.1. STOP ENGINE by turning Key Switch to OFF position. See Figure 3.1.

RIGHT HAND TRACTION LEVER

BLADE CLUTCH SWITCH SHOWN IN OFF POSITION

ENGINE SPEED CONTROL

3.3 NORMAL OPERATING STOP - PISTOL GRIP

1. Pull both Traction Levers towards the handle to stop forward or reverse m otion while pulling the Traction Lock Lever rearward until it lock s the Traction Lever in Brake Locked position. See Figure 3.1.

2. Pull the Blade Clutch Switch backward to the OFF position. See Figure 3.1.

3. Place Transmission Shift Lever in NEUTRAL(N) position. See Figure 3.2.

4. Move Engine Speed Control Lever to SLOW (turtle) position. See Figure 3.1.

STOP ENGINE by turning Key Switch to OFF. NOTE

: Close Fuel Shut-Off Valve at the end of each

mowing operation.

RIGHT HAND TRACTION LEVER

BLADE CLUTCH SWITCH SHOWN IN OFF POSITION

ENGINE SPEED CONTROL

TRACTION LOCK LEVER SHOWN IN BRAKE LOCKED

FIGURE 3.1

WARNING

When the Operator’s Presence Control (OPC) is released, the machine will continue to operate a few feet. DO NOT use this Operator’s Presence Control (OPC) to routinely stop the machine.

TRANSMISSION SHIFT LEVER

TRACTION LOCK LEVER SHOWN IN BRAKE LOCKED POSITION

FIGURE 3.2

SECTION 3 - OPERATING INSTRUCTIONS

3.4 PRE-START CHECK LIST

Make the following checks and perform the services as required before each start-up:

1. If required, make cutting height adjustm ents. Refer to Section “CUTTING HEIGHT ADJUSTMENT”..

2. Check tires and add air as needed to bring pressure to 25 psi in front and 12-15 psi in rear tires.

3. Check Guards, Deflector, and Belt Covers to make sure all are in place and secure.

4. Check Condition of Cutter Deck Belt(s). If damaged, replace with original part. Refer to Section “CUTTER DECK BELT REMOVAL”.

5. Clean Interior and Exterior Surfaces of cutting deck and clean Engine of any accum ulation of dirt, gr as s, oil, etc. Keep Engine air intak e s c reens and c ooling fins clear at all times.

6. Check Engine Oil and add oil as needed to bring level up to (but not over) the FULL mark . (Refer to Engine manual for oil specifications).

7. Add Fuel to tank after pushing the Mower outside where fumes can be dissipated. Make sure Fuel Tank Cap is tightened after refueling. (Refer to Engine manual for fuel specifications).

: DO NOT add fuel while engine is running. Use

NOTE

fresh, clean, lead-free gasoline. DO NOT use gasoline that has been stored for long periods . Leaded gasoline or gasohol is NOT recommended.

3.5 STARTING & OPERATING

3.5.1. ENGINE: START ENGINE AS FOLLOWS:

1. Turn Fuel Shut-Off Valve ON. See Figure 3.3.

2. Pull both Traction Levers toward the Handle while

pulling Traction Lock Lever s rearward until BOTH traction levers are LOCKED in the Brake Locked position. See Figure 3.3.

3. Place Transmission Shift Lever in NEUTRAL(N) position. See Figure 3.4.

4. PISTOL GRIP - Pull Blade Clutch Switch backward to the OFF position. See Figure 3.5.

BLADE CLUTCH SWITCH SHOWN IN OFF POSITION

TRANSMISSION SHIFT LEVER

FIGURE 3.4

RIGHT HAND TRACTION LEVER

TRACTION LOCK LEVER SHOWN IN BRAKE LOCKED POSITION

FUEL SHUT OFF VALVE SHOWN IN CLOSED POSITION (ROTATE HANDLE 90 DEGREES TO OPEN)

FIGURE 3.3

FIGURE 3.5

(Continued on next page)

SECTION 3 - OPERATING INSTRUCTIONS

3.5 STARTING & OPERATING -

PISTOL GRIP (Continued from previous page)

5. Move Engine Speed Control Lever to the CHOKE position. See Figure 3.6.

6. Turn Key Switch to RUN position.

MOVE ENGINE SPEED

CONTROL TO CHOKE LEFT SIDE

FIGURE 3.6

IMPORTANT

: DO NOT jerk the engine recoil starter

handle or allow it to snap back.

NOTE

: Engine will not start unless the transmission is in

NEUTRAL position and Blade Clutch Switch is in OFF position.

7. Pull Engine Recoil Starter Handle until you hear the first firing sound. Move Engine Speed Control Lever to the FAST (rabbit) position. Pull Recoil Starter Handle and Engine should start.

