Snapper NZM19480KWV, NZM21520KWV User Manual

Parts Manual fo
r
R
E
H
MID MOUNT Z-RIDE
ZERO TURNING HYDRO DRIV
NZM SERIES 0 & 1
MODEL
NZM19480KWV NZM19481KWV NZM21520KWV NZM21521KWV NZM25611KWV
NZM27611K
COPYRIGHT ©2006 SNAPPER PRODUCTS, INC. ALL RIGHTS RESERVED.
Revision 4,
McDonough, GA, 30253 U.S.A.
1/18/2006
Manual No. 7006930
TP 400-5017-4-NZ-N
s
PAGE GROUP
4 6
8 12 14 16 18 20 24 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88
CASTER WHEEL ASSEMBLY DRIVE TIRE & WHEEL ASSEMBLY FRONT FRAME ASSEMBLY PT.1 FRONT FRAME ASSEMBLY PT.2 REAR FRAME & TANK BRACKETS FUEL TANK ASSEMBLY MUFFLER GUARD ASSEMBLY TWIN STICK CONTROL ASSEMBLY PT.1 TWIN STICK CONTROL ASSEMBLY PT.2 PARKING BRAKE ASSEMBLY HYDRO PUMP ASSEMBLIES HYDRO PUMP LINKAGE HOSE ASSEMBLY (Series 0) PT.1 HOSE ASSEMBLY (Series 0) PT.2 HOSE ASSEMBLY (48" & 52" DECK, SERIES 1) PT.1 HOSE ASSEMBLY (48" & 52" DECK, SERIES 1) PT.2 HOSE ASSEMBLY (61" DECK, SERIES 1) PT.1 HOSE ASSEMBLY (61" DECK, SERIES 1) PT.2 HYDRO RESERVOIR ASSEMBLY HYDRO IDLER ASSEMBLY SEAT ASSEMBLY (SERIES 0) SEAT ASSEMBLY (SERIES 1) ENGINE SUB-ASSEMBLY CONTROL PANEL ASSEMBLY 48" CUTTING DECK ASSEMBLY PT.1 48" CUTTING DECK ASSEMBLY PT.2 52" CUTTING DECK ASSEMBLY PT.1 52" CUTTING DECK ASSEMBLY PT.2 61" CUTTING DECK ASSEMBLY PT.1 61" CUTTING DECK ASSEMBLY PT.2 IDLER ASSEMBLIES (58885) DECK SPINDLE ASSEMBLIES DECALS DECALS (continued) ELECTRICAL COMPONENTS (except wiring) PT.1 ELECTRICAL COMPONENTS (except wiring) PT.2 WIRING HARNESS (Kawasaki engines) WIRING HARNESS (Kohler Engines) WIRING SCHEMATIC (Kawasaki engines) WIRING SCHEMATIC (Kohler Engines)
Table Of Content
NZM SERIES 0 & 1
Manual No. 7006930MID MOUNT Z-RIDER
3
TP 400-5017-4-NZ-N
CASTER WHEEL ASSEMBLY
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
4
NZM SERIES 0 & 1
CASTER WHEEL ASSEMBLY
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Part No Descri
1 7058744 2 WELDMENT, Caster Yoke
1A 7075398 2 WELDMENT, Caster Yoke, 7-1/4” Wide used on 61” Deck Model only
2 7091773 1 SCREW, 1/2-13 x 7” Hex Head Cap, GR5
2A 7092094 2 SCREW, 1/2-13 x 9-1/2” Hex Head Cap, GR5 used on 61” Deck Model only
3 7091325 1 NUT,1/2-13 Nyloc 4 7035476 1 SPACER, Bearing, 5.29” Long
4A 7075462 1 SPACER, Bearing, 7.29” Long used on 61” Deck Model only
5 7053496 2 ASSY, Tire & Wheel (Incl. items 6 thru 10)
5A 7075461 2 ASSY, Tire & Wheel (Incl. items 6A, 7A, 8, 9A & 10) used on 61” Deck Model only
6 7075335 1 WELDMENT, Wheel Hub & Rim
6A 7075460 1 WELDMENT, Wheel Hub & Rim used on 61” Deck Model only
7 7074791 1 TIRE, 13 x 5.06 4 Ply Slick
7A 7075463 1 TIRE, 13 x 6.5-6 4 Ply Slick used on 61” Deck Model only
8 7028722 2 BEARING, .750 Heim 9 7076998 1 FITTING, Lube
9A 7076998 1 FITTING, Lube, 1/4-28 Thread Was 12700, used on 61” Deck
10 7012234 1 VALVE STEM, Air
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Note
Model only
Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
5
TP 400-5017-4-NZ-N
DRIVE TIRE & WHEEL ASSEMBLY
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
6
NZM SERIES 0 & 1
DRIVE TIRE & WHEEL ASSEMBLY
