Snapper P216012E User Manual

Safety Instructions & Operator’s Manual for

21” STEEL DECK

WALK MOWERS

SERIES 12

ELECTRIC START

MODELS

PROPELLED MODELS

P216012E

FRP216012E

NFRP216012E

MODEL NUMBER EXPLANATION

N F R P 21 60 12 E

MODEL DESIGNATION ENGINE OPTIONS SELF-PROPELLED SERIES DESIGNATION CUTTING WIDTH ENGINE HORSE POWER

N – California Model F – Flange Deck R – Recycling Mower P – Self-Propelled Mower

21 – 21” Cutting Width

60 – 6.0 HP (Engine Horse Power)

12 - Series Designation

E -Electric Start

Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense.

MANUAL No. 3-5769 (REV. 1, 9/2/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard w hen machine is operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other object s that may obscure vision.

SLOPE OPERATION

1. Slopes are a majo r factor related to slip and f all accidents, which can result in severe injury. All slopes require extra cau tion. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt.

3. Use extra care with crass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Dat a indicates t hat operators age 60 an d above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel wit h ext ra care. Fuels are flammabl e and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mo win g. Also note the location of holes, stumps, and other possible hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself when mow ing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharg e area while engine is running.

2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence of alcohol or drugs.

5. After striking a foreig n object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect t he mower for any damage and repair the damage.

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

11. STOP engine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing roadways.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.

2. Keep mower and engi ne free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Keep all bolts, especially blade bolts, nuts and screws properly tight. Check that all cott er pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark p lu g an d secu re w ire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are ev ident. Rep lace slider or bag adapter if broken or cracked.

9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS...............................................2&3

TABLE OF CONTENTS............................................................................4

SECTION 1 - FAMILIARIZATION..............................................................5

SECTION 2 - OPERATING INSTRUCTIONS.........................................6-9

Pre-start Checklist ............................................................................................... 6

Starting & Stopping Engine & Blade............................................................... 6-7

Starting & Stopping Wheel Drive ....................................................................... 7

Handle Height Adjustment.................................................................................. 7

Cutting Height Adjustment................................................................................ .8

Recycling Operation............................................................................................ 8

Baffle Adjustment................................................................................................ 8

Installation of Grass Catcher.............................................................................. 9

SECTION 3 - MAINTENANCE INSTRUCTIONS................................10-11

Change Engine Oil............................................................................................. 10

Check Transmission Grease........................................................................10-11

Check Mower Blade........................................................................................... 11

Check Engine Drive Belt ................................................................................... 11

Check Transmission Poly-V Belt...................................................................... 11

Service - Annually.............................................................................................. 11

Engine.............................................................................................................. 11

Air Filter........................................................................................................... 11

Engine Oil........................................................................................................ 11

Storage Procedure............................................................................................. 11

SECTION 4 - ADJUSTMENTS AND REPAIR....................................12-20

Mower Blade Replacement ............................................................................... 12

Blade Sharpening .........................................................................................12-13

Wheel Drive Control Adjustment...................................................................... 13

Driven and Drive Disc Service.......................................................................... 13

Cleaning Drive Disc and Driven Disc............................................................ 14

Drive Spring Repair/Replacement................................................................. 14

Driven Disc Adjustment............................................................................ 14-15

Driven Disc Replacement..........................................................................15-16

Driven Disc Bearing Replacement................................................................ 16

Hex Shaft Bearing Replacement ................................................................... 17

Belt Service ........................................................................................................ 17

Engine Drive Belt Replacement ...............................................................17-18

Transmission Poly-V Belt Replacement....................................................... 18

Battery Service.............................................................................................. 19-20

TROUBLESHOOTING ............................................................................ 21

SERVICE SCHEDULE ............................................................................ 22

WARRANTY............................................................................................ 23

PRIMARY MAINTENANCE................................................................24-27

Section 1 - FAMILIARIZATION

BLADE CONTROL

GROUND SPEED CONTROL

FILLER CAP

DECK

OF HANDLE)

WHEEL DRIVE CONTROL

ELECTRIC START SWITCH

ENGINE SPEED CONTROL SYMBOLS

“FAST”

ENGINE SPEED CONTROL

UPPER HANDLE

KNOB

MID

GRASS BAG

KNOB

LOWER HANDLE

REAR HEIGHT ADJUSTMENT LATCH

ENGINE AIR BREATHER COVER

ROPE START HANDLE

GRASS BAG CONNECTOR

OIL FILL CAP AND DIPSTICK

“SLOW”

PRIMER BULB

FUEL

MOWER

FRONT HEIGHT ADJUSTMENT LATCH

CATCHER MODEL SHOWN (ROPE START MOUNTED ON LEFT SIDE

RECYCLING DECK COVER

1.1 INTRODUCTION

This manual has been prepar ed for the operators of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and routine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this manual and all safety messages on the mower and attachments before operating the mower.

