Snapper LT180H48GBV2, LT160H42GBV2, LT160H42GBV Owner’s Manual

Safety Instructions & Operator's Manual for

LAWN TRA CTOR

HYDROSTA TIC DRIVE

ELECTRIC CLUTCH

SERIES G

MODELS

L T160H42GB V L T160H42GB V2

L T180H48GB V2

MODEL NUMBER EXPLANATION

I LT I 1,

MODEL DESIGNATION ----] ENGINE HP

DRIVE SYSTEM TYPE

CUTTING WIDTH

LT - Model Designation 160 - 16.0 HP (Engine Horse Power)

180 - 18.0 HP (Engine Horse Power) H - Hydrostatic Transmission Drive System

42 - 42" Cutting Width Mower Deck 48 - 48" Cutting Width Mower Deck

Thank you for buying a SNAPPER product! Before operating the Lawn Tractor, read and follow the

"IMPORTANT SAFETY INSTRUCTIONS" on pages 2 & 3, all other instructions contained in this manual and the

accompanying booklet "About Power Mower Safety". Lawn mowers and all power equipment can be potentially dangerous if used improperly. REMEMBER: SAFETY REQUIRES CAREFULL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE!

SNAPPERINC. _McDonough, GA,, 30253 U.S,A,

SNAPPER

_ I I= I r I 2 I

G - Series Designation B - Briggs & Stratton Engine

V - Over Head Valve Type Engine 2 - Twin Cylinder Engine

MANUAL No. 7-3621 (I.R. 4/15/00)

ENGINE OPTIONS

ENGINE TYPE

ENGINE MODEL

SERIES DESIGNATION

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious

injury or death to the operator or other persons. The owner of the machine must understand these instructions

and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might

impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer

cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often

attracted to the machine and the mowing activity.

Never assume that children will remain where you last

saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is operated (even with the blade OFF).

3. DO NOT allow children or others to ride on machine or on attachments (even with the blades

OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

6. DO NOT operate blades in reverse. STOP BLADES.

LOOK and SEE behind and down for children, pets

and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may

obscure vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe

injury or death. All slopes require extra CAUTION. If

you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass

catchers or other attachments; these affect the

handling and the stability of the machine.

1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).

2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.

3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on

slopes with blades off.

4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from

ditches, washouts, culverts, fences and

protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO

NOT operate machine on slopes exceeding 10

degrees (18% grade) when equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.

11. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.

2. Only mature, responsible persons shall operate

the machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-

related injuries. These operators should evaluate

their ability to operate the mower safely enough to

protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel

from machine. DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn controls and develop skills.

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other

objects that could cause injury if thrown by blade or interfere with mowing.

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

7. Keep people and pets out of mowing Immediately STOP blades, STOP engine, and

STOP machine if anyone enters the area.

8. Check shields, deflectors, switches, blade

controls and other safety devices frequently for

proper operation and location.

9. Make sure all safety decals are clearly legible. Replace if damaged.

10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly

in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as

needed to prevent injury from thrown objects

going through weak or worn spots.

area.

OPERATION

1. Mount and dismount machine from left side.

2. Start engine from operator's seat, if possible.

Make sure blades are OFF and parking brake is

set.

3. DO NOT leave machine with engine running.

STOP engine, STOP blades, SET brake, and

Remove key before leaving operators position

of any reason.

4. DO NOT operate machine unless properly

seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure

blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.

6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.

7. Keep hands and feet away from rotating blades

underneath deck. DO NOT place foot on ground

while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or

doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing

roadways.

11. STOP engine immediately after striking an obstruction. Inspect machine and repair

damage before resuming operation.

12. Operate machine only in daylight or with good artificial light.

13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.

OPERATION

(Continued From Previous Column)

14. Exercise CAUTION when pulling loads. Limit

loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER

attachment instructions.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon

monoxide, a deadly poison.

