Snapper NZMJ25613KH, NZMJ23523KH User Manual

Parts Manual fo
r
J
H
H
MID MOUNT Z-RIDER ZERO TURNING
HYDRO DRIVE NZM
SERIES 3
MODEL
NZMJ23523K NZMJ25613K
COPYRIGHT ©2006 SNAPPER PRODUCTS, INC. ALL RIGHTS RESERVED.
Revision IR,
McDonough, GA, 30253 U.S.A.
6/28/2006
Manual No. 7006938
TP 400-5208-IR-NZ-N
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PAGE GROUP
4 6
8 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64
CASTER WHEEL ASSEMBLY DRIVE TIRE & WHEEL ASSEMBLY FRONT FRAME ASSEMBLY (Frame) FRONT FRAME ASSEMBLY (Deck Lift) REAR FRAME & TANK BRACKETS FUEL TANK ASSEMBLY JOYSTICK CONTROL ASSEMBLY (R. H. Side) JOYSTICK CONTROL ASSEMBLY (L. H. Side) PARKING BRAKE ASSEMBLY HYDRO PUMP ASSEMBLIES HYDRO PUMP LINKAGE HOSE ASSEMBLY (52" Deck) HOSE ASSEMBLY (61" Deck) HYDRO RESERVOIR ASSEMBLY HYDRO IDLER ASSEMBLY ENGINE SUB-ASSEMBLY SEAT ASSEMBLY MUFFLER GUARD ASSEMBLY 52" CUTTING DECK ASSEMBLY (Sub Assy) 52" CUTTING DECK ASSEMBLY (Final Assy) 61" CUTTING DECK ASSEMBLY (Sub Assy) 61" CUTTING DECK ASSEMBLY (Final Assy) IDLER ASSEMBLIES DECK SPINDLE ASSEMBLIES DECALS ROLL BAR PROTECTIVE STRUCTURE CONTROL PANEL ASSEMBLY ELECTRICAL COMPONENTS WIRING HARNESS WIRING SCHEMATIC (Kohler Engines)
Table Of Content
SERIES 3
Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
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CASTER WHEEL ASSEMBLY
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SERIES 3
CASTER WHEEL ASSEMBLY
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Part No Descri
1 7058744 2 WELDMENT, Caster Yoke used on 52” Deck Model only
1A 7075398 2 WELDMENT, Caster Yoke, 7-1/4” Wide used on 61” Deck Model only
2 7091773 1 SCREW, 1/2-13 x 7” Hex Head Cap, GR 5 used on 52” Deck Model only
2A 7092094 2 SCREW, 1/2-13 x 9-1/2” Hex Head Cap, GR 5 used on 61” Deck Model only
3 7091325 1 NUT,1/2-13 Nyloc 4 7035476 1 SPACER, Bearing, 5.29” Long used on 52” Deck Model only
4A 7075462 1 SPACER, Bearing, 7.29” Long used on 61” Deck Model only
5 7026188 2 ASSY, Tire & Wheel (Incl. items 6, 7, 8, 9, 10 & 11) used on 52” Deck Model only
5A 7072795 2 ASSY, Tire & Wheel (Incl. items 6A, 7A, 8, 9, 10 & 11) used on 61” Deck Model only
6 7078276 1 WELDMENT, Wheel Hub & Rim (Grey) used on 52” Deck Model only
6A 7078285 1 WELDMENT, Wheel Hub & Rim (Grey) used on 61” Deck Model only
7 7078275 1 TIRE, 13 x 5.00-6 4 Ply Smooth TL used on 52” Deck Model only
7A 7078277 1 TIRE, 13 x 6.5-6 4 Ply Smooth TL used on 61” Deck Model only
8 7028722 2 BEARING, .750 Heim
9 7076998 1 FITTING, Lube 10 7012234 1 VALVE STEM, Air 11 7075883 1 SPACER
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Footnotes:
Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
SERIES 3
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DRIVE TIRE & WHEEL ASSEMBLY
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SERIES 3
DRIVE TIRE & WHEEL ASSEMBLY
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Part No Descri
1A 7072796 2 ASSEMBLY, 23” Rear Tire & Rim (Incl. Items 2, 3 & 4) used on 52” 1B 7072797 2 ASSEMBLY, 24” Rear Tire & Rim (Incl. Items 2, 3 & 4) used on 61”
2 7100298 -- TIRE, 24 x 12.00 - 12 HHS 49R (Carlisle)
3 7100297 -- RIM, 12” Diameter x 8.50”
4 7012234 -- VALVE, Air
5 7092073 10 NUT, 1/2-20NF Lug
6 7071819 2 DRUM, Brake (Ausco)
7 7091793 -- PIN, 9/64 x 1-1/2” Cotter included as part of wheel motor
8 7013861 -- KEY, #11 Woodruff included as part of wheel motor
9 7091828 -- NUT, 3/4-20 Slotted Hex included as part of wheel motor
