Snapper SLT23460AWS, 7800545 Owner’s Manual

SafetyInstructions& Operator'sManualfor

LAWNTRACTOR

SERIES0

i Models 1

NOTE:Specificationsarecorrectattime of printingandaresubjecttochangewithoutnotice. * Actualsustainedenginepowerwill likelybelowerdueto operatinglimitationsandenvironmentalfactors. Pleasereferto 'EnginePowerRatingInformation'forfurther

details.

$1tlAPPER.coo°oo_,,o,..,o_,,o._.,. Manual No. 7103189 (Rev.'-', 2/3/2009)

Thankyou for purchasingthis quality-built Snapper product. We are pleasedthat you've placedyour confidence in the Snapper brand. When operatedand maintained according to theinstructions inthis manual,your Snappermower will provide many

years of dependableservice.

This manual contains safety information to makeyou awareof the hazardsand risks associatedwith mowers and how to avoid them. BecauseSnapperdoes not necessarilyknow all the applications this mower could be usedfor, it is important that you

read and understand these instructions. Keepthis manualnear the mower for convenient reference.

Thismower requiresfinal assembly beforeuse. Referto the Assembly section of this manual for instructions on final assembly procedures. Follow the instructions completely.

Whereto FindUs

You never have to look far to find Briggs & Stratton support and servicefor your mower. Consultyour Yellow Pages.There are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service. You canalso contact Snapper Customer Service at 1-800-317-7833, or on the Internet at www.snapper.com.

Mower

ModelNumber

SerialNumber

Engine

Model

Type Trim

DatePurchased

IIIIIIIII

It is very important that you registeryour purchasewith Snapperto ensure warranty coverage. Pleasemail your product registration card to:

Snapper at P.O.Box 1379, IVIcDonough,Georgia 30253.

SNAPPERis a trademark of Briggs & Stratton Power Products Group, LLC

Jefferson, Wl, USA.

Briggs & Stratton Yard Power Products Group

Tableof Contents

OperatorSafety........................................ 4

Important OperatorSafety Instructions ............................. 4

International Pictorials .......................................... 7

Assembly............................................. 8

Parts Bag- Contents ........................................... 8

Installing the Seat ............................................. 9

Assembling the SteeringWheel................................... 9

MaintenanceFreeBattery........................................ 10

IMPORTANT!BeforeYou Start Mowing ............................ 11

FeaturesandControls ................................... 13

Operation............................................. 14

Attachments.................................................. 14

Using Controls................................................ 14

Driving and Stopping the Unit .................................... 15

Mowing ..................................................... 18

Engine Operation.............................................. 20

Tips ........................................................ 21

Maintenance........................................... 22

MaintenanceSchedule.......................................... 22

GeneralRecommendations...................................... 23

Inspection ................................................... 23

Adjustments.................................................. 25

MaintenanceFreeBattery........................................ 28

Lubrication................................................... 29

Mower DeckMaintenance ....................................... 30

Misc........................................................ 36

Storage ..................................................... 39

_'D

€ID

Troubleshooting........................................ 40

Specifications.......................................... 42

SlopeGuide........................................... 43

Warranties............................................ 45

GeneralWarranty.............................................. 45

WARNING

Batteryposts, terminals and relatedaccessoriescontain

lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other

reproductiveharm. Wash handsafter handling.

English EspaSol

WARNING

Engineexhaust,someof its constituents, and certain vehicle components contain or emit chemicals known to the State of California to causecanceror other reproductive

harm.

o o

m. w.

ImportantOperatorSafetyInstructions

WARNING:This powerful cutting machine is capable of amputating hands and feet and canthrow objects that cancause injury and damage! Failureto comply with the following SAFETYinstructions could result in serious injury or deathto the operator or other persons. Theowner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance,which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealercannot answerto your satisfaction, call or write the CustomerService Department at SNAPPER,IVIcDonough,Georgia30253. Phone:(1-800-317-7833).

Protectionfor Children

Tragic accidents canoccur if the operator is not alertto the

presenceof children. Children are often attracted to the machine andthe mowing activity. Children who havebeen given rides in the past may suddenly appear in the mowing areafor another ride and be run over or backedover by the machine.Never assumethat children will remain whereyou

last saw them.

1. KEEPchildren out of the mowing area and under the

watchful care of a responsible adult other than the operator.

2. DO NOTallow children in yard when machine is operated (evenwith the bladeOFF).

3. DO NOTallow children or others to ride on machine, attachmentsor towed equipment (evenwith the blades OFF).Theymay fall and be seriously injured.

4. DO NOTallow pre-teenagechildren to operate machine.

5.ALLOW only responsible adults & teenagerswith mature

judgment under close adult supervision to operate machine.

6. DO NOToperatebladesin reverse.STOPBLADES.LOOK and SEEbehind and down for children, pets and hazards beforeand while backing.

7. USEEXTRACAREwhen approaching blind corners, shrubs, trees, or other objects that may obscure vision.

Protection againstTipovers

Slopesare a major factor relatedto loss-of-control and tip- overaccidents, which can result in severe injury or death.

All slopes require extra CAUTION.If you cannot back up the

slopeor if you feel uneasyon the slope, DONOTmow it. Useextracare with grass catchers or other attachments;

these affect the handling and the stability of the machine.

Referto the Slope Guideat the end of this manual.

1. DO NOToperatemachine on slopes exceeding15 degrees(27% grade).

2. ExerciseEXTREMECAUTIONon slopes above10 degrees(18% grade). Turn blades OFFwhen traveling uphill. Usea slow speed and avoidsudden or sharp turns.

3. DO NOToperatemachine back and forth across face of slopes. Operateupanddown. Practiceon slopes with

bladesoff.

4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn bladesOFFand back slowly straight down the slope.

5. STAYALERTfor holesand other hidden hazards.Tall grass can hide obstacles. Keepawayfrom ditches,

washouts, culverts, fencesand protruding objects.

Protection againstTipovers

(Continued From PreviousColumn)

6. KEEPA SAFEDISTANCE(at least 3 feet) away from edge of ditches and other drop offs. Themachinecould turn over

if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Useweights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding10 degrees (18% grade) when equippedwith grass catcher.

9. DO NOTput your foot on the ground to try to stabilize the machine.

10. DO NOToperatemachine on wet grass. Reduced

traction could causesliding.

11. Choosea low enough speedsetting so that you will not haveto stop or shift on a slope. Tires may lose traction on

slopes eventhough the brakes are functioning properly.

12. DO NOToperatemachine under any condition where

traction, steering or stability is doubtful.

13. Always keepthe machine in gear when going down

slopes. DO NOTshift to neutral (or actuatehydro roll

release)and coast downhill.