MAINTENANCE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or

pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an

enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied

building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

15. Use only genuine SNAPPER replacement parts to assure that original standards are

maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS .......... 2 - 3

TABLE OF CONTENTS ........................................ 4

SECTION 1 - FAMILIARIZATION ......................... 5

Components ........................................................ 5

Controls ................................................................ 5

SECTION 2 -

OPERATING INSTRUCTIONS ........................ 6-11

Pre-start Checklist .............................................. 6

Operator's Seat Adjustment ............................... 6

Starting & Stopping Engine ............................ 7-8

Starting & Stopping Wheel Drive ....................... 8

Starting & Stopping Mower Blades ................ 8-9

Parking Brake ....................................................... 9

Cutting Height Adjustment ................................. 9

Rolling Tractor with Engine Off ........................ 10

Reverse Lockout Mechanism ........................... 11

SECTION 3 -

MAINTENANCE INSTRUCTIONS ................. 12-15

Service - After First 5 Hours ........................ 12

Change Engine Oil .......................................... 12

Check Blade Brake ......................................... 12

Check Mower Blades ...................................... 12

Check Deck Drive Belt ................................... 13

Service - Every 25 Operating Hours ................ 13

Check Engine .................................................. 13

Mower Components ....................................... 13

Check Blade Brake ......................................... 13

Lubrication (Tractor) ................................ 13-14

Front Wheel Bearings .................................... 13

Axle Spindles .................................................. 13

Clutch/Brake Pivot .......................................... 14

Steering Sector Gear ...................................... 14

Steering Shaft ................................................. 14

Steering Drag Link .......................................... 14

Steering Tie Rod ............................................. 14

Park Brake Lever ............................................ 14

Deck Lift Mechanism ...................................... 14

Service - Annually ........................................... 15

Engine .............................................................. 15

Fuel Filter ......................................................... 15

Spark Plug ....................................................... 15

Hydrostatic Transmission Oil ........................ 15

SECTION 4 -

ADJUSTMENTS & REPAIR ........................... 16-33

Engine Adjustments & Repair ............................. 16

Mower Deck & Component Adjustments ........... 16

Blade Brake Adjustment ...................................... 16

Blade Belt Adjustment .......................................... 16

42" Side To Side Deck Level Adjustment ........... 16

42" Front To Rear Deck Level Adjustment ......... 17

48" Side To Side Deck Level Adjustment ......18-19

48" Front To Rear Deck Level Adjustment ......... 19

Brake Adjustment ................................................. 20

Steering Adjustment ............................................. 20

Shifter Adjustment ........................................... 20-21

Traction Drive Belt Adjustment ........................... 21

Mower Blade Service ....................................... 21-24

Blade Wear Limit .......................................... 21-22

Blade Sharpening .............................................. 22

Mower Blade Replacement ............................... 23

Traction Drive Belt Removal/Replace ............ 24-27

Deck Belt Removal & Replacement ............... 28-29

Battery Service ................................................. 30-31

Mower Spindles Bearing Replacement .............. 32

AVAILABLE ACCESSORIES ............................ 33

SECTION 5 -

ELECTRICAL SYSTEM ...................................... 34

Schematics - Briggs & Stratton

(Single Cylinder Engines) ................................. 34

Schematics - Briggs & Stratton

(Twin Cylinder Engine) ..................................... 34

TROUBLESHOOTING GUIDE ...................... 35-36

MAINTENANCE SCHEDULE ............................. 37

MAINTENANCE PARTS ..................................... 37

WARRANTY ....................................................... 38

PRIMARY MAINTENANCE ............................ 39-42

Section 1 - FAMILIARIZATION

CLUTCH/BRAKE PEDAL

LEVER ..........

DOWN

..............................................................................................................................................................................

OPERATOR'S SEAT

SPEED CONTROL LEVER

BATTERY (UNDER

SEAT ADJUSTMENT

KNOB

CHOKE

! i

FAST

SLOW

l i

'.•.

STEERING ......... CONTROL

DASHBOARD CONTROLS

ENGINESPEED

LIGHT SWITCH

IGNITION KEY

(UNDER HOOD)

OVERRIDE LEVER

CUTTING

HEIGHT

ADJUSTMENT

LEVER

DISCHARGE J DEFLECTOR

MOWING DECK (42" SHOWN)

FIGURE 1.1

COMPONENTS

The nomenclature drawings above, illustrate the essential components of the SNAPPER Lawn Tractor. It

is recommended that all operators of this equipment become thoroughly familiar with the components and

their operation BEFORE OPERATING. Specific details involving the engine are found in the separate Engine

Owner's Manual.

HEADLIGHTS

ENGINE

Study the Important Safety Instructions, this Operator's Manual and Engine Owner's Manual before operating

this machine. Keep these manuals available for future reference.

CONTROLS

All operators should be acquainted with the operator's controls before attempting start-up or operation of the

Lawn Tractor. See the Control Panel drawing above.

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECKLIST

Make the following checks and perform service as required before each start-up.

2.1.1. Check tires and add air as needed to bring pressure to 12 P.S.I. in front tires and 12 P.S.I. in

rear tires.

2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened. If guards are missing or damaged, replace BEFORE using

mower.

FUEL

2.1.3. Check engine oil and add oil as needed to bring level up to, but not over, the FULL mark. Refer to engine owner's manual for oil specifications. See Figure

2.1.

FIGURE 2.1

2.1.4. Check blade switch to ensure it moves freely. Manually pull switch out to the "ON" position

and push switch down to the "OFF" position.

2.1.5. Clean exterior surfaces of cutting deck, engine and tractor of any accumulation of dirt, grass, oil, etc. Keep engine air intake screens and cooling fins clean at

all times.

TIGHTEN CAP AFTER

FILLING TANK

FIGURE 2.2

2.2 OPERATOR'S SEAT ADJUSTMENT

2.2.1. FRONT TO REAR ADJUSTMENT

1. With the engine "OFF". raise operator's seat and loosen the two adjusting knobs on the seat support. Lower the seat. Sit in the operator's seat and slide the seat forward or backward until the clutch/brake pedal can be fully depressed comfortably. Raise seat and tighten the adjusting knobs to secure seat in position.