8. PISTOL GRIP - Depress Operator’s Presence Control (OPC) against handle. See Figure 3.7.

OPERATOR’S PRESENCE CONTROL (OPC)

TRACTION LOCK LEVER SHOWN IN BRAKE LOCKED POSITION

FIGURE 3.7

POSITION

SWITCH SHOWN IN “OFF” POSITION

9. Place Transmission Shift Lever in No. 1 position

(first gear). See Figure 3.4.

10. PISTOL GRIP - Push Blade Clutch Switch to ON position. See Figure 3.5.

NOTE:

Releasing the Operator’s Presence Control (OPC) while Transmission is in GEAR and/or Blades ON, will Ground the Ignition Circuit and cause the Engine to STOP, allowing the Machine to trav el only a

few feet before coming to a complete STOP.

Start mowing with a slow ground speed and gradually increase speed to determine the most comfortable travel speed.

11. To START MACHINE MOVEMENT, squeeze both

Traction Levers firmly against the handlebar allowing the Traction Lock Lever to release. Simultaneously move both Traction Lever s forward slowly, allowing machine to start forward movement.

IMPORTANT: Always STOP machine movement and engage both traction lock levers before a different ground speed. Transmission damage could result if ground speed is changed when machine is moving.

During initial training time with machine, it is advised that the operator(s) practice all mower movements while operating the mower with the transmission shift lever in no. 1 (first gear) travel speed position and blade clutch switch in off position! DO NOT make sharp turns at high speeds!

12. The machine is TURNED by declutching wheel

drive belts while engaging wheel brakes - turn left by squeezing the left hand traction lever or turn right by squeezing the right hand traction lever. See Figure 3.11 pistol grip. The more pressure applied while squeezing the traction lever, the sharper the mower will turn.

(Continued on next page)

WARNING

changing to

WARNING

SECTION 3 - OPERATING INSTRUCTIONS

3.5 STARTING & OPERATING (Continued from previous page)

13. PISTOL GRIP - TO STOP MACHINE,

Simultaneously squeeze both Traction Levers firmly against the handle while pulling the Trac tion Lock Levers rearward with index finger until latched.

14. Pull the Blade Clutch Switch backward to the OFF position. See Figure 3.8.

BLADE CLUTCH SWITCH SHOWN IN OFF POSITION

BLADE CLUTCH SWITCH

FIGURE 3.8

15. Place the Transmission Shift Lever into the

NEUTRAL (N) position.

16. Move engine speed control to slow (Turtle) position.

17. Stop engine. Turn key switch to “OFF” position. See Figure 3.8.

DO NOT operate blades in reverse. Stop blades. LOOK and SEE behin d and down for child ren, pets and hazards before and while backing. Engine speed must be set to SLOW before operating in reverse.

3.6 REVERSE OPERATION

3.6.1. TO REVERSE DIRECTION

1. To REVERSE DIRECTION OF MACHINE, STOP Machine and latch Traction Lock Lever(s).

2. Pull Blade Clutch Switch backward to the OFF position. Move Engine Speed Control Lever to IDLE.

3. Move Transmission Shift Lever to REVERSE (R) position.

4. Hold Operator’s Presence Control (OPC) against handlebar.

5. To START MACHINE M OVEM EN T, s im ultaneously squeeze both Traction Levers firmly against the handle allowing the Traction Lock Lever to release.

6. Slowly release both Traction Levers, allowing machine to start rearward movement.

7. PISTOL GRIP - TO STOP MACHINE, Simultaneously squeeze both Traction Levers firmly against the handle while pulling the Traction Lock Lever rearward with index finger until latched. See Figure 3.9.

WARNING

SQUEEZE TRACTION LEVER TO STOP PULL LOCK LEVER REARWARD TO LOCK

WARNING

DO NOT leave machine with engine running. Stop engine. Stop blades. Latch Traction Lock Levers. Remove key. DO NOT park machine on slopes.

TRACTION LEVER (RIGHT HAND - RELEASED POSITION SHOWN)

TRACTION LOCK LEVER

FIGURE 3.9

SECTION 3 - OPERATING INSTRUCTIONS

WARNING

Brakes require maintenance. Inspect for proper operation before operating machine. Refer to Section “ADJUSTMENTS, STEERING AND BRAKES”.

3.7 TRACTION LOCK OPERATION PISTOL GRIP

1. Simultaneously squeeze both Traction Levers toward the handle, to stop mower movement.

2. Using index finger, pull Traction Lock Lever rearward until it latches Traction Levers in Brake Lock position.

3. To release Traction Lock, squeeze both Traction Levers firmly against the handle. Simultaneously release both Traction Levers slowly, allowing machine to start forward movement. See Figure 3.10.

TRACTION LEVER (LEFT HAND)

3.8 TURNING MOWER

3.8.1. GRADUAL RIGHT & LEFT HAND TURN IMPORTANT: Squeezing the right or lef t traction lever

applies the brake to the right or left wheel. The brake turns the machine right or left.

