Snapper LT180H38IBV, LT180H33IBV Owner’s Manual

Safety Instructions & Operator's Manual for

LAWN TRA CTOR

HYDROSTA TIC DRIVE

SERIES I

MODELS

LT180H331BV LT180H381BV

MODEL NUMBER EXPLANATION

I LT I 1

MODEL DESIGNATION _ ENGINE HP *

DRIVE SYSTEM TYPE

CUTTING WIDTH

LT - Lawn Tractor Model Designation 180 - 18.0 HP Engine Horse Power

H - Hydrostatic Transmission

Thank you for buying a SNAPPER product! Before operating the Lawn Tractor, read and follow the

"IMPORTANT SAFETY INSTRUCTIONS" on pages 2 thru 4, all other instructions contained in this manual and the accompanying booklet "About Power Mower Safety" Lawn mowers and all power equipment can be

potentially dangerous if used improperly. REMEMBER: SAFETY REQUIRES CAREFUL USE IN ACCORDANCE

WITH INSTRUCTIONS AND COMMON SENSE!

NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.

81 I I, I v I

38 - 38" Cutting Width Mower I - Series Designation

33 - 33" Cutting Width Mower

B - Briggs & Stratton

V - Over Head Valve Type Engine

MANUAL No. 7-2862 (I.R. 6/16/04)

ENGINE TYPE

ENGINE MODEL

SERIES DESIGNATION

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,

McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

the machine and the mowing activity. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over orbacked over

by the machine. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the

operator.

2. DO NOT allow children in yard when machine is operated (even with the blade OFF).

3. DO NOT allow children or others to ride on machine, attachments or towed equipment (even with the

blades OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to

operate machine.

6. DO NOT operate blades in reverse. STOP BLADES.

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure

vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or

death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO

NOT mow it. Use extra care with grass catchers or other

attachments; these affect the handling and the stability of the machine.

1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).

2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling

uphill. Use a slow speed and avoid sudden or sharp

turns.

3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.

4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn

blades OFF and back slowly straight down the slope.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches,

washouts, culverts, fences and protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine

could turn over if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO

NOT operate machine on slopes exceeding 10 degrees

(18% grade) when equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.

11. Chose a low enough speed setting so that you will not

have to stop or shift on a slope. Tires may losetraction

on slopes even though the brakes are functioning

properly.

12. DO NOT operate machine under any condition where traction, steering or stability isdoubtful.

13. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate hydro roll

release) and coast downhill.

PREPARATION

1. Read, understand, warnings in this manual and on the machine, engine

and attachments. Know the controls and the proper

use of the machine before starting.

2. Only mature, responsible persons shall operate the

machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are

involved in a large percentage of mower-related injuries. These operators should evaluate their ability

to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel

container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine

stopped and cool. Clean spilled fuel from machine. DO

NOT smoke.

5. Practice operation of machine with BLADES OFF to

learn controls and develop skills.

and follow instructions and

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or

interferewith mowing.

7. Keep people and pets out of mowing area.

Immediately STOP blades, STOP engine, and

STOP machine if anyone enters the area.

8. Check shields, deflectors, switches, blade controls and other safety devices frequently for

proper operation and location.

9. Make sure all safety decals are clearly legible.

Replace if damaged.

10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly

in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or worn spots.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the

engine running. Allow the engine to cool before

refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where there is an open flame, spark or

pilot light such as on a water heater or other

appliances.

6. DO NOT fill fuel containers inside a vehicle or

on a truck or trailer bed with a plastic liner. Always place the containers on the ground

away from the vehicle before filling.

7. Remove gas-powered equipment from the

vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment

using a portable container, rather than a

gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in

enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock- open device

10. If fuel is spilled on clothing, change clothing immediately.

11. Never overfill a fuel tank. Replace fuel cap and

tighten securely.

OPERATION

1. Mount and dismount machine from left side.

Keep clear of discharge opening at all times.

2. Start engine from operator's seat, if possible.

Make sure blades are OFF and parking brake is set.

3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and

Remove key before leaving operators position of any reason.

4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass

catcher or unclogging mower to prevent loss of fingers or hand.

6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing

over rough ground.

7. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass catcher or guards in place and working. DO

NOT point discharge at people, passing cars, windows or doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing roadways.

11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage

before resuming operation.

12. Operate machine only in daylight or with good artificial light.

13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.

14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach

loads to hitch plate as specified with SNAPPER attachment instructions.

15. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When towing, travel slowly and allow extra distance to stop.

16. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

17. DO NOT discharge material against a wall or obstruction. Material may ricochet back towards the operator.

18. Only use accessories approved by the manufacturer. See manufacturer's instructions

for proper operation and installation of

accessories.

IMPORTANT SAFETY INSTRUCTIONS

TOWING

1. Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at the hitch point.

2. Follow the manufacturer's recommendation for

weight limits for towed equipment and towing on slopes.

3. DO NOT allow children or others on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

Travel slowly and allow extra distance to stop.

MAINTENANCE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an

enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied

building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or

replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when

running engine. Exhaust gases contain carbon

monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery before performing maintenance or service.

Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug

next to spark plug hole; spark plug could ignite

gas exiting engine.

14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

MAINTENANCE

(Continued From Previous Column)