See Figure 2.3.

i LOOSEN ADJUSTING

ADJUST

SEAT

2.1.6. With engine "OFF" move the tractor outside and add fuel to the fuel tank. Securely tighten fuel cap

after refueling. Refer to engine owner's manual for fuel specifications. See Figure 2.2.

2.1.7. Check Reverse Lockout Mechanism. Refer to Section "Reverse Lockout Mechanism".

FIGURE 2.3

Section 2 - OPERATING INSTRUCTIONS

2.3 STARTING & OPERATION

2.3.1. STARTING ENGINE

1. Take a comfortable position in seat of machine,

look around to make sure that the area you are going to mow is clear of people, children and pets. Take note of

any stationary obstacles!

NOTE: The interlock system will prevent the engine from starting if the blade switch is in the "ON" (up) position or if

the clutch/brake pedal is not fully depressed. If the interlock system ever fails to work, DO NOT OPERATE the tractor

until the interlock has been repaired.

2. Push blade switch down to the "OFF" position. See Figure 2.4. PUSH BLADE SWITCH "DOWN" TO

START MACHINE

BLADE

5. Choke engine for cold starting by moving engine

speed control to "CHOKE" position. NOTE: Some models are equipped with a separate choke control,

located on the dash of the tractor. Pull the control "OUT" to choke position to start a cold engine. Little

or no choking will be needed when restarting a warm engine. Insert key in switch. Turn key to "START"

position to crank engine and hold until engine starts, then release key to "RUN" position. See Figure 2.6.

NOTE: DO NOT crank engine for more than five seconds at a time. This will help prevent the starter from overheating and/or running down the battery. If cranking

time is more than five seconds, locate and correct cause of starting problem.

6. After engine starts, release key, move the engine speed control to "FAST" position and allow engine to warm up before proceeding. See Figure 2.6.

FAST

FIGURE 2.4 SLOW

3. Depress the clutch/brake pedal fully. See Figure 2.5.

4. Move speed control lever to neutral.

ENGINE

NOTE: The seat interlock will shut off the engine if the operator gets off the seat without setting the parking

SPEED CONTROL

brake or if the blades are running. If the interlock ever fails to work, DO NOT OPERATE the tractor until the FIGURE 2.6

interlock has been repaired.

_ CLUTCH!BRAKE

PEDAL

/1 ill

/,,..

DO NOT leave machine with engine running. Stop engine. Stop blades. Set parking brake. Remove key.

KEY

PUSH PEDAL ALL THE

WAY DOWN TO START

ENGINE

FIGURE 2.5

Section 2 - OPERATING INSTRUCTIONS

2.3

STARTING & OPERATION (Continued)

2.3.2. STARTING WHEEL DRIVE

1. Shift speed control lever to neutral.

2. Start engine. Refer to Section "STARTING ENGINE".

3. Release clutch/brake pedal.

4. Slowly shift speed control lever forward for forward motion or to the rear for reverse motion. See

Figure 2.7.

.... REVERSE

FORWARD ! SPEEDS

FIGURE 2.7

2.4 STOPPING ENGINE, BLADE, WHEEL DRIVE

2.4.1. STOPPING ENGINE

1. Stop engine by turning key to the "OFF" position. See Figure 2.9.

KEY

FIGURE 2.9

2.4.2. STOPPING WHEEL DRIVE

1. Fully depress clutch/brake pedal to stop wheel drive. See Figure 2.10.

2.3.3 STARTING MOWER BLADE

1. Start engine. Refer to Section "STARTING ENGINE".

2. Pull blade switch OUT to engage blade. See Figure 2.8.

PUSH BLADE SWITCH IN TO THE ,'OFF" POSITION i

SWITCH OUT TO THE "ON"

POSITION

FIGURE 2.8

FULLY DEPRESS

STOP WHEEL MOTION

FIGURE 2.10

I WARNING

DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets

and hazards before and while backing.

Section 2 - OPERATING INSTRUCTIONS

2.4 STOPPING

2.4.3. STOPPING MOWER BLADES

1. Stop mower blade by pushing blades switch IN to

disengage blades. See Figure 2.11.

...... ON

PUSH BLADE SWITCH IN TO THE "OFF" POSITION

,PULL BLADE

POSITION

FIGURE 2.11

2.4.5. RELEASING PARK BRAKE

1. Fully depress clutch/brake pedal. Move park brake

lever "DOWN" to release park brake. Release clutch/brake pedal. See Figure 2.13.

PARK BRAKE

PEDAL -LEVER

SWITCH OUT TO THE "ON"

FIGURE 2.13

WARNING

Once blades are disengaged, they should come to a complete stop in 5 seconds or less. If the blades continue to rotate after 5 seconds, the blade brake must be repaired. Return machine to an authorized SNAPPER dealer. DO NOT continue to operate machine until blade brake has been repaired and functioning properly.

