Snapper NZM27612KH (85676), NZM25612KWV (85675), NZM21522KWV (85674), NZM19482KWV (85673) Owner’s Manual

Safety Instructions & Operator's Manual for
MID MOUNT Z-RIDER
ZERO TURNING
HYDRO DRIVE
SERIES 2
MODELS
NZM19482KWV NZM21522KWV NZM25612KWV
NZM27 612KH
INI ;
MODEL DESIGNATION ._1 DRIVE SYSTEM TYPE
MOWER ORIENTATION ENGINE HP *
N - Model Designation 48 - 48" Mower Width 2 - Series Designation
Z - Zero Turning - Hydro Drive 52 - 52" Mower Width KW - Kawasaki Engine
M - Mid Mount Mower 61 - 61" Mower Width KH - Kohler Engine
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
COPYRIGHT CU2004 SNAPPER .coo°ough,OA.,
SNAPPER A DIVISION OF SIMPLICITY MFG INC ALL RIGHTS RESERVED
:1 I1I 1_1431:! IKWVl
POWER UNIT
19.0 - Engine Horse Power
21.0 -- Engine Horse Power
25.0 - Engine Horse Power
27.0 - Engine Horse Power
MANUAL No. 7-4408 (Rev. I - 9/3/04)
I ENGINE TYPE
SERIES DESIGNATION
MOWER DECK SIZE
V - Over Head Valve
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-4
TABLE OF CONTENTS ..................................................................................................... 5
SECTION 1 - FAMILIARIZATION ...................................................................................... 6
SECTION 2 -SAFETY MESSAGES AND SYMBOLS .................................................... 7-8
SECTION 3 - OPERATING INSTRUCTIONS ............................................................... 9-13
Pre-start Checklist ................................................................................................. 9-10
Starting & Stopping Engine, Blades & Parking Brake ..................................... 10-11
Starting & Stopping Mower Blades ........................................................................ 11
Parking Brake ........................................................................................................... 11
Cutting Height Adjustment ...................................................................................... 12
Driving & Stopping Machine ............................................................................... 12-13
Safety Interlock System Check ............................................................................... 13
SECTION 4 - MAINTENANCE INSTRUCTIONS ....................................................... 14-18
Change Engine Oil .................................................................................................... 14
Check Mower Blade ................................................................................................. 14
Check Mower Drive Belt .......................................................................................... 16
Check Belt Tension .................................................................................................. 16
Service - After every 25 Hours (Engine Components) ......................................... 16
Service - After every 25 Hours (Mower Components) ......................................... 16
Lubrication ................................................................................................................ 16
Mower Blade Spindle Lubrication ...................................................................... 16
Mower Deck Linkage Lubrication ...................................................................... 16
Front Wheel Bearings Lubrication ..................................................................... 16
Hydro Pump Lubrication ..................................................................................... 16
Other Lubrication ................................................................................................. 16
Before Operating Machine ....................................................................................... 16
Annually - End of Season ................................................................................... 16-17
Engine Service .......................................................................................................... 16
Fuel Filter Replacement ........................................................................................... 17
Deck Removal ...................................................................................................... 17-18
Hydraulic Fluid Filters .............................................................................................. 18
SECTION 5 -ADJUSTMENTS AN D REPAIR ............................................................ 19-27
Neutral Position Adjustments ............................................................................ 19-20
Mower Deck Adjustment (Levelness) ................................................................ 20-21
Parking Brake Adjustment ...................................................................................... 21
Traction Belt Tension & Replacement .................................................................... 22
Blade Brake/Electric Clutch Adjustment ............................................................... 22
Tracking Adjustment ................................................................................................ 23
Mower Drive Belt Removal & Replacement ........................................................... 23
Engine Adjustments & Repair ................................................................................. 24
Mower Blade Replacement ...................................................................................... 24
Mower Blade Sharpening ........................................................................................ 24
Battery Removal ....................................................................................................... 25
Battery Installation ................................................................................................... 25
Battery Charging ...................................................................................................... 25
Battery Testing ......................................................................................................... 26
New Battery Preparation .......................................................................................... 26
Mower Spindle Bearing Replacement .................................................................... 27
Hydraulic System, Purging ...................................................................................... 28
TROUBLESHOOTING ................................................................................................ 29-30
SERVICE SCHEDULE ..................................................................................................... 31
WARRANTY ..................................................................................................................... 32
PRIMARY MAINTENANCE ......................................................................................... 33-36
PRODUCT REGISTRATION FORM ................................................................................ 37
MaintenancelReplacement Parts ....................................................................... 31
IMPORTANT
NOTICE: Operator Protective Structures are available as optional kits for the Mid-Mount and Out-Front Z-Rider machines. These structures, when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over accident. Operator Protective Structures may be required by local
ordinances. Discuss your mowing application and ordinances with your local Snapper Dealer.
5
Section 2 - SAFETY MESSAGES AND SYMBOLS
DANGER ! ROTATING PARTS
KEEP AWAY FROM MOVING PARTS
I MOTION CONTROL LEVER OPERATION I
I
I PARKING BRAKE LEVER OPERATION I
TO O_F._AT :
TO gT_z
I WARNING ! AVOID SERIOUS INJURY OR DEATH I
STARTING, OPERATION & STOPPING OF MACHINE
I WEARHEAR'NGPROTECT'ON I
-_ _ O_ %_ _ F_A_ DO_ _._ _ _E_E U_¸
I
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