Snapper P2167517BVE, WP216517B, P2167517BV User Manual

Safety Instructions & Operator's Manual for
21" STEEL DECK
WALK MOWERS
SERIES 17
MODELS
2167517BV
P2167517BV P2167517BVE
P215517HC
MODEL NUMBER EXPLANATION
I P I 21
SELF-PROPELLED CUTTING WIDTH
ENGINE HORSE POWER
W - Model Designation P - Self Propelled Model
21 - 21" Cutting Width
56 - 6.6 HP (Engine Horse Power) G5 - G.5 HP (Engine Horse
G75 - G.75 HP (Engine Horse Power)
Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance
with the operating instructions and common sense.
I 675 I 1TI BIVIEI
17 - Series Designation B - Briggs & Stratton V - Overhead Valve
E - Electric Start
ENGINE OPTION
ENGINE DESIGNATION
SERIES DESIGNATION
H - Honda Engine C -Overhead Cam
8NAPPER.coonou0.,o,..
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-4941 (I.R. 6/07/02)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious
injury or death to the operator or other persons. The owner of the machine must understand these instructions
and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might
impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer
cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is
operated and turn machine OFF if anyone enters the area.
3. DO NOT allow pre-teenage children to operate machine.
4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind
and down for children, pets and hazards before and while backing.
6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may
obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall
accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down.
Exercise extreme CAUTION when changing
directions on slopes. DO NOT mow steep slopes or other areas where stability or traction
is in doubt.
3. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.
2. Only mature, responsible persons shall operate
the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower- related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved
fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors
only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT
smoke.
5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and
other objects that could cause injury if thrown by blade or interfere with mowing. Also note the
location of holes, stumps, and other possible hazards.
6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.
7. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
8. Make sure all safety decals are clearly legible. Replace if damaged.
9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.
DO NOT mow barefooted or with sandals.
10. Know how to STOP blade and engine quickly in preparation for emergencies.
11. Use extra care when loading or unloading the machine into a trailer or truck.
12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.
IMPORTANT SAFETY INSTRUCTIONS
OPERATION
1. DO NOT put hands or feet near or under rotating
parts. Keep clear of discharge area while engine is running.
2. STOP engine when crossing gravel drives,
walks, or roads, and under any conditions where thrown objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the influence of alcohol or drugs.
5. After striking a foreign object or if mower
vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect the mower for any damage and repair the damage.
6. DO NOT mow near drop offs, ditches or
embankments. Operator could lose footing or balance.
7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep
away from ditches, washouts, culverts, fences and protruding objects.
8. DO NOT mow on wet grass. Always be sure of
your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause
injury.
9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE
before leaving the operators position for any
reason.
10. Before cleaning, repairing or inspecting make
certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.
11. STOP engine and wait until the blade comes to
complete STOP before removing grass bag and/or clearing grass.
12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or
doors.
13. Slow down before turning.
14. Watch out for traffic when near or crossing
roadways.
15. DO NOT operate engine in enclosed areas.
Engine exhaust gases contain carbon
monoxide, a deadly poison.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or
pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an
enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied
building.
2. Keep mower and engine free of grass, leaves or excess grease to reduce fire hazard and engine
overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
5. Always provide adequate ventilation when running engine. Engine exhaust gases contain
carbon monoxide, a deadly poison.
6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting.
7. DO NOT change engine governor speed settings or overspeed engine.
8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are evident. Replace slider or bag adapter if broken or cracked.
9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite
gas exiting engine.
11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
12. Use only genuine SNAPPER replacement parts to assure that original standards are
maintained.
13. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from battery cables can result.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ..................................................................... 2 & 3
TABLE OF CONTENTS ..................................................................................................... 4
SECTION 1 - FAMILIARIZATION ...................................................................................... 5
SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 6-11
Pre-start Checklist ............................................................................................... 6
Starting & Stopping Engine & Blade ............................................................... 6-7
Starting & Stopping Wheel Drive ....................................................................... 7
Handle Height Adjustment .................................................................................. 8
Cutting Height Adjustment ................................................................................. 8
Recycling Operation ............................................................................................ 9
Installation of Grass Bag ................................................................................ 9-10
Installation of Discharge Deflector ................................................................... 11
Installation of Recycling Cover ........................................................................ 11
SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ 12-13
Change Engine Oil ............................................................................................. 12
Check Transmission Grease ........................................................................ 12-13
Check Mower Blade ........................................................................................... 13
Check Engine Drive Belt ................................................................................... 13
Check Transmission Poly-V Belt ...................................................................... 13
Service - Annually .............................................................................................. 13
Engine .............................................................................................................. 13
Air Filter ........................................................................................................... 13
Engine Oil ........................................................................................................ 13
Storage Procedure ............................................................................................. 13
SECTION 4 - ADJUSTMENTS AND REPAIR ............................................................. 14-21
Mower Blade Replacement ............................................................................... 14
Blade Sharpening ......................................................................................... 14-15
Wheel Drive Control Adjustment ...................................................................... 15
Driven and Drive Disc Service .......................................................................... 16
Cleaning Drive Disc and Driven Disc ............................................................ 16
Drive Spring Repair/Replacement ................................................................. 16
Driven Disc Adjustment ............................................................................ 16-17
Driven Disc Replacement .......................................................................... 17-18
Driven Disc Bearing Replacement ................................................................ 18
Hex Shaft Bearing Replacement ................................................................... 19
Belt Service ........................................................................................................ 19
Engine Drive Belt Replacement ............................................................... 19-20
Transmission Poly-V Belt Replacement ....................................................... 20
Battery Service ................................................................................................... 21
TROUBLESHOOTING ..................................................................................................... 22
SERVICE SCHEDULE ...................................................................................................... 23
Maintenance/Replacement Parts ...................................................................... 23
WARRANTY ..................................................................................................................... 24
PRIMARY MAINTENANCE ......................................................................................... 25-28
PRODUCT REGISTRATION FORM ................................................................................ 29
The figures and illustrations in this manual are provided for reference only and may differ from your specific
I !IMPORTANT !
model, Contact your local SNAPPER dealer if you have questions,
Section 1 - FAMILIARIZATION
ROPE START
HANDLE
GRASS
BAG
WHEEL DRIVE
CONTROL
BLADE CONTROL
GROUND SPEED CONTROL
FUEL FILLER CAP
BRIGGS ENGINE
SPEED
CONTROL
OIL FILL CAP AND DIPSTICK
FAST
SLOW
HONDA
ENGINE
SPEED
CONTROL
"CHOKE
SLOW
ENGINE PRIMER
REAR HEIGHT ADJUSTMENT
LATCH
GRASS BAG
ADAPTER
1.1 INTRODUCTION
This manual has been prepared for the operators of the SNAPPER WALK BEHIND MOWERS. Its
purpose, aside from recommending operating and routine service requirements, is to promote safety
through the use of accepted operating practices.
Read, Understand and Follow the "IMPORTANT
SAFETY INSTRUCTIONS" on Pages 2 & 3 of this
manual and all safety messages on the mower and
attachments before operating the mower.
FIGURE 1.1
1.2 NOMENCLATURE
FRONT HEIGHT ADJUSTMENT
LATCHES
The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER WALK BEHIND MOWERS. It is recommended that all operators of
the mower become thoroughly familiar with the controls, parts and operation of the mower before
operating. Specific details involving the engine are found in the separate engine owner's manual. Study these manuals before operating and keep both handy
for future reference.
Section 2 - OPERATING INSTRUCTIONS
2.1 PRE-START CHECK LIST
Make the following checks and perform the service required before each start-up.
2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely
tightened.