2.4.4. SETTING PARK BRAKE

1. Fully depress clutch/brake pedal.

2. Move park brake lever up into slot. See Figure 2.12.

3. Release pedal.

PEDAL ALL i BRAKE

THE WAY DOWN

i ,

2.5. CUTTING HEIGHT ADJUSTMENT

1. Depress lock button on cutting height adjustment

lever. See Figure 2.14.

DEPRESS LOCK BUTTON

LOWEST CUT

FIGURE 2,14

2. Raise or lower deck to any of six positions as

desired. Release lock button.

MOVE PARK BRAKE

LEVER "UP" TO

DO NOT park machine on slopes.

FIGURE 2.12

Section 2 - OPERATING INSTRUCTIONS

2.6. ROLLING TRACTOR WITH ENGINE OFF

2.6.1. Rolling Hydro Models

1. With engine "OFF", move to rear of tractor.

2. Pull the roll release control all the way out to disengage the hydro transmission. See Figure 2.15.

PULL ROLL RELEASE CONTROL ALL THE WAY

OUT TO DISENGAGE HYDRO TRANSMISSION

DO NOT disengage the hydro transmission and coast down slopes. DO NOT use Roll Release Control to

disengage hydro transmission unless machine motion can be controlled and engine is off.

ROLL RELEASE CONTROL

,_ _i _iI

i PUSH ROLL RELEASE ....

CONTROL ALL THE WAY Z ROLL RELEASE IN TO ENGAGE HYDRO

TRANSMISSION

FIGURE 2.15

3. Move tractor to desired location.

4. Set park brake.

5. Push roll release control all the way in to engage

hydro transmission. See Figure 2.15.

NOTE: The transmission will not propel the tractor if it is left in the "ROLL" position.

Section 2 - OPERATING INSTRUCTIONS

2.7. REVERSE LOCKOUT MECHANISM

Data indicates that tragic back-over accidents occur each year. These accidents usually involve unsupervised children. Many times these children have been given

rides on the machine and have been trained to view this potentially dangerous piece of machinery as fun rather

than being taught how to avoid danger. This riding mower has a Reverse Lockout Mechanism.

This mechanism prevents the mower from being shifted into reverse with the blades running. To shift into reverse

you must first stop the blades and then shift to reverse. It is our recommendation that this mechanism remain

functional and the operator of this equipment develop the habit of never backing up with the blades running. As the Safety Instructions Indicate, DO NOT operate blades in

reverse. STOP BLADES, LOOK AND SEE BEHIND AND DOWN for children, pets and hazards before

and while backing.

We realize that this could cause a change to your previous mowing method but we encourage you to adjust

to this new system. Do not defeat the Reverse Lockout Mechanism.

If you operate your mower near roadways or use attachments that require quicker shifting to reverse,

there is an override lever provided. This lever can be pushed and held before engaging the blades and will

allow reverse operation until the blade switch is pushed in to the "OFF" position, at which time the system will

return to its Reverse Lockout mode. This feature should never be selected unless you are absolutely sure that no

children or others are present in the mowing area and that all children are away and supervised by a

responsible adult.

2.7.1.

Reverse Lockout Mechanism Override

Stop machine. Stop blades.

Depress and hold Override Lever.

Pull blade switch "OUT" to engage blade.

Release Override Lever

I , IL. WARNING

LOOK and SEE behind and down for children, pets and hazards before and while backing.

IMPORTANT! DO NOT use the Reverse Lockout

Mechanism Override as the normal operating mode. To return to the Reverse Lockout Mechanism mode,

disengage (STOP) blades by pushing blade switch in to the "OFF" position. The Override will reset to Reverse

Lockout.

2.7.2. Check the Reverse Lockout Mechanism

Before each use, check the Reverse Lockout Mechanism for proper function. The following procedure requires the operation of the engine and

blades. Before proceeding, Read, Understand, and Follow all Safety Instructions and Warnings in this

manual and on the machine.

1. Complete Pre-Start Checklist.

2. Move machine to clear open area. DO NOT

allow children or others in area.

3. Start engine.

4. Pull blade switch "OUT" to engage blades.

5. Reverse Lockout Mechanism must prevent

speed control lever from going into reverse.

WARNING

DO NOT operate machine if Reverse Lockout Mechanism is not functioning properly. Contact your SNAPPER dealer immediately for assistance.

Section 3- MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the Tractor, use genuine SNAPPER replacement parts only. Contact a local

SNAPPER dealer for parts and service assistance. For the correct part or information for a particular Tractor,

always mention the model and serial number. SNAPPER recommends returning the Tractor to an authorized

SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the Tractor. For the nearest SNAPPER dealer in your

area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the

engine manufacturer's dealers under the heading, ENGINES - gasoline.

3.2 SERVICE - AFTER FIRST 5 HOURS

WARNING

DO NOT attempt any adjust_'nents,maintenance or service with the engine or blades running. STOP blades. STOP engine. Set brake. Remove key. Remove spark plug wire

from spark plug and secure wire away from spark plug. Engine and components can be extremely hot.Avoidbums byallowingengineand components sufficienttime to cool.

3.2.1. CHANGE ENGINE OIL

The engine is equipped with a FastexTM oil drain.