BAG ADAPTOR

FIGURE 1.1

SIDE DISCHARGE DETAIL

1.2 NOMENCLATURE

The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER WALK BEHIND MOWERS. It is recommended that all operators of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals befor e operating and keep both handy for future reference.

Section 2 - OPERATING INSTRUCTIONS

SIDE OF HANDLE)

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before each start-up.

2.1.1. Check guards, deflectors, grass bag, adapter and covers to mak e sure all are in place and securely tightened.

2.1.2. Check blade c ontr ol and wheel drive contr ol to insure they work freely. See Figure 2.1.

BLADE CONTROL

WHEEL DRIVE CONTROL

CATCHER MODEL SHOWN (ROPE START MOUNTED ON LEFT

FIGURE 2.1

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to bring

level up to the full mark. Refer to Engine Owner’s Manual for oil specifications. See Figure 2.2.

2.1.7. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass , oil, etc. Keep engine air intake screen and cooling fins clear at all times.

2.2 STARTING & OPERATION

2.2.1. ENGINE & BLADE (Primer Models) (Electric Start)

When the ignition key (Electric Start Switch) is turned to “START”, the engine will not crank and will not start unless the blade control is engaged!

1. Move engine speed control to the “Fast” (Rabbit) position. See Figure 2.3.

2. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine.

NOTE: Stop the engine (and blade) by releasing the

blade control.

3. Pull blade control against handle.

4. Turn key to the start position until engine starts.

See Figure 2.3.

NOTE: If after 5 seconds of cranking the engine does not start, release the key and attempt starting again af ter waiting for approximately 20 seconds.

5. After engine starts, allow a brief warm-up until engine runs smooth.

TURN KEY SWITCH TO START POSITION

2.1.5. The battery should be rem oved f r om its carton

and filled with electrolyte. See Section on Battery Service for battery preparation.

2.1.6. Add fuel to tank after pushing the mower outside where fumes can saf ely dissipate. Make sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.

FIGURE 2.2

PULL BLADE CONTROL UP AGAINST HANDLE

CATCHER MODEL SHOWN (ROPE START MOUNTED ON LEFT SIDE OF HANDLE)

ENGINE SPEED CONTROL (SHOWN IN FAST POSITION)

FIGURE 2.3

Section 2 - OPERATING INSTRUCTIONS

CONTROL

2.2 STARTING & OPERA TION (Continued)

2.2.2. ENGINE & BLADE (Primer Models) (Recoil Start)

If the battery is dead or too weak to c rank engine use the recoil backup. When using the recoil to start the engine, leave the key switch in the “RUN” position and pull the blade control up against the handle before pulling the rope.

1. Move engine speed control to the “Fast” (Rabbit) position. See Figure 2.4.

2. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine.

NOTE: Stop the engine (and blade) by releasing the

blade control.

3. Pull blade control against handle.

4. Pull rope start handle until engine starts. See

Figure 2.4.

5. After engine starts, allow a brief warm-up until engine runs smooth.

PULL ROPE START HANDLE TO START ENGINE

KEY SWITCH IN RUN POSITION

MOVE GROUND SPEED CONTROL TO DESIRED POSITION

BLADE CONTROL

WHEEL DRIVE

2.3 STOPPING

1. Stop engine and blade by releasing the blade

control. Stop forward motion by releasing the wheel drive control.

CATCHER MODEL SHOWN (ROPE START MOUNTED ON LEFT SIDE OF HANDLE)

(FAST) SIX SPEED POSITION

(SLOW) ONE SPEED

MOVE CONTROL AGAINST HANDLE TO ENGAGE WHEEL DRIVE

FIGURE 2.5

BLADE CONTROL

CATCHER MODEL SHOWN (ROPE START MOUNTED ON LEFT SIDE OF HANDLE)

FIGURE 2.4

2.2.3. PROPELLING MOWER (Self Propelled Models)

1. Move ground speed control to the desired s peed

position. See Figure 2.5.

