Snapper SPLH141KW, SPLH151KH, SPA611, SPLH171KW, SPLH141KH User Manual

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Parts Manual fo
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S
W
E
W
W
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PRO HYDRO
MID-SIZE WALK BEHIND MOWER
SERIES 1 & 2
POWER UNIT
MODELS
SPLH141KH SP360
SPLH141K
SPLH141KW
SPLH151KH SPA360 SPLH152K SPLH171K
SPLH221KH SPLH231KH
MOWER MODELS
SP480 SP520
SPA361 SPA480 SPA481 SPA520 SPA521 SPA610 SPA611
COPYRIGHT ©2006 SNAPPER PRODUCTS, INC. ALL RIGHTS RESERVED.
Revision 4,
McDonough, GA, 30253 U.S.A.
11/7/2006
Manual No. 7006928
TP 400-5023-4-CW-N
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PAGE GROUP
4
8 10 12 14 16 18 22 24 26 28 30 32 34 36 40 42 46 48 50 52 54 56 58 60 62 64 66
LOOP HANDLE & CONTROL ASSEMBLIES TRACKING CONTROL ASSEMBLY OIL TANK ASSEMBLY (Model SPLH231KHE) OIL TANK ASSEMBLY (All Except SPLH231KHE) TANK BRACKET ASSEMBLY FUEL TANK ASSEMBLY REAR DECK ASSEMBLY PUMP AND SHELF ASSEMBLIES HOSE ASSEMBLY POWER UNIT IDLER ASSEMBLY TRACTION, REAR WHEEL ASSEMBLY ENGINE GROUP CASTER, WHEEL & TIRE ASSEMBLY 36" MOWER DECK ASSEMBLY (Fixed Height) 36" MOWER DECK ASSEMBLY (Adjustable Height) 48" & 52" MOWER DECK ASSEMBLY (Fixed Height) 48", 52" & 61" MOWER DECK ASSY (Adj. Height) Pt.1 48", 52" & 61" MOWER DECK ASSY (Adj. Height) Pt.2 36" DECK IDLER ASSEMBLY 48" & 61" DECK IDLER ASSEMBLY 52" DECK IDLER ASSEMBLY CUTTER HOUSING ASSEMBLY DECALS - Left & Right Panels DECALS - Instructions, Caution, Warning, Danger ELECTRICAL WIRING (Manual Start) ELECTRICAL WIRING- LOOP HANDLE (Electric Start) WIRING SCHEMATIC (Manual Start) WIRING SCHEMATIC (Electric Start)
Table Of Content
SERIES 1 & 2
Manual No. 700692 8PRO HYDRO
3
TP 400-5023-4-CW-N
LOOP HANDLE & CONTROL ASSEMBLIES
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
4
SERIES 1 & 2
LOOP HANDLE & CONTROL ASSEMBLIES
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Part No Descri
1 7011138 1 IGNITION KEY, Pair 2 7012685 1 NUT, 5/8-32 Hex (Ignition Switch) 3 7012686 1 NUT, 1/2-27 Hex (Special) 4 7014341 2 RETAINING RING Truarc #5133-50 5 7017817 1 SWITCH, Ignition, 2-Pole, Recoil Start (except Kohler 23HP) 5 7027698 1 SWITCH, Ignition used on Kohler 23HP 6 7022166 1 ROD, Pivot, 1/2” Dia. x 18.542 w/2 retaining Ring Grooves 7 7027141 2 SWIVEL 8 7027225 1 SWITCH, OPC, Single Pole (NC) used on Loop Handle except
8 7023355 1 SWITCH, OPC, (NO/NC) used on Kohler 18HP
9 7028856 2 CONTROL ROD (Traction) 10 7028857 4 BEARING, Nyliner 11 7074648 1 ROD, Operator Presence Control 12 7029139 1 SPRING, OPC- Loop Handle 13 7029715 1 SWITCH, Toggle 14 7034827 1 PANEL, Left 15 7034828 1 PANEL, Right 16 7041748 1 BAIL, Operator Presence Control (Weldment) 17 7091303 4 BOLT, 5/16-18 x 1” Short Neck Carriage, GR 5 18 7090977 2 NUT, 1/4-20 Hex Jam 19 7091222 2 BOLT, 1/4-20 x 1-3/4” Hex Head Cap, GR 5 20 7091030 2 BUSHING, 1/2” Machine 21 7091122 8 SCREW, 1/4-20 x 1/2” Hex Washer Self-Tap 22 7091297 2 NUT, 5/16-24 Hex, GR 5 23 7091299 4 NUT, 3/8-16 Hex Nyloc 24 7077873 2 SCREW, #12-14 x 1/2” Hex Flange Self-Tap 25 7091594 2 COTTER PIN, 1/2” Self-Locking 26 7091686 2 SCREW, 1/4-20 x 3/4” Hex Washer Self-Tap 27 7034820 1 WELDMENT, Traction Lever, RH 28 7034821 1 WELDMENT, Traction Lever, LH 29 7043869 1 HANDLE, Loop (Weldment) 30 7029100 1 THROTTLE CONTROL, 40.50/1.46 used on Kawasaki 14HP &
30 7072597 1 THROTTLE CONTROL, 51.50/0.90 used on Kawasaki 17HP 30 7036431 1 THROTTLE CONTROL, 48.50/0.90 used on Kohler 23HP 31 7012080 4 CABLE TIE, 7” 32 7073118 1 * WIRE HARNESS not shown; for all models except
32 7073117 1 * WIRE HARNESS not shown; used on Kohler 23HP
tionItem Qt
Note
Kohler 23HP
Kohler 15HP
for Kohler 23HP
Footnotes:
SERIES 1 & 2
NOTE: * See Electrical Wiring pages for Illustration.