1. Rotate drain body counterclockwise and pull out to open drain. See Figure 3.1.

2. Drain oil into a 2 quart container placed beneath end of oil drain.

3. After all oil has drained, push drain body "IN" and rotate clockwise to close.

4. Fill engine with new motor oil as specified in engine owner's manual.

4. Check blade for straightness. Refer to Section "ADJUSTING MOWER BLADE".

5. Check torque of blade mounting bolts. Torque to: 42" deck - 30 to 40 ft Ibs. See Figure 3.2.

48" deck - 70 to 80 ft lbs.

CLOCKWISE AND PULL

ROTATECOUNTER

OUT TO OPEN. PUSH IN AND ROTATE

CLOCKWISE TO CLOSE.

FIGURE 3.1

TORQUETO

FASTEX TM

:)RAIN

3.2.2. CHECK BLADE BRAKE

1. Check blade brake for proper function. Blades

should stop rotating in 5 seconds or lessafter pushing the blade switch "IN"to the OFF disengaged position.

2. If blades continue to rotate longer than 5 seconds do not operate machine. Contact your SNAPPER dealer for

assistance.

3.2.3. CHECK MOWER BLADES

1. Remove deck from tractor.

2. Carefully position deck to access blade.

3. Check blade for sharpness, wear and damage. Refer to Section "BLADE WEAR LIMITS".

FIGURE 3.2

Blades must stop rotating in 5 seconds or less after I blades have been turned off. DO NOT operate machine I

until blade brake has been repaired and functioning I properly. Contact your SNAPPER dealer for assistance. I

Section 3 - MAINTENANCE

3.2.4. CHECK DECK DRIVE BELT

1. The idler and spring provide proper belt tension and require no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating

mower.

3.3

SERVICE - EVERY 25 OPERATING HOURS

3.3.1. CHECK ENGINE

1. Change engine oil. Refer to Section "CHANGE ENGINE OIL". Refer to engine owner's manual for oil

specification.

2. Remove and clean engine air pre-cleaner. See Figure 3.4. Refer to engine owner's manual for

cleaning instructions.

3. Remove and replace engine air cleaner. Refer to engine owner's manual for service instructions.

_w _ KNOB

_ "COVER RETAINING

_-- AIR CLEANER COVER

CARTRIDGE ELEMENT

3.3.2. MOWER COMPONENTS

1. Check deck drive belt for proper tension. Refer to Section, "CHECK DECK DRIVE BELT".

2. Check blades for sharpness, wear, damage and torque. Refer to Section on "MOWER BLADE

SERVICE".

3. Check mower deck for proper levelness. Refer to Section "MOWER DECK ADJUSTMENT

LEVELNESS".

4. Clean mower deck. a. Remove key from ignition switch.

b. Remove deck. c. Clean underside of mower deck, removing all

accumulation of grass clippings and debris. d. Clean top of deck, removing all grass clippings

and debris.

5. Lubricate spindles with 1 to 3 shots of general purpose grease from grease gun.

IMPORTANT - 48" DECK ONLY: Spindles on 48" deck must be kept filled with

grease, Apply grease from grease gun until grease purges from vent located underneath deck on spindle housing,

6. Lubricate all mower deck linkage pivot points with a light coat of motor oil.

SINGLE CYLINDER ENGINE TYPE

•. ................................................................... q

AIR

PRE-CLEANER.

O_-----RET_NING PLATE

O---------AIR CLEANER COVER

PRE-CLEANER

STUD

AIR CLEANER BASE

RETAINING CLIPS

3.3.3. CHECK BLADE BRAKE

1. Refer to Section "CHECK BLADE BRAKE".

3.3.4. TRACTOR LUBRICATION

1. Front Wheel Bearings

Lubricate each front wheel bearing through the grease fitting on wheel hub. Using general purpose

grease in a grease gun, add grease until grease purges from bearing. See Figure 3.5.

SPINDLE

LUBRICATION

FITTING

FRONT WHEEL"

BEARING LUBRICATION

FITTING

FIGURE 3.5

TWIN CYLINDER ENGINE TYPE !

FIGURE 3.4

2. Axle Spindles

Lubricate each axle spindle with 1 to 3 shots of general purpose grease. See Figure 3.5.

(Continued On Next Page)

Section 3 - MAINTENANCE

3.3.4. TRACTOR LUBRICATION (Continued From Previous Page)

3. Clutch/Brake Pivot

The clutch/brake pivot is located on the L.H. underside of the tractor and is lubricated with one

shot of general purpose grease. See Figure 3.6.

CLUTCH/BRAKE PIVOT LUBRICATION

FITTING

FIGURE 3.6

4. Steering Sector Gear Lubricate with a light coat of general purpose grease.

See Figure 3.7.

D, GL,NK

LUBRICATION

FIGURE 3.8

7. Steering Tie Rod Lubricate both ends of steering tie rod with a small

amount of 30 wt. motor oil from an oil can. See Figure 3.9.