Preparation

1. Read,understand, and follow instructions and warnings in this manual and on the machine, engine and

attachments. Know the controls and the proper use of the

machine beforestarting.

2.0nly mature, responsible persons shall operatethe machineand only after proper instruction.

3. Dataindicates that operators age 60 and above,are involved in a large percentageof mower-related injuries.

These operators should evaluatetheir ability to operatethe

mower safely enough to protect themselvesand others

from serious injury.

4. Handle fuel with extra care. Fuelsareflammable and

vapors are explosive. Useonly an approved fuel container.

DONOTremovefuel capor addfuel with engine running.

Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DONOTsmoke.

5. Practice operation of machinewith BLADESOFFto learn

controls and developskills.

6. Checkthe areato be mowed and removeall objects such

as toys, wire, rocks, limbs and other objects that could cause injury if thrown by bladeor interfere with mowing.

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ImportantOperatorSafetyInstructions(Continued)

Protection againstTipovers

(Continued From Previous Column)

7. Keeppeople and pets out of mowing area.Immediately STOPblades,STOPengine, and STOPmachineif anyone

entersthe area.

8. Checkshields, deflectors, switches, blade controls and other safety devices frequently for proper operation and

location.

9. Make sure all safety decals are clearly legible.Replaceif damaged.

10. Protect yourself when mowing andwear safety glasses, a dust mask, long pants and substantial footwear.

11. Know how to STOPbladesand engine quickly in preparationfor emergencies.

12. Useextra care when loading or unloading the machine into a trailer or truck.

13. Checkgrass catchercomponents frequently for signs of

wear or deterioration and replaceas neededto prevent

injury from thrown objects going through weak or worn spots.

SafeHandlingof Gasoline

To avoid personal injury or property damage,use extreme

carein handling gasoline. Gasolineis extremelyflammable andthe vapors are explosive.

1. Extinguish all cigarettes, cigars, pipes andother sources of ignition.

2. Useonly an approvedfuel container.

3. DO NOTremovefuel cap or add fuel with the engine running. Allow the engineto cool before refueling.

4. DO NOTrefuelthe machine indoors.

5. DO NOTstorethe machineor fuel container inside where

there is an open flame, spark or pilot light such as on a water heateror other appliances.

6. DO NOTfill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always placethe

containerson the ground away from the vehicle before

filling.

7. Remove gas-poweredequipment from the vehicle or trailer and refuelit on the ground. If this is not possible, then refuel equipment using a portablecontainer, rather than a gasoline dispenser nozzle.

8. DO NOTstart gas poweredequipment in enclosed vehicles or trailers.

9. Keepthe nozzlein contactwith the rim of the fuel tank or

container opening at all times until fueling is complete. DO NOTusea nozzle lock-open device

10. If fuel is spilled on clothing, change clothing

immediately.

11. Neveroverfill afuel tank. Replacefuel cap andtighten

securely.

Operation

1. Mount and dismount machine from left side. Keepclear

of discharge opening at all times.

2. Start engine from operator's seat, if possible. Makesure bladesare OFFand parking brakeis set.

3. DO NOTleavemachinewith engine running. STOP

engine, STOPblades,SETbrake, and Removekey before

leavingoperators position of any reason.

4. DO NOToperatemachine unless properly seatedwith

feet on feet rests or pedal(s).

5. STOPBLADESand ENGINEand makesure blades have

stopped before removing grass catcher or unclogging

mower to prevent loss of fingers or hand.

6. Blades must be OFFexceptwhen cutting grass. Set bladesin highest position when mowing over rough

ground.

7. Keephands and feet awayfrom rotating blades underneathdeck.DONOTplacefoot on ground while

BLADESareONor machine is in motion.

8. DO NOToperatemachine without entire grasscatcher or

guards in placeand working. DONOTpoint discharge at

people,passing cars, windows or doors.

9. Slow down beforeturning.

10. Watch out for traffic when near or crossing roadways.

11. STOPengineimmediatelyafter striking an obstruction. Inspect machine and repair damagebefore resuming

operation.

12. Operatemachineonly in daylight or with good artificial light.

13. Exercise CAUTIONwhen pulling loads. Limit loadsto

those you can safelycontrol and attach loads to hitch plate as specified with SNAPPERattachment instructions.

14. Onslopes, the weight of the towed equipment may

cause loss of traction and loss of control. When towing, travel slowly and allow extra distance to stop.

15. DO NOToperateengine in enclosedareas. Engine

exhaust gasescontain carbon monoxide, a deadly poison.

16. DO NOTdischargematerialagainstawall or

obstruction. Material may ricochet back towards the operator.

17. Only use accessories approvedby the manufacturer.

See manufacturer's instructions for proper operation and

installation of accessories.

_'D

English

,a,

ImportantOperatorSafetyInstructions(Continued)

Towing

1.Tow only with a machine that has a hitch designedfor

towing. DONOTattach towed equipment exceptat the hitch

point.

2. Follow the manufacturer's recommendationfor weight limits for towed equipment and towing on slopes.

3. DO NOTallow children or others on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5.Travel slowly and allow extra distanceto stop.

Maintenance

1. DO NOTstore machineor fuel container inside where

fumes may reachan open flame, spark or pilot light such as

in a water heater,furnace, clothes dryer or other gas appliance.Allow engine to cool before storing machinein

an enclosure.Store fuel container out of the reach of children in a well ventilated, unoccupied building.

2. Keepengine free of grass, leavesor excess greaseto reducefire hazardand engineoverheating.

3.When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakesfrequently; adjust, repair or replaceas needed.

5. Keepall bolts, nuts and screws properly tight. Checkthat all cotter pins are in proper position.

Maintenance

(Continued From PreviousColumn)

6. Always provide adequate ventilation when running engine. Exhaust gasescontain carbon monoxide, an odorless and deadly poison.

7. Disconnect negative(black) cablefrom battery before performing maintenanceor service. Cranking enginecould

cause injury.

8. DO NOTwork under machinewithout safety blocks.

9. Serviceengine and makeadjustments only when engine is stopped. Removespark plug wire(s) from spark plug(s)

and securewire(s) away from spark plug(s).

10. DO NOTchangeengine governor speedsettings or

overspeed engine.

11. Lubricate machine at intervals specified in manualto prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades

or wear heavy leather gloves and useCAUTIONwhen

handling them.

13. DO NOTtest for spark by grounding spark plug next to

spark plug hole; sparkplug could ignite gas exiting engine.

14. Havemachine serviced by an authorized SNAPPER

dealer at least once ayear and havethe dealerinstall any

newsafety devices.

15. Maintain or replacesafetyand instruction labelsas necessary.

16. Use only genuine SNAPPERreplacementparts to

assure that original standards aremaintained.