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Part No Descri
1 7059161 2 ASSEMBLY, Rear Tire & Rim (Incl. Items 2, 3 & 4)
-- 7075473 2 ASSEMBLY, Rear Tire & Rim (Incl. Items 2, 3 & 4) NOTE: These items are used on
2 7074157 1 TIRE, 23 x 10.5 - 12 NHS 4PR Kenda “Super Turf” 4 Ply
-- 7075478 1 TIRE, 24 x 12.00 - 12 Kenda “Super Turf” 4 Ply NOTE: These items are used on
3 7075336 1 RIM, 12” Diameter x 7.00”
-- 7075474 1 RIM, 12” Diameter x 8.5” 4 7012234 1 VALVE, Air 5 7092073 10 NUT, 1/2-20NF Lug 6 7074179 2 DRUM, BRAKE/WHEEL, HAYES (no lip on back) 7 7091793 PIN, 9/64 x 1-1/2” Cotter included as part of wheel motor 8 7013861 KEY, 3/16 x 7/8" Woodruff included as part of wheel motor 9 7091828 NUT, 3/4-20 Slotted Hex included as part of wheel motor
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Note
61” deck models only.
61” deck models only.
Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
7
TP 400-5017-4-NZ-N
FRONT FRAME ASSEMBLY PT.1
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
8
NZM SERIES 0 & 1
FRONT FRAME ASSEMBLY PT.1
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Part No Descri
1 7058032 1 WELDMENT, Front Frame
-- 7044821 1 WELDMENT, Front Frame used on 61” Deck Model only 2 -- 2 GROUP, Front Wheel (see Caster Wheel Assembly Page) 3 7074723 2 GREASE SEAL 4 7058554 4 BEARING, Tapered Roller comprised of 74706 (tapered
5 7029137 2 SPACER, Jackstaff 6 7092083 2 CASTLE NUT, 1-1/ UNF, GR B 7 7090841 2 ROLL PIN, 3/16 x 1-1/2” 8 7074537 2 CAP, 3-1/2” Fuel
9 7090768 12 BOLT, 1/2-13 x 1-1/2” Square Neck Carriage GR5 10 7091325 12 NUT, 1/2-13 Hex Nyloc 11 7073326 2 BUSHING, Teflon 12 7041818 3 PAD, Floor Pan 13 7044860 1 EYEBOLT, 3/8-16 x 3” 14 7091299 9 NUT, 3/8-16 Hex Nyloc 15 7035667 1 SPRING, Extension, Lift Assist 16 7074777 1 SPACER, Lift Adjust (1.08” Long) 17 7074580 2 SPACER, Lift Adjust (1.43” Long) 18 7058446 1 WELDMENT, Height Adjust 19 7091501 3 SCREW, 3/8-16 x 2-1/2” Hex Head Cap, GR5 20 7074657 1 BRACKET, Deck Lift Detent 21 7091640 1 BOLT, 3/8-16 x 1” Square Neck Carriage GR5 22 7074716 1 CLIP, Roll Pin, 1/2” 23 7010935 1 WASHER, .77 I.D. Flat 24 7010746 1 RING, 3/4” External Retaining 25 7074776 1 FLOORPAN 26 -- ASSY, Deck Lift Handle (Incl. indented items below) 27 7012313 1 RING, .375” Diameter External Retaining 28 7014669 1 LUBE FITTING, 3/16” (or 76998, 1/4-28 Straight Lube Fitting) or 76998, 1/4-28 Straight Lube
29 7058901 1 WELDMENT, Deck Lift Handle 30 7072450 1 SPRING, Neutral Return 31 7074531 1 BRACKET, Handle Support 32 7074532 1 ROD, Latch 33 7074533 2 STOP, Latch 34 7090209 2 SCREW, 5/16-18 x 1” Hex Head Cap, GR2 35 7091597 1 PIN, 3/32 x 1/2” Cotter 36 7091575 2 NUT, 5/16-18 Hex Center Lock
tionItem Qt
Note
roller brg.) and 74707 (inner race)
Fitting
Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
9
TP 400-5017-4-NZ-N
FRONT FRAME ASSEMBLY PT.1
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
10
NZM SERIES 0 & 1
FRONT FRAME ASSEMBLY PT.1
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Part No Descri
