Snapper SFH13320KW User Manual

5023224
Rev. No. 00
Rev. Date: 08/2003
TP 100-7133-00-HC-N
McDonough, GA 30253 USA
Safety Instructions & Operator’s Manual for
TRANSAXLE DRIVE
WALK-BEHIND MOWER
SFH13320KW
© Copyright 2003 Snapper Inc. All Rights Reserved.
Thank you for buying a SNAPPER Product! Before operating your WALK BEHIND, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on pages 1 - 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is operated (even with the blades OFF).
3. DO NOT allow children or others to ride on machine, attachments, or towed equipment (even with the blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate or service the machine. Local regulations may restrict the age of the operator.
5. ALLOW only adults or responsible teenagers with mature judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra caution and slow speed. If you feel uneasy on a slope, DO NOT mow it.
2. Exercise extreme CAUTION when changing directions on slopes. Practice operation of machine on slopes with blades off.
3. Use extra care with grass catchers or other attachments: these affect the handling and the stability of the machine.
4. DO NOT use tow behind attachments on slopes.
5. AVOID uphill starts.
6. Turf conditions can affect the machine’s stability. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
7. Chose a low enough ground speed setting so that you will not have to stop or shift on a slope. Tires may lose traction on slopes even though the brakes are functioning properly.
SLOPE OPERATION
(Continued From Previous Column)
8. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate the hydro roll release) and coast down hill.
PREPARATION
1. Read, understand and follow instructions and warnings in this manual and on the machine, engine, and attachments. Know the controls and the proper use of the machine before starting. If the operators or mechanics cannot read English, it is the owner’s responsibility to explain this material to them.
2. Only mature, responsible persons shall operate the machine and only after proper instruction. The owner is responsible for training the operators. Further, the owner/operator can prevent and/or is responsible for accidents or injuries occurring to themselves, other people or property.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.
7. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by SNAPPER
8. Keep people and pets out of mowing area. Immediately, STOP blades, STOP engine, and Stop machine if anyone enters the area.
9. DO NOT operate machine unless all shields, deflectors, switches, blade controls and other safety devices are in place and functioning properly.
10. Make sure all safety decals are clearly legible. Replace if damaged.
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION
(Continued From Previous Page)
11. Protect yourself when mowing and wear appropriate clothing including safety glasses, long pants, ear protection, hardhat and substantial footwear with good traction. Long hair, loose clothing or jewelry may get tangled in moving parts.
12. Know how to STOP blades and engine quickly in preparation for emergencies.
13. Use extra care when loading or unloading the machine into a trailer or truck.
14. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the containers on the ground away from the vehicle before filling.
7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device
10. If fuel is spilled on clothing, change clothing immediately.
11. DO NOT overfill a fuel tank. Replace fuel cap and tighten securely.
OPERATION
1. DO NOT put hands or feet near or under rotating parts. Keep clear of the discharge area while the engine is running.
2. BEFORE STARTING ENGINE, blades must be OFF and Traction Levers LOCKED in the Traction Lock position.
OPERATION
(Continued From Previous Column)
3. Stop Blades when crossing gravel drive, walks, and under any conditions where thrown objects might be a hazard.
4. DO NOT raise deck with the blades running.
5. Mow only in daylight or good artificial light.
6. USE EXTRA CARE when approaching blind corners, shrubs, trees or other objects that may obscure vision.
7. DO NOT operate the machine while under the influence of alcohol or drugs.
8. After striking a foreign object or if the mower vibrates abnormally, STOP the blades and engine. Remove the key. Disconnect and secure the spark plug wire. Inspect the mower for any damage and repair the damage.
9. DO NOT operate machine near drop offs, ditches, embankments, washouts culverts, fences and protruding objects. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles.
10. DO NOT operate machine on wet grass. Always be sure of your footing while operating machine, especially while backing up. Keep a firm grip on the handle. Walk: never run. Slipping and falling could cause injury.
11. DO NOT leave the machine with the engine running. STOP BLADES, STOP ENGINE and REMOVE KEY before leaving the operator position for any reason.
10. Before cleaning, repairing, or inspecting make certain blades, engine and all moving parts have STOPPED. Remove key and secure spark plug wire away from spark plug key to prevent accidental starting.
11. STOP MACHINE on level ground, engage parking brake (if equipped) and make sure engine and blades have stopped before leaving the operator’s position for any reason including removing grass catcher or unclogging mower to prevent injury to hands or feet.
12. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
13. Keep hands and feet away from rotating blades underneath deck.
14. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
15. Slow down before turning.
16. Watch out for traffic when near or crossing roadways.
17. Move motion control levers SLOWLY to maintain control during speed and directional changes.
18. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
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IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
1. Shut off fuel while storing or transporting. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
2. Clean grass and debris from engine, mufflers, drives and cutting units to help prevent fires. Clean up fuel, oil and excess grease.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakes frequently (if equipped); adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison
7. Disconnect battery before performing maintenance or service. Cranking engine could cause injury. Disconnect negative (black) cable from battery first and positive (red) last. Reconnect positive first and negative last. Charge battery in an open well ventilated area, free from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and insulated gloves.
8. Park machine on level ground. DO NOT work under machine without safety blocks.
9. Service engine and clean, adjust or repair only when engine and blades are stopped. Remove key. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or overspeed engine. DO NOT make adjustments with the engine running.
11. Lubricate machine at intervals specified in manual to prevent controls from binding.
12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. DO NOT straighten or weld blades, only replace them.
13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14. Carefully release pressure from components with stored energy.
15. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. DO NOT allow untrained personnel to service the machine.
16. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
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Table of Contents
Important Safety Instructions .........................1-3
Table of Contents ................................................5
Features & Controls............................................6
Control Functions....................................................6
Safety Interlock System ..........................................7
Safety Decals .......................................................8
Operating the Walk Behind Mower ....................9
General ...................................................................9
Checks Before Starting...........................................9
Starting the Engine .................................................9
Driving the Mower...................................................9
Operating On A Slope...........................................10
Stopping the Mower..............................................10
Mowing..................................................................10
Pushing the Mower by Hand.................................10
Storage..................................................................11
Starting After Long Term Storage .........................11
Regular Maintenance ........................................12
Maintenance Schedule .........................................12
Checking Tire Pressure.........................................12
Checking/Adding Fuel...........................................13
Fuel Filter ..............................................................13
Oil & Filter Change ...............................................13
Check / Change Air Filter......................................13
Lubrication ............................................................14
Servicing the Mower Blades .................................15
Troubleshooting, Adjustments & Service .......16
Troubleshooting the Mower...................................16
Troubleshooting the Mower Deck..........................17
Cutting Height Adjustment ....................................18
Deck Leveling Adjustment.....................................19
Belt Removal and Replacement ...........................20
Ground Speed Control Lever Adjustment.............21
PTO Clutch Adjustment ........................................22
Lawn Care & Mowing Information.............LC—1
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your machine.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and / or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
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Features & Controls
A. Motion Control Levers
These levers control the ground speed and direction of motion of the mower. The left and right levers are tied together so you can operate either lever to control the mower’s ground speed and forward or reverse direction.
Moving a lever forward increases the FORWARD speed of the mower, and pulling back on a levers increases the REVERSE speed.
Note: The further a lever is moved away from the neutral position the faster the mower will travel.
Please take a moment and familiarize your­self with the name, location, and function of these controls so that you will better under­stand the safety and operating instructions provided in this manual.
F
Figure 1. Control Locations
A. Motion Control Levers B. Engine Ignition Switch C. Throttle Control D. Choke Control E. PTO Engagement Switch F. Operator Presence / Parking Brake Handles G. Cutting Height Adjust Handle H. Fuel Tank Cap
B. Engine Ignition Switch
Rotate the key switch to the ON position before pulling on the starter rope.
C. Throttle Control
The throttle controls engine speed. Move the throttle for­ward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
D. Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require chok­ing. Pull the knob up to close the choke.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
G
E
A
F
C
B
D
A
H
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Features & Controls
SAFETY INTERLOCK SYSTEM
This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switch­es, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with an operator presence switch safety system. Check the operator presence switch operation every fall and spring with the following tests.
Test 1 — Engine WILL NOT start if:
• PTO switch is engaged.
Test 2 — Engine WILL start if:
• PTO switch is NOT engaged.
Test 3 — Engine should SHUT OFF if:
• Operator releases the operator presence / parking brake handles with PTO engaged.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off (or operator releases operator pres­ence handles). If mower drive belt does not stop within five seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
E. PTO Engagement Switch
The PTO Engagement Switch engages and disengages the mower blades.
To engage the mower blades, pull up on the switch. To disengage the mower blades, push down on the switch.
When the PTO engagement lever or switch is in the Engaged position, the Engine Kill system is activated.
F. Operator Presence / Parking Brake Handles
This control deactivates the engine kill system and dis­engages the parking brake when depressed. Release the handles to activate the engine kill system and engage the parking brake. The engine will shut off if the operator releases the handles with the PTO engaged.