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International Pictorials

IMPORTANT:Some of the following pictorials are located on your unit or on literature supplied with the product. Before you operatethe unit, learn and understand the purpose for eachpictorial.

Figure 1: Safety warning pictorials A - Warning

B - Shield Eyes.Explosive GasesCan

CauseBlindnessOrInjury. C- No Sparks, Flamesor Smoking. D - Sulphuric Acid CanCauseBlindness

Or SevereBums

E - Flush EyesImmediately With Water.

GetMedical Help Fast.

F - IMPORTANT.ReadOwner's Manual

BeforeOperating ThisMachine.

® @

@ @

G - WARNING:Thrown Objects.Keep

BystandersAway. ReadUser Instructions Before OperatingThis Machine.

H - WARNING:Do Not Use This

Machine OnSlopes Greater Than15 Degrees.

I - DANGER:KeepPeople, Especially

Children,Away From Unit.

J - DANGER:No Step.

max+90N max+150N

@ @

K - DANGER:KeepFeetAnd Hands

Away From Rotating Blade.

L- DANGER:KeepHandsAwayFrom

Rotating Blade.

M - DANGER:Disconnect Spark Plug

WireBeforeServicing Unit.

N - WARNING:Hot Surface.

0 - WARNING:UseCaution When

Connecting Or Disconnecting Accessories.

P - WARNING:CrushedFingers.

Figure2: Control and operatingpictorials A - Enginestart

B- Lights C - Engineoff D - Engine on

E- Brake

English

F - Parking brake

G - Clutch H - Slow I - Fast

J - Choke

stop@@

K- Oil L - Blade rotation control M - Raise N - Fuel

Assembly

Readand follow the assembly and adjustment

instructions for your mower.

All fasteners are in the parts bag. Do not discard any

parts or material until the unit is assembled.

NOTE:In this instruction book, left and right describe the location of a part with the operator on the seat.

,_ WARNING:Beforedoing any assembly or

maintenanceto the mower, removethe wire from the

spark plug.

PartsBag- Contents

Thefasteners and other loose parts areshown below. The fasteners areshown full size. The quantity is shown in brackets ().

Figure3: Parts bag components A - (2) Carriagebolt

B- (2) Hexnut C- (1) Bolt

D- (1) Washer E- (2) Knob F- (2) Washer

_ \\\\

"\\

--- ..... _---

i________

G- (1) Keys& ring

H- (1) Terminal cover

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Installing the Seat

Assemblingthe SteeringWheel

How to Install the Seat

1. Carefully removethe plastic bagfrom the seat. Usethe fasteners shown belowto install the seat.The fasteners

are shown at full size.

Figure4: Seatparts A - Wing bolt (Also see 'E'in Figure3)

B- Washer(Also see 'F'in Figure 3)

NOTE:Fastenersmay be attachedto seat for shipping purposes, if so remove fasteners before proceeding.

2. Align the holes in the seathingeto the holes in the seat (Figure 5). Fastenthe seat to theseat hinge with the

fasteners as shown.

3. Checkthe operating position of the seat. If the seat needsto be adjusted,loosen the two wing bolts. Slide the seatforward or backward along the seat adjusting

holes as shown. Tighten the wing bolts (A).

How to Assemble the Steering Wheel Tools Required:3/8" SocketWrench Attachthe steering wheel asfollows:

'\\\\

Figure 6: Steering wheel parts A- Screw (Also see 'C'in Figure3)

B- Washer (Also see 'D' in Figure3)

1. Make sure the front wheels point forward.

2. Slide the bellows over the steeringpost (Figure7).

NOTE:Before attachmentof the steeringwheel, make sure that the front wheels point forward and are straight. For proper alignment of the steering wheel, seeFigure7.

3. Slide the steering wheel onto the steering post.

4. Use thefasteners shown above to secure the steering wheel. Thefasteners are shown at full size. Tighten the screw until snug and then add 1/4 turn. DO NOTover tighten.

5. Attach the cover to the steering wheel.

6. Some models have an optionaldecal in the parts bag. Attach the decal to the center of the steering wheel as

shown.

¢1D

Figure5: Seat A - Wing bolt

B - Washer C - Seatadjusting hole

D - Seat hinge E - Seat

English

MaintenanceFreeBattery

IMPORTANT:Beforeyou attach the battery cables to the battery, checkthe battery date.The battery date tells if the battery must be charged.

1. Checkthe top and the side of the battery for the location of the battery date (Figure9).

2. If the battery is put into service beforethe battery date,

Jt_

the battery cables can be attachedwithout charging the battery. See "How To Install The Battery Cables".

3. If the battery is put into service afterthe battery date, the battery must be charged. See"How To ChargeThe MaintenanceFreeBattery".

How to Chargethe Maintenance FreeBattery

,_ WARNING:Whenyou charge the battery,do not

smoke. Keepthe battery awayfrom any sparks. The fumes from the battery acid can causean explosion.

1. Removethe battery and battery tray.

2. Removethe protective cap from the battery terminal.

Figure 7. Steeringpost A - Screw

B - Washer C- Cover

D- Decal (Optional) E- Steering wheel

F- Bellows

G - Steeringpost

H- Straight

3. Use a 12 volt battery chargerto chargethe battery. Chargeat a rate of 6 amperesfor one hour. If you do not havea battery charger, have an authorized service center chargethe battery.

4. Install the battery and batterytray. Make surethe positive (+) terminal is on the left side.

How to Install the BatteryCables

,_ WARNING:To prevent sparks, fastenthe red cable to

the positive (+) terminal before you connect the black cable.

Usethe fasteners shown belowto install the battery cables.

Thefasteners are shown at full size.

Figure 8: Battery cableparts A - Carriagebolt (Also see 'A' in Figure3)

B- Hexnut (Also see 'B' in Figure 3)

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1. Removethe protective capfrom the battery terminal.

2. Fastenthe redcable and terminal cover (if equipped) to the positive (+) terminal with the fasteners as shown (Figure 9).

3. Fastenthe black cable to the negative(-) terminal with the fasteners as shown.

Figure 9. Battery A - Carriagebolt

B - Hexnut C - Black cable

D- Positive (+) terminal E - Red cable

F- Battery

G - Battery tray

H- Terminal cover (Also see 'H' in Figure 3)

OperatorPresenceSystem (Seat) Theseat has an Operator PresenceSystem to shut off the

engine whenthe operator leavesthe seat.This system is not intendedfor regular use in stopping the engine or the blade(s). Beforeleaving the seat, move the blade rotation control to the DISENGAGEposition, shift to neutral, set the parking brake,and stop the engine.

How To CheckThe Safety Interlock Switches To check the function of the safety interlock switches, follow

the steps below.

