Snapper P-N 7600027, P-N 7600028, P-N 7600026 User Manual

ASSEMBLY INSTRUCTIONS OPERATOR'S MANUAL PARTS LIST

-VAC

Large Clamshell

Grass Catcher

Kit for NZM

Actual product may differ from product pictured above

Manual No. 7100651 (I.R. 4/5/2006) TP 900-5178-IR-AT-N

Mid Mount

Riders

Models covered:

Includes Clamshell, Blower

and Weight Kits

48” Kit P/N 7600026 52” Kit P/N 7600027 61” Kit P/N 7600028

preliminaries

Congratulations!

You have just purchased one of the finest pieces of outdoor power equipment on the market today. If properly cared for, your new Z-Vac Grass Catcher Kit will provide years of dependable service. Please read and follow this instruction manual carefully in order to get the most out of your new equipment.

As you carefully unpack your unit, you will find the following items:

1 Blower Kit (48” P/N 3071107, 52” P/N 3071108, 61” P/N 3063348) 1 Large Clamshell Catcher Kit (All, 7600019) 1 Weight Kit (All, 7600025) 1 Package containing operating manuals and warranty registration

Each product leaves our factory in excellent condition; occasionally, however, some damage may occur during shipment. If any such damage is found upon initial inspection, immediately notify the transport carrier who delivered your machine, as they are solely responsible for such damage, as well as any subsequent adjustments necessary.

Before assembly, please take a moment and record your model number and serial number below for future reference (both numbers are located on the serial tag attached to the blower):

Model number_______________________________

Serial number________________________________

Also be sure to promptly fill out and return the warranty registration enclosed in your manual packet.

Your new unit requires very little assembly. Simply follow the instructions contained within this manual to begin enjoying the benefits of your new unit.

safety rules regarding outdoor power equipment

IMPORTANT! READ CAREFULLY THE FOLLOWING SAFETY RULES BEFORE

ASSEMBLING OR OPERATING UNIT.

TRAINING

-- Read, understand, and follow all instructions in the man-

ual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner's responsibility to explain this material to them.

-- Become familiar with the safe operation of the equipment, operator controls, and safety signs.

-- All operators and mechanics should be trained. The owner is responsible for training the users.

-- Only allow responsible adults, who are familiar with the instructions, to operate the unit.

-- Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

-- The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

PREPARATION

-- Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.

-- Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

-- Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.

-- Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c) Never refuel or drain the machine indoors.

-- Check that operator's presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.

OPERATION

-- Never run an engine in an enclosed area.

-- Operate only in the daylight or with good artificial light,

keeping away from holes and hidden hazards.

-- Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don't run.

-- Do not operate in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.

-- Be aware of the blower discharge direction and do not point it at anyone. Do not operate the blower without hose and bagger hood in place.

-- Never leave a running unit unattended. Always stop

engine before leaving unit.

-- Never operate with guards not securely in place. Be sure all safety features are attached, adjusted properly and functioning properly.

-- Never operate with the hose or cover removed or altered.

-- Do not change the engine governor setting or over speed

the engine.

-- Stop on level ground, shut off engine before leaving the operator's position for any reason.

-- Stop equipment and inspect impeller blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.

-- Keep hands and feet away intake and discharge areas.

-- Keep pets and bystanders away.

-- Do not operate the unit while under the influence of alco-

hol or drugs.

-- Use caution when crossing roads and sidewalks. Stop engine if not blowing.

-- Use care when loading or unloading the machine into a trailer or truck.

-- Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope, or if you feel uneasy on it, do not drive on it.

-- Mow up and down slopes, never across face.

-- Remove obstacles such as rocks, tree limbs, etc.

-- Watch for holes, ruts, or bumps. Uneven terrain could

overturn the unit. Tall grass can hide obstacles.

-- Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Do Not

-- Do not start or stop on a slope. If tires lose traction, pro-

ceed slowly straight down the slope.

-- Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

-- Do not use near drop-offs, ditches, or embankments. The operator could lose footing or balance or blower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

-- Do not operate on slopes with wet grass. Reduced footing or traction could cause sliding.

-- Do not operate machine on slopes in excess of 10 degrees (18% grade) when equipped with a grass catcher.

-- Do not operate machine without weight kit installed when equipped with a grass catcher.

safety rules regarding outdoor power equipment

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and its activity. Never assume that children will remain where you last saw them.

-- Keep children out of the mowing area and under the watchful care of another responsible adult.

-- Do not allow children or others to ride on the machine, attachment, or towed equipment (even with the blades off).

-- Be alert and turn unit off if children enter the area.

-- Before and during reverse operation, look behind and

down for small children.

-- Never allow children to operate the unit.

-- Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

EMISSIONS

-- Engine exhaust from this product contains chemicals

known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

-- Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.

MAINTENANCE AND STORAGE

-- Always observe safe refueling and fuel handling practices

when refueling the unit after transportation or storage.

-- Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

-- Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

-- Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit

to cool before storing.

-- Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.

-- Keep all hardware tight and keep all parts in good working condition. Replace all worn or damaged decals.

-- Never tamper with safety devices. Check their proper operation regularly.

-- Clean leaves and debris from mufflers and engine to prevent fires. Clean up oil or fuel spillage.

-- Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

-- Never make adjustments or repairs with the engine running unless specified otherwise.

-- Park machine on level ground. Never allow untrained personnel to service machine.

-- Carefully release pressure from components with stored energy. (e.g. springs)

-- Only replace impellers. Never straighten or weld them.

-- Keep hands and feet away from moving parts.

-- Frequently check components and replace with manufac-

turer's recommended parts, when necessary.

-- Use only factory authorized replacement parts when making repairs.

-- Always comply with factory specifications on all settings and adjustments.

-- Only authorized service locations should be utilized for major service and repair requirements.

-- Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty.

unit assembly

BLOWER KIT INSTALLATION

STEP 1: Remove pin, rod and spring securing dis-

charge deflector to mower deck, and remove deflector. Set rod and pin aside for future assembly step. Store deflector for future use. IMPOR- TANT: Never operate mower without discharge deflector or grass catcher securely in place.

STEP 2: Remove two bolts securing right deck pulley guard to mower deck and remove guard. Set bolts aside for future assembly step. Store guard for future use. IMPORTANT: Never operate mower without a pulley guard securely in place.

STEP 3: Lift off and set aside foot rest/center deck cover to expose senter blade deck. Pull blade belt deck idler arm in direction indicated to relieve belt tension, and slip blade belt off of right blade drive pulley.

NOTE: Assistance may be needed for removal of blade belt.

REMOVE PULLEY GUARD

REMOVE DEFLECTOR

REMOVE PIN, ROD AND SPRING

REMOVE BELT FROM RIGHT BLADE PULLEY

PULL ON IDLER TO RELIEVE BELT TENSION

STEP 4: Remove nut securing pulley to blade

spindle, and install supplied blower pulley on top of existing pulley. Replace nut, and torque to 70-80 ftlbs. Replace deck belt onto groove of bottom pulley.

NOTE: Nut secures blade bolt in place. Support bolt from beneath while installing pulley.

IMPORTANT: Use gloves when working under deck. Sharp blades can cause injury.

STEP 5: Set blower against deck discharge. Align holes in blower mount with holes in deck discharge tabs, and secure blower with discharge deflector rod removed in Step 1, securing with pin. NOTE: Do not reinstall the deflector spring when installing the rod.

STEP 6: Pull back on idler tension release handle, and install blower belt around top groove of deck pulley. NOTE: Make sure belt is not rolled or twisted when installing.