G. Cutting Height Adjust Handle
The cutting height adjust handle controls the mower cut­ting height. To adjust the mower cutting height, turn the crank handle clockwise to raise the cutting height. Turn the crank handle counterclockwise to lower the cutting height. Observe the cutting height indicator on the left side of the mower deck.
H. Fuel Tank Cap
To remove cap, turn counterclockwise.
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SAFETY DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important!
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a con­stant visual reminder to you, and others who may use the equipment, to follow the safety instructions neces­sary for safe, effective operation.
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
Decal - Dash Panel
Part No. 5049066
Decal - Hot
Part No. 1704473
Features & Controls
Decal - Danger
Part No. 7013010
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Operating
the Walk Behind Mower
WARNING
If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the machine without first becoming familiar with the location and function of ALL controls.
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and Operation sections before attempting to operate this machine.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become
accustomed to the unit.
WARNING
Before leaving the operator’s position for any reason, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine and mower free of grass, leaves and excess grease. Do not stop or park machine over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick. See the engine Operator’s Manual for instructions and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Fill the fuel tank with fresh fuel. Refer to engine manual for fuel recommendations.
• Make sure fuel shut off valve is in the ON position.
STARTING THE ENGINE
• Make sure the PTO switch is disengaged.
• Set the engine throttle control to FAST throttle posi­tion. Then fully close the choke by pulling the knob OUT fully.
NOTE: A warm engine may not require choking.
• Insert the key into the ignition switch and turn it to RUN.
• Grasp recoil handle and pull cord briskly. (You may have to pull several times before engine starts. If engine fails to start within a reasonable number of attempts, discontinue and check engine manual for further instructions.)
NOTE: Be sure recoil cord retracts fully into recoil unit. A slack recoil cord can cause serious personal injury and/or damage to unit.
• After the engine starts, gradually open the choke (push knob down fully).
Warm up the engine by running it for at least a minute before engaging the PTO lever/switch or driving the mower.
After warming the engine, ALWAYS operate the unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given in STOPPING THE MOWER.
DRIVING THE MOWER
• Make sure the PTO switch is disengaged.
• Start the engine (see STARTING THE ENGINE).
• Set the throttle control to FULL.
• Grasp the operator presence / parking brake handles and the handle bar grips at the same time to deacti­vate engine kill system and disengage the parking brake.
• With your thumbs, pressing the ground speed control levers forward will move the mower forward. Pulling them back will move the mower backwards. The far­ther the levers are pushed or pulled will result in a faster ground speed.
• To slow the mower, gently release your thumb pres­sure on the ground speed control levers.
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OPERATING ON A SLOPE
While it is not recommended, traveling up and down slopes may be required from time to time. These guide lines are listed for your safety.
Traveling Up a Slope
Since the hill climbing ability of the machine will probably far exceed any other machine you may have operated, caution should be observed.
• Never make abrupt speed or directions changes on a slope.
• Never push down on the handle bars while going up a grade. A slight lifting pressure is recommended to keep the front wheels on the ground.
Traveling Down a Slope
A very slow ground speed should always be used when traveling down a slope. This can be accomplished by GENTLY moving the ground speed control levers towards the reverse direction.
MOWING
• Make sure the PTO switch is disengaged.
• Start the engine (see STARTING THE ENGINE).
• Set the throttle control to FULL.
• Grasp the operator presence / parking brake handles and the handle bar grips at the same time to deacti­vate engine kill system and disengage the parking brake.
• Engage the PTO by pulling up on the PTO switch.
• Begin mowing. See Lawn Care Section in the back of this manual for tips on mowing patterns, lawn care, and trouble shooting information.
• When finished, disengage the PTO.
• Stop the engine (see STOPPING THE MOWER).
PUSHING THE MOWER BY HAND
• Disengage the PTO, turn the ignition OFF, and remove the key.
• Slide the hydraulic release rod forward and lock into the top of the “T” slot. See Figure 2.
• Grasp the operator presence / parking brake handles and the handle bar grips at the same time to disen­gage the parking brake.
The mower can now be pushed by hand.
• After moving the mower, re-engage the transmission (DRIVE position) by releasing the rod from the “T” and sliding the release handle towards the rear of the machine.
DO NOT TOW MOWER
Towing the unit will cause hydraulic trans­mission damage. Do not use another vehi­cle to push or pull this unit.
Figure 2. Hydraulic Release Rod
NEUTRAL POSITION
DRIVE POSITION
STOPPING THE MOWER
• Returning the ground speed control levers to the neutral position will stop movement.
• Disengage the PTO.
• Release the operator presence / parking brake han­dles to engage the parking brake.
• Move the throttle control to mid-throttle position and turn the ignition key to OFF. Remove the key.
Operating the Walk Behind Mower
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