LUBRICATE BOTH ENDS

OF TIE ROD

LUBRICATE

• SECTOR GEAR

_"__ LUBRICATE _"

• _ STEERING "

SHAFT GEAR

FIGURE 3.7

5. Steering Shaft Lubricate steering shaft wear points with a light coat

of 30 wt. Motor oil.

6. Steering Drag Link Lubricate both ends of steering drag link with a small

amount of 30 wt. motor oil from an oil can. See Figure 3.8.

FIGURE 3.9

8. Park Brake Lever

Using 30 wt. motor oil, lubricate the park brake lever

mechanism pivot points, which are located on the left

hand underside of tractor. See Figure 3.10. Lubricate

mechanism with a thin coat of 30 wt. motor oil.

BRAKE

LEVER

LUBRICATE COMPONENTS ON

TRACTO R

FIGURE 3.10

9. Deck Lift Mechanism Lubricate all wear and pivot points of the deck lift.

Section 3 - MAINTENANCE

3.4 ANNUALLY (END OF EACH SEASON)

Perform all maintenance as described in Section "SERVICE - EVERY 25 OPERATING HOURS". Also

see Service Schedule.

3.4.1. ENGINE

1. Service engine according to engine owner's manual.

3.4.2. FUEL FILTER

1. Service fuel filter as instructed below, on COLD ENGINE ONLY!

NOTE: It may be necessary to drain the fuel tank before removing fuel filter to prevent spillage of gasoline.

2. Locate fuel filter. Remove hose clamps and fuel hoses from both sides of fuel filter.

3. Install new fuel filter part number 1-4359. See Figure 3.11.

NEW FUEL FILTER PART NUMBER 1-4359

FIGURE 3.11

4. Fill fuel tank with fresh gasoline. Refer to engine

owner's manual for fuel specifications.

3.4.3. SPARK PLUG Remove and replace engine spark plug. Refer to

engine owner's manual for correct replacement plug and gap specifications.

3.4.4. HYDROSTATIC TRANSMISSION OIL

The hydrostatic transmission does not require maintenance. If any problems arise return

immediately to a Snapper dealer.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.1 ENGINE ADJUSTMENTS & REPAIR Refer to the engine owner's manual for those

adjustments and/or repairs that can be made by the owner.

4.2 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component adjustments

and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer.

I Blades must stop rotating in 5 seconds or less after I

blades have been turned off. DO NOT operate l machine until blade brake has been repaired and l

functioning properly. Contact your SNAPPER dealerl for assistance.

4.2.1. BLADE BRAKE ADJUSTMENT The blade brake when functioning properly will stop

blade rotation in 5 seconds or less. The brake requires no adjustment. If blades continue to rotate after 5

seconds the blade brake must be repaired. Contact your authorized SNAPPER dealer for assistance.

d. Disconnect rear sector plates and allow center, rear of deck to rest on angle iron.

e. Measure the distance from blade tips to floor. If the measurement is within 1/8" from side-to-side, the

deck levelness is satisfactory. If the difference from

side-to-side is greater than 1/8", an adjustment will have to be made. See Figure 4.1.

REAR TO FRONT VIEW OF DECK

x - 1/8"

L,o.,,,o,1

FIGURE 4.1

f. Loosen the shoulder bolt that retains the eccentric.

g. Turn eccentric "UP" or "DOWN" as required until blade tips are within 118" of the same

distance from the floor. See Figure 4.2.

h. Tighten shoulder bolt loosened in Step "f". i. Readjust rear sector plates to align with holes

in support brackets.

j. Reconnect sector plates, remove angle iron,

pipe, etc. and recheck side to side level. Adjust as needed to result in blade tips being within 1/8" of the

same distance from the floor.

k. Proceed to check front to rear deck pitch.

4.2.2. BLADE BELT ADJUSTMENT The 42" and 48" mower deck drive belts do not require any adjustment. If the belt does not drive blade properly, replace belt as needed.

4.2.3. MOWER DECK ADJUSTMENT (LEVELNESS)

1. SIDE-To-SIDE (42" Decks)

Before making deck leveling adjustments, check the

tire pressure. Check tires and add or release air as

needed to bring pressure to 12 PSI in front and 12 PSI in rear tires. If tires are properly inflated and mowing _/

is still uneven, adjust side-to-side deck levelness as

follows:

a. Place machine on a smooth level surface. b. Turn engine off and remove key, remove spark

plug wire(s) from spark plug(s) and secure wire(s) away from plug(s).

c. Place a piece of angle iron, pipe, or similar object under center of deck at the rear.

LOOSEN

SHOULDER

BOLT

LOOSEN PIVOT

BOLT

FIGURE 4.2

TURN ECCENTRIC AS REQUIRED

Section 4- ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP blades. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine

and components sufficient time to cool.

4.2.4. MOWER DECK ADJUSTMENT (LEVELNESS)

FRONT-To-REAR (42" Decks)

1. Remove hair pins and washers securing sector

plates to rear lift arms. See Figure 4.3.

FIGURE 4.3

2. Move sector plate as required to raise or lower the

rear of deck.