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Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
SERIES 3
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FRONT FRAME ASSEMBLY (Frame)
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SERIES 3
FRONT FRAME ASSEMBLY (Frame)
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Part No Descri
1 7044821 1 WELDMENT, Front Frame
2 2 GROUP, Front Wheel (see Caster Wheel Assembly Page)
3 7074723 2 GREASE SEAL
4 7058554 4 BEARING, Tapered Roller comprised of 7074706 (tapered
5 7029137 2 SPACER, Jackstaff
6 7092083 2 CASTLE NUT, 1-1/ UNF, GR B
7 7090841 2 ROLL PIN, 3/16 x 1-1/2”
8 7074537 2 CAP, Dust
9 7090768 12 BOLT, 1/2-13 x 1-1/2” Square Neck Carriage, GR 5 10 7091325 12 NUT, 1/2-13 Hex Nyloc 11 7073326 2 BUSHING, Teflon 12 7041818 3 PAD, Floor Pan 13 7044860 1 EYEBOLT, 3/8-16 x 3” 14 7091299 5 NUT, 3/8-16 Hex Nyloc 15 7035667 1 SPRING, Extension, Lift Assist 16 7074777 1 SPACER, Lift Adjust (1.08” Long) 17 7074580 2 SPACER, Lift Adjust (1.43” Long) 18 7058446 1 WELDMENT, Height Adjust 19 7091501 3 SCREW, 3/8-16 x 2-1/2” Hex Head Cap, GR 5 20 7074657 1 BRACKET, Deck Lift Detent 21 7091640 1 BOLT, 3/8-16 x 1” Square Neck Carriage, GR 5 22 7074716 1 CLIP, Roll Pin, 1/2” 23 7010935 1 WASHER, .77 I.D. Flat 24 7010746 1 RING, 3/4” External Retaining 25 7300100 1 FLOORPAN 26 7058552 ASSY, Deck Lift Handle (Incl. items 27 thru 40) 27 7012313 1 RING, .375” Diameter External Retaining 28 7014669 1 LUBE FITTING, 3/16” or 7076998, 1/4-28 Straight
29 7058901 1 WELDMENT, Deck Lift Handle 30 7072450 1 SPRING, Neutral Return 31 7074531 1 BRACKET, Handle Support 32 7074532 1 ROD, Latch 33 7074533 2 STOP, Latch 34 7090209 2 SCREW, 5/16-18 x 1” Hex Head Cap, GR 2 35 7090555 2 PIN, 3/32 x 1/2” Cotter 36 7091067 2 NUT, 5/16-18 Hex Center Lock 37 7090122 1 WASHER, 3/8” Flat SAE
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roller brg.) and 7074707 (inner race)
Lube Fitting
Footnotes:
Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
SERIES 3
9
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FRONT FRAME ASSEMBLY (Frame)
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SERIES 3
FRONT FRAME ASSEMBLY (Frame)
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Part No Descri
38 7075330 1 COVER, Plastic 39 7012117 1 BUSHING, 3/8” Plastic 40 7076986 1 ROLLPIN,1/8 x 7/8”
41A 7075027 1 MAT, Footpan (22-11/16” long) 41B 7100221 1 MAT, Foot Pan (24-9/16” long)
42 7100128 1 MAT, Foot Pan
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Footnotes:
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FRONT FRAME ASSEMBLY (Deck Lift)
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SERIES 3
FRONT FRAME ASSEMBLY (Deck Lift)
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Part No Descri
1 7091544 12 NUT, 1/2-13 Hex Flange GR 5
2 7091803 1 KEY, 3/16” Square x 1-1/2”
3 7091516 3 PIN, 5/32 x 1” Cotter
4 7012802 3 PIN, 1/2 x 1-1/8” Clevis
5 7090543 6 SCREW, 1/2-13 x 2” Hex Head Cap, GR 5
6 7053562 2 ASSEMBLY, Chain & Eyebolt used on 52” Deck Model only 7A 7059173 2 CHAIN, 3 Links 7B 7058590 2 ASSEMBLY, Rear Linkage (incl. items 22 thru 25) used on 61” Deck
8 7090848 2 SET SCREW, 5/16-18 Square Head Cup Point
9 7058182 1 WELDMENT, Bellcrank Lift 10 7058148 1 WELDMENT, Rear Lift 11 7091894 5 NUT, 1/2-13 Hex Center Lock, GR 5 12 7044858 1 SWIVEL, Timing Rod (1/2-13 External Thread) 13 7091303 4 BOLT, 5/16-18 x 1” Short Neck Carriage, GR 5 14 7044870 2 SHIM PLATE 15 7043803 2 BRACKET, Deck Support 16 7090188 4 WASHER, 5/16” Flat 17 7091298 4 NUT, 5/16-18 Hex Nyloc 18 7058181 1 WELDMENT, Front Deck Lift 19 7074579 1 ROD, Timing (1/2-13 Thread) 20 7091587 6 WASHER, .531 I.D. Flat 21 7074698 1 LINK, Front 22 7075783 1 ROD LINK (1/2-13 thread) 23 7075782 1 ROD SWIVEL (1/2-13 thread) 24 7091316 2 NUT, 1/2-13 Hex, GR B 25 7090509 1 WASHER, 1/2” Internal Tooth Lock