1. Checkthe blade rotation control switch. Sit in the seat. Depressthe clutch/brake pedal. Move the blade rotation

control to the ENGAGEposition. Turn the ignition switch to the STARTposition. The engine should not

start. If the engine starts, the switch is defective and must be replaced.

2. Checkthe clutch/brake switch. Sit in the seat.Movethe blade rotation control to the DISENGAGEposition. DO

NOTdepressthe clutch/brake pedal.Turn the ignition switch to the STARTposition. The engine should not start. If the engine starts, the switch is defective and must be replaced.

3. Checkthe Operator PresenceSystem switch. DO NOT sit in the seat. Depressthe clutch/brake pedal.Move

the blade rotation control to the DISENGAGEposition. Turn the ignition switch to the STARTposition. The

engine should not start. If the engine starts, the switch is defective and must be replaced.

4. Checkthe ReverseMowing Option (RMO) switch. Sit in the seat. Depressthe clutch/brake pedal. Move the blade rotation control to the DISENGAGEposition. Start the engine and move the drive control to the reverse (R) position. With the engine running, movethe blade rotation control to the ENGAGEposition. The engine should stop running. If the engine continues to run, the RMO switch is defective and must be replaced.

IMPORTANT!BeforeYouStart Mowing

• Checkthe engineoil.

• Fill the fuel tank with gasoline.

• Checkthe air pressure of the tires.

• Checkthe levelof the mower housing.

• Make sure the battery cables areattached.

• Make sure thewire is attachedto the spark plug.

,_ WARNING:Beforedoing any assembly or

maintenanceto the mower, removethe wire from the spark plug.

NOTE:In this instruction book, left and right describe the location of a part with the operator on the seat.

English

How to Preparethe Engine NOTE:The enginewas shippedfrom the factory filled with

oil. Checkthe level of the oil. Add oil as needed. NOTE:The operation of a new engine will sometimes result

in a slight amount of smoke. This smoke is causedby paint or oil on or around the muffler. This is normal and only expectedduring initial operation.

A separateenginemanual is also included with the unit. See

this engine manual for the manufacturer's instructions for the type of gasolineand oil to use. Beforeyou use the unit, read the information on safety, operation, maintenance,and storage.

_l ARNING:Follow the engine manufacturer's

instructions for the type of gasolineand oil to use.

Always use a safety gasolinecontainer. Donot

smokewhen adding gasolineto the engine. When inside an enclosure, do not fill with gasoline. Before

you add gasoline, stop the engine. Letthe engine

cool for several minutes.

IMPORTANT:This unit is equippedwith an internal combustion engine and must not be used on or nearany unimproved forest-covered, brush-coveredor grass-covered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicablelocal or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator.

In the State of Californiathe above is required by law (Section 4442 of the California Public Resources Code).

Otherstates may have similar laws. Federallaws apply on federal lands. Seean Authorized Service Centerfor a spark

arrester for the muffler. In some areas,local law requiresthe useof a resistor spark

plug to control the ignition signals. Seean Authorized Service Centerfor a resistor spark plug for the engine.

NOTE:Actual sustained horsepower will likely be lower due to operating limitations and environmentalfactors.

Checkthe Tires NOTE:The tires may be over inflated for shipment.

Checkthe air pressure in the tires. Tires with too much air pressure will cause the unit to riderough. Also, the wrong

air pressure will keepthe mower housing from cutting level. Recommendedair pressure is 14 PSI(1 BAR).

Checkthe Levelof the Mower Deck Make sure the levelof cut is still correct. After you mow a

short distance, look atthe areathat was cut. If the mower deck does not cut level, seethe instructions on "How To

LevelThe Mower Deck" in the Maintenancesection of this instruction book.

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FeaturesandControls

A - Throttle Control/Choke Control Levers -- Throttle control increases or decreasesthe speedof the engine.

Choke control engagesthe choke to start a cold engine. B - Steering Wheel(Removedfor clarity) -- Steers the unit. C - Brake Pedal- Quicklystops the unit. D - Deck Lift Lever-- Changesthe height of cut. E - PTOSwitch -- Starts and stops the rotation of the

blades. F - Cruise Control -- Locks ground speed in forward.

English

G- ReverseMowing Option (RMO) -- Allows engaging of mowing deck whiletraveling in reverse.

H- Ignition Switch -- Starts and stops the engine. (Note. Theheadlight switch is incorporated into theignition switch.)

I - Parking BrakeLever -- Engagesthe brake whenyou leave theunit.

J - SpeedControl Pedal-- Changesthe speedand the

direction of the unit. K - Automatic Drive Disconnect (not shown, located under

theseat) -- Disengagesthe transmission.

Operation

Attachments

This unit can use manydifferent attachments. For all pull-behind attachments or trailers, the maximum

gross weight is 250 pounds. Grossweight is the weight of the attachment or trailer and any load that might be on or in

it. Do not operateon a slope that is greater than 10 degrees

when using a pull-behind attachmentor trailer. We have included a slope guide in this book to helpyou determine the slope on which you will be operating your unit. Neverallow

someone to stand or ride on or in an attachment or trailer.

[::

Using Controls

How to Usethe Throttle Control

Usethe throttle control to increaseor decreasethe speedof

the engine. CAUTION:Always operate the enginewith the throttle control

in the FASTposition. If the engine runs for several minutes at slower than the FASTposition, the engineand transmission will overheatand can be damaged.

1. The FASTposition is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FASTposition. Formaximum charging of the battery and for a cooler running engine and transmission, operatethe engine in the FAST position.

2. Fortransport and to tow pull behind attachments, control the ground speedwith the speed control pedal.

3. Theengine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine.

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How to Engagethe Blades The PTOswitch is aboveand to the right of the steering

wheel (Figure 10). Usethe PTOswitch to engagethe blades.

Figure 10. PTOswitch A - PTOswitch (shown in the DISENGAGEposition)

1. Beforeyou start the engine,make sure the PTOswitch is pushed down in the DISENGAGEposition.

2. Pull the PTOswitch up to the ENGAGEposition to rotate the blades.

NOTE:If the engine stops whenyou engagethe blades, the seat switch is not activated. Makesure you sit in

the middle of the seat. Also, makesure the wire is connectedto the seatswitch.

3. Pushthe PTOswitch down to the DISENGAGEposition to stop the blades. Beforeyou leavethe operator's position, make sure the bladeshavestopped rotating.

4. Beforeyou ride the unit across a sidewalk or a road, push the PTOswitch down to the DISENGAGEposition.

How to Usethe Speed Control Pedal Thedrive system uses a Hydrostatic Automatic Drive

transmission. The Hydrostatic transmission is very easyto operate.This type of drive system does not require a shift lever or a clutch pedal.