2. Move wheel drive control against handle to engage wheel drive and propel mower forward. Forward speed can be adjusted while the mower is moving by changing position of the ground speed control. See Figure 2.5.

WARNING

STOP engine and mow er b lade b y releasing the blade control before adjusting cutting height or handle height.

2.4 HANDLE HEIGHT ADJUSTMENT

The height of the mo wer handle can be adjusted as follows:

1. Loosen the lower nuts on each lower handle as shown in Figure 2.6.

LOWER HANDLE

FIGURE 2.6

2. Move upper mower handle up or down until the

desired position is achieved.

3. Tighten the lower nuts on each lower handle to maintain desired position.

HIGHER

LOWER

LOOSEN LOWER NUTS ON EACH LOWER HANDLE

Section 2 - OPERATING INSTRUCTIONS

HEIGHT

POSITIONS

NUTS

WARNING

DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool.

2.5 CUTTING HEIGHT ADJUSTMENT

1. Pull the height adjusting latch outward and move

to desired cutting height. See Figure 2.7.

LOWEST CUTTING

FIGURE 2.7

2. Set all wheels at the same cutting height. The

highest cutting position is Notch 6. The lowest cutting position is Notch 1. See Figure 2.8.

LATCH

HIGHEST CUTTING HEIGHT

2. Move engine speed control to “FAST” (Rabbit)

position.

3. Move ground speed control to slowest speed setting.

4. Proceed mowing slowly. If grass is very dense, lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance.

2.7 ADJUSTING FRONT DECK BAFFLE (Models with an “F” prefix in model number) (Example: F

The front of the cutting deck on these m odels has been cut out. This allows the blade to have more direct contact with the grass and allows more air flow into deck chamber. The adjustable baffle should be secured in the lowest position when using a grass bag. The baffle should be secured in the highest position when mulching grass. NOTE: Under certain conditions, when mulching, some grass may blow out from under front of baffle. This is normal but, the amount of grass blowing out can be reduced. Lower baffle down slightly until the smallest amount of grass blow out is present.

1. Stop engine.

2. Loosen wing nuts that secure front deck baffle.

See Figure 2.9.

3. Lower the adjustable baffle to the lowest position when using a grass bag. Raise the baffle to its highest position when mulching grass. Take care to keep the baffle’s lower edge par allel to the bottom of the deck. See Figure 2.9.

4. Retighten wing nuts securely.

RP216012)

LATCH

CUTTING HEIGHT SETTINGS

FIGURE 2.8

2.6 RECYCLING OPERATION NOTE: For best recycling results, cut up to a m axim um of

1/3 of grass blade length and recycle ONLY when grass is dry.

1. Set all wheels in the highest cutting position (Notch 6).

HOLE DESIGNATES TOP OF BAFFLE (ALWAYS KEEP HOLE IN UP POSITION)

FRONT DECK BAFFLE (SHOWN IN HIGHEST POSITION)

FRONT CUTOUT OF DECK

FRONT DECK BAFFLE

WING

MOVE BAFFLE UP FOR MULCHING GRASS

MOVE BAFLE DOWN FOR GRASS BAGGING

FIGURE 2.9

Section 2 - OPERATING INSTRUCTIONS

WARNING

2.8 INSTALLATION of GRASS CATCHER

Install grass catcher by sliding connector over f lange of adapter. See Figure 2.10. Attach grass bag hook s over middle handle cross bar. See Figure 2.11.

POSITION BAG

BAG ADAPTER

ATTACH BAG HOOKS OVER MIDDLE HANDLE CROSS BAR

CONNECTOR

FIGURE 2.10

MIDDLE HANDLE CROSS BAR

FIGURE 2.11

SLIDE CONNECTOR DOWN OVER BAG ADAPTER FLANGE

MIDDLE HANDLE CROSS BAR

DO NOT operate without entire Grass Catcher or guard in place. Grass Catcher components are subject to deterioration during normal use. Inspect frequently and replace worn or damaged components immediately.

WARNING

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