Snapper S211, SP211, SPV211, SPV211S, SPV211E User Manual

Safety Instructions & Operator's Manual for
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power equip­ment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained engine power will likely be lower due to operating limitations and environmental factors. Please refer to ‘Engine Power Rating Information’ on Page 4 for further information.
MANUAL No. 7101295 (I.R. 1/3/2007)
TP 100-5252-IR-WB-N
Safety Instructions & Operator's Manual for
MODELS
S211
SP211
SPV211 SPV211S SPV211E
S - ‘Easy Line’ V - Variable Speed Model 21 - 21” Cutting Width S - Swivel Front Wheels P - Self-Propelled Model 1 - Series 1 E - Electric Start
MODEL DESIGNATION OPTION DESIGNATION SELF-PROPELLED SERIES DESIGNATION VARIABLE SPEED CUTTING WIDTH
S P V 21 1 E
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power equip­ment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
MODEL NUMBER EXPLANATION
21” ‘EASY LINE’
WALK BEHIND
MOWERS
2
! !
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area.
3. DO NOT allow pre-teenage children to operate machine.
4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while back­ing.
6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt.
3. Use extra care with gcrass catchers or other attach­ments; these affect the handling and the stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their abil­ity to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.
5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or inter­fere with mowing. Also note the location of holes, stumps, and other possible hazards.
6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.
7. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper oper­ation and location.
8. Make sure all safety decals are clearly legible. Replace if damaged.
9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.
10. Know how to STOP blade and engine quickly in preparation for emergencies.
11. Use extra care when loading or unloading the machine into a trailer or truck.
12. Check grass catcher components frequently for signs of wear or deterioration and replace as need­ed to prevent injury from thrown objects going through weak or torn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extreme­ly flammable and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Use only an approved fuel container.
3
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IMPORTANT SAFETY INSTRUCTIONS
SAFE HANDLING OF GASOLINE
(Continued From Previous Page)
3. DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the containers on the ground away from the vehicle before filling.
7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing imme­diately.
11. DO NOT overfill a fuel tank. Replace fuel cap and tighten securely.
OPERATION
1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharge area while engine is running.
2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the influence of alcohol or drugs.
5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect the mower for any damage and repair the damage before starting.
6. DO NOT mow near drop offs, ditches or embank­ments. Operator could lose footing or balance.
7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.
9. ALWAYS stay behind handle when engine (motor) is running.
10. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.
OPERATION
(Continued From Previous Column)
11. Before cleaning, repairing or inspecting make cer­tain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.
12. STOP engine and wait until the blade comes to com­plete STOP before removing grass bag and/or clear­ing grass.
13. DO NOT operate mower without the entire grass catcher, or guards in place discharge guard, rear guard or other safety devices in place and working. DO NOT point discharge at people, passing cars, windows or doors.
14. DO NOT discharge material against a wall or obstruction. Material may ricochet back towards the operator.
15. Slow down before turning.
16. Watch out for traffic when near or crossing road­ways.
17. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
18. Only use accessories approved by the manufactur­er. See manufacturer’s instructions for proper oper­ation and installation of accessories.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel contain­er out of reach of children in a well ventilated, unoc­cupied building.
2. Keep mower and engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.
6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting.
7. DO NOT change engine governor speed settings or overspeed engine.
8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are evident. Replace slider or bag adapter if broken or cracked.
4
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IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE AND STORAGE
(Continued From Previous Page)
9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAU­TION when handling them.
10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exit­ing engine.
11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
This manual contains safety information to make you aware of the hazards and risks associated with the machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
Engine Power Rating Information
The gross power rating labels for individual gas engine models meet or exceed SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Actual gross engine power may be lower and is affected by, but not limited to, ambient operating conditions and engine to engine variability. Given both the wide array of products on which engines are placed, and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine to engine variability.
5
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION 1 - FAMILIARIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SECTION 2 - OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Pre-start Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Starting & Stopping Engine & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Propelling Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Handle Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cutting Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Recycling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installation of Side Discharge Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installation of Grass Bag Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installation of Grass Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION 3 - MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Change Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Check Mower Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Check Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Service - Periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Wheel Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Storage Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SECTION 4 - ADJUSTMENTS AND REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-18
Mower Blade Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Blade Sharpening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Wheel Drive Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ground Speed Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Belt Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Engine Drive Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Rear Cover Removal & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Maintenance/Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PRIMARY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-25
PRODUCT REGISTRATION FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6
Section 1 - FAMILIARIZATION
IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper
dealer if you have questions.
FIGURE 1.1
(MODEL SPV211 SHOWN)
1.1 INTRODUCTION
This manual has been prepared for the operators of the SNAPPER ‘EASY LINE’ WALK BEHIND MOWERS. Its purpose, aside from recommending operating and rou­tine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 - 4 of this manual and all safety messages on the mower and attachments before operating the mower.
1.2 NOMENCLATURE
The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER ‘EASY LINE’ WALK BEHIND MOWERS. It is recommended that all opera­tors of the mower become thoroughly familiar with the controls, parts and operation of the mower before oper­ating. Specific details involving the engine are found in the separate engine owner’s manual. Study these man­uals before operating and keep both handy for future reference.
BLADE CONTROL
ROPE START HANDLE
GROUND SPEED CONTROL (NOT ALL MODELS)
FUEL FILLER CAP
OIL FILL CAP AND DIPSTICK
ENGINE PRIMER
REAR HEIGHT ADJUSTMENT LATCH
RECYCLING COVER
FRONT HEIGHT ADJUSTMENT LATCHES
WHEEL DRIVE CONTROL (NOT ALL MODELS)
7
Section 2 - OPERATING INSTRUCTIONS
2.1 PRE-START CHECK LIST
Make the following checks and perform the service required before each start-up.