Thespeedanddirection of travel is controlled by a single speedcontrol pedaloperatedwith your right foot. Donot use

the left brake pedalin normal operation. Only use the left brake pedalto quickly stop in an emergency.

Driving and Stoppingthe Unit

How to Drive Forward

1. Theautomatic drive disconnect must be in the DRIVE position (Figure 13).

2. Slowly releaseyour left foot from the brakepedal.

3. Move the throttle control to the FASTposition.

4. Slowly push the speedcontrol pedalforward to the desired speed (Figure11).

5. To increaseforward speed,slowly move the speed control pedalforward. To reduceforward speed,slowly releasethe speed control pedal until the unit slows to the desired speed.

¢D

,_ WARNING:Always keepyour handsand feetaway

from the blade,deflector opening, andthe mower

housing when the engine runs.

English

Figure 11: Speedcontrol operation A - Reverse

B - Neutral C- Forward D- Forward movement

E - Reversemovement F - Speedcontrol pedal

How to Usethe CruiseControl To engagethe cruise control:

1. Slowly push the speedcontrol pedalforward to the desired speed (Figure11).

2. Pull up on the cruise control knob (Figure12). Release the speed control pedal. The unit should continue traveling forward at the desired speed.

NOTE:The cruise control only operates in forward speeds.

To disengagethe cruise control:

1. Pushthe speedcontrol pedal (Figure 11), OR

2. Pushthe brakepedal.

How to Drive in Reverse

1. Look to the rear.

2. Slowly push the speedcontrol pedalto the REVERSE position.

How to ChangeDirection CAUTION:To change directions, do not usethe left brake

pedal. Useonly the speed control pedal.

1. Slowly removeyour foot from the speedcontrol pedal. Thespeedcontrol pedalwill automatically return to the NEUTRALposition.

2. Whenthe unit stops, slowly move the speedcontrol pedal to the desired direction.

,_ WARNING:Donot engagethe cruise control when

driving on slopes,or when peopleor animals are in the vicinity.

SpeedControl PedalPositions Theforward speedis controlled by the position of the speed

control pedal. Thefollowing chart providesfunctions along with the pedal positions. Always operate the engine with the

throttle control in the FASTposition.

Function Trimming

Snow Thrower Bagging Grass

Normal Mowing EasyMowing

Snow Blade Transport

Pull Behind Attachments

Figure 12: Cruise control

How to Disconnect the Transmission

A - Cruise Control knob

To push the unit, use the automatic drive disconnect to releasethe transmission. The automatic drive disconnect is located under the seat.

1. Theengine must be off.

2. Raisethe seat. Theautomatic drive disconnect is under the seat.

3. Move and latch the automatic drive disconnect in the PUSHposition (Figure13). Thetransmission is now

releasedandthe unit can be pushed. NOTE:In cold weather, the heavyviscosity oil in the

transmission will make the unit difficult to push.

4. To engagethe transmission, unlatch the automatic drive disconnect. Thetransmission is now connected

and readyto operate.

Pedal Positon

1/3

1/3 to 1/2 1/2 to 2/3

1/2 to 3/4

FULL

1/3 to 1/2

Throttle Position

FastThrottle

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Figure 13.Automatic drive disconnect A - Automatic drive disconnect DRIVEposition

B - Automatic drive disconnect PUSHposition

How to Set the Parking Brake

1. Completely push the brakepedal forward.

2. Lift the parking brake lever (Figure 14).

3. Removeyour foot from the brakepedal and then releasethe parking brakelever. Make sure the parking

brakewill hold the unit.

4. To releasethe parking brake,completely push the brake pedal forward. The parking brake will automatically

release.

_ ARNING:Beforeyou leavethe operator's position,

movethe speedcontrol pedal to the neutral (N) position. Set the parking brake.Move the blade rotation control to the DISENGAGEposition. Stop the

engine and remove the ignition key.

How to Changethe Cutting Height To change the cutting height, raise or lower the deck ift lever

asfollows:

1. Move the deck lift lever forward to lower the mower housing and backto raise the mower deck (Figure 15).

2. Whenyou ride on a sidewalk or road, move the deck lift leverto the highest position and disengagethe blades (Figure 10).

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Figure 15: Lift control A - Deckrift lever

How to Stop the Unit

1. Slowly removeyour foot from the speedcontrol pedal. Thespeedcontrol pedalwill automatically return to the NEUTRALposition and the unit will stop.

2. Move the blade rotation control to the DISENGAGE position.

3. Setthe parking brake.

Figure 14: Parkingbrake A - Brakepedal

B - Parkingbrake lever

,_ WARNING:Makesure the parking brake will hold theunit.

4. Move the throttle control to the SLOWposition.

5. To stop the engine,turn the ignition key to the OFF position. Remove the key.

English

How to Transport the Unit

ReverseMowing Option (RMO)

Totransport the unit, follow the steps below.

A_ll ARNING:Mowing in reversecan be hazardousto

1. Disengagethe blades.

2. Raisethe deck lift lever to the highest position.

3. Move the throttle control to the FASTposition.

4. Slowly push the speedcontrol pedalforward to the desired speed.

bystanders. Tragic accidents can occur if the

operator is not alert to the presenceof children.

NeveractivateRMOif children are present. Children are often attracted to the unit and the mowing activity.

1. Engagethe blades.

2. Insert the supplied key into the RMOswitch, located to the right of the steering wheel bellows (Figure 16).

Mowing

3. Turn the key. The L.E.D.light will illuminate, indicating thet the RMOfeature has been activated. The mower

How to Operatethe Mower Deck

deck can now be operatedwhile the unit is traveling in reverse.

_illl ARNING:Thedeflector is a safety device. Do not

removethe deflector. The deflector forces the

discharged material toward the ground. Always keep the deflector in the down position. If the deflector is damaged, replacethe deflector with an original equipment part from an authorized servicecenter.

1. Start the engine.

2. Releasethe parking brake.

4. The reversemowing option is deactivatedwhen the bladesare disengaged,and must be reactivatedeach time the blades are engaged,if desired.

5. Removethe key to restrict accessto the RMOfeature. WARNING:The engine will shut off if the speed

control pedal is moved into reversewhile the blades are engagedandthe RMOis not activated.

3. Move the deck lift leverto a height of cut position. In

high or thick grass, cut the grass in the highest position first and then lower the mower deck to a lower position.

CAUTION:Donot operatewith the mower deck in the LEVEL ADJUSTMENTposition. If you operatein the LEVEL ADJUSTMENTposition, the mower deck and bladescanbe

damaged.

4. Move the throttle control to the SLOWposition.

5. Engagethe blades.

6. Move the throttle control to the FASTposition.

7. Slowly push the speedcontrol pedalto the desired speed.

NOTE:Whenyou mow in heavygrass or mow with a grass bagger,use a slow forward speed.