Manual No. 700692 8PRO HYDRO
5
TP 400-5023-4-CW-N
LOOP HANDLE & CONTROL ASSEMBLIES
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
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SERIES 1 & 2
LOOP HANDLE & CONTROL ASSEMBLIES
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Part No Descri
33 7041692 1 * HARNESS, Wiring Pigtail not shown; used on
33 7027226 1 * HARNESS, Wiring Pigtail not shown; used on
33 7046901 1 * HARNESS, Regulator not shown, used on
34 7073141 1 SWITCH, Interlock, Sealed (NC) 34 7073140 1 SWITCH, Interlock, Sealed (NO/NC) used on Electric Start only 35 7073139 1 BRACKET, Interlock Switch 36 7090376 2 NUT, #10-32 Hex Nyloc 37 7091240 2 SCREW, #10-32 x 5/8” Hex Machine
tionItem Qt
Note
SPLH171KW only
SPLH141KW only
SPLH141KWE only
Footnotes:
SERIES 1 & 2
NOTE: * See Electrical Wiring pages for Illustration.
Manual No. 700692 8PRO HYDRO
7
TP 400-5023-4-CW-N
TRACKING CONTROL ASSEMBLY
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
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SERIES 1 & 2
TRACKING CONTROL ASSEMBLY
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Part No Descri
1 7011879 1 GRIP, Vinyl
2 7013550 1 PIN, 3/16 x 1” Roll
3 7011121 2 WASHER, 5/8” I.D., 1-1/4” O.D. Belleville
4 7027125 1 SPRING, Compression
5 7027168 2 SCREW, 5/16-18 X 1” Hex Head Cap, GR 5
6 7027169 1 SCREW, 3/8-16 x 5” Hex Head Cap, GR 5
7 7028859 1 LEVER
8 7028860 2 BUSHING
9 7029040 4 WASHER, Slipper 10 7034803 2 PIN, Shoulder 11 7034830 1 CAM, Track 12 7034877 2 PLATE, Speed, Accutrack 13 7091299 1 NUT, 3/8-16 Hex Nyloc 14 7091706 2 NUT, 5/16-18 Hex Top Lock, GR B 15 7019376 1 HANDLE, Shift Lever 16 7059115 1 WELDMENT, Neutral Latch 17 7041772 1 TRACK, Welded 18 7091300 3 WASHER, .44 x 1.0 x .08 Flat 19 7091130 1 WASHER, .33 x .88 x .09 Flat
tionItem Qt
Note
Footnotes:
SERIES 1 & 2
Manual No. 700692 8PRO HYDRO
9
TP 400-5023-4-CW-N
OIL TANK ASSEMBLY (Model SPLH231KHE)
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
10
SERIES 1 & 2
OIL TANK ASSEMBLY (Model SPLH231KHE)
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Part No Descri
1 7026945 1 CAP, Hydraulic
2 7028972 1 TANK, Reservoir
3 7029039 1 PLUG, 1/4 NPTM Pipe
4 7029159 2 FITTING, 45 Degree 1/4 FPT Elbow
5 7027115 1 FITTING, 90 Degree
6 7027104 2 FITTING, Straight 1/4
7 7027105 2 FITTING, External 45 Degree w/37 Degree Flare
8 7028912 2 HOSE, 10-1/2” Long (7/16-20 Female Thread)
tionItem Qt
Note
Footnotes:
SERIES 1 & 2
11
Manual No. 700692 8PRO HYDRO
TP 400-5023-4-CW-N
OIL TANK ASSEMBLY (All Except SPLH231KHE)
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
12
SERIES 1 & 2
OIL TANK ASSEMBLY (All Except SPLH231KHE)
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Part No Descri
1 7058610 1 OIL TANK (Includes Item 2)
2 7035512 1 CAP, Oil Tank, Vented
3 7016130 1 CLAMP, 13/16” Hose
4 7072897 1 HOSE, 1/2 x 19-1/2” Supply (3/4-16 Fitting on One End)
5 7072898 1 HOSE, 1/2 x 24-1/2” Return (7/16-20 Fitting on One End)
6 7072910 1 HOSE, Return, 10-1/2” (7/16-20 Fitting on One End)