2.1.2. Check blade control and wheel drive control to insure they work freely. See Figure 2.1.
BLADE CONTROL
WHEEL
DRIVE CONTROL
ENGINE SPEED
CONTROL
FIGURE 2.1
2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass, oil, etc. Keep engine air intake screen and cooling
fins clear at all times.
2.2 STARTING & OPERATION
2.2.1. ENGINE & BLADE (Recoil Start Models)
1. Move engine speed control to the "Fast" (Rabbit) position. See Figure 2.3.
1A. Fixed engine speed models go to Step 2.
NOTE: Stop the engine (and blade) by releasing the
blade control.
ROPE STAR'r HANDLE
IGNITION
KEY
BLADE
2.1.3. Check cutting height. Adjust to desired height.
2.1.4. Check engine oil and add oil as needed to bring level up to the full mark. Refer to Engine Owner's
Manual for oil specifications. See Figure 2.2.
FIGURE 2.2
ENGINESPEED CONTROL
(SHOWNIN FAST
FIGURE 2.3
2. Push primer bulb three times to start a cold engine. NOTE: Primer should not be required to
restart a hot engine. See Figure 2.4.
3. Pull blade control against handle.
4. Pull rope start handle to crank engine.
5. After engine starts, allow a brief warm-up until engine runs smooth.
PRIMER
2.1.5. Add fuel to tank after pushing the mower
outside where fumes can safely dissipate. Make sure cap is tightened after refueling. Refer to Engine
Owners Manual for specifications.
FIGURE 2.4
Section 2 - OPERATING INSTRUCTIONS
2.2 STARTING & OPERATION
2.2.1. ENGINE & BLADE (Choke Models)
1. Move fuel shut off valve to the "ON" position.
See Figure 2.5.
NOTE: Stop the engine (and blade) by releasing the
blade control.
FIGURE 2.5
2. Move engine speed control to the "Choke"
position. See Figure 2.6.
2.2.2. ENGINE & BLADE
(Electric Start Models)
When the ignition key (Electric Start Switch) isturned to
"START", the engine will not crank and will not start unless the blade control isengaged!
1. Move engine speed control to the "Fast" (Rabbit) position. See Figure 2.3.
2. Push primer button three times to start a cold engine. NOTE: Primer should not be required to
restart a hot engine.
3. Pull blade control against handle.
4. Turn key to the start position until engine starts. See Figure 2.3.
NOTE: If after 5 seconds of cranking the engine does not start, release the key and attempt starting again after waiting
for approximately 20 seconds.
5. After engine starts, allow a brief warm-up until
engine runs smooth.
2.2.3. PROPELLING MOWER
(Self Propelled Models Only)
1. Start engine. Refer to Section "Starting &
Operation".
2. Move ground speed control to the desired speed
position. See Figure 2.7.
3. Move wheel drive control against handle to
engage wheel drive and propel mower forward.
Forward speed can be adjusted while the mower is moving by changing position of the ground speed
control. See Figure 2.7.
MOVE TO CHOKE
POSITION
ENGINE SPEED
CONTROL
FIGURE 2.6
3. Pull blade control against handle.
4. Pull rope start handle to crank engine.
5. After engine starts, allow a brief warm-up until
engine runs smooth.
GROUND SPEED
CONTROL SHOWN IN
FIRST/SLOW
WHEEL
DRIVE CONTROL
FIGURE 2.7
2.3
STOPPING
Stop engine and blade by releasing the blade control. Stop forward motion of mower by releasing
the wheel drive control.
Section 2 - OPERATING INSTRUCTIONS
2.4 HANDLE HEIGHT ADJUSTMENT
The height of the mower handle can be adjusted as follows:
1. Loosen the lower nuts on each lower handle as shown in Figure 2.8.
HIGHER
LOWER HANDLE
LOWER
LOOSEN LOWER NUTS ON EACH LOWER HANDLE
J/
//
FIGURE 2.8
2. Move upper mower handle up or down until the
desired position is achieved.