8. Make sure the levelof cut set at the factory is still correct. After you mow a short distance, look at the

areathat was cut. If the mower deck does not cut level, seethe instructions on "How To LevelThe Mower

Deck" in the Maintenancesection.

Figure 16: ReverseMowing Option (RMO)

_illl ARNING:Forbetter control of the unit, always

select a safe speed.

A - Key

B - RMOswitch C- L.E.D.light

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How to Operatethe Unit on Hills

_ ARNING:Do not ride up or down slopes that are

too steepto back straight up. Neverride the unit across a slope. Seethe "Slope Guide"in the back of this book for information on how to checkslopes.

1. Control the speed only with the speed control pedal. Do not use the brake pedalon a hill.

2. To help prevent an accident, slowly move the speed control pedal. Avoid suddenturns or changesin speed.

3. To reduce forward speedwhen going down a hill, slowly releasethe speed control pedal until the unit slows to the desired speed.

How to Stop on a Hill

1. Avoid stopping on a hill. If you must quickly stop in an emergency, removeyour right foot from the speed control pedaland quickly depress the left brake pedal.

2. Setthe parking brake.

3. Beforeyou dismount from the seat, move the throttle control to SLOWposition, move the bladerotation

control to the DISENGAGEDposition, turn off the engine and set the parking brake.

How to Start Operationon a Hill

1. Start the engine.

2. Move the blade rotation control to the ENGAGED position.

3. Move the throttle control to the FASTposition.

4. Depressthe brake pedaland releasethe parking brake. Asyou releasethe parking brake,pushthe speed control pedalto the desiredspeed.

All-Wheel Steering

Becauseboth front andrearwheelsturn, the tractor is very maneuverable.Becauseof the shorter turning radius, the tractor can operate closely around objects, such as shrubs

and trees. However, becausethe rearwheels turn toward the object, the wheels could becomewedged against a wall,

tree, fence or other object. To free the wheels,do the following:

1. Disengagethe blades.

2. Slightly turn the steering wheel awayfrom the object. Do not sharply turn (more than 7 degrees)the steering wheelor the rear wheels will turn into the object.

3. Slowly back awayfrom the object.

_ ARNING:Before backing up, always check behind

for children, pets or other objects.

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_ ARNING:Slowly push the speed control pedal as

you releasethe parking brake.Theparking brake

must be disengaged beforethe speedcontrol pedal is

able to engagethe transmission.

English

EngineOperation

BeforeStarting the Engine Checkthe Oil

Carburetor

Donot attempt to adjust the carburator. Engineadjustments

and repairsshould be performed only by an authorized dealer.

NOTE:The enginewas shippedfrom the factory filled with oil. Checkthe level of the oil. Add oil as needed.Seethe

engine manufacturer's instructions for the type of gasoline

How to Start the Engine

and oil to use.

1. Make sure the unit is level. NOTE:Do not check the levelof the oil while the engine

runs.

Checkthe oil. Followthe procedurein the engine manufacturer's instructions.

If necessary,addoil until the oil reachesthe FULLmark on the dipstick. The quantity of oil neededfrom ADD to FULL is shown on the dipstick. Donot add too much

oil.

,_ WARNING:The electrical system has an operator

presencesystem that includes a sensor switch for

the seat. These components tell the electricalsystem

if the operator is sitting on the seat.Thissystem will

stop the engine when the operator leavesthe seat.

Foryour protection, alwaysmakesure this system

operates correctly.

NOTE:The enginewill not start unlessyou depress the brake pedal or engagethe parking brake and disengagethe blades.

1. Push the brakepedal completely forward. Keepyour foot on the pedal.

Add Gasoline

2. Make sure the bladesare disengaged.

3. Move the throttle control completely forward to the

,_ WARNING:Always useasafetygasoline container.

[::

Donot add gasolinewhen you are insidean enclosure. Before you add gasoline, stop the engine and let the enginecool for several minutes.

Fill the fuel tank with regular unleadedgasoline. Do not use premium unleadedgasoline. Makesure the gasoline is fresh and clean. Leadedgasolinewill increasedeposits and

shorten the life of the valves.

Donot smokewhen adding gasolineto the fuel tank.

FASTposition.

4. Move the choke control completely forward.

5. Turn the ignition key to the STARTposition. Release the key when the engine starts.

NOTE:If the engine does not start afterfour orfive tries, seethe TROUBLESHOOTINGCHART.

6. Turn off the choke, andslowly move the throttle control to the SLOW position.

7. Let a cold engine run for several minutes. Beginwork when the engine is warm. To start a hot engine,move

the throttle control to a position betweenFASTand SLOW.

Figure 17. Gastank A - Fueltank

B - Fullline

CAUTION:A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage.While the unit is in storage, the acids in the fuel can damagethe fuel system.

To prevent engine problems with the fuel system, empty the fuel system before storage of 30 daysor longer as follows.

1. Drainthe fuel tank.

2. Start the engine. Let the engine run until thefuel lines and the carburetor are empty.

3. After storage, makesure you use fresh fuel. Seethe storage instructions for additional information.

4. Never useengine cleaneror carburetor cleanerin the fuel tank or permanent damagecan occur.

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Tips

OperatingTips

1. Checkthe blade rotation control or the PT0 clutch for correct adjustment. Forthe bladesto disengage

correctly, the adjustment must be correct.

2. Beforeyou usethe unit, check the oil in the engine and add oil if necessary.

3. If the engine will not start, first make sure thewire is attachedto the spark plug.

4. Make sure all the belts are inside all the belt guides. Seethe instructions on how to removeand install the

motion drive and mower drive belts.

5. Beforeyou makean inspection, adjustment (exceptfor the carburetor), or repair, make surethe wire from the spark plug is disconnected.

6. For longer life of the battery on electric start models, chargethe batteryevery three months.

7. Usethe speed control pedalto changethe ground speed, not the throttle control.

8. Belt noise canoccur when the bladeis engaged.This noise is normal and does not affect the operationof the

unit.

Mowing and BaggingTips

1. Fora lawn to look better, checkthe cutting level of the mower deck. See"How To LevelThe Mower Deck" in

the Maintenance section.

2. Forthe mower deck to cut level, make sure the tires havethe correct amount of air pressure.

3. Everytime you use the unit, check the blade. If the blade is bent or damaged, immediately replacethe blade.Also, make sure the nut for the blade is tight.

4. Keepthe bladessharpened.Worn bladeswill causethe ends of the grass to turn brown.

5. Do not cut or baggrass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. Usethe left side of the mower deck to trim nearan object.

7. Dischargethe cut grass onto the mowed area.The

result is a more evendischarge of cut grass.

8. Whenyou mow large areas,start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways,etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 18).