15. Maintain or replace safety and instruction labels as necessary.

16. Use only genuine SNAPPER replacement parts to assure that original standards are

maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ......... 2 - 4

TABLE OF CONTENTS ......................................... 5

SECTION 1 - FAMILIARIZATION .......................... 6

Components ....................................................... 6

Controls ................................................................ 6

SECTION 2 -

OPERATING INSTRUCTIONS ........................ 7-12

Pre-start Checklist .............................................. 7

Operator's Seat Adjustment .............................. 7

Starting & Stopping Engine ................................ 8

Starting & Stopping Wheel Drive ....................... 9

Starting & Stopping Mower Blades .............. 9-10

Parking Brake .................................................... 10

Cutting Height Adjustment ............................... 10

Rolling Tractor With Engine Off ....................... 11

Reverse Lockout Mechanism ........................... 12

SECTION 3 -

MAINTENANCE INSTRUCTIONS ................ 13-17

Service - After First 5 Hours ........................ 13

Change Engine Oil ......................................... 13

Check Blade Brake ......................................... 13

Check Mower Blade .................................. 13-14

Check Deck Drive Belt ................................... 14

Service - Every 25 Operating Hours ......... 14

Mower Components ....................................... 14

Check Blade Brake ......................................... 14

Lubrication (Tractor) ................................. 15-16

Front Wheel Bearings .................................... 15

Axle Spindles .................................................. 15

Clutch/Brake Pivot ......................................... 15

Steering Sector Gear ..................................... 15

Steering Shaft ................................................. 15

Steering Drag Link ......................................... 15

Steering Tie Rod ............................................. 16

Blade Engagement Mechanism .................... 16

Park Brake Lever ............................................ 16

Deck Lift Mechanism ..................................... 16

Service - Annually ..................................... 16-17

Engine ............................................................ 16

Fuel Filter ................................................... 16-17

Spark Plug ...................................................... 17

Hydrostatic Transmission Oil ....................... 17

Safety Interlock System Checks ................... 17

SECTION 4 -

ADJUSTMENTS & REPAIR ............................ 18-33

Engine Adjustments & Repair ......................... 18

Mower Deck & Component Adjustments ....... 18

Blade Brake Adjustment .................................. 18

33" Deck Blade Brake Adjustment ............... 18

38" Deck Blade Brake Adjustment ............... 18

Blade Belt Adjustment (33" Deck) ................... 19

Blade Belt Adjustment (38" deck) ................... 19

Adjusting Mower Blade (33" Deck) ............ 19-20

33" Side To Side ........................................... 19-20

(Deck Level Adjustment)

33" Front To Rear Sector Plates ...................... 21

(Deck Level Adjustment)

33" Front To Rear Front Lift Rod..................... 21

(Deck Level Adjustment)

38" Side To Side ................................................ 22

(Deck Level Adjustment)

38" Front To Rear .............................................. 23

(Deck Level Adjustment)

Brake Adjustment - HYDRO DRIVE ................. 23

Steering Adjustment ......................................... 24

Shifter Adjustment ............................................ 24

Traction Drive Belt Adjustment ....................... 25

Mower Blade Service ................................... 26-27

Blade Wear Limits .......................................... 26

Mower Blade Sharpening .............................. 26

Mower Blade Replacement ...................... 26-27

Traction Drive Belt Removal/Replace ........ 27-29

Blade Belt Removal & Replacement ............... 30

33" Deck Drive Belt ........................................ 30

38" Deck Drive Belt ........................................ 30

Battery Service ............................................. 31-32

AVAILABLE ACCESSORIES ................................. 33

SECTION 5 -

ELECTRICAL SYSTEM ....................................... 34

Schematic - Briggs & Stratton ......................... 34

TROUBLESHOOTING GUIDE ........................ 35-36

MAINTENANCE SCHEDULE .............................. 37

MAINTENANCE PARTS ...................................... 37

WARRANTY ...................................................... 38

IMPORTANT

The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you

have questions.

PRIMARY MAINTENANCE ............................. 39-42

PRODUCT REGISTRATION FORM .................... 43

Section 1 - FAMILIARIZATION

1 J/ /_

PARK

_X" BRAKE

LEVER

CONTROL PANEL

DOWN PEDAL

CLUTCH/BRAKE

CUTTING HEIGHT OPERATOR'S ADJUSTMENT SEAT

SEAT ADJUSTMENT

KNOB

SPEED CONTROL

LEVER

BATTERY (UNDERSEAT)

OVERRIDE

LEVER

BLADE ENGAGEMENT

LEVER

KEY

ENGINE SPEED CONTROL

DASHBOARD CONTROLS

FUELTANK (UNDER HOOD)

HOOD

HEADLIGHTS

DISCHARGE DEFLECTOR

MOWING DECK (33" SHOWN)

FIGURE 11

COMPONENTS

The nomenclature drawings above, illustrate the essential components of the SNAPPER Lawn Tractor. It

is recommended that all operators of this equipment become thoroughly familiar with the components and

their operation BEFORE OPERATING. Specific details involving the engine are found in the

separate Engine Owner's Manual.

ENGINE

Study the Important Safety Instructions, this Operator's Manual and Engine Owner's Manual before operating

this machine. Keep these manuals available for future reference.

CONTROLS All operators should be acquainted with the operator's controls before attempting start-up or operation of the Lawn Tractor. See the Control Panel drawing above.

Section 2 -OPERATING INSTRUCTIONS

2.1 PRE-START CHECKLIST

Make the following checks and perform service as required before each start-up.

2.1.1. Check tires and add air as needed to bring pressure to 12 P.S.I. in front tires and 12 P.S.I. in

rear tires.

2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened. If guards

are missing or damaged, replace BEFORE using mower.

2.1.3. Check engine oil and add oil as needed to bring level up to, but not over, the FULL mark. Refer to engine owner's manual for oil specifications. See Figure 2.1.

_/ LEVEL / / AREA

SAFE

FUEL TANK

TIGHTEN CAP

AFTER FILLING TANK

FIGURE 2.2

FIGURE 2.1

2.1.4. Check blade engagement lever to insure it operates properly. The blade engagement lever must be moved manually from "ON" to "OFF" to stop blade.

2.1.5. Clean exterior surfaces of cutting deck, engine and tractor of any accumulation of dirt, grass, oil, etc. Keep engine air intake screens and cooling fins clean

at all times.

2.1.6. With engine "OFF" move the tractor outside and add fuel to the fuel tank. Securely tighten fuel cap

after refueling. Refer to engine owner's manual for fuel specifications. See Figure 2.2.

2.1.7. Check Reverse Lockout Mechanism. With engine "OFF", raise blade engagement lever to "ON".

The speed control lever cannot be shifted into "Reverse".

2.2 OPERATOR'S SEAT ADJUSTMENT

2.2.1. FRONT TO REAR ADJUSTMENT

1. With the eng ne "OFF", raise operator's seat and loosen the two adjusting knobs on the seat support. Lower the seat. Sit in the operator's seat and slide the seat forward or backward until the clutch/brake pedal can be fully depressed comfortably. Raise seat and tighten the adjusting knobs to secure seat in position. See Figure 2.3.

LOOSEN ADJUSTING KNOBS TO ADJUST

SEAT

FIGURE 2.3

Section 2 -OPERATING INSTRUCTIONS

2.3 STARTING & OPERATION

2.3.1. STARTING ENGINE

1. Take a comfortable position in seat of machine,

look around to make sure that the area you are going to mow is clear of people, children and pets. Take note

of any stationary obstaclesE

NOTE: The interlock system will prevent the engine from starting if the blade engagement lever is in the "ON" (up)

position or if the clutch/brake pedal is not fully depressed. If the interlock system ever fails to work, DO NOT OPERATE

the tractor until the interlock has been repaired.

2. Push blade engagement lever down to the "OFF" position. See Figure 2.4.

BLADE ENGAGEMENT

LEVER

5. Choke engine for cold starting by moving engine

speed control to "CHOKE" position. Little or no choking will be needed when restarting a warm

engine. Insert key in switch. Turn key to "START" position to crank engine and hold until engine starts,

then release key to "RUN" position. See Figure 2.6.