3. Tighten the lower nuts on each lower handle to maintain desired position.
2. Set all wheels at the same cutting height. The highest cutting position is Notch 6. The lowest
cutting position is Notch 1. See Figure 2.10.
LATCH POSITION
CUTTING HEIGHT SETTINGS
FIGURE 2.10
_IL WARNING _1_
STOP engine and mower blade by releasing the blade control before adjusting cutting height or handle
height.
2.5 CUTTING HEIGHT ADJUSTMENT
1. Pull the height adjusting latch outward and move
to desired cutting height. See Figure 2.9.
LOWEST CUTTING
, 'HE,GHT-------__--LATCH
r
FIGURE 2.9
Section 2 - OPERATING INSTRUCTIONS
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all components to cool.
2.6 RECYCLING OPERATION
NOTE: For best recycling results, cut up to a maximum of 1/3
of grass blade length and recycle ONLY when grass is dry.
1. Set all wheels inthe highest cutting position(Notch 6).
2. Move engine speed control to "FAST" (Rabbit) position.
3. Move ground speed control to slowest speed setting.
4. Proceed mowing slowly. If grass is very dense, lower each rear wheel latch one notch lower than the front
wheel latches to improve recycling performance.
2.7 INSTALLATION of GRASS BAG ADAPTER STEP 1: Install the grass bag adapter and secure to the
side and top of the deck with the two nuts provided on the
machine. Slot in front edge of adapter must be under nut
located on top of deck. See Figure 2.11.
2.8 INSTALLATION of RECYCLING PLUG (Optional Accessory on Some Models)
STEP 1: Once adapter has been installed, recycling may be desired. Insert recycling plug completely and securely
into adapter. Installgrass bag. See Figure 2.12.
INSERT RECYCLING PLUG
PLUG
COMPLETELY AND SECURELY INTO ADAPTER. INSTALL
GRASS BAG.
SECURE
WITH NUTS
ADAPTER
FIGURE 2.11
SECURE ADAPTER TO DECK WITH NUTS
FIGURE 2.12
2.9
INSTALLATION of GRASS BAG (Door Type Bag)
Instal grass bag by sliding connector over flange of adapter. See Figure 2.13.
POSITION BAG BETWEEN
SLIDE CONNECTOR
DOWN OVER BAG ADAPTER FLANGE
BAG
ADAPTER
FIGURE 2.13
(Continued on Next Page)
Section 2 - OPERATING INSTRUCTIONS
WARNING
DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are
HOT. Avoid serious burns, allow sufficient time for all components to cool.
2.9 INSTALLATION of GRASS BAG
(Continued From Previous Page)
Attach grass bag hooks over middle handle cross bar. See Figure 2.14.
MIDDLE HANDLE
CROSS
ATTACH BAG HOOKS OVER MIDDLE HANDLE
CROSS BAR
FIGURE 2.14
2.10 INSTALLATION of GRASS CATCHER
(Slide Closure Type)
Position grass bag between handles. See Figure
2.15. Install grass catcher by sliding connector over flange of adapter. Attach grass bag hooks over
middle handle cross bar. See Figure 2.15.
LOWER HANDLES
BAR
HOOK BAG HANDLE OVER LOWER
HANDLES
SLIDE OVER END OF
ADAPTER FLANGE
FIGURE 2.16
2.11 REMOVING and DUMPING GRASS CATCHER
1. Grasp bag connector and bag handle as shown.
See Figure 2.16.
2. First, lift up on bag handle, removing it from the mower handle. Then lift up on bag connector
removing it from the adapter flange.
3. Dump bag by pulling bag slider off of Z-Fold at rear of bag, opening bag.
4. To close bag, fold rear of bag into Z-shape, keeping edges aligned. Note: an illustration of folding the Z-shape is attached to the bag.
5. Grasp the edge of the Z-fold, and while holding the slider, pull the Z-fold fully into the slider. See
Figure 2.17.
FIGURE 2.15
FLANGE
GRASP SLIDER. PULL Z-FOLD INTO
FIGURE 2.17
10
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