Figure 18: Mowing tips

9. If the grass is very high, cut two times to decreasethe load on the engine. Firstcut with the mower housing in the highest position and then lower the mower housing

for the second cut.

10. For better engine performance and an evendischarge of the cut grass, alwaysoperate the engine with the

throttle in FASTposition.

11. Whenyou usea bagger,operatethe engine with the throttle in FASTposition and the speed control pedal pushed 1/3 forward.

12. For better cutting performance and a quality cut, mow with the speed control pedal pushed 1/3 to 1/2 forward.

13. After eachuse, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire.

¢D

English

Maintenance

MaintenanceSchedule

Frequency MaintenanceRequired Comments

Dailyor before each use Maintenanceengine. Referto the EngineOwner's Manual.

Examineblades. Checkfor cracks, wear, and excessivedamage.

Removedebris from unit and mowing area.

Examineall rotating and sliding parts. Checktire inflation. Referto the Maintenancesection.

Verify that the mower deck is level. Referto the Maintenancesection. ExamineV-belts. Checkfor cracks, wear, and excessivedamage.

Checkbrakeoperation. Referto the Operationand Maintenance

sections.

After completion of first Changeoil. Referto the EngineOwner's Manual. 5 hours

After 25 hours Referto the EngineOwner's Manual.

Beforestorage of 30 Referto the EngineOwner's Manual.

days or more Referto warnings inthe Owner's Manual.

Maintenanceengine. Remove,examine,sharpen, and balance

blades. Checkadjustments:

a. BladeRotation Control or PTOClutch b. Brake

c. Steering Lubricate chassis and mower deck.

Checkthe muffler: a.Torque

b. Forwear or burn out c. Condition of spark arrestor

(if applicable). Prepareenginefor storage. Drain fuel system.

Add fuel stabilizer. Prepare batteryfor storage:

a. Removefrom unit. b. Fullycharge.

c. Move to cool dry place.

Referto Maintenancesection.

Referto Whereto Lubricateinstructions. Referto Maintenancesection.

Referto the EngineOwner's Manual.

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GeneralRecommendations

1. Theowner's responsibility is to maintainthis product. This will extendthe life of the product and is also necessaryto maintainwarranty coverage.

2. Checkthe spark plug, drive brake, lubricate the unit, and cleanthe air filter once a year.

3. Checkthe fasteners. Make sure all fasteners are tight.

4. Follow the Maintenancesection to keepthe unit in good operating condition.

_ WARNING:Beforeyou makeaninspection,

adjustment, or repair to the unit, disconnect the wire to the spark plug. Removethe wire from the spark

plug to prevent the engine from starting byaccident.

NOTE:Torque is measuredin foot pounds (metric Nm). This measurement describeshow tight a nut or bolt must be.The torque is measuredwith a torque wrench.

Inspection

How to Checkthe Muffler Checkthe muffler every50 hours. Makesure the muffler is

correctly mounted and is not loose. If the muffler is worn or burnt, replacewith a new muffler. A worn muffler is a fire hazardand can also damagethe engine.

If you mount a spark arrester to the muffler, also check the spark arrester when you checkthe muffler. If the spark arrester isworn or damaged,replace it with a newspark arrester. Seeyour nearestauthorized service centerfor a spark arrester.

Inspect Blade

_ ARNING:Beforeyouinspector removetheblade,

disconnectthe wire to the spark plug.If the bladehits an object,stop the engine.Checkthe unit for damage. Thebladehassharpedges.Whenyou hold the blade,

useglovesor cloth materialto protectyour hands.

If you keepthe bladesharp and inspectthe bladefor damage,the bladewill cut better and be more safe to operate. Frequentlycheck the blade for excessivewear, cracks, or other damage. Frequentlycheck the nut that holds the blade. Keepthe nut tight. If the bladehits an object, stop the engine. Disconnectthe wire to the spark plug. Seeif the blade is bent or damaged. Checkthe blade adapterfor damage. Beforeyou operatethe unit, replacedamagedparts with original equipment parts. Seethe authorized service center in your area.Everythreeyears, havean authorized service person inspectthe bladeor replacethe old bladewith an original equipment part.

How to Remove and Installthe Blade

1. Removethe mower housing. Seethe instructions on "How To RemoveThe Mower Housing".

2. Use a pieceof wood to keepthe bladefrom rotating.

3. Removethe nut that holdsthe blade (Figure19).

Figure 19: Removing the blades A - Hi-lift edge up

B - Blade C- Beflevillewasher D- Nut

E- Washer F - Bladeadapter

G- Mandrel

4. Checkthe blade andthe bladeadapter according to the instructions for "Inspect Blade". Replacea badlyworn

or damagedbladewith anoriginal equipment blade. Seeanauthorizedservice center in your area.

5. Cleanthe top and bottom of the mower housing. Removeall the grass and debris.

6. Mount the blade and blade adapter on the mandrel (Figure 19).

7. Mount the blade so that the hi-lift edgesare up. If the blade is upside down, the bladewill not cut correctly

and can causean accident.

8. Fastenthe blade with the original washers and nut. Make sure the outside rim of the Bellevillewasher is

against the blade (Figure 20).

,_ WARNING:Always keep the nut tight that holds the

blade.A loose nut or bladecan causean accident.

9. Tighten the nut that holds the bladeto a torque of 35 foot pounds (47,5 N-m).

L1D

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English

10. Install the mower deck. See"How To Install The Mower Deck".

6. A newblade will cut better than a badlyworn blade. Everythree years, havean authorizedservice person inspect the blade or replacethe old blade with an original equipment blade.

7. Assemblethe blade according to the instructions "How To Remove And Install The Blade".

Figure20. Bladeassembly A - Bladeadapter

B - Belleville washer(Outsidenm must be against the blade.) C - Nut

D - Washer E - Blade

How to Sharpenthe Blade

,_ WARNING:Vibration can be causedif the blade is not

correctly balancedor if the bladeis damaged.A blade that is damagedwith cracks canbreakand causean accident.

Keepasharp edge on the blade.A blade that is not sharp

€:

will causethe tips of the grass to become brown.

1. Sharpenthe bladetwo times a yearor every 25 hours.

2. Removethe blade according to the instructions in "How To RemoveAnd InstallThe Blade".

3. Cleanthe blade with a brush, soap andwater. Check the blade. Lookfor cracks, nicks, or other damage.

Replaceabadly worn or damagedbladewith an original equipment blade.Seean authorized service

center in your area.

4. Sharpenthe bladewith afile (Figure 21). Makesure

you keep the original bevelangle.

5. Make sure the blade is balanced. Usea screwdriver and hold the blade parallel to the ground (Figure21). A

blade that is balancedwill stay parallelto the ground. If the blade is not balanced,the heavyend will rotate toward the ground. Sharpenthe heavyend until the

blade is balanced.