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Footnotes:
Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
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REAR FRAME & TANK BRACKETS
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SERIES 3
REAR FRAME & TANK BRACKETS
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Part No Descri
1A 7044846 1 WELDMENT, Rear Frame (52” Deck) 1B 7044816 1 WELDMENT, Rear Frame (61” Deck)
2 7053476 1 WELDMENT, Left Hand Fuel Tank Bracket
3 7053518 1 WELDMENT, Right Hand Fuel Tank Bracket
4 7091640 10 BOLT, 3/8-16 x 1” Square Neck Carriage GR 5
5 7091299 10 NUT, 3/8-16 Hex Nyloc
6 7090122 4 WASHER, 3/8” Flat
7 7035638 5 CLIP, Open 3/8” Cushioned
8 7400080 1 WELDMENT, Right Hand Socket see also on ROLL BAR
9 7400081 1 WELDMENT, Left Hand Socket see also on ROLL BAR
10 7091619 10 NUT, 3/8-16 Hex Flange Lock 11 7091884 4 SCREW, 1/2-13 x 1-1/2” Hex Head Cap or 7090646 (1” long) 12 7091894 4 NUT, 1/2-13 Hex Center Lock, GR 5 or 7090975
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PROTECTIVE STRUCTURE page
PROTECTIVE STRUCTURE page
Footnotes:
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FUEL TANK ASSEMBLY
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SERIES 3
FUEL TANK ASSEMBLY
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Part No Descri
1 7024669 1 ASSEMBLY, LH Fuel Tank includes: tank (7042924) plus
2 7100217 1 ASSEMBLY, RH Fuel Tank includes: tank (7042925) plus
3 7046326 1 ASSEMBLY, Fuel Pickup includes items 4 & 5
4 7074835 1 ELBOW, 90 Degree
5 7046804 1 TUBE, Pickup
6 7012337 1 GROMMET, Tube Dapco p/n 10672
7 7078165 1 GAGE, Fuel
8 7011247 1 GROMMET, Gage
9 7100211 1 LID, Fuel Tank 10 7075135 1 CAP, 3-1/2” Fuel Kelch p/n 201906 11 7092089 6 SCREW, 7/16-14 x 2” Hex Head Cap, GR 5 12 7090250 12 WASHER, 1/2” Flat SAE 13 7091294 2 WASHER, 1/4” Flat 14 7027223 2 WASHER, 1/4” Split Lock 15 7090825 2 SCREW, 1/4-20 x 1-1/4” Hex Head Cap, GR 5 or 7091527 16 7092088 2 SCREW, 5/16-18 x 2-1/2” Hex Head Cap, GR 5 17 7090188 2 WASHER, 5/16” Flat 18 7091298 2 NUT, 5/16-18 Hex Nyloc 19 7091640 10 BOLT, 3/8-16 x 1” Square Neck Carriage, GR 5 20 7091299 10 NUT, 3/8-16 Hex Nyloc 21 7091917 6 NUT, 7/16-14 Hex Nyloc 22 7035638 1 CLIP, Open 3/8” Cushioned 23 7091909 2 WELL-NUT, 1/4-20 x 53/64 also shown on SEAT
24 7044681 1 ASSEMBLY, 3-Way Fuel Valve 25 7074687 1 BRACKET, RH 26 7074689 1 HOSE, 1/4” I.D. x 1'-8” Long Fuel (L.H.) 27 7074688 1 HOSE, 1/4” I.D. x 3'-7.5” Long Fuel (R.H.) 28 7075717 1 HOSE, 1/4” I.D. x 1'-9” Long Fuel 29 7012222 6 CLAMP, Fuel Hose 30 7012080 5 CABLE TIE, 7” Long (not shown) 31 7300139 1 BRACKET, Seat Beal, LH see also on ROLL BAR
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items 3, 6, 7, 8 & 10
items 3, 6, 7, 9 & 10
ASSEMBLY page
PROTECTIVE STRUCTURE page
Footnotes:
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JOYSTICK CONTROL ASSEMBLY (R. H. Side)
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SERIES 3
JOYSTICK CONTROL ASSEMBLY (R. H. Side)
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Part No Descri
1 7043207 1 COVER, Right Hand Outside
2 7090361 2 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap see also item 2, next page