NOTE: DO NOT crank engine for more than five seconds at a time. This will help prevent the starter from

overheating and/or running down the battery. If cranking time is more than five seconds, locate and correct cause

of starting problem.

6. After engine starts, release key, move the engine speed control to "FAST" position and allow

engine to warm up before proceeding. See Figure

2.6.

FAST

PUSH BLADEENGAGEMENT LEVER DOWN TO "OFF" TO

START ENGINE

FIGURE 2.4

3. Depress the clutch/brake pedal fully. See Figure 2.5.

4. Move speed control lever to neutral.

NOTE: The seat interlock will shut off the engine if the operator gets off the seat without setting the parking

brake or if the blade is running. If the interlock ever fails to work, DO NOT OPERATE the tractor until the

interlock has been repaired.

CLUTCH/BRAKE PEDAL

/ /

PARK BRAKE LEVER

DOWN

SLOW

ENGINE SPEED

CONTROL

KEY

FIGURE 2.6

WARNING

DO NOT leave machine with engine running. Stop engine. Stop blade. Set parking brake. Remove key.

PUSH PEDAL ALL THE

WAY DOWN TO START

ENGINE

FIGURE 2.5

Section 2 -OPERATING INSTRUCTIONS

2.3

STARTING & OPERATION (continued)

2.3.2. STARTING WHEEL DRIVE

1. Shift speed control lever to neutral.

2. Start engine. Refer to Section "STARTING ENGINE".

3. Release clutch/brake pedal.

4. Slowly shift speed control lever forward for forward motion or to the rear for reverse motion. See

Figure 2.7.

LEVER ........

--REVERSE

FO.WA.O rE =

SPEEDS

FIGURE 2.7

2.3.3. STARTING MOWER BLADE

1. Start engine. Refer to Section ENGINE".

2. Raise blade engagement lever to "ON". See Figure 2.8.

PULL BLADE ENGAGEMENT LEVER UP

TO"ON"TO START

MOWER BLADE(S)

"STARTING

2.4 STOPPING ENGINE, BLADE, & WHEEL DRIVE

2.4.1. STOPPING ENGINE

1. Stop engine by turning key to the "OFF" position. See Figure 2.9.

2.4.2. STOPPING WHEEL DRIVE

1. Fully depress clutch/brake pedal to stop wheel drive. See Figure 2.10.

FIGURE 2.9

CLUTCH/BRAKE

PEDAL / L

FULLY DEPRESS CLUTCH/BRAKE PEDAL TO

STOP WHEEL MOTION

LEVER

FIGURE 2.8

I WARNING

DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets

and hazards before and while backing.

FIGURE 2.10

Section 2 -OPERATING INSTRUCTIONS

2.4 STOPPING

2.4.3. STOPPING MOWER BLADE

1. Stop mower blade by moving blade engagement lever down to the "OFF" position. See Figure 2.11.

BLADE

ENGAGEMENT

OFF

FIGURE 2.11

2.4.5. RELEASING PARK BRAKE

1. Fully depress clutch/brake pedal. Move park brake lever "DOWN" to release park brake. Release

clutch/brake pedal. See Figure 2.13.

PARK BRAKE LEVER

WARNING

Once blade is disengaged, it should come to a complete stop in 5 seconds or less. If the blade

continues to rotate after 5 seconds, the blade brake must be adjusted. Refer to Section "BLADE BRAKE

ADJUSTMENT" for adjustment procedures or return machine to dealer for adjustment. DO NOT CONTINUE to operate mower until blade brake is properly adjusted.

2.4.4. SETTING PARK BRAKE

1. Fully depress clutch/brake pedal.

2. Move park brake lever up into slot. See Figure

2.12.

PEDAL ALL PARK BRAKE

THE WAY DOWN

FIGURE 2.13

2.5. CUTTING HEIGHT ADJUSTMENT

1. Depress lock button on cutting

adjustment lever. See Figure 2.14.

DEPRESS LOCK BUTTON m

LOWEST CUT

height

MOVE PARKBRAKE LEVER"UP'TO ENGAGE

PARKBRAKE

FIGURE 2.12

FIGURE 2.14

2. Raise or lower deck to any of s=x positions as desired Release lock button.

IA A I

DO NOT park machine on slopes.

Section 2 -OPERATING INSTRUCTIONS

2.6. ROLLING TRACTOR WITH ENGINE OFF

2.6.1. Rolling Hydro Models

1. With engine "OFF", move to rear of tractor.

2. Pull the roll release control all the way out to disengage the hydro transmission. See Figure 2.15.

PULL ROLL RELEASE CONTROL ALL THE WAY

OUT TO DISENGAGE HYDRO TRANSMISSION

DO NOT disengage the hydro transmission and coast down slopes. DO NOT use Roll Release Control to

disengage the hydro transmission unless machine motion can be controlled and engine is off.

ROLL RELEASE

CONTROL

PUSH ROLL RELEASE CONTROL ALL THE WAY J

IN TO ENGAGE HYDRO TRANSMISSION

ROLL RELEASE CONTROL

FIGURE 2.15

3. Move tractor to desired location.

4. Push roll release control all the way in to engage

hydro transmission. See Figure 2.15.

5. Set park brake.

NOTE: The transmission will not propel the tractor if it is

left in the "ROLL" position.

Section 2 -OPERATING INSTRUCTIONS

2.7. REVERSE LOCKOUT MECHANISM

Data indicates that tragic back-over accidents occur each year. These accidents usually involve

unsupervised children. Many times these children have been given rides on the machine and have been trained

to view this potentially dangerous piece of machinery as fun rather than being taught how to avoid danger.

This riding mower has a Reverse Lockout Mechanism. This mechanism prevents the mower from being shifted

into reverse with the blades running. To shift into reverse you must first stop the blades and then shift to reverse. It is our recommendation that this mechanism remain

functional and the operator of this equipment develop the habit of never backing up with the blades running. As

the Safety Instructions Indicate, DO NOT operate

blades in reverse. STOP BLADES, LOOK AND SEE BEHIND AND DOWN for children, pets and hazards before and while backing.

We realize that this could cause a change to your previous mowing method but we encourage you to

adjust to this new system. Do not defeat the Reverse Lockout Mechanism.

If you operate your mower near roadways or use attachments that require quicker shifting to reverse, there is an override lever provided. This lever can be

pushed and held before starting the blades and will allow reverse operation until the blade engagement lever is

moved to the "OFF" position, at which time the system will return to its Reverse Lockout mode. This feature

should never be selected unless you are absolutely sure that no children or others are present in the mowing area

and that all children are away and supervised by a responsible adult.

2.7.1.

Reverse Lockout Mechanism Override

Stop machine. Stop blades.

Depress and hold Override Lever.

Raise blade engagement lever to "ON".

Release override lever.