CLEVIS

HAIR PIN

WASHER

JAM

LIFT CABLE

FRONTLIFTROD HANGER

FIGURE 4.4

9. Remove front lift cable and rest front of deck onto

2 x 4 block.

10. Loosen jam nut on front liftcable. See Figure 4.4.

11. Rotate front lift cable until it can be reinstalled into

front lift arm without lifting deck.

12. Secure lift cable to lift arm with washer and hair pin.

Secure jam nut.

13. Reinstall sector plates onto rear hanger brackets

and secure with washers and hair pins.

14. Raise deck and remove wooden blocks.

15. Repeat steps for front to rear level until levelness is

acquired.

NOTE: The deck should be set so that the rear of the deck is 1/4" lower than the front.

3. If the sector plates are in their lowest setting and proper level cannot be obtained, adjust the front lift rod

as follows:

4. Move deck lift lever to #5 position.

5. Place a 2 x 4 wooden block on edge under front center of deck.

6. Place a 3 x 3 wooden block under rear center of deck.

7. Remove hair pins and washers securing sector plates. Lower rear of deck onto 3 x 3 block.

8. Remove hair pin and washer securing front lift cable to front lift arm. See Figure 4.4.

Section 4 - ADJUSTMENT & REPAIR

4.2.5. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE-To-SIDE (48" Decks)

Before making deck leveling adjustments, check the

tire pressure. Check tires and add or release air as

needed to bring pressure to 12 PSI in front and 12 PSI in rear tires. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck

levelness as follows:

1. Place machine on a smooth level surface.

2. Rotate outside blades so tips are pointed to the

sides of deck. See Figure 4.5. Measure the distance from blade tips to floor. If the measurement is within 1/8" from side-to-side, the

deck levelness is satisfactory. If the difference from side-to-side is greater than 118", continue to next step for adjustment.

3. Place a 2 x 4 piece of wood under the front middle portion of deck. Place one 2 x 4 piece of

wood under the rear of deck on both sides behind the two outside blades. See Figure 4.5.

4. Lower deck down to rest on the three 2 x 4 pieces of wood. Make sure there is no deck tension on

the lift rods supporting the deck.

5. Loosen the bolt and nut that secures the front lift arm weldment to the front lift arm. See Figure 4.6.

TOP VIEW OF DECK

t PLACE THREE 2 X4 UNDER

FRONT AND REAR OF DECK

FIGURE 4.5

LL¸ i i LL

FRONT LIFT j] _ FRONT LIFT ARM

ARM ,F _ --,. Itl_ WELDMENT

II ll_", II

NUT _e_ ILOOSEN __

/ "",/

, TOP VIEW OF DECK

FIGURE 4.6

(Continued On Next Page)

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.2.5. MOWER DECK ADJUSTMENT (LEVELNESS) SIDE-To-SIDE (48" Decks)

(Continued From Previous Page)

6. Remove both hair pins and washers from swivel located on rear lift rods and pull rod out of deck

brackets.

7. Rotate swivels on both sides up or down to achieve the proper levelness. See Figure 4.7.

8. Reinstall swivel into deck bracket. Reinstall washers and hair pins.

9. Tighten nut and bolt on front lift arm securely.

4.2.6. MOWER DECK ADJUSTMENT (LEVELNESS) (FRONT To REAR)

Before making deck leveling adjustments, check the

tire pressure. Add or release air as needed to bring

pressure to 12 PSI in front and 12 PSI in rear tires. If

tires are properly inflated and mowing is still uneven,

check side-to-side deck levelness first then proceed

to front to rear adjustment. Adjust front to rear deck

levelness as follows:

1. Place machine on a smooth level surface.

2. Rotate outside blades so tips are pointed to the front and rear of deck. Measure the distance from

blade tips to floor. The distance should be the same, or

the rear no more than 1/4" higher than the front. If the

rear blade tip is lower or is more than 114"higher than

the front, proceed to next Step for adjustment.

3. Remove the hair pin & washer from swivel located

on lift rod. Remove swivelllift rod from hanger bracket.

4. Rotate swivel up or down to achieve the proper levelness.

5. Reinstall swivel/lift rod into hanger bracket. Reinstall

washer & hair pin to secure swivel to hanger bracket.

See Figure 4.7.

. / .t.-I/a.---_..ts I

REMOVE WASHER & HAIR PIN & ROTATE SWIVEL UP OR DOWN

I v

If t t

\ l

\ I

.--,//%!,, )

\ FRONT

\ LIFT

\ ROD

\ \

\ \.

LIFT ROD

DECK

FIGURE 4.7

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.3 TRACTOR DRIVE COMPONENTS

4.3.1. BRAKE ADJUSTMENT

When adjusted properly, the brake should stop the tractor in approximately 6 feet or less from top speed.

Drive the machine at maximum forward speed and apply the brake. If stopping distance is greater than 6

feet, brake adjustment is required.