Figure21: Sharpening theblades A - Screwdriver

B - Blade C- File D- Ground

E - Blade is balanced whenparallel to the ground

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Adjustments

How to Checkand Adjust the PTOClutch Checkthe PTOclutch adjustment after the initial 25 hour

break-in period and then after every 250 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage,or if a new clutch has beeninstalled.

,_ WARNING:Beforeyou makeaninspection,

adjustment, or repair to the unit, disconnect the wire to the spark plug. Removethe wire from the spark

plug to prevent the engine from starting byaccident.

1. Removekey from ignition switch and disconnect spark plug wires to preventthe possibility of accidental starting while the PTOis beingadjusted.

2. Note the position of the 3 adjustment windows (A, Figures22 & 23) in the side of the brake plateandthe nylock adjustment nuts (B).

3. Insert a .016"-.018" (0,40-0,45mm) feelergauge (C, Figure23) through eachwindow, positioning the gauge

betweenthe rotor face andthe armature face as shown.

4. Alternatelytighten the adjustment nuts (B) until the rotor face and armature face just contactsthe gauge.

5. Checkthe windows for an equal amount of tension when the gauge is inserted and removed,and make any necessaryadjustments by tightening or loosening the adjustment nuts.

NOTE:The actual air gap betweenthe rotor and armature mayvary evenafter performing the adjustment procedure. This is due to dimensional variations on component parts, and is an acceptable

condition.

6. Checkthe mower bladestopping time. Themower bladesand mower drive belt should come to a

complete stop within five seconds after the electric PTO switch is turned off.

Figure23: PTOclutch adjustment A - Adjustment window

B - Adjustment nut C- .016"-.018" (0,40-0,45mm) feelergauge

Blade BrakeCheck Mower bladesand mower drive belt should come to a

complete stop within five seconds after electric PTOswitch is turned off.

1. With parking brakeengaged,PTOdisengagedand an operator in the seat,start the engine.

2. Haveanassistant observe the mower drive belt through the opening betweenthe frame and top of mower deck. Engagethe PTOand wait severalseconds. Disengage

the PTOand checkthe amount of time it takes for the mower drive belt to stop.

3. If the mower drive belt doesnot stop within five seconds, perform the PTOClutch Adjustment. If the

belt still does not stop within 5 seconds, see your dealer.

¢D

Figure22: PTOclutch A - Adjustment window (3)

B - Adjustment nut

English

How to Checkand Adjust the Motion Drive Belt If the motion drive belt is loose, the belt will slip when; (1)

going up a hill, (2) pulling a heavyload, or (3) the unit will not move forward. Adjust the belt asfollows.

_ ARNING:Beforeyou make an inspection,

adjustment, or repair to the unit, disconnect the wire to the spark plug. Removethe wire from the spark

plug to prevent the engine from starting byaccident.

1. Checkthe routing of the motion drive belt. Makesure the belt is installed correctly and is inside all the belt guides.

2. Disconnectthe clutch link from the idler arm (Figure

24).

3. Align the hole in the brake lever with the hole in the frame. Hold the brake lever in placewith a1/4 inch (6 ram) pin or bolt (Figure25).

4. Rotatethe clutch link until the mounting hole in the clutch link is alignedwith the hole in the idler arm as

shown in Figure24.

5. Connectthe clutch link to the idler arm (Figure 24).

6. Removethe 1/4 inch (6 ram) pin or bolt (Figure 25).

Figure24: Aligning clutch link A - Mounting holes

B - Idler arm C- Clutch link D- Clutch rod

If the belt still slips after the belt has beenadjusted, then the motion drive belt is worn or damagedand must be replaced.See "ReplacingThe Motion

Drive Belt".

Figure25: Adjusting motion drive belt A - 1/4"(6mm) Pin or bolt

B - Clutchlink C - Idler arm

E - Motion drive belt F - Belt guide

G - Brakelever

D - Idler spring

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How to Checkand Adjust the Drive Brake Completely push the brakepedal forward. Setthe parking

brake. Move the automatic drive disconnect to the PUSH position. Push the unit. If the rearwheels rotate, adjust or

replacethe brake pads.Adjust the drive brake asfollows.

1. The location of the drive brake is on the right side of the gearbox (Figure 26).

2. Make sure the parking brake is setandthe automatic drive disconnect is in the PUSHposition. Turn the

hex nut in a clockwise direction until the rearwheels do not turn when the unit is pushedforward.

3. Releasethe parking brake and push the unit. Ifthe unit does not roll, turn the hex nut in a counterclockwise

direction until the unit rolls.

4. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake is correctly adjusted. Releasethe parking brake.

_ WARNING:Ifyou cannot correctly adjust the drive

brake, replacethe brakepads. Correct replacement parts and assistanceareavailablefrom an authorized

servicecenter.

Figure26: Adjusting drive brake A - Drive brake

B - Gearbox C- Hexnut

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English

MaintenanceFreeBattery

How to Remove the Battery To charge or cleanthe battery, remove the battery from the

unit as follows.

_ ARNING:To prevent sparks, disconnect the black

batterycablefrom the negative(-) terminal before

you disconnect the red cable.

_ ARNING:Thebattery contains sulfuric acid which is

harmful to the skin, eyes,and clothing. If the acid

gets on the body or clothing, wash with water.

1. Disconnectthe black cablefrom the negative (-) terminal (Figure27).

2. Disconnectthe red cablefrom the positive (+) terminal.

3. Lift the batterytray and the battery out of the unit.

How to Cleanthe Battery

1. Removethe battery.

2. Wash the battery with a solution of one gallon of water and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells.

3. Cleanthe terminals and the ends of the cableswith a wire brush.

4. Install the battery.

5. To prevent corrosion, apply greaseto the battery

terminals.

Figure27: Battery A - Carriagebolt

B - Hexnut C- Black cable

D- Positive (+) terminal

E - Red cable F- Battery

G- Battery tray H- Terminalcover

How to Chargethe Battery

_il ARNING:Whenyou charge the battery, do not

smoke. Keepthe battery awayfrom any sparks. The fumes from the battery acid can causean explosion.

1. Beforeyou charge the battery, removethe battery.

2. To charge the battery, use a 12 volt batterycharger. Chargeata rateof 6 amperesfor 1 hour.

3. Install the battery.

_il WARNING:To prevent sparks, fastenthe red cable to

the positive (+) terminal before you connectthe black cable.

4. Fastenthe redcable and terminal cover (if equipped) to the positive (+) terminal with the fasteners as shown.

5. Fastenthe black cable to the negative(-) terminal with the fasteners as shown (Figure 27).

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