WARNING

LOOK and SEE behind and down for children, pets and hazards before and while backing.

IMPORTANT! DO NOT use the Reverse Lockout

Mechanism Override as the normal operating mode. To return to the Reverse Lockout Mechanism mode, move

the blade engagement lever down to the "OFF" position. The Override will reset to Reverse Lockout.

2.7.2. Check the Reverse Lockout Mechanism

Before each use, check the Reverse Lockout Mechanism for proper function. Perform the

following check with the engine "OFF".

1. With engine "OFF", raise blade engagement

lever to "ON".

2. The Reverse Lockout Mechanism must prevent the speed control lever from going into

reverse.

WARNING

DO NOT operate machine if Reverse Lockout Mechanism is not functioning properly. Contact your

SNAPPER dealer immediately for assistance.

DANGER

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

BLADES must be turned off before backing

machine.

DO NOT allow children on machine (even with

blades off) or in yard when mowing.

Section 3 - MAINTENANCE

3.1 INTRODUCTION To retain the quality of the Tractor, use genuine

SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular Tractor, always mention the model and serial number. SNAPPER recommends returning the Tractor to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the Tractor. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer's dealers under the heading, ENGINES - gasoline.

3.2 SERVICE - AFTER FIRST 5 HOURS

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP blades. STOP engine. Set park brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

3.2.1. CHANGE ENGINE OIL The engine is equipped with a FastexTM oil drain.

1. Rotate drain body counterclockwise and pull out to open drain. See Figure 3.1.

2. Drain oil into a 2 quart container placed beneath end of oil drain.

3. After all oil has drained, push drain body "IN" and rotate clockwise to close.

4. Fill engine with new motor oil as specified in engine owner's manual.

Check blade for straightness. Refer to Section "ADJUSTING MOWER BLADE".

Check torque of blade mounting bolts. Torque to: 33" deck - 30 to 40 ft. Ibs. See Figure 3.2.

38" deck - 70 to 80 ft. Ibs. See Figure 3.3.

OIL

FILLER

TUBE

FIGURE 3.1

OIL DRAIN

FASTEXTM I

I The following procedure requires the engine and

blades to be operated. Exercise extreme caution. Clear area of loose parts & tools first. Only operate blades when seated in the operator's seat.

3.2.2. CHECK BLADE BRAKE

1. Check blade brake for proper function. Blades

should stop rotating in 5 seconds or less after moving the blade engagement lever down to the OFF position.

2. If blades continue to rotate longer than 5 seconds do not operate machine. Refer to Section "BLADE

BRAKE ADJUSTMENT" or contact your SNAPPER dealer for assistance.

3.2.3. CHECK MOWER BLADE

1. Remove deck from tractor.

2. Carefully position deck to access blade.

3. Check blade for sharpness, wear and damage. Refer to Section "BLADE WEAR LIMITS".

/ \

TORQUE 33" BLADE TO 30 TO 40 FT, LBS,

FIGURE 3.2

L WARNING A I

Blades must stop rotating in 5 seconds or less after I blades have been turned off. DO NOT operate machine I until blade brake has been adjusted and functioning I properly. Contact your SNAPPER dealer for assistance. I

Section 3 - MAINTENANCE

3.2.3. CHECK MOWER BLADE (Continued)

TORQUE 38" BLADES TO 70 TO 80 FT. LBS.

FIGURE 3.3

3.2.4. CHECK 33" DECK DRIVE BELT

1. With engine "OFF", move blade engagement

lever to "ON".

2. Measure blade cable extension spring. Spring should extend 1" +/-1/8" for proper belt tension. See

Fig ure 3.4.

BLADE CABLE EXTENSION SPRING

2. Change air filter. Pull up and rotate the air cleaner

latch to remove cleaner cover. See Figure 3.5. IMPORTANT: When cover is removed, you are

viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cleaner for

inspection.

AIR CLEANER LATCH

AIR CLEANER COVER

FIGURE 3.5

2. Refer to engine owner's manual for cleaning and

service instructions. Remove and clean engine air pre-cleaner. Remove and replace engine air

cleaner. See Figure 3.6. Install pre-cleaner and air cleaner per engine owner's manual.

AIRPRE- CLEANER

FIGURE 3.4

3. To adjust tension, Refer to Section "BLADE

BELT ADJUSTMENT".

3.2.5. CHECK 38" DECK DRIVE BELT

1. On 38" model, check belt for excessive wear or

damage and replace if necessary, there are no adjustments on this model.

3.3

SERVICE - EVERY 25 OPERATING HOURS

3.3.1. CHECK ENGINE

1. Change engine oil. Refer to Section "CHANGE ENGINE OIL". Refer to engine owner's manual for

oil specification.

AIR CLEANER

FIGURE 3.6

3. Reinstall air cleaner cover. Insert tabs located at

the bottom of the cover into corresponding slots in engine cover. Position cover and engage latch over

cover and rotate and push down to lock.

Section 3 - MAINTENANCE

3.3.2. MOWER COMPONENTS

1. Check deck drive belt for proper tension. Refer

to Section "CHECK DECK DRIVE BELT".

2. Check blades for sharpness, wear, damage and torque. Refer to Section "MOWER BLADE

REPLACEMENT".

3. Check mower deck for proper levelness. Refer to Section "MOWER DECK ADJUSTMENT

LEVELNESS".

4. Clean mower deck. a. Remove key from ignition switch.

b. Remove deck. c. Clean underside of mower deck, removing all

accumulation of grass clippings and debris. d. Clean top of deck, removing all grass clippings and debris.

5. 33" and 38" blade spindle lubrication. a. Lubricate spindle with 1 to 3 shots of general

purpose grease from grease gun.

6. Lubricate all mower deck linkage pivot points with a light coat of motor oil.

3.3.3. CHECK BLADE BRAKE

1. Refer to Section "CHECK BLADE BRAKE".

3.3.4. TRACTOR LUBRICATION

1. Front Wheel Bearings

Lubricate each front wheel bearing through the grease fitting on wheel hub. Using general purpose

grease in a grease gun, add grease until grease purges from bearing. See Figure 3.7.

2. Axle Spindles Lubricate each axle spindle with 1 to 3 shots of

general purpose grease. See Figure 3.7.

3. Clutch/Brake Pivot The clutch/brake pivot is located on the left hand

underside of the tractor and is lubricated with one shot of general purpose grease. See Figure 3.8.

. , CLUTCH/BRAKE

/ PIVOT LUBRICATION

-- FITTING

"_.

FIGURE 3.8

4. Steering Sector Gear Lubricate with a light coat of general purpose

grease. See Figure 3.9.

SECTOR

NOTE: The right hand spindle fitting faces forward and the left hand spindle fitting faces to the rear.