1. With machine in motion gradually squeeze the right hand traction lever. The machine will turn to the right.

2. With machine in motion gradually squeeze the left hand traction lever. The machine will turn to the left.

TRACTION LEVER POSITION

BRAKE POSITION

LEFT HAND

TRACTION LOCK LEVER

TRACTION LEVER (RIGHT HAND - RELEASED POSITION SHOWN)

FIGURE 3.10

WARNING

Machine should always be in forward motion before attempting a turn. DO NOT attempt a turn from a stopped position.

DRIVE POSITION

FIGURE 3.11

3.9 MOWING AND TURNING ON

HILLSIDES

1. Always mow hillsides starting at bottom of hill. Mow across slopes, never up and down. Exercise caution when changing directions on slopes. DO

NOT mow steep slopes!

DO NOT mow on steep slopes. DO NOT use with any type rider attachment on slopes. DO NOT park machine on slopes.

1. Hillside mowing is accomplished by squeezing Traction Lever on the UPHILL SIDE of machine. This helps reduce side slipping of mower.

2. When turning mower on hillsides, always turn toward the UPHILL SIDE of mower for better control and balance.

WARNING

SECTION 3 - OPERATING INSTRUCTIONS

3.10 CUTTING HEIGHT ADJUSTMENT (Fixed Decks)

Mower has three methods of adjusting cutting height:

1. Moving position of BLADE on cutter spindle shaft.

2. Moving position of CASTER WHEEL on support.

3. Moving position of MOWER DECK on power unit.

WARNING

DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Lock Levers. Remove key. Disconnect spark plug wires from spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool before working on machine.

3.11. ADJUSTING CASTER WHEELS

The Caster W heel Assembly has four (4) 1/2” and one (1) 1/4” thick spacer. When placed above or below Caster Support Tube, they raise or lower cutting height in 1/2” increments, thus providing a “Q uick- Adjust” m ethod. The deck m ounting has to be changed to correspond to the caster repositioning as described in ADJUSTING FIXED DECK ATTACHMENT.

1. Remove Retainer Pin from Caster Shaft. See Figure

3.12.

CASTER CASTER SHAFT

SUPPORT

3.12 ADJUSTING BLA DE ON CUTTER SPINDLE

To change cutting height of Blades , move the Spacers from under the Cutter Housing to above the Cutter Housing Pulley. Each Spacer moved above the Cutter Housing Pulley will provide an additional 1/4” of cutting height. DO

NOT put any Spacers below Blade. See Figure 3.14.

FLAT

HEIGHT ADJUSTING SPACERS

SLOT

NOTE: REMOVED FROM BOTTOM OF CASTER SHOULD BE REINSTALLED AT TOP BEFORE INSERTING RETAINER PIN.

FIGURE 3.13

SPACERS

THOSE SPACERS

AIR LIFT

BEVEL WASHER

BLADE MOUNTING BOLT

BLADE

TIGHTEN TO 60-75 FOOT POUNDS

FIGURE 3.14

RETAINER PIN

3.12.1 ADJUSTING BLADE ON CUTTER SPINDLE

NOTE: Changing cutting height of blades does not

FIGURE 3.12

2. Lift Caster Support while adding or removing bottom spacer. See Figure 3.13.

NOTE: Remove (or add) spacers by rotating slots to align with flat area on caster shaft.

change the deck ground clearance. If an undesirable cutting pattern results, then cutting height adjustment must be made by adjusting mower deck height and caster wheels.

Install Blades (Air Lift Up) with retaining hardware as shown below and tighten to 60 to 75 ft.-lbs. See Figure 3.15.

(Continued on Next Page)

SECTION 3 - OPERATING INSTRUCTIONS

3.12.1 ADJUSTING BLADE ON CUTTER SPINDLE

(Continued)

CUTTER HOUSING PULLEY

BLADE

SPACERS ON TOP

CUTTER HOUSING

SPACERS ON BOTTOM

SPACERS

FIGURE 3.16C: MIDDLE HIGH CUT 3” TO 4”

FIGURE 3.15

3.13 ADJUSTING FIXED DECK ATTA CHMENT

The mower deck has f our dif f er ent positions for attaching it to the power unit. The lowest setting provides a cutting height range of 1-1/2” to 2-1/2”, the m iddle low cut is 21/4” to 3-1/4”, the m iddle high cut is 3” to 4”, and highest cut is 3-3/4” to 4-3/4”. Make sure the spacers on the caster wheels are moved up or down as shown to correspond with the bolt positions to keep deck level. Once a desired cutting height is reached, attach the mower deck to the power unit by installing 3 bolts on each side in selected height of cut holes. Tighten bolts to 70 to 80 foot pounds torque. See Illustration.