37 7090122 1 WASHER, 3/8” Flat SAE 38 7075330 1 COVER, Plastic 55 7012117 1 BUSHING, 3/8 Plastic 56 7076986 1 ROLLPIN,1/8 x 7/8” 57 7075027 1 MAT, Footpan 58 7075028 1 MAT, Floor Pan
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
11
TP 400-5017-4-NZ-N
FRONT FRAME ASSEMBLY PT.2
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
12
NZM SERIES 0 & 1
FRONT FRAME ASSEMBLY PT.2
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Part No Descri
26 -- ASSY, Deck Lift Handle 39 7043803 2 BRACKET, Deck Support 40 7044858 1 SWIVEL, Timing Rod (1/2-13 External Thread) 41 7044870 2 SHIM PLATE 42 7058148 1 WELDMENT, Rear Lift 43 7058181 1 WELDMENT, Front Deck Lift 44 7058182 1 WELDMENT, Bellcrank Lift 45 7059173 CHAIN, 3 Links qty. 2 on 52” deck; 4 on 61” deck 46 7074579 1 ROD, Timing (1/2-13 Thread) 47 7074698 1 LINK, Front 48 7091544 10 NUT, 1/2-13 Hex Flange GR5 49 7090543 4 SCREW, 1/2-13 x 2” Hex Head Cap, GR5 50 7090848 2 SET SCREW, 5/16-18 Square Head Cup Point 51 7091516 3 PIN, 5/32 x 1” Cotter 52 7091587 4 WASHER, .531 I.D. Flat 53 7091894 3 NUT, 1/2-13 Hex Center Lock, GR5 54 7090188 4 WASHER, 5/16” Flat 59 7091303 4 BOLT, 5/16-18 x 1” Short Neck Carriage, GR5 60 7091298 4 NUT, 5/16-18 Hex Nyloc 61 7012802 3 PIN, 1/2 x 1-1/8” Clevis 62 7091803 1 KEY, 3/16” Square x 1-1/2” 63 7053562 2 ASSEMBLY, Chain & Eyebolt used on 52” Deck Model only
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
13
TP 400-5017-4-NZ-N
REAR FRAME & TANK BRACKETS
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
14
NZM SERIES 0 & 1
REAR FRAME & TANK BRACKETS
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Part No Descri
1A 7059083 1 WELDMENT, Rear Frame used on Series 0 1B 7044846 1 WELDMENT, Rear Frame used on Series 1 except for 61”
1C 7044816 1 WELDMENT, Rear Frame used on Series 1, 61” Deck
2 7053476 1 WELDMENT, Left Hand Fuel Tank Bracket also shown on Fuel Tank
3 7053518 1 WELDMENT, Right Hand Fuel Tank Bracket also shown on Fuel Tank
4 7091640 10 BOLT, 3/8-16 x 1” Square Neck Carriage GR5 also shown on Fuel Tank
5 7091299 10 NUT, 3/8-16 Hex Nyloc also shown on Fuel Tank
6 7090122 4 WASHER, 3/8” Flat also shown on Fuel Tank
21 7035638 5 CLIP, Open 3/8” Cushioned
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Note
Model
Models
Assembly page
Assembly page
Assembly page
Assembly page
Assembly page
Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
15
TP 400-5017-4-NZ-N
FUEL TANK ASSEMBLY
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
16
NZM SERIES 0 & 1
FUEL TANK ASSEMBLY
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Part No Descri
2 7053476 1 WELDMENT, Left Hand Fuel Tank Bracket
3 7053518 1 WELDMENT, Right Hand Fuel Tank Bracket
4 7091640 10 BOLT, 3/8-16 x 1” Square Neck Carriage GR5
5 7091299 4 NUT, 3/8-16 Hex Nyloc
6 7090122 4 WASHER, 3/8” Flat
7 7074566 1 ASSEMBLY, Fuel Tank, Left Hand
8 7074565 1 ASSEMBLY, Fuel Tank, Right Hand