SPINDLE

LUBRICATION FITTING

FRONT WHEEL BEARING LUBRICATION

FITTING

FIGURE 3.7

SECTOF GEAR

FIGURE 3.9

5. Steering Shaft Lubricate steering shaft wear points with a light coat

of SAE30 oil.

Section 3 - MAINTENANCE

6. Steering Drag Link

Lubricate both ends of steering drag ink with a small amount of SAE30 oil. See Figure 3.10.

LUBRICATION

POINT

FIGURE 3.10

3.3.4. TRACTOR LUBRICATION (Continued From Previous Page)

7. Steering Tie Rod

Lubricate both ends of steering tie rod with a small amount of SAE30 oil. See Figure 3.11.

LINK

LUBRICATE

COMPONENTS ON

UNDERSIDE OF

TRACTOR

BLADE

•::" _, ENGAGEMENT

LEVER

FIGURE 3.12

9. Park Brake Lever Using general purpose grease, lubricate the park

brake lever mechanism pivot points, which are located on the left hand underside of tractor. See

Figure 3.13. Mechanism with a thin coat of 30 wt. motor oil.

LUBRICATE BOTH ENDS

OF TIE ROD

FIGURE 3.11

8. Blade Engagement Mechanism

Using SAE30 oil, lubricate the blade engagement mechanism pivot points, which are located on the

R.H. underside of tractor. See Figure 3.12.

PARK BRAKE LEVER

LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR

FIGURE 3.13

10. Deck Lift Mechanism

Lubricate all wear and pivot points of the deck lift

3.4

SERVICE - ANNUALLY Perform all maintenance as described in Section

"SERVICE - EVERY 25 OPERATING HOURS". Also see service schedule.

3.4.1. ENGINE

1. Service engine according to engine owner's manual.

Section 3 - MAINTENANCE

3.4 SERVICE - ANNUALLY

3.4.2. FUEL FILTER

1. Service fuel filter as instructed below, on COLD

ENGINE ONLY!

NOTE: It may be necessary to drain the fuel tank before removing fuel filter to prevent spillage of gasoline.

2. Locate fuel filter. Remove hose clamps and fuel hoses from both sides of fuel filter. See Figure 3.14.

FUEL TANK

FUEL FILTER

REMOVE HOSE

CLAMPS "".

FIGURE 3.14

3. Install new fuel filter part number 1-4359. See Figure 3.15.

NEW FUEL FILTER PART NUMBER 1-4359

FIGURE 3.15

4. Fill fuel tank with fresh gasoline. Refer to engine owner's manual for fuel specifications.

3.4.3. SPARK PLUG Remove and replace engine spark plug. Refer to

engine owner's manual for correct replacement plug and gap specifications.

3.4.4. HYDROSTATIC TRANSMISSION OIL The hydrostatic transmission does not require

maintenance. If any problems arise return immediately to an authorized Snapper dealer.

3.5. SAFETY INTERLOCK SYSTEM CHECKS This machine is equipped with an electrical safety

interlock system that is provided for the safety of the operator and others. All safety devices must be in place

and functioning properly before operating the machine. Perform the following interlock system checks

periodically during the operating season. Contact your authorized Snapper dealer if you have questions.

WARNING

DO NOT operate machine ifany safety interlockor safety device is not in place and functioning

properly. DO NOT attempt to defeat, modify or remove any safety device.

ENGINE MUST NOT START IF:

1) Clutch/Brake Pedal not fully depressed OR,

2) Blade Engagement Lever in the "ON" blades engaged position.

ENGINE SHOULD START IF:

1) Blade Engagement Lever in the "OFF" blades disengaged position AND,

2) Clutch/Brake Pedal fully depressed.

ENGINE MUST BEGIN TO STOP IF:

1) Operator rises off of seat with Blade Engagement Lever in "ON" blades engaged

position OR,

2) Operator rises off of seat with Clutch/Brake Pedal not fully depressed.

IMPORTANT: Engine and blades will continue to run if Operator becomes seated prior to engine

coming to a complete stop. After coming to a complete stop, the Blade Engagement Lever must

be moved to the "OFF" position and the Clutch/Brake Pedal fully depressed before engine

can be restarted. Engine and blades must come to a complete stop within 5 seconds after the operator

rises off the seat or the blade switch is moved to the "OFF" position.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.1 ENGINE ADJUSTMENTS & REPAIR Refer to the engine owner's manual for those

adjustments and/or repairs that can be made by the owner.

4.2 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component adjustments

and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and

repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer.

I Blades must stop rotating in 5 seconds or less after I

blades have been turned off. DO NOT operate I machine until blade brake has been adjusted and I functioning properly. Contact your SNAPPER dealer I for assistance. I

4.2.1. BLADE BRAKE ADJUSTMENT

The blade brake when properly adjusted will stop blade rotation in 5 seconds or less when the blade

engagement lever is moved to the OFF position.

33" DECK BLADE BRAKE ADJUSTMENT

1. Blade brake adjustment is made by turning the

adjustment nut on the threaded brake rod. The brake is initially set with 1-3/16" of thread exposed beyond

the nut. See Figure 4.1. Verify this setting before attempting any adjustments. To tighten the brake

(stop blade rotation quicker) turn the adjustment nut clockwise - ONE TURN ONLY.

1-3/16"

FIGURE 4.1

38" DECK BLADE BRAKE ADJUSTMENT

The 38" deck requires no blade brake adjustment.

Blades must stop in 5 seconds or less after blades have

been turned off. If blades continue to rotate, contact your authorized SNPPER dealer for assistance.

WARNING

DO NOT operate machine until blade brake has been repaired and functioning properly. If blade stop time

can not be achieved with the adjustment procedure described above, take machine immediately to an

authorized SNAPPER dealer.

IMPORTANT: DO NOT over-tighten blade brake. Tighten one turn and check function of brake. If blade

stop time remains over 5 seconds, turn adjustment nut 1 to 2 turns clockwise. If blade stop time remains over 5 seconds, DO NOT OPERATE machine.

Contact your SNAPPER dealer for assistance.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade.

STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely

hot. Avoid burns by allowing engine and components sufficient time to cool. If deck front to rear level is not

correct, this could cause blade belt problems.

4.2.2. BLADE BELT ADJUSTMENT- 33" DECK

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Move blade engagement lever down to "OFF". See Figure 4.2.

4. Place deck in mid cutting position.

5. Check front to rear level. Refer to Section "33 DECK LEVEL ADJUSTMENT (FRONT TO REAR)".

./_ MOVE BLADE

ENGAGEMENT LEVER TO ='OFF"

8. (33" Deck) To adjust tension, remove extension rod

mounting bolt and nut. See Figure 4.4.

9. Move extension rod to next hole towards rear of deck and secure with mounting bolt and nut.

10. Measure extension spring with blade engagement lever in the "ON" and "OFF" positions. See Figure 4.3.

Continue adjustment until tension is correct.