3 7075270 1 LIMITER BRACKET, Right Hand
4 7091867 7 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap Yellow Zinc see also item 4, next page
5 7053994 1 WELDMENT, Side Plate Right Hand
6 7075287 1 BRACKET, Shaft Support
7 7072934 2 BUSHING, Teflon Impregnated see also item 7, next page
8 7013874 1 BUSHING 5/8 x 5/8” Bronze
9 7053995 1 WELDMENT, Joystick Pivot 10 7054002 1 WELDMENT, Bellcrank 11 7092091 2 GROOVE PIN, 1/4 x 1-1/4” see also item 11, next page 12 7010739 1 RING, 5/8” External Retaining see also item 12, next page 13 7075641 1 DECAL, Lever Control see also Decal Page 14 7035533 1 PIVOT, Joystick Control 15 7091800 4 SHOULDER BOLT, 5/16-18 thread was 7015761 16 7059073 1 WELDMENT, Joystick Handle 7059126, Joystick Control Assy,
17 7023656 1 LEVER, Shift Handle (Grip) 18 7091294 4 WASHER, .28 x .63 x .06 Flat see also item 18, next page 19 7015753 4 BALL JOINT, 1/4-28 20 7035909 2 THREADED ROD, 1/4-28 x 3.85 long 21 7091812 4 NUT, 1/4-28 Hex Nyloc 22 7092010 1 SHOULDER BOLT, 1/4-20 thread shoulder: 5/16 Dia. x 3/8” long;
23 7090188 2 WASHER, .34 x .69 x .08 Flat see also item 23, next page 24 7090095 4 NUT, 1/4-28 Hex or 7091605 25 7090372 2 NUT, 1/4-20 Hex Center Lock see also item 25, next page 26 7091814 1 SCREW, 1/4-20 x 1-1/4” Hex Head Cap see also item 26, next page 27 7075026 1 SPACER, Twin Stick see also item 27, next page 28 7075746 1 DAMPENER, Hydraulic see also item 28, next page 29 7074672 1 BRACKET, Dampener see also item 29, next page 30 7090844 1 ROLL PIN, 3/16 x 3/4” 31 7075636 1 BRACKET, Rubber Boot 32 7035936 1 BOOT, Joystick, Rubber 33 7090913 3 SCREW, #10-24 x 1/2” Hex Washer Self-Tap (Torx) 34 7090793 3 SCREW, 5/16-18 x 3/4” Hex Washer Self-Tap
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includes items 14-17 & 30.
see also item 22, next page
Footnotes:
Manual No. 7006938MID MOUNT Z-RIDER ZERO TURNING
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JOYSTICK CONTROL ASSEMBLY (L. H. Side)
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SERIES 3
JOYSTICK CONTROL ASSEMBLY (L. H. Side)
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Part No Descri
1 7075265 1 SHAFT, Pivot
2 7090361 13 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap
3 7075267 1 MOUNT, Bearing, Left Hand
4 7091867 5 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap Yellow Zinc
5 7075268 1 LIMITER BRACKET, Left Hand
6 7053998 1 WELDMENT, Bellcrank
7 7072934 2 BUSHING, Teflon Impregnated
8 7075040 1 DECAL, Parking Brake see also Decal Page
9 7027733 1 DECAL, Ear Protection see also Decal Page 10 7075654 1 HANDLE, Support 11 7092091 2 GROOVE PIN, 1/4 x 1-1/4” 12 7010739 1 RING, 5/8” External Retaining 13 7075264 1 CHANNEL, Joystick Mounting 14 7043214 1 COVER, Left Hand Outside 15 7091628 7 WASHER, 5/8” Flat 16 7075761 1 BRACKET, Bearing Support 17 7090548 2 SCREW, 1/4-20 x 1” Hex Head Cap, GR 5 18 7091294 4 WASHER, .28 x .63 x .06 Flat 19 7091603 2 NUT, 1/4-20 Hex Nyloc 20 7028620 3 SPACER, .340 I.D. x .63 O.D. x .310 Thick 21 7091541 2 SCREW, 5/16-18 x 3/4” Hex Washer Self-Tap or 7090793 22 7092010 1 SHOULDER BOLT, 1/4-20 thread shoulder: 5/16 Dia. x 3/8” long 23 7090188 2 WASHER, .34 x .69 x .08 Flat 24 7059171 2 BELLCRANK, Dampener (weldment) 25 7090372 2 NUT, 1/4-20 Hex Center Lock 26 7091814 1 SCREW, 1/4-20 x 1-1/4” Hex Head Cap 27 7075026 1 SPACER, Twin Stick 28 7075746 1 DAMPENER, Hydraulic 29 7074672 1 BRACKET, Dampener
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Footnotes:
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