9 7075135 2 CAP, 3-1/2” Fuel 10 7074687 2 BRACKET, Valve Mount 11 7029900 6 CLAMP, 7/16” Fuel Hose 12 7074688 1 HOSE, 1/4” I.D. x 3'-7.5” Long Fuel (R.H.) 13 7074689 1 HOSE, 1/4” I.D. x 1'-8” Long Fuel (L.H.) 14 7074690 1 HOSE, 1/4” I.D. x 1' Long Fuel 15 7044681 1 ASSEMBLY, 3-Way Fuel Valve 16 7092089 6 SCREW, 7/16-14 x 2” Hex Head Cap, GR5 17 7012337 2 GROMMET 18 7049999 2 ASSEMBLY, Fuel Pickup (Incl. 74835 & 75106, one each) 19 7074835 ELBOW, 90 Degree 20 7075106 DIP TUBE 22 7090250 12 WASHER, 1/2” Flat SAE 23 7091917 6 NUT, 7/16-14 Hex Nyloc
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
17
TP 400-5017-4-NZ-N
MUFFLER GUARD ASSEMBLY
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
18
NZM SERIES 0 & 1
MUFFLER GUARD ASSEMBLY
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Part No Descri
1 7074691 2 UPPER BRACKET, Muffler Guard
2 7074692 2 MOUNT, Lower Muffler Guard
3 7074693 1 GUARD, Muffler (Back Plate)
4 7074785 1 REAR BRACE, Muffler Guard
5 7075073 1 GUARD, Muffler
6 7091299 17 NUT, 3/8-16 Nyloc
7 7091640 18 BOLT, 3/8-16 x 1” Square Neck Carriage GR5
8 7091923 2 BOLT, 3/8-16 x 3/4” Square Neck Carriage
9 7091585 3 NUT, 3/8-16 Hex Center Lock
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
19
TP 400-5017-4-NZ-N
TWIN STICK CONTROL ASSEMBLY PT.1
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
20
NZM SERIES 0 & 1
TWIN STICK CONTROL ASSEMBLY PT.1
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Part No Descri
1 7074671 1 LIMITER BRACKET, Right Hand Outside
2 7090361 42 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap
3 7074670 2 LIMITER BRACKET, Rear
4 7074669 1 LIMITER BRACKET, Right Hand
5 7059101 2 WELDMENT, Mounting Hub
6 7091305 2 SCREW, 3/8-16 x 2” Hex Head Cap GR5
7 7091299 2 NUT, 3/8-16 Hex Nyloc
8 7079577 2 SCREW, 1/4-20 x 1-1/2” Hex Head Cap GR5
9 7091603 14 NUT, 1/4-20 Hex Nyloc 10 7092018 2 SET SCREW, 5/16-18 Square Head w/Patch 11 7091628 4 WASHER, .64 I.D. x .99 O.D. x .05 Flat 12 7072934 4 BUSHING, Teflon Impregnated 13 7074164 1 BUSHING MOUNT PLATE, Right Hand 14 7073994 2 CROSSROD 15 7074910 2 KEY, 3/16” Square x 7/8” Long 16 7074672 2 BRACKET, Dampener Frame 17 7090188 10 WASHER, 5/16” Flat 18 7059123 2 WELDMENT, Bellcrank, Pump Control 19 7092091 4 GROOVE PIN, 1/4 x 1-1/4” long 20 7075031 2 CYLINDER, Dampener 21 7059171 2 WELDMENT, Bellcrank Dampener Control 22 7074016 1 CHANNEL, Mounting 23 7010739 2 RING, 5/8” External Retaining 24 7073061 2 MOUNTING PLATE, Left Hand Bearing 25 7027230 4 SCREW, 1/4-20 x 1” Hex Head Cap GR5 26 7091294 12 WASHER, .28 I.D. x .63 O.D. x .06 Thick Flat 27 7074186 2 MOUNTING ARM 28 7059117 1 WELDMENT, R.H. Adjustable Handlebar Attachment 29 7090669 4 SCREW, 5/16-18 x 1-3/4” Hex Head Cap, GR5 30 7091298 4 NUT, 5/16-18 Hex Nyloc 31 7091813 4 SCREW, 1/4-20 x 1-3/4” Hex Head Cap, GR5 32 7074661 2 HANDLEBAR one per side 33 7072212 2 GRIP, Twin Stick one per side 34 7075026 2 SPACER 35 7074964 1 BRACKET, Speed Control 36 7090848 1 SET SCREW, 5/16-18 x 1/2” Square Head Cup Point w/patch 37 7092010 1 SCREW, 1/4-20 Shoulder Socket Head
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
21
TP 400-5017-4-NZ-N
TWIN STICK CONTROL ASSEMBLY PT.1
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