IMPORTANT: Blade brake function must be verified

after performing blade belt adjustment.

11. Check blade brake. Refer to Section "CHECK BLADE BRAKE". Blades must stop rotating in 5

seconds or less when turned off.

LEAST TENSION

MOST TENSION

FIGURE 4.2

IMPORTANT: If deck front to rear level is not correct,

this could cause blade belt problems.

6. Move blade engagement lever to "ON".

7. Measure blade cable extension spring. The length of the spring (x) should increase by 1" (+/-1/8"). See

Figure 4.3.

BLADE CABLE EXTENSION

SPRING

X+ 1" +/- 1/8

EXTEN ROD

NUT& BOLT

FIGURE 4.4

4.2.3. BLADE BELT ADJUSTMENT- 38" DECK

The blade belt on the 38" deck requires no tension adjustment. If the belt becomes worn or damaged it must

be replaced. Refer to Section "BLADE BELT REMOVAL & REPLACEMENT".

4.2.4. ADJUSTING MOWER BLADE- 33" DECK

(33" Decks Only; no adjustment for 38")

1. Select a point on the deck and mark for reference.

2. Mark blade tips as "A" and "B'.

3. Rotate blade until blade tip "A" is at deck reference mark

4. Measure the distance between deck lip and blade tip. Note the measurement. See Figure 4.5.

FIGURE 4.3

(Continued on next page)

Section 4 - ADJUSTMENT & REPAIR

4.2.4. ADJUSTING MOWER BLADE - 33" DECK (Continued from previous page)

MEASURE THE DISTANCE BETWEEN DECK LIP AND

BLADE TIP

FIGURE 4.5

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire

away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.2.5. 33" DECK LEVEL ADJUSTMENT (SIDE TO SIDE)

NOTE: Adjust tire pressure, 12 P.S.I.front and rear, before

adjusting deck.

1. Move tractor to a firm, levelsurface.

2. Turn engine "OFF". Remove key.

3. Place a piece of angle iron under center rear of deck.

4. Remove hair pins and washers securing rear of deck to sector plates. See Figure4.7.

5. Slide sector off of pins and carefully lower deck onto angle iron.

6. Rotate blade(s) until blade tips are at each side of deck.

7. Measure distance from blade tip to floor on each side of deck. Blade tips should be within 1/8" of each other for

the deck to be considered level. See Figure 4.8.

SECTOR PLATE

WASHER

NOTE: On 33" decks, the measurement between the blade

tip and deck lip should be 5/16".

5. Repeat steps 2 and 3 with blade tip "B'.

6. If measurement between blade tips and deck are different and there is more than 1/16"difference between

blade tip measurements, adjust blade as follows:

a. Loosen jam-nuts on blade bar. b. Adjust jack screws "IN" or "OUT" until blade tip measurements are within 1/16" of each other.

See Figure 4.6. c. Tighten jam-nuts.

LOOSEN JAM NUTS, ADJUST

JACK SCREWS "IN" OR "OUT"

TO LEVEL BLADE WITH DECK

, \

SIDE VIEW OF DECK

FIGURE 4.6

FIGURE 4.7

33" DECK SHOWN

SIDE TO SIDE VIEW

FROM BLADE

TIPS TO FLOOR

FIGURE 4.8

8. If measurement differs more than 1/8", adjust as follows:

a. Loosen front liftarm pivot bolt on front of right side rail. See Figure4.9.

LOOSEN PIVOT BOLT _

LOOSENSHOULDER-- . _

BOLT _ _ _ _ e

° _ _ AS REQUIRED

FIGURE 4.9

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.2.5. 33" DECK LEVEL ADJUSTMENT

(SIDE TO SIDE) (Continued from previous page)

b. Loosen eccentric shoulder bolt. c. Turn eccentric "UP" or "DOWN" as required to level

deck. See Figure 4.9. d. Tighten eccentric bolt. Place sector plates back

onto rear lift arms and secure with washers and hairpins.

4.2.6. 33" DECK LEVEL ADJUSTMENT

FRONT TO REAR - SECTOR PLATES

1. Remove hair pins and washers securing sector

plates to rear lift arms. See Figure 4.10.

PLATES

33" DECK SHOWN

FRONT REAR

X + 1/4" X

MEASURE FROM BLADE TIPS TO FLOOR

FIGURE 4.11

4.2.7. 33" DECK LEVEL ADJUSTMENT FRONT TO REAR - FRONT LIFT ROD

If the sector plates are in their lowest setting and

proper level cannot be obtained, adjust the front lift rod as follows:

1. Move deck lift lever to #5 position.

2. Place a 2 x 4 wooden block on edge under front

center of deck.

3. Place a 3 x 3 wooden block under rear center of

deck.

4. Remove hair pins and washers securing sector

plates. Lower rear of deck onto 3 x 3 block.

5. Remove hair pin and washer securing front lift

rod to front lift arm. See Figure 4.12.

. LOWEST DECK

DECK

_..__ETTING

REMOVE HAIR PIN &

WASHER

FIGURE 4.10

2. Move sector plate as required to raise or lower

deck.

NOTE: The deck should be set so that the rear of the deck is 1/4" lower than the front. See Figure 4.11.

JAM NUT

- HAIR PIN

WASHER

FRONT LIFT ROD

FIGURE 4.12

6. Remove front lift rod and carefully rest front of deck

onto 2 x 4 block.

7. Loosen jam nut on front lift rod. See Figure 4.12.

8. Turn front lift rod hanger block until it can be

reinstalled into front lift arm without lifting deck.

9. Secure lift rod to lift arm with washer and hair pin.

10. Place sector plates onto rear hanger brackets

and secure with washers and hair pins.

11. Raise deck and remove wooden blocks.

12. Repeat steps for front to rear level until levelness is acquired.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.2.8. 38" DECK LEVEL ADJUSTMENT (SIDE TO SIDE)

NOTE: Before adjusting deck, bring tire pressure to

proper P.S.I.; front 12 P.S.I., rear 12 P.S.I..

1. Move tractor to afirm, level surface.

2. Turn engine "OFF". Remove key.

3. Place a 2-1/2" tall block under the front of the deck

centered between the front lift arms. See Figure 4.13.

FRONT OF TRACTOR

ROD

FIGURE 4.14

9. If the difference is less than 1/8", go to next section,

Front to rear level. If the difference is more than 1/8",

adjust as described in the following steps.

10. Loosen the front adjuster nut until adjuster moves

freely. Then tighten the nut until the adjuster moves only when moderate force is applied to one side of the deck.

See Figure 4.15.