FIGURE 3.16A: LOW CUT 1-1/2” TO 2-1/2”

FIGURE 3.16B: MIDDLE LOW CUT 2-1/4” TO 3-1/4”

SIDE PROFILE OF UNIT

SPACERS

DECK

CASTER WHEEL

SPACER

FIGURES 3.16A-B

POWER UNIT

BLACK DOTS REPRESENT BOLT ANCHOR

REAR WHEEL

FIGURE 3.16D: HIGH CUT 3-3/4” TO 4-3/4”

SPACERS

FIGURES 3.16C-D

SECTION 4 - TROUBLESHOOTING

ENGINE TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Engine ...................Key OFF................................................................................................Turn Key to Run.

does not ................Fuel Tank empty. ..................................................................................Fill Fuel Tank.

start........................Fuel Shut-Off Closed.............................................................................Open Fuel Shut-Off.

...............................Engine Throttle Control not at FAST (Rabbit) position..........................Put Engine Throttle Control to FAST

...............................Choke NOT closed................................................................................Put Throttle Control in CHOKE position.

Check choke adjustment.

...............................Spark Plug Wire loose or disconnected................................................Connect Spark Plug Wire.

...............................Operator Presence Control (OPC) Switch out of adjustment................Adjust Switch

...............................Blade Clutch Switch in ON position.......................................................Pull Blade Clutch Lever to OFF position.

...............................Spark Plug bad......................................................................................Install new Spark Plug.

...............................Dirty Air Filter. .......................................................................................Clean Air Filter.

...............................Transmission not in NEUTRAL. ............................................................Shift Transmission Lever to NEUTRAL.

Engine ...................Dirt or water Fuel Tank..........................................................................Drain and c lean Fuel Tank. Fill with

Starts Hard fresh Fuel.

or Loses ................Vent in Gas Cap plugged......................................................................Clean Vent or install new Gas Cap.

Power. ...................Air Filter dirty.........................................................................................Clean or install new Air Filter.

...............................Spark Plug not gapped correctly...........................................................Check and set Spark Plug gap.

...............................Spark Plug bad......................................................................................Install new Spark Plug.

Engine ..................Spark Plug bad......................................................................................Install new Spark Plug.

Runs ......................Spark Plug not gapped correctly...........................................................Clean and set Spark Plug gap.

Erratically..............Fuel Filter plugged or dirty. ...................................................................Replace Fuel Filter.

Engine ..................Dirty Air Filter. .......................................................................................Clean or replace Filter.

Idles Poorly...........Fuel Filter plugged ................................................................................Replace Fuel Filter.

Engine ..................Engine Oil low in Crankcase.................................................................Add Oil.

Overheats..............Engine Cooling Fins clogged ................................................................Clean Engine Cooling Fins.

Machine ................Blade Mounting Bolts loose...................................................................Tighten Blade Mounting Bolts.

Vibrates.................Blade out of Balance.............................................................................Sharpen and balance Blade.

Excessive..............Engine Mounting Bolts loose.................................................................Tighten Mounting Bolts.

...............................Damaged or Severed Belt.....................................................................Replace Belt

Engine ...................Mowing grass too tall. ...........................................................................Adjust cutting height.

Dies........................Mowing too fast.....................................................................................Reduce travel speed.

MOWER TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Mower does ............. Transmission in neutral. ....................................................................Select Gear

not move .................. Traction Control Rod adjustment.......................................................Adjust Rod

when Traction.......... Engine to Transmission Belt Damaged or Broken.............................Replace Belt

Levers released.......Idler Spring Damage or Broken.........................................................Replace Spring

Mower does ............. Slipping or broken Traction Belt. .......................................................Adjust or replace Belt.

not track...................Tire pressure in both Traction Wheels ..............................................Ad just air pressure.

straight.....................not the same.

Blades DO................Belt slipping or broken.......................................................................Replace or adjust Belt.

NOT engage............. Clutch does not engage.....................................................................Check Electrical Connections & Clutch

Mower....................... Travel speed too fast.........................................................................Reduce ground speed.

mows........................Operator making mower turn corner too fast. ..................................Reduce ground speed.

unevenly................... Rough terrain.....................................................................................Change mowing pattern.

.................................. Unequal number of Blade Spacers on

......................................Cutter Shafts or Caster Wheels.....................................................Install equal number of Spacers.

.................................. Low Or No Air Pressure in Tires........................................................Fill Tires with Correct Air Pressure

.................................. Dull Blades ........................................................................................Sharpen Blades or Install new Blades

SECTION 4 - TROUBLESHOOTING

MOWER TROUBLESHOOTING (Continued)

SYMPTOM PROBLEM SOLUTION

Mower not ......................................Broken or slipping Blade Belt.......................................Replace Belt.

cutting full......................................Dull, Damaged or Worn Blades ...................................Sharpen Blades or Install new Blades

width.

Discharge.......................................Grass wet.....................................................................Let Grass dry.

Deflector Becomes........................Mower too low..............................................................Raise cutting height

Obstructed.....................................Engine overloaded. ......................................................Run Engine at full Throttle and reduce

travel speed.

TRANSMISSION TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Unit is ............................................Gearing is overly noisy - chatter, etc............................Return to Authorized Snapper Dealer

Noisy...............................................Worn Gears.

