Snapper SGV13320KW User Manual

ASSEMBLY INSTRUCTIONS OPERATOR’S MANUAL PARTS LIST
Walk-Behind Mower
32”
Actual product may differ slightly from product pictured above
cut model
Models covered:
SGV13320KW
GVTP SM32-R0303.1
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GVTP SM32-R0303.1
1
preliminaries
Congratulations!
You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for, your new mower will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment.
As you carefully uncrate your unit, you will find the following items:
1 Mower Unit
1 Caster Kit Box including:
2 - Caster arms 2 - Caster horns with mounted wheels and spacers
1 Fuel Tank assembly complete with cap 1 Handle Bar Kit including:
1 – Handle assembly with mounted brake and safety levers 1 – Safety instruction display bracket 1 – Deflector chute 1 – Transmission shift lever assembly 2 – Upper brake rods 1 – Package of assembly hardware 1 – Package containing operating manuals and warranty registration
Each product leaves our factory in excellent condition; occasionally, however, some damage may occur during shipment. If any such damage is found upon initial inspection, immediately notify the transport carrier who delivered your machine, as they are solely responsible for such damage, as well as any subsequent adjustments necessary.
Before assembly, please take a moment and record your model number and serial number below for future reference (both numbers are located on the silver tag adhered to the rear of the engine deck):
Model number_______________________________
Serial number________________________________
Also be sure to promptly fill out and return the warranty registration enclosed in your manual packet.
Your new mower requires very little assembly. Simply follow the instructions contained within this manual to begin enjoying the benefits of your new unit.
Gasoline and Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
As an owner of off-road gasoline or diesel engine equipment and/or as an employer, you also may have an obligation under the California Occupational Safety and Health Act or under Proposition 65 to warn persons exposed to gas and diesel engine exhaust and/or other Proposition 65 chemicals in and around your workplace. See California Health and Safety Code section 25249.5, Title 22 of the California Code of Regulations at Section 1200 er seq., and Title 8 of the California Code of Regulations Section 5194.
CALIFORNIA PROPOSITION 65 WARNING
R0303.1
GVTP SM32-R0303.1
2
safety rules regarding outdoor power equipment
PLEASE READ THE FOLLOWING BEFORE ASSEMBLING OR OPERATING UNIT
TRAINING
• Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The owner is responsible for training the users.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit.
• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
PREPARATION
• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.
• Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c) Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.
OPERATION
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.
• Be sure transmission is in neutral and cutting blades are disengaged before starting engine.
• Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
• Slow down and use caution when making turns and when changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disengage cutting blades, set transmission in neutral, stop engine, and remove keys before leaving unit. Keep hands and feet away from the cutting units.
• Disengage the cutting blades when not mowing.
• Never operate with guards not securely in place. Be sure all safety features are attached, adjusted properly and functioning properly.
• Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or over speed the engine.
• Stop on level ground, disengage cutting blades, set transmission in neutral, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Never carry passengers and keep pets and bystanders away.
• Do not operate the unit while under the influence of alcohol or drugs.
• Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.
• Use care when loading or unloading the machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
GVTP SM32-R0303.1
2
safety rules regarding outdoor power equipment (cont.)
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope, or if you feel uneasy on it, do not drive on it.
Do
• Mow across the face of slopes; never up and down.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Do Not
• Do not start or stop on a slope. If tires lose traction, disengage the blade and proceed slowly straight down the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced footing or traction could cause sliding.
• Do not mow excessively steep slopes.
• Do not use grass catcher on steep slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
MAINTENANCE AND STORAGE
• Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
• Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.
• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition. Replace all worn or damaged decals.
• Never tamper with safety devices. Check their proper operation regularly.
• Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise.
• Park machine on level ground. Never allow untrained personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored energy. (e.g. springs)
• Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
• Keep hands and feet away from moving parts.
GVTP SM32-R0303.1
2
safety rules regarding outdoor power equipment (cont.)
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Check brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper
3
Note: Please refer to Parts List for correct part identification and placement. Parts list reference numbers are called out by sheet number followed by reference number(s) on that sheet: (1:1) indicates Sheet 1, reference number 1; (2:32,34-38) indicates Sheet 2, reference numbers 32 through 38 excluding 33; etc.
Note: Some assembly steps may already have been completed at the factory. Simply disregard factory­completed steps and proceed to the next assembly step.
unit assembly
service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
CASTER ASSEMBLY
Remove Lynch pin (1:16) and all but the bottom 1/4” spacer (1:15) from Caster horn (1:13).
Slide Caster horn up through Caster arm (1:8), securing with same spacers and lynch pin removed in previous step. NOTE: When assembled in this manner, cutting height will be approximately 2-1/2".
With front of mower propped up, install caster assemblies to front of Blade Deck (1:1) with twelve 3/8" x 1" bolts, flat washers, and serrated flange nuts (1:9-11). (Bolts are installed from inside of mower deck.) Tighten all bolts securely. Lower front of mower.
GVTP SM32-R0303.1
3
unit assembly (cont.)