FRONT OF TRACTOR

CHECK

1-3/4" TALL BLOCK

FIGURE 4.13

4. Place a 1-3/4" tall block under the rear of the deck

in the center. See Figure 4.13.

5. Position blades as shown and lower deck onto

blocks. See Figure 4.13.

6. Disconnect the front lift rod and the rear hanger

plates. See Figure 4.14.

7. Put the lift lever inthe 3rd position from low cut.

8. Measure the distance from each blade tip to the

floor. The measurements should be within 1/8" of each other. (Factory setting)

ADJUSTER NUT

FIGURE 4.15

11. Adjust the side to side evel of the blade tips by moving one side of the deck up or down as needed to

obtain 1/8" or less side to side deck level.

12. After leveling deck, retighten the adjuster nut

using 30 to 40 ft. Ibs.

13. Attach the rear hanger plates to the hole that most closely aligns with the pin on the deck lift bracket.

Secure with washer and hair pin.

14. Adjust the swivel on the front lift rod until it lines

up with the hole in the front lift bracket. (Make sure the

lift rod is at the top of the slot in the deck bracket)

Secure with hair pin.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.2.9. 38" DECK LEVEL ADJUSTMENT

(FRONT TO REAR)

1. Position the blades as shown. See Figure 4.16.

FRONT OF TRACTOR

REAR TO FRONT VIEW OF DECK

il rlll/llii l

FIGURE 4.17

4.3

TRACTOR DRIVE COMPONENTS

4.3.1. BRAKE ADJUSTMENT

When adjusted properly, the brake should stop the tractor in approximately 6 feet or less from top speed.

Drive the machine at maximum forward speed and

apply the brake. If stopping distance is greater than 6 feet. brake adjustment is required

1. Turn engine "OFF". Remove key

2. Locate brake adjustment nut underneath the eft side at the rear of tractor. See Figure 4.18.

3. Turn nut 1 turn clockwise to increase braking action. DO NOT over tighten brake adjustment.

4. Start eng ne and test brake.

5. Continue adjustment as described above until proper brake function is achieved.

ANGLE IRON i

X - 1/8"

# ).))

h! 2'J

FIGURE 4.16

2. Measure the distance from the left front blade tip to

the ground and from the right rear blade tip to the ground. The front left blade tip should be between 1/8" and 3/8"

higher than the right rear (factory setting). If it is between 1/8" and 3/8" you are finished with adjustment.

3. If it is not within specifications, adjust by raising or

lowering the front of the deck using the swivel on the front lift rod. Turning the swivel clockwise will raise the front of

the deck. Turning the swivel counterclockwise will lower the front of the deck.

NOTE: The deck should be set so that the rear of the deck is 1/4" lower than the front. See Figure 4.17.

ROTATE ADJUSTING NUT CLOCKWISE TO INCREASE BRAKING OR COUNTER

CLOCKWISE TO DECREASE BRAKING

FIGURE 4.18

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.3.2. STEERING ADJUSTMENT

Should excessive "Play" be noted in the steering, adjust as follows:

1. Turn eng ne "OFF". Remove key.

2. From left side of tractor, locate the steering sector

below fuel tank. See Figure 4.19.

1 i. "" "_".. e-------FUEL TANK

4. Turn the neutral adjustment nut 1/4 turn clockwise to reduce FORWARD creep. Turn the

adjustment nut 1/4 turn counter clockwise to reduce

Reverse creep. Only turn the adjustment nut in 1/4

turn increments.

5. Check for creep in neutral. Start engine. Move speed control lever to rear edge of the neutral detent.

Machine should not move. If further adjustment is

required, stop engine and repeat Step 4.

NEUTRAL ADJUSTMENT NUT

TURN NUT CLOCKWISE TO REDUCE FORWARD CREEP

---

,,-" =-ECCENTR,C

MOUNTING NUT

FIGURE 4.19

3. Loosen the eccentric mounting nut and rotate the

eccentric clockwise until steering "Play" is reduced. See Figure 4.19.

4. Tighten eccentric mounting nut.

4.3.3. SHIFTER ADJUSTMENT

The shift linkage is set at the factory and should not require further adjustment. The shifter is adjusted

properly when the speed control lever can be placed at rear edge of the neutral detent and the tractor

remains absolutely stationary. If motion is detected, neutral adjustment will be required. DO NOT operate

a machine that creeps when shifted to neutral.

1. Stop engine. Remove key.

2. Move speed control lever to rear edge of neutral

detent and hold firmly.

3. Locate neutral adjustment nut underneath the

right rear of the tractor. See Figure 4.20

FIGURE 4.20

WARNING

DO NOT adjust shift linkage with engine running. The

adjustment requires hands to be close to rotating

parts. STOP engine. REMOVE key.

Section 4 - ADJUSTMENT & REPAIR

4.3.4. TRACTION DRIVE BELT ADJUSTMENT

Should a gradual loss of traction be noticed, it may be necessary to adjust the traction drive belt tension.

Adjust as follows:

1. Move tractor to afirm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck.

4. Remove the traction drive belt stationary idler

mounting bolt. See Figure 4.21.

5. Move the stationary idler one hole towards left

side of tractor for more belt tension.

NOTE: Note the orientation of belt guide and make certain it remains in the same orientation after moving idler.

NOTE: Should less tension be required move stationary idler towards right side of tractor. See Figure 4.21.

6. Secure stationary idler with mounting bolt.

7. Place spark plug wire onto spark plug. Set park

brake. Start engine.

8. Visually inspect traction drive belt for movement.

When properly adjusted, the traction drive belt should not have any movement or rotation with the engine

running and park brake engaged.

9. Should movement be present, readjust traction

drive belt to release belt tension as described in previous instructions.

MOUNTING

BELT GUIDE

STATIONARY

MOUNTING BOLT LESS

MORE TENSION

LESS TENSION

MOUNTING BRACKET

MOUNTING BOLT

BRACKET

BELT GUIDE - MAKE CERTAIN BELT GUIDE ORIENTATION IS MAINTAINED.

STATIONARY IDLER

TENSION

FIGURE 4.21

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Wear heavy leather gloves when handling or working around

cutting blades. Blades are extremely sharp and can cause severe injury.

4.4 MOWER BLADE SERVICE

4.4.1. (STANDARD) BLADE WEAR LIMITS

All mower blades should be checked for excessive wear and damage before each use. See Figure 4.22.

NOTCH FORMING

WEAR LIMIT.

'__'- "= "_ CUTTING EDGE

,__ _.j__ _'_-.___.I_:_ "' WORN.

DANGEROUS CONDITION! DO NOT USE ON MOWER!

FIGURE 4.22

4.4.2. (NINJA) BLADEWEAR LIMITS

The ninja recycling blade requires more frequent service intervals than standard blades. Check for

excessive wear and damage before each use. See Figure 4.23.