........................................................Worn Bearings - mainly input Shaft

........................................................Ball Bearing.

Unit Jumps.....................................Teeth of Gears are worn beyond tolerances.

Out of Gear.....................................Spring in Shifter Fork weak or broken.

SERVICE & LUBRICATION

HOURS PROCEDURE COMMENTS

BREAK-IN.......................................Check all Grease Points and add if necessary

........................................................Check all Fasteners for proper tightness.

........................................................Change Engine Oil and Filter at 5 hours......................(See Engine Manual)

DAILY..............................................Check Engine Oil. ........................................................Change Oil if extreme dusty conditions.

........................................................Clean Air Filter. ............................................................More often if needed.

........................................................Clean Air Intake Screen...............................................More often if needed.

........................................................Remove Debris from under Belt Cover. .......................More often if needed.

........................................................Sharpen Cutter Blades.................................................Tighten to 60-75 Ft.-Lbs.

........................................................Grease Cutter Spindle Bearings. .................................Use Chevron SRI Grease or equal.

........................................................ ..................................................................................... (NLGI No. 2)

........................................................Inspect Interlock Switches for Damage........................Replace if Needed.

........................................................Inspect Belts for Wear or Damage...............................Replace if Needed.

........................................................Inspect brakes..............................................................Adjust for proper steering / stopping.

WEEKLY.........................................Check Tire Pressure. ...................................................Add or Adjust as required.

........................................................Check Safety Interlock System....................................Inspect OPC Switch for proper Operation.

........................................................Lube Traction (Drive) Levers........................................One Shot General Purpose Grease.

........................................................Inspect Traction Lock for Wear....................................Replace if Worn.

........................................................Change Engine Oil and Filter.......................................More often if needed.

........................................................Replace Air Filter..........................................................More often if needed.

........................................................Grease Caster Wheel Bearings. ..................................General Purpose Grease.

........................................................Grease Caster Support Arms.......................................General Purpose Grease.

........................................................Grease Traction Wheels. .............................................General Purpose Grease.

........................................................Grease Idler Arm Pivots on Cutter Deck......................General Purpose Grease.

........................................................Fuel Filter.....................................................................Replace with SNAPPER P.N. 1-4359

........................................................Grease Traction Idler Pulley (Located on the

Underside of Power Unit)..........................................General Purpose Grease.

MONTHLY.......................................Clean and Adjust Spark Plugs. ....................................(See Engine Manual)

........................................................Lube Controls and Linkages. .......................................Use Medium Duty Oil.

SECTION 5 - ADJUSTMENTS

5.1 STEERING/BRAKES

If machine is not as responsive as des ired when either Traction lever is squeezed, one or both brakes should be adjusted as follows:

1. Operate mower on level terrain with Transmission Shift Lever in No. 1 position. Determine which brake requires adjustment.

2. Stop engine, remove the key from switch and disconnect spark plug wire fr om spark plug. Secure wire away from plug.

3. Tur n nut clockwise to increase br ake tension. See Figure 5.1.

BRAKE ROD

MORE TENSION

TURN NUT

LESS TENSION

BRAKE ARM

FIGURE 5.1

4. Place spark plug wire onto spark plug. Star t engine and operate mower with transmission in the No. 1 position to check for proper adjustment. If further adjustment is required, follow all steps above.

5.2 TRACTION LEVERS/RODS

If the Trac tion Wheel Drive Belts becom e slack or new belts have been installed, it will be necessary to adjust the Traction Levers as follows:

1. Move the machine to a smooth, level surface and turn the engine OFF. Release the traction locks. Disconnect the Brake Rods from the Brake Arms keeping the hairpins in the swivels.

2. Remove the key from the switch, rem ove the spark plug wire from the spark plug and secure it away from the plug.

3. Shift the transmission to No. 1 position.

PISTOL GRIP: Pull rearward hard on the traction levers. The space used to lock the traction lock lever should not bottom in the slot. Set the Tr action Lock Levers into the Brake Lock positions. The Idler Pulleys, Upper and Lower should have completely declutched the belt. Release the traction locks and adjust as required.

4. Remove the hairpins from the traction rod adjustment blocks and remove the adjustment blocks from the traction links on each side of the mower. See Figure 5.2.

ROTATE

1/16” TO 1/8” GAP BETWEEN IDLER ARM AND STUDS

IDLER ARM

BELT COVER STUD

ADJUSTMENT BLOCK

REMOVE HAIR PIN

FIGURE 5.2

5. Rotate the adjustment block as required to make the idler arms almost touch against the belt cover studs when the traction levers are locked. There should be about 1/16” to 1/8” gap between the idler arms and studs.

6. Reinstall the adjustment blocks and the hairpins. Check the settings as des cribed above. Repeat as necessary.

7. Reassemble the Brake Rods to the Brake Arms with the hairpins removed earlier.

8. Replace the Spark Plug Wire onto the Spark Plug. Start the mower according to the Safety Instructions and operate it to check the adjustments.