2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely tightened.
2.1.2. Check blade control, wheel drive control, and ground speed control to insure they work freely. See Figure 2.1.
2.1.3. Check cutting height. Adjust to desired height. Refer to Section ‘Cutting Height Adjustment’.
2.1.4. Check engine oil and add oil as needed to bring level up to the full mark. Refer to Engine Owner’s Manual for oil specifications. See Figure 2.2.
2.1.5. Add fuel to tank after pushing the mower outside where fumes can safely dissipate. Make sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.
2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times.
2.2 STARTING & OPERATION
2.2.1. ENGINE & BLADE
1. Push primer button three times to start a cold
engine. See Figure 2.3. NOTE: The primer should not be required to restart a warm engine.
2. Pull blade control against handle. See Figure 2.4.
3. Start Mower:
Manual Start Models: Pull rope start handle to crank engine. See Figure 2.4.
Electric Start Models: Insert key into ignition switch, located on right side of handle above rope guide. Turn key to crank engine. See Figure 2.5.
4. After engine starts, allow a brief warm-up until engine runs smooth before beginning mower opera­tion.
NOTE: To stop the engine (and blade), release the blade
control.
BLADE CONTROL
FIGURE 2.1
FIGURE 2.2
FIGURE 2.3
PRIMER BUTTON (PUSH 3X)
GROUND SPEED CONTROL
WHEEL DRIVE CONTROL
SQUEEZE BLADE CONTROL
FIGURE 2.4
PULL ROPE START HANDLE
START
FIGURE 2.5
RUN
8
Section 2 - OPERATING INSTRUCTIONS
2.2 STARTING & OPERATION
2.2.2. PROPELLING MOWER (Self Propelled Models Only)
1. Start engine. Refer to Section “Starting & Operation
– Engine & Blade”.
2. Move ground speed control to the desired speed
position. See Figure 2.6.
3. Squeeze wheel drive control against handle to
engage wheel drive and propel mower forward. Forward speed can be adjusted while mower is mov­ing by changing position of ground speed control. See Figure 2.6.
2.3 STOPPING
Stop forward motion of mower by releasing the wheel drive control. Stop engine and blade by releasing the blade control.
2.4 LOCKING SWIVEL WHEELS (SPV211S ONLY)
The left front swivel wheel on the SPV211S can be locked to keep the mower traveling in a straight line:
1. Move mower straight forward to align caster stud
pin with notches in swivel locking clip, located above left caster stud. See Figure 2.7.
2. Move swivel caster lock lever, located on left side of handle assembly, to ‘LOCK’ position to lock clip down over caster stud. See Figure 2.8.
3. To release caster, simply move swivel caster lock lever back from locked position. See Figure 2.8.
2.5 HANDLE HEIGHT ADJUSTMENT
The height of the mower handle can be adjusted as follows:
1. Remove T-knobs and carriage bolts securing lower handle to mounting brackets.
2. Align holes in handle assembly with one of three handle height adjustment holes in mounting bracket. See Figure 2.9.
3. Replace removed hardware, tightening securely.
FIGURE 2.6
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and compo­nents are HOT. Avoid serious burns, allow suffi­cient time for all components to cool.
!
!
FAST
GROUND SPEED CONTROL
HIGHER
LOWER
HANDLE ASSEMBLY
HANDLE HEIGHT ADJUSTMENT HOLES (3)
FIGURE 2.9
FIGURE 2.7
SWIVEL CASTER ASSEMBLY
LOCKING CLIP
WHEEL DRIVE CONTROL
SLOW
DISENGAGE
ENGAGE
ALIGN PIN WITH NOTCHES
FIGURE 2.8
UNLOCK CASTER
LOCK CASTER
9
Section 2 - OPERATING INSTRUCTIONS
2.6 CUTTING HEIGHT ADJUSTMENT
1. Pull the height adjusting latch outward and move to
desired cutting height. See Figure 2.10.
2. Set all wheels at the same cutting height. The high-
est cutting position is Notch 7. The lowest cutting posi­tion is Notch 1. See Figure 2.11.
2.7 RECYCLING OPERATION NOTE: For best recycling results, cut up to a maximum of
1/3 of grass blade length and recycle ONLY when grass is dry.
1. Set all wheels in the highest cutting position (Notch
7). Refer to Section “Cutting Height Adjustment”.
2. Move engine speed control to “FAST” (Rabbit) posi­tion.
3. Move ground speed control to slowest speed set­ting.
4. Proceed mowing slowly. If grass is very dense, lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance.
NOTE: The recycling cover should remain on the machine at all times, unless alternate discharge opera­tions are desired, such as side discharging or bagging.
TO REMOVE RECYCLING COVER:
Remove knob nuts and internal/external tooth lock washers securing recycling cover to mower deck. Remove cover. See Figure 2.12.
LATCH (IN NOTCH # 4)
FIGURE 2.10
LOWEST CUTTING HEIGHT
WARNING
Stop engine and mower blade by releasing the blade control before adjusting cutting height.
!
!
LATCH POSITIONS
FIGURE 2.11
FIGURE 2.12
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and compo­nents are HOT. Avoid serious burns, allow suffi­cient time for all components to cool.
!
!
HIGHEST CUTTING HEIGHT
4
1
2
3
5
6
7
FRONT WHEEL (EXCEPT SPV211S)
LATCH (IN NOTCH # 4)
LOWEST CUTTING HEIGHT
HIGHEST CUTTING HEIGHT
4
1
2
3
5
6
7
REAR WHEEL (SPV211S FRONT WHEEL SIMILAR)
1.2”
4.2”
EACH NOTCH RAISES CUT 0.5”
CUTTING HEIGHT SETTINGS
REMOVE KNOB NUTS AND LOCK WASHERS
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