4.4.3. (STANDARD) BLADE SHARPENING Blades should be kept sharp at all times. When the

blades are dull, cut grass will be ragged and lawn will usually turn brown. Sharpen standard blades as

follows:

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Remove mower blade(s).

5. If a blade is ingood condition, sharpen cutting edge

at an angle of 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. Replace blades not in good condition. See Figure 4.24.

22° 4_'_ _F'"TO_

STANDARDBLADE

FIGURE 4.24

4.4.4. (NINJA) BLADE SHARPENING

The Ninja recycling blades requires more frequent service intervals than standard blades. When the

blades are dull, cut grass will be ragged and lawn will usually turn brown. Sharpen standard blades as

follows:

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Remove mower blade(s).

5. Sharpen all cutting edges of the Ninja recycling

blade at an angle of 22 to 28 degrees for optimum performance. See Figure 4.25.

DANGEROUS CONDITION! DO NOT USE ON MOWER!

OR NOTCHES BEGIN TO APPEAR)

FIGURE 4.23

NINJA BLADE

(CRACKS

FIGURE 4.25

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove

spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and

components sufficient time to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can

cause severe injury.

4.4.5. 33" MOWER BLADE REPLACEMENT

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Position deck on its left side to access blade.

5. Remove blade mounting bolts, nuts and washers. See Figure 4.26.

oc.w.s..B..O,

_F SPINDLE

ASSEMBLY

BLADE _ _/_

BLAIIACER _______.Tf

(2 REQUI_ CONE

G-

MOUNTING

i_: NUT

FIGURE 4.27

t BAR

• I® . - ..'

FIGURE 4.26

6. Install new blade onto blade mounting bar.

7. Torque 30 to 40 ft Ibs.

4.4.6. 38" MOWER BLADE REPLACEMENT

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Position deck to access blade.

5. Remove blade mounting nut and cone washer from each blade. See Figure 4.27.

6. Install new blades.

7. Torque 70 to 90 ft Ibs.

4.4.7. TRACTION DRIVE BELT REPLACEMENT

Mower Deck Removal

It is necessary to remove deck in order to replace

belts. Remove deck as follows:

1. Place tractor on a firm. level surface such as

a driveway or garage floor and set the park brake

2. Turn eng ne "OFF". Remove key.

3. Lower the deck to lowest setting.

4. Disconnect the deck lift rod from the front lift arm. See Figure 4.28.

ARM

FRONT ROD

WASHER _HAIRPIN

FIGURE 4.28

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.4.7. TRACTION DRIVE BELT REPLACEMENT Mower Deck Removal

(Continued from previous page)

5. Remove hair pins from the front deck hanger

rod. See Figure 4.29.

30" & 33" BELT GUIDES SHOWN

ENGINE PULLEY BOTTOM GROOVE

FIGURE 4.30

11. Slide deck back and disconnect spring from

tension idler.

12. Pull deck from under tractor from R.H. side.

Traction drive belt removal

1. Remove two belt guide mounting bolts from each

side of tractor frame. See Figure 4.31.

(_ _ MOUNTING

_- _ BELT GUIDE

BOLTS (2 EACH SIDE)

FRONT DECK HANGER ROD

FRONT LIFT ARM HAIR PIN

FIGURE 4.29

6. Hold front of deck "UP" and slide the front deck

hanger rod to the right and out then lower the front of deck to the ground.

7. Remove hair pin and flat washer from rear deck

hanger bracket on both sides of tractor.

8. Make note of hole used in sector plates.

9. Slide sector plates off of rear deck hanger

brackets.

10. Slide deck forward.

Remove deck drive belt from engine pulley bottom groove. See Figure 4.30.

BELT

FIGURE 4.31

2. Slide belt guide assembly to the rear and remove.

3. Disconnect traction belt idler pulley spring from tractor frame. See Figure 4.32.

RIGHT REAR

TRACTOR

FRAME

SPRING FROM

FRAME

FIGURE 4.32

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.4.7. TRACTION DRIVE BELT REPLACEMENT (Continued from previous page)

4. Remove mounting nuts that secure the traction

drive belt idler tension pulley and stationary idler pulleys. See Figure 4.33.

STATIONARY IDLER

PULLEYS TRANSMISSION

PULLEY

Traction drive belt replacement

1. Place new traction drive belt over transmission

pulley and span to engine pulley.

2. Place belt into top groove of engine pulley.

3. Route belt through stationary and tension idlers. See Figure 4.36.

TRANSMISSION

DRIVE BELT

STATIONARY IDLER BRACKET

BELT GUIDE

STATIONARY IDLER

PULLEY

IDLER

ENGINE ALL PULLEY PULLEYS

REMOVE _IDLER

T TENSION

PULLEY

VIEW FROM UNDERNEATH TRACTOR

FIGURE 4.33

5. Remove traction drive belt from engine pulley top

groove. See Figure 4.34.

REMOVE BELT FROM PULLEY

FIGURE 4.35

NOTE: When installing a new belt, make certain the

stationary idler is mounted in the hole closest to the L.H. side of the tractor. See Figure 4.35.

4. Make certain belt is within belt guides of idlers.

5. Attach tension idler spring to tractor frame. See

Figure 4.36.

6. Reinstall mower deck in reverse order of removal.

RIGHT REAR

TRACTOR FRAME

CONNECT SPRING TO FRAME

FIGURE 4.34

6. Remove belt from center belt guide.

7. Pull belt until it can be removed

transmission pulley.

FIGURE 4.36

from

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP

blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can

be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

4.4.8. BLADE BELT REMOVAL & REPLACEMENT 33" Deck Drive Belt

1. Place tractor on a firm level surface.

2. Turn engine "OFF". Remove key.

3. Remove mower deck.

4. Remove deck belt idler pulley and spindle pulley

cover. See Figure 4.37.

REMOVE SPINDLE

PULLEY COVER

38" Deck Drive Belt

1. Place tractor on a firm level surface.

2. Turn engine "OFF". Remove key.

3. Remove mower deck.

4. Remove spindle belt guard and tension idler. See Figure 4.39.

REMOVE IDLER

_.__ =r-....J, ,i _ _

/---- REMOVE BELT

GUARD

FIGURE 4.39

5. Remove old belt.

6. Replace with new belt in reverse order.

7. Adjust idler pulley belt guide if necessary to obtain

1/16" clearance between belt and belt guide. See Figure 4.40.

FIGURE 4.37

5. Remove old belt.

6. Replace with new belt in reverse order.

7. Adjust idler pulley belt guide if necessary to obtain

1/16" clearance between belt and belt guide. See

Figure 4.38.

SPINDLE PULLEY

1/16"

(TYPICAL)

FIGURE 4.40

TENSION

IDLER

SPINDLE

FIGURE 4.38

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