7 7072899 1 COVER, Oil Tank Bracket
8 7072895 1 BRACKET, Reservoir, Hydro
9 7072896 1 RETAINING ROD, Reservoir (1/4-20 threads) 10 7091705 1 NUT, 1/4-20 Hex Top Lock, GR B 11 7015761 2 SHOULDER BOLT, 5/16-18 12 7011079 2 WASHER, 3/8” Curved 13 7091298 6 NUT, 5/16-18 Hex Nyloc 14 7091495 2 SCREW, 1/4-20 x 3/4” Hex Head Cap, GR 5 15 7091294 2 SHOULDER BOLT, 3/8-16 x 2-7/16” 16 7023295 2 U-NUT 1/4-20 17 7091303 4 BOLT, 5/16-18 x 1” Short Neck Carriage, GR 5 18 7029900 2 CLAMP, Fuel Hose
tionItem Qt
Note
Footnotes:
SERIES 1 & 2
13
Manual No. 700692 8PRO HYDRO
TP 400-5023-4-CW-N
TANK BRACKET ASSEMBLY
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
14
SERIES 1 & 2
TANK BRACKET ASSEMBLY
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Part No Descri
1 7042584 1 WELDMENT, Tank Bracket- Hydro
2 7073073 1 BRACKET, Regulator
3 7034837 1 * STRAP, Battery Clamp
4 7091298 2 NUT, 5/16-18 Hex Nyloc
5 7028983 1 REGULATOR/RECTIFIER (Kawaaski p/n 21066-2071) used on Kawasaki Manual Start
5 7047210 1 REGULATOR (Kawaaski p/n 21066-2070) used on Kawasaki Electric Start
6 7027230 4 SCREW, 1/4-20 x 1” Hex Head Cap, GR 5
7 7091705 2 NUT, 1/4-20 Hex Top Lock, GR B
8 7024185 1 CABLE, Choke (Incl. hardware) used on Kohler 23 HP
9 7027168 2 SCREW, 5/16-18 X 1” Hex Head Cap, GR 5 10 7091304 6 SCREW, 3/8-16 x 1” Hex Head Cap, GR 5 11 7091299 6 NUT, 3/8-16 Hex Nyloc 12 7091304 1 SCREW, 3/8-16 x 1” Hex Head Cap, GR 5 13 7091704 2 NUT, 3/8-16 Hex Top Lock, GR B 14 7041765 1 * TRAY, Battery 15 7034851 1 * BRACE, Battery 16 7018604 1 * SOLENOID, 12 Volt 17 7091495 2 SCREW, 1/4-20 x 3/4” Hex Head Cap, GR 5 18 7091705 2 NUT, 1/4-20 Hex Top Lock, GR B 19 7091314 2 * WASHER, 1/4” Internal Tooth lock 20 7091576 2 * NUT, 1/4-20 Hex, GR 5 or B 21 7028913 2 * J-BOLT, 1/4-20 thread 22 7090311 2 * NUT, 1/4-20 Wing or 7091568 23 7060974 1 * KIT, Battery
tionItem Qt
Note
only
only
Footnotes:
SERIES 1 & 2
NOTE: * Items marked with an * are used on Electric Start Models only.
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Manual No. 700692 8PRO HYDRO
TP 400-5023-4-CW-N
FUEL TANK ASSEMBLY
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
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SERIES 1 & 2
FUEL TANK ASSEMBLY
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Part No Descri
1 7028903 1 CAP, Fuel Tank
2 7044639 1 FUEL TANK includes item 1
3 7034923 2 STRAP, Tank
4 7091207 2 SCREW, #10-24 x 2-1/2” Pan Head Machine
5 7091290 2 NUT, #10-24 Hex Nyloc
6 7029900 6 CLAMP, Fuel Hose replaces 7012222 clamp
7 7016325 1 VALVE, Fuel
8 7014359 1 FILTER, In-Line used on Kawasaki models only
9 7032956 1 * LINE, Fuel (1/4” I.D. x 10” Long) 10 7024055 1 * HOSE, Fuel (1/4” I.D. x 6-1/2” Long) 11 7076272 1 * HOSE, Fuel (1/4” I. D. x “ 8-1/2 Long) not shown 12 7073240 1 * HOSE, Fuel (1/4” I. D. x 5” Long) 13 7077351 1 * HOSE, Fuel (1/4” I.D. x 3-1/2” Long) not shown
tionItem Qt
Note
Footnotes:
SERIES 1 & 2
NOTE: * When ordering hoses, measure length of hose to be replaced or distance between connections.