: It may be necessary to adjust the Traction Brakes

NOTE

after adjustment of the Traction Belts is complete.

WARNING

DO NOT attempt to operate machine without belt cover and studs secured into the proper position.

SECTION 5 - ADJUSTMENTS

(4)

*(2)

ROD

5.3 HANDLE HEIGHT

The operator handle can be adjusted for operator comfort as follows:

1. Loosen the upper carriage bolt and nut on both sides of handlebar.

2. Remove lower carriage bolt and nut on both sides of handlebar.

3. Raise or lower handlebar to desired height. See Figure 5.4.

4. Install the carriage bolt and nut in the lower hole in handlebar and securely tighten nut. See Figure 5.4.

5. Securely tighten the upper carriage bolt and nut.

6. After adjusting the handle height readjust traction links as described earlier. Shift rod (Connects the ground speed control lever and the transm is sion) will have to be readjusted.

7. Readjust traction levers/rods when handle height is changed.

5.4 GROUND SPEED CONTROL LEVER ADJUSTMENT

1. Disconnect the hair pin from shift rod that connects

to the ground speed control lever. See Figure 5.5.

2. Move the ground speed control lever to the neutral

position. Move the shift lever, located on the transmission, to the neutral position.

3. Rotate the shift rod clockwise or counter clockwise to

allow the upper portion of shift rod to be inser ted into the ground speed control lever without moving the speed control lever or the transmission shift lever. Reinstall hair pin. See Figure 5.6.

GROUND SPEED CONTROL LEVER

(3)

(1)

UPPER CARRIAGE BOLT

LOWER CARRIAGE BOLT

*FACTORY SETTING

FIGURE 5.3

RAISE

DOWN

LOWER

DISCONNECT SHIFT ROD FROM THIS

SHIFT ROD

SHIFT LEVER

FIGURE 5.5

SHIFT ROD

ROTATE SHIFT

FIGURE 5.4

FIGURE 5.6

SECTION 6 - POWER UNIT SERVICE

6.1 REPLACEMENT PARTS

To retain the quality of your mower, use Genuine SNAPPER Replacement Parts only! Contact your local SNAPPER dealer for parts and service as sistance. For the correct part or information for your mower, always mention Model and Serial Number of Power Unit and Mower Attachment. We recommend returning your mower to an author ized SNAPPER Dealer on a yearly basis for inspection and addition of any new devices which might upgrade the performance and safety of your mower. For the nearest SNAPPER Dealer, chec k the Yellow Pages under the heading LAW N MOW ERS. For Engine Parts and Service, look for the Engine Manufacturer’s Dealers under the heading ENGINESGasoline. For transm ission parts and service, look for Tecumseh Engines & Transmission under EnginesGasoline.

WARNING

DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Lock Levers. Remove key. Disconnect spark plug wires f rom spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool before working on machine.

NOTE: All mid-size mowers should be tilted with

engine carburetor side UP.

6.2 TRANSMISSION PARTS & SERVICE

For the nearest Peerless Transmission Dealer, check the Yellow Pages under heading, Engine-Gasoline. Look for Tecumseh Engine and Transmission under Engine-Gasoline.

6.2.1. GENERAL TRANSMISSION SERVICING

1. GENERAL TRANSMISSION SERVICING Introduction:

The following service procedures should be

understood and practiced whenever service must be performed on a Peerless MST 205 Series Transmission.

2. Before removing transmission from mower, make sure another part of machine is not causing problem, look for: a) Loose drive belt. b) Sheared keys in pulleys. c) Oil saturated drive belts. d) Transmission shift lever secure.

6.2.2. TRANSMISSION The Peerless MST 205 Series Transmission requires no routine maintenance. Return machine to an authorized Snapper dealer for service, maintenance or problems.

6.2.3. TRANSMISSION LUBE The transmission is permanently sealed. But, lubrication

can be added if leakage should occur. The transmission case holds 16 ounces of 80W-90 gear oil. To Lubricate:

1. Remove trans mission switch wire plug and remove the transmission interloc k switch. Remove the fiber washer seated on switch.

2. Transmission oil is added through the switch hole.

3. Install new fiber washer, part number 2-9662, onto switch. Install switch into transmission and tighten securely. Attach wire plug onto switch.

SECTION 7 - MOWER ATTACHMENT SERVICE

WING NUT

PULLEY

7.1 TRANSMISSION BELT REMOVAL/REPLACEMENT

Should it become necessary to replace the transmission drive belt, contact an authorized SNAPPER Dealer for service.

WARNING

DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Latch Traction Lock Levers. Remove key. Disconnect spark plug wires f rom spark plugs and secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool before working on machine.

1. Disconnect idler arm spring.

2. Remove existing belt. Replace with new belt, part

no. 2-9118.