22
NZM SERIES 0 & 1
TWIN STICK CONTROL ASSEMBLY PT.1
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Part No Descri
38 7075029 1 SPACER, .498 O.D. x 1.010” long 39 7091841 1 SCREW, 5/16-18 x 1” Hex Washer Self-Tap 40 7091814 1 SCREW, 1/4-20 x 1-1/4” Hex Head Cap 41 7090372 2 NUT, 1/4-20 Hex Center Lock
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
23
TP 400-5017-4-NZ-N
TWIN STICK CONTROL ASSEMBLY PT.2
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
24
NZM SERIES 0 & 1
TWIN STICK CONTROL ASSEMBLY PT.2
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Part No Descri
1 7074671 1 LIMITER BRACKET, Right Hand Outside not shown, see previous page
2 7090361 42 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap
3 7074670 2 LIMITER BRACKET, Rear
4 7075026 1 SPACER
5 7059101 2 WELDMENT, Mounting Hub
6 7091305 2 SCREW, 3/8-16 x 2” Hex Head Cap GR5
7 7091299 2 NUT, 3/8-16 Hex Nyloc
8 7079577 2 SCREW, 1/4-20 x 1-1/2” Hex Head Cap GR5
9 7091603 14 NUT, 1/4-20 Hex Nyloc 10 7092018 2 SET SCREW, 5/16-18 Square Head w/Patch 11 7091628 4 WASHER, .64 I.D. x .99 O.D. x .05 Flat 12 7072934 4 BUSHING, Teflon Impregnated 13 7074964 1 BRACKET, Speed Control 14 7073994 2 CROSSROD 15 7074910 2 KEY, 3/16” Square x 7/8” Long 16 7074672 2 BRACKET, Dampener Frame 17 7090188 10 WASHER, 5/16” Flat 18 7059123 2 WELDMENT, Bellcrank, Pump Control 19 7092091 4 GROOVE PIN, 1/4 x 1-1/4” long 20 7075031 2 CYLINDER, Dampener 21 7059171 2 WELDMENT, Bellcrank Dampener Control 22 7074016 1 CHANNEL, Mounting 23 7010739 2 RING, 5/8” External Retaining 24 7073061 2 MOUNTING PLATE, Left Hand Bearing 25 7027230 4 SCREW, 1/4-20 x 1” Hex Head Cap GR5 26 7091294 12 WASHER, .28 I.D. x .63 O.D. x .06 Thick Flat 27 7074186 2 MOUNTING ARM 28 7044814 1 WELDMENT, L.H. Adjustable Handlebar Attachment 29 7090669 4 SCREW, 5/16-18 x 1-3/4” Hex Head Cap, GR5 30 7091298 4 NUT, 5/16-18 Hex Nyloc 31 7091813 4 SCREW, 1/4-20 x 1-3/4” Hex Head Cap, GR5 32 7074661 2 HANDLEBAR one per side 33 7072212 2 GRIP, Twin Stick one per side 34 7074808 1 LIMITER BRACKET, Left Hand Outside 35 7074668 1 LIMITER BRACKET, Left Hand 36 7074017 1 BUSHING MOUNTING PLATE, Left Hand 37 7090848 1 SET SCREW, 5/16-18 x 1/2” Square Head Cup Point w/patch
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
25
TP 400-5017-4-NZ-N
TWIN STICK CONTROL ASSEMBLY PT.2
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
26
NZM SERIES 0 & 1
TWIN STICK CONTROL ASSEMBLY PT.2
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Part No Descri
38 7092010 1 SCREW, 1/4-20 Shoulder Socket Head 39 7075029 1 SPACER, .498 O.D. x 1.010” long 40 7091841 1 SCREW, 5/16-18 x 1” Hex Washer Self-Tap 41 7091814 1 SCREW, 1/4-20 x 1-1/4” Hex Head Cap 42 7090372 2 NUT, 1/4-20 Hex Center Lock
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Footnotes:
Manual No. 7006930MID MOUNT Z-RIDER
NZM SERIES 0 & 1
27
TP 400-5017-4-NZ-N
PARKING BRAKE ASSEMBLY
Manual No. 7006930 MID MOUNT Z-RIDER TP 400-5017-4-NZ-N
28
NZM SERIES 0 & 1
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