Manual No. 700692 8PRO HYDRO
17
TP 400-5023-4-CW-N
REAR DECK ASSEMBLY
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
18
SERIES 1 & 2
REAR DECK ASSEMBLY
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Part No Descri
1A 7091807 1 WASHER, .468 x 1.38 x .25 Flat 1B 7075082 1 SPACER, Clutch
2 7091301 1 WASHER, 7/16” Split Lock replaces 7090247
3 7026978 1 BRACKET, Capacitor Kawasaki Engines only
4 7028680 1 SCREW, M10-1.5 x 65mm Hex Head Cap used on Kawasaki 14HP
4 7027266 1 BOLT, 7/16-20 x 3” Hex Head Cap, GR 5 used on Kawasaki 17HP and
4 7091703 1 SCREW, 7/16-20 x 2-1/2” Hex Head Cap, GR 5
5 7012830 2 KEY, 3/16” Square x 3/4”
6 7015861 1 CLIP, Harness (for battery drain hose) used on SPLH141KWE only
7 7034802 2 BRACKET, Wheel
8 7034829 1 BRACKET, Clutch
9 7091303 1 BOLT, 5/16-18 x 1” Short Neck Carriage, GR 5 10 7091527 3 SCREW, 5/16-18 x 1-1/4” Hex Head Cap, GR 5 11 7091304 12 SCREW, 3/8-16 x 1” Hex Head Cap, GR 5 12 7091706 5 NUT, 5/16-18 Hex Top Lock, GR B 13 7091704 14 NUT, 3/8-16 Hex Top Lock, GR B 14 7017063 1 CLUTCH, Electric (Warner)
14A 7072400 1 CLUTCH, Electric (Ogura) On Models SPLH231KHE,
14B 7075672 1 CLUTCH, Electric (Ogura model GT2.5 SN01) requires use of 7017033,
15 7044679 1 DECK, Rear (Weldment) 16 7027194 2 PACK NUT, 3/4-28 UNEF-2A Thread 17 7091318 3 SCREW, 5/16-18 x 3/4” Hex Head Cap, GR 5 18 7027235 1 CAPACITOR, Kawasaki Engine Kawasaki p/n 21013-2064 19 7029615 1 V-BELT, HA4950 Engine/Hydro 20 7027128 2 WHEEL MOTOR w/Pack Nut includes item 16 21 7029704 1 BUMPER, Electric Clutch 22 7034448 1 WASHER, Rectangular Steel electric clutch bumper support 23 7027132 1 PULLEY, 4”, Engine/Hydro
24A 7044751 1 KEY, 1/4” Square w/Bevel 24B 7010210 1 KEY, 1/4” Square x 2” used on SPLH231KHE only
25 7035710 1 * V-BELT, Sect HB, Nom. Eff. Length: 84.80” (Engine/Deck belt) used on 36” Deck 25 7029262 1 * V-BELT, Sect HB, Nom. Eff. Length: 66.00” (Primary
Engine/Deck belt) 25 7042813 1 * V-BELT, Sect HB, Nom. Eff. Length: 67.80” (Engine/Deck belt) used on 52” Deck 25 7042735 1 * V-BELT, Sect HB, Nom. Eff. Length: 74.00” (Primary
Engine/Deck belt) 26 7015861 1 CLIP, Harness used on SPLH231KHE
27A 7074867 1 KEY, 1/4” Square x 2-1/2” 27B 7017033 1 KEY, 1/4” Square x 2-1/4”
tionItem Qt
Note
Kohler 15HP
SPLH152KW & SPLH172KW
7075082 & 7075084
used on 48” Deck
used on 61” Deck
Footnotes:
SERIES 1 & 2
NOTE: * Part numbers are printed on belts.
19
Manual No. 700692 8PRO HYDRO
TP 400-5023-4-CW-N
REAR DECK ASSEMBLY
Manual No. 7006928 PRO HYDRO TP 400-5023-4-CW-N
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SERIES 1 & 2
REAR DECK ASSEMBLY
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Part No Descri
28A 7027206 1 BUSHING 28B 7075084 3 SPACER,Clutch, Ogura
29 7016561 1 BUSHING, 1” x 14 Ga Machine
tionItem Qt
Note
Footnotes:
SERIES 1 & 2
NOTE: * Part numbers are printed on belts.
21
Manual No. 700692 8PRO HYDRO
TP 400-5023-4-CW-N
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