BLOWER PULLEY

INSTALL BLOWER AND SECURE WITH ROD AND PIN

PULL BACK

REPLACE BELT ONTO BOTTOM PULLEY

FROM UPPER IDLER PULLEY

TO LOWER IDLER PULLEY

unit assembly

REMOVE BOLTS, THEN REMOVE COVER

STEP 6a: Remove bolts securing impeller pulley

cover to blower, and remove cover.

CHECK TO SEE THAT BELT IS ON PULLEYS

DRILL HOLES & INSTALL BOLTS

INSERT PIN

ALIGN BRACKET WITH REAR OF DECK

STEP 6b: Check to see that blower belt is routed

around impeller pulley and idler pulleys after belt is installed onto deck pulley. Replace cover, tightening bolts securely. IMPORTANT: Never operate any mower without a pulley guard securely in place.

STEP 7: Slip tube of locking pin bracket into blower mount, and secure with T-handle pin, making sure pin goes through both upper and lower holes in blower mount. Then align base of pin bracket parallel with rear of deck, and, using bracket as a template, drill two 7/16” holes through deck. Insert two 3/8-16 x 1” hex bolts up through deck and bracket, securing with hex flange lock nuts. Tighten securely. IMPORTANT: Use gloves when working under deck. Sharp blades can cause injury.

INSTALL BOLTS

STEP 8: Lay supplied pulley guard onto deck,

aligning holes in guard with holes in deck. Install with bolts securing original guard, tightening securely.

NOTE: 48” deck shown; 52” and 61” deck guard configurations may differ.

STEP 9: Install belt guard between pulley guard

and belt guard support clip on front part of blower mount. Secure with two 5/16 nylon wing nuts. Tighten nuts securely.

WEIGHT KIT INSTALLATION

!! Warning: Weight kit must be installed prior to installing clamshell kit. Failure to do so may result in longitudal tipping of unit. !! Warning: Assistance is required when installing weight kit.

unit assembly

INSTALL BELT GUARD AND SECURE WITH WING NUTS

STEP 10: Lay weight mount channel, with installed weights, across front end of machine as shown. Secure to machine with two clamp plates, one under each caster arm, each held on with two 3/816 x 4” hex bolts and lock nuts. See Inset. Tighten securely.

CLAMSHELL KIT INSTALLATION

STEP 11: Install bumper mount standoffs onto rear

bumper of machine, utilizing existing hardware on machine. NOTE: Invert hardware when installing standoffs, installing bolts out through bumper with nuts facing out.

NOTE: When installing standoffs, be sure that the bumper mount plate mounting holes along the back bar of both standoffs are oriented towards the right side of the machine. Refer to the Parts List section of the manual.

STEP 12: Install bumper mount plate onto standoffs with four 5/16-18 x 3/4 hex bolts, securing with four 5/16-18 hex flange lock nuts. Tighten securely.

WEIGHT MOUNT CHANNEL

USE EXISTING HARDWARE

CLAMP PLATE

unit assembly

RAISE UNIT

HOOK CLAMSHELL MOUNT ONTO BUMPER MOUNT PLATE PINS

SECURE WITH HAIR PIN

STEP 13: Hook bottom of clamshell mount onto

pins in bottom of bumper mount plate, then raise clamshell assembly up against bumper mount.

IMPORTANT: Assistance is required when installing clamshell unit.

STEP 14: Slide hitch rod through aligned holes in clamshell mount and bumper mount plate, securing with hair pin.

IMPORTANT: Assistance is required when installing clamshell unit.

SLIDE ROD THROUGH HOLES

BOLT ARM TO INSIDE OF HANDLE

MAKE SURE BEND IS UP

HOOK LARGE HOLE OF ARM HERE

STEP 15: Hook the large hole of each actuating

arm onto the hook on each side of the rear cover. Then secure the other end of the arm onto the inside of each side of the handle weldment with one 3/8-16 x 2” hex bolt and nyloc nut. Tighten snugly. NOTE: Make sure bend of arm is up.

Push handle down to lock cover.

PUSH HANDLE DOWN TO LOCK COVER

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