3. Reconnect idler arm spring. See Figure 7.1.

TRANSMISSION IDLER BELT

IDLER ARM ELECTRIC CLUTCH

SHOWN FROM UNDERNE ATH

FIGURE 7.1

7.2 TRACTION BELT REMOVAL & REPLACEMENT

7.2.1. TRACTION BELT REMOVAL

1. STOP ENGINE! Remove two wing-nuts retaining

fender. Remove fender. See Figure 7.2.

2. Remove Traction Belt from Wheel Pulley first by

running Belt off as Wheel is turned. Remove belt from Transmission output Pulley next.

3. Lay new Traction Belt par t no. 4-6240 flat on ground

(around tire) and roll Mower W heel over T raction Belt, removing Traction Belt from machine.

7.2.2. TRACTION BELT INSTALLATION

1. STOP ENGINE! Lay Traction Belt flat on ground in

front of Traction Wheel, roll Traction Wheel over Traction Belt until wheel is in middle of belt.

SPRING

2. Place Traction Belt on Wheel Pulley followed by Transmission Output Pulley.

3. Reinstall Fender and tighten two wing-nuts.

4. Adjust Traction Rod and Br ake Rod as necessary. Refer to Section “ADJUSTMENTS STEERING/BRAKES and TRACTION LEVERS/RODS”.

(WHEEL PULLEY NOT SHOWN)

BELT COVER

FIGURE 7.2

7.3 CUTTER DECK BELT REMOVAL &

INSTALLA TION

1. Remove mower deck belt cover.

2. Remove idler spring and swing idler away from belt.

3. Remove old belt from spindle pulleys and electric clutch pulley.

4. Route new belt, part number 3-5710 f or 36” Deck & 2-9261 for 48” Deck around spindle pulleys.

NOTE: 36” Deck Belt also connects to electric clutch.

5. Move idler to belt and re-attach tension spring.

6. For 48” Deck to electric clutch use belt 2-9262.

36” DECK SHOWN

REMOVE BELT

FIGURE 7.3

TRACTION BELT

TRANSMISSION OUTPUT PULLEY

ELECTRIC CLUTCH

IDLER

IDLER ARM SPRING

SPINDLE PULLEY

SECTION 7 - MOWER ATTACHMENT SERVICE

BOLT

7.4 CUTTING BLADE SERVICE

Check blades after each use for signs of excessive wear and damage. See Figure 7.4 for blade wear limits.

NEW BLADE

WEAR LIMIT (NOTCH STARTS)

Blades are extremely sharp and can cause severe injury. Wear heavy leather gloves when handling or working around blades. DO NOT use a blade that is excessively worn or damaged.

BLADE

WARNING

HEAVY END OF BLADE

22º TO 28º

BLADE TIP

1/64”

DANGEROUS CONDITION! DO NOT USE ON MOWER! REPLACE WITH NEW BLADE.

FIGURE 7.4

1. Use the following chart for ordering replacement Blades for the 36” & 48” Mowing Decks.

STANDARD REPLACEMENT BLADES

36” DECK 48” DECK

2-9246 2-9247

7.4.1. BLADE REMOVAL AND SHARPENING

1. Place the mower on a smooth level surface, turn engine OFF, rem ove k ey, disconnect Spark Plug Wire from Spark Plug and secure Wire away from Plug.

2. Remove blades.

IMPORTANT:

Note the number of blade spacers that are under the Blade Mounting Nuts and on the Spindle side of the Blade.

3. Clean and inspect each Blade for excessive wear and

damage. Refer to Section “BLADE WEAR LIMITS”.

4. Refer to the STANDARD REPLACEMENT BLADE

chart above for correct SNAPPER Replacement Blades.

5. Should Blades be in acceptable condition, sharpen at

22 to 28 degrees. DO NOT sharpen beyond original cutting edge. See Figure 7.5.

6. Balance each Blade after sharpening by grinding

metal from the heavy end of the Blade.

7. Place the Blade m ounting bolt through bevel washer

and into Blade and place Blade Spacers over Bolt. Make certain each Blade is installed with the same amount of Spacers.

ORIGINAL CUTTING EDGE

FIGURE 7.5

NOTE

: When sharpening Blades, leave 1/64”

untouched. Razor sharp Blades dull quicker and damage easier. Commercial balancers are available and should be used in accordance with the manufacturers instructions.

8. Install Blade Mounting Bolt with spacers and Blade into spindle.

9. Install an equal amount of Blade Spacers onto each blade mounting bolt.

10. Install the Blade Mounting Nut on each Blade Mounting Bolt. See Figure 7.6.

11. Tor que each Blade Mounting Bolt and Nut to 60 to 75 ft. lbs of torque.

AIR LIFT

HEIGHT ADJUSTING SPACERS

BEVEL WASHER

BLADE

TIGHTEN TO 60-75 FOOT POUNDS

BLADE MOUNTING

FIGURE 7.6

SECTION 7 - MOWER ATTACHMENT SERVICE

PULLEY

BEARING

HOUSING

BEARING

SHAFT

7.5 MOWER SPINDLES (Field Serviceable Spindles) BEARING REPLACEMENT

In the event that a spindle bearing requires

replacement, the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required.