DISCHARGE DEFLECTOR ASSEMBLY
Attach discharge deflector (1:5) using two 5/16" x ¾" bolts and lock nuts (1:6-7). CAUTION: Do not over tighten lock nuts.
TRANSMISSION SHIFT LEVER ASSEMBLY
Install Shift indicator panel (2:45) onto rear of engine deck (2:1) with two 5/16 x 3/4” hex bolts (2:47), securing with large serrated flange nuts (2:48). Leave hardware finger tight.
Remove 3/8” nylon lock nut and flat washer (2:43,44) from shift stud atop transmission (2:14 – location ‘A’).
Remove 1/2 x 2-1/2” hex bolt, three oillite washers, and lock nut (2:40-42) from top rear of engine deck.
Insert same 1/2” bolt down through top forward hole in Shift lever (2:38), slip same three washers up onto threads of bolt, then drop bolt into same hole.
GVTP SM32-R0303.1
3
unit assembly (cont.)
TRANSMISSION SHIFT LEVER ASSEMBLY (cont.)
Position ‘double-D’ hole in bottom leg of shift lever onto transmission stud, then slowly move handle of shifter back and forth until hole drops onto matching base of stud.
Replace washer and nut onto transmission stud. Tighten securely. Replace lock nut onto 1/2” bolt. Tighten snugly while allowing for shifter movement.
Work shift lever through gear range, adjusting indicator panel for display alignment, then tighten indicator panel hardware.
FUEL TANK ASSEMBLY
Install fuel tank mount brackets (2:57, 58) onto engine deck using four 5/16 x ¾” hex bolts and serrated flange nuts (2:59-60). Do not tighten.
Place rubber pads (2:61) on top of mount brackets, making sure to not block fuel tank tab slots.
Place fuel tank (2:65) on top of slotted rubber pads, making sure tabs on bottom of tank drop through slots in tank brackets.
Slip fuel tank straps (2:62) around ends of tank, making sure bottom of straps slip under top ends of mounting brackets. Secure each strap with one 1/4-20 x 1-1/2” hex bolt and serrated flange nut (2:63-64). Tighten both straps and mounting bracket hardware securely.
Slip end of fuel line from engine fully onto barbed nipple of fuel elbow (located under tank), securing with supplied spring clamp.
GVTP SM32-R0303.1
3
unit assembly (cont.)
HANDLE ASSEMBLY INSTALLATION
Install handle assembly (4:1) to upper portion of engine deck using four 1/2" x 1-1/4" hex bolts and serrated flange nuts (4:3-4). Adjust for comfortable operation, then tighten securely.
Locate wiring harness and route harness down the right side of handle assembly. Attach harness terminals to engine, transmission and blade clutch using the wiring diagram at the back of this manual as a guide. Attach harness to right handle bar with two plastic tie wraps.
Route throttle and choke cables (4:22, 22b – attached to handlebar) down left side of handle assembly. Attach each cable to left side of mower handle using metal cable clip. Also install cable routing clip (4:34) onto engine deck – see Sheet 4 of Parts list for location.
Connect throttle and choke cables to throttle body on lower front of engine – see Throttle/Choke Cable Adjustment in the Maintenance section of this manual for details.
Also attach the safety instruction display bracket (4:30) to the front of the mower dash with two 5/16-18 x 3/4” hex bolts and serrated flange nuts (4:31-32).
Install "L" shaped end of upper brake rod (4:9), from outside, through brake handle (4:5) and brake lock handle (4:10). Secure with fender washer and bridge pin (4:14-15). Attach adjustable rod fitting end (3:41) on lower end of rod to side idler plate (3:21) using flat washer and bridge pin (3:42-43). Repeat for other side. IMPORTANT: Adjust upper rods for handle comfort and proper drive belt release; also adjust lower brake rods (3:14), by means of 5/16” wing nut (3:20) so that brakes will hold firmly when brake lock handle is engaged.
Attach safety
bracket here
Your mower is now ready to be started and checked for proper operation. Some minor final adjustments may be required; see the Maintenance portion of this manual.
GVTP SM32-R0303.1
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unit operation
STARTING THE ENGINE
IMPORTANT NOTE: The procedures outlined within this section are general guidelines, and are in no way meant to replace or supercede engine manufacturer’s operating instructions. In order to obtain optimum performance from your engine, refer to your engine manual.
BEFORE STARTING ENGINE:
Be sure that the unit is completely assembled, all fasteners are tightened securely, and all safety guards and components are in place.
Be sure to check engine’s oil and gasoline*. (See engine manual for recommended oil and gasoline specifications.) Never check the engine while it is running or while you are smoking. Check only when engine is cold.
* All machines are shipped without oil or gasoline unless otherwise noted.
Be sure that in-line fuel valve is set to open position.
CLOSED
TO START ENGINE:
Set throttle control fully up to “Choke” position. If your engine has an auxiliary choke, pull the choke knob fully out to engage.
Turn ignition key to ‘run’ position.
OPEN
GVTP SM32-R0303.1
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