1. Remove belt. Loosen blade nut and remove. Allow blade bolt, washer, blade and four spacers to drop down out of the spindle housing.

See Figure 7.7.

REMOVE NUT

REMOVE BELT FROM SPINDLE

REMOVE BLADE BOLT

FIGURE 7.7

2. Remove spindle pulley from spindle shaft.

3. Locate circular retaining ring on spindle shaft at top bearing. Remove retaining ring. Allow spindle shaft to drop out of housing.

4. Top and bottom bearings are now removable. Pull out on inner race to slide bearing from housing. See Figure 7.8.

BEARING

SPINDLE

INNER RACE

RETAINING RING

BEARING SEAL

SPINDLE

FIGURE 7.8

5. Thoroughly clean all parts removing all old contaminated grease.

6. Install new bottom bearing first.

NOTE: The bearing is sealed/shielded on one side

only. The bottom bearing must be installed with the sealed/shielded side DOWN.

7. Insert spindle shaft up through the bottom bearing. Slide spacer down over spindle shaft.

8. Install new top bearing. Inst all the top bearing with the seal/shield UP.

9. Slide circular retaining ring down spindle shaft until it fully locks into groove on shaft.

10. Place spindle pulley and spacer on top of spindle shaft.

11. Reinstall blade bolt, washer, blade and four spacers.

12. Torque blade bolt and nut to 60 to 75 ft. lbs.

IMPORTANT: Spindle housing must be filled

with grease bef ore operating mo wer. Failure to fill housing will cause premature bearing failure.

13. Pump grease into spindle housing until grease

purges from vent on housing.

14. After the first 5 hours of operation, grease spindle housing to insure it is full, then every 25 hours.

(PISTOL GRIP MODELS)

KAWASAKI ENGINE ONLY

OPC SWITCH

KEY WITH COVER

KEYSWITCH

ELECTRICAL

CONNECTOR NOTCH

TRANSMISSION

SWITCH

15 AMP FUSE

(PISTOL GRIP MODELS ONLY)

OPC SWITCH

BLADE CLUTCH SWITCH

MAIN WIRE HARNESS

KAWASAKI CAPACITOR

GROUND TO ENGINE

KAWASAKI MODULE

KAWASAKI PIGTAIL

TO ELECTRIC CLUTCH

TO MAIN HARNESS

TO ENGINE TERMINAL

* NOTE: THIS TERMINAL HAS A LOCK-OUT BARB

WHICH MUST SLIDE INTO THE CONNECTOR NOTCH.

FIGURE 7.9

ELECTRICAL

BLACK

ENGINE

GREEN

BLACK

OPC R.H.

GREEN (14 GA)

PTO SWITCH

WIRE AND TERMINAL TABLE

ELECTRIC CLUTCH

15A FUSE

GREEN

RED

TRANSMISSION

BLUE

WHITE

OPC L.H.

YELLOW

BLACK

YELLOW

BLADE SWITCH

IGNITION

RED

WIRING SCHEMATIC FOR PISTOL GRIP HANDLE & ELECTRIC BLADE BRAKE CLUTCH

FIGURE 7.10

TRANS SWITCH

(SEE NOTE)

RED (16 GA)

R.H. OPC

ENGINE

ELECTRIC CLUTCH

YELLOW (16 GA)

L.H. OPC

NOTE: NUMBERS SHOW N ARE CIRCUIT NUMBERS WHICH CORRESPOND TO ONES SHOWN IN WIRING AND TERMINAL TABLE BELOW.

WHITE (16 GA)

IGNITION

FIGURE 7.11

2 YEAR LIMITED WARRANTY

For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of c harge (except for taxe s where applicable), any part or parts found upon

examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO® Mid Size walks

and SNAPPERZRIDER® ride on commer cial equipment have a three (3) year limited warranty against defects in material or workmanship or both.

All transportation costs incurred by the purchaser in submitting m aterial to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.

This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component that has been altered or modified, changing safety, performance, or durability.

Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.

There is no other express warranty.

DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited t o two (2) years from purchase date f or the original p urchaser's use, and up to the extent permitted by law and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental o r conseq uent ial damag es, so t he abo v e limitat ion or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY

IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.

IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:

Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia. 30253

PRIMARY MAINTENANCE

NOTES

Safety Instructions and Operator’s Manual for

PRO GEAR EXPRESS MID-SIZE WALK BEHIND MOWERS SERIES 0

IMPORTANT

Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967).

WARNING:

MANUAL No. 4-5192 (REV. 2, 8/20/99) Printed in U.S.A.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Snapper SPE1250K, SPE1250KW, SPE140KW, SPE150KH, SPE361 User Manual

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Frequently Asked Questions

User Manual