1. Turn engine "OFF". Remove key.

2. Locate brake adjustment nut underneath the left side at the rear of tractor. See Figure 4.8.

3. Turn nut 1 turn clockwise to increase braking action. DO NOT over tighten brake adjustment.

4. Start engine and test brake.

5. Continue adjustment as described above until proper brake function is achieved.

CLOCKWISE TO INCREASE BRAKING OR COUNTER

CLOCKWISE TO DECREASE BRAKING

FIGURE 4.9

3. Loosen the eccentric mounting nut and rotate the

eccentric clockwise until steering "Play" is reduced. See Figure 4.9.

4. Tighten eccentric mounting nut.

4.3.3. SHIFTER ADJUSTMENT

The shift linkage is set at the factory and should not require further adjustment. The shifter is adjusted

properly when the speed control lever can be placed at rear edge of the neutral detent and the tractor remains absolutely stationary. If motion is detected.

neutral adjustment will be required. DO NOT operate

a machine that creeps when shifted to neutral.

1. Stop engine. Remove key.

2. Move speed control lever to rear edge of neutral detent and hold firmly.

3. Locate neutral adjustment nut underneath the right rear of the tractor. See Figure 4.10

4.3.2. STEERING ADJUSTMENT

Should excessive "Play" be noted in the steering, adjust as follows:

1. Turn engine "OFF". Remove key.

2. From left side of tractor, locate the steering sector below fuel tank. See Figure 4.9.

NEUTRAL

ADJ USTM ENT

NUT

TURN NUT CLOCKWISE TO

REDUCE FORWARD CREEP

FIGURE 4.10

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

blades. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.

4.3.3. SHIFTER ADJUSTMENT (Continued from previous page)

4. Turn the neutral adjustment nut 1/4 turn clockwise

to reduce FORWARD creep. Turn the adjustment nut 1/4 turn counter clockwise to reduce Reverse creep.

Only turn the adjustment nut in 1/4 turn increments.

5. Check for creep in neutral. Start engine. Move

speed control lever to rear edge of the neutral detent. Machine should not move. If further adjustment is

required, stop engine and repeat Step 4.

4.3.4. TRACTION DRIVE BELT ADJUSTMENT

Should a gradual loss of traction be noticed, it may be necessary to adjust the traction drive belt tension. Adjust

as follows:

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck.

4. Remove the traction drive belt stationary idler

mounting bolt. See Figure 4.11.

5. Move the stationary idler one hole towards right side

of tractor for more belt tension.

NOTE: Note the orientation of belt guide and make certain it remains in the same orientation after moving idler. Should

less tension be required move stationary idler towards right side of tractor. See Figure 4.11.

6. Secure stationary idler with mounting bolt.

7. Place spark plug wire onto spark plug. Set park

brake. Start engine.

8. Visually inspect traction drive belt for movement.

When properly adjusted, the traction drive belt should not have any movement or rotation with the engine running

and park brake engaged.

9. Should movement be present, readjust traction drive

belt to release belt tension as described in previous instructions.

4.4 MOWER BLADE SERVICE

MOUNTING

BELT - BRACKET

' MORE TENSION

MOUNTING BOLT _ISION

BELT GUIDE - MAKE CERTAIN

MAINTAINED. BELT GUIDE ORIENTATION IS

STATIONARY IDLER

MOUNTING BRACKET

FIGURE 4.11

4.4.1. (STANDARD) BLADE WEAR LIMITS

All mower blades should be checked for excessive wear and damage before each use. See Figure 4.12.

NOTCH FORMING W

\ _/'/ _ BLADE

,.__ _ WEAR LIMIT,

EROUSCOND,T,ON DO

_=_;_ NOT USE ON MOWER!

FIGURE 4.12

CUTTING EDGE

WORN.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

STANDARD BLADE

FIGURE 4.14

4.4.2. (NINJA) BLADEWEAR LIMITS

The ninja recycling blade requires more frequent service intervals than standard blades. Check for excessive wear

and damage before each use. See Figure 4.13.

CONDITIDANGEROUS

DO NOT USE ON MOWER!

FIGURE 4.13

4.4.4. (NINJA) BLADE SHARPENING

The Ninja recycling blades requires more frequent service intervals than standard blades. When the

blades are dull, cut grass will be ragged and lawn wilt usually turn brown. Sharpen standard blades as follows:

1. Move tractor to afirm. level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Remove mower blade(s).

5. Sharpen all cutting edges of the Ninja recycling blade at an angle of 22 to 28 degrees for optimum

perform ance. See Figure 4.15.

F NINJA BLADE

4.4.3. (STANDARD) BLADE SHARPENING

Blades should be kept sharp at all times. When the blades are dull, cut grass will be ragged and lawn will usually turn brown. Sharpen standard blades as

follows:

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Remove mower blade(s).

5. If a blade is in good condition, sharpen cutting

edge at an angle of 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. Replace blades

not in good condition. See Figure 4.14.

TIP

FIGURE 4.15

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

SPINDLE WASHER -_:¢_ _.. HOUSING

_) DECK/DRIVE

_ PULLEY

SPINDLE

.......-.41_ ASSEMBLY

4.4.5. 42" MOWER BLADE REPLACEMENT

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Position deck on its left side to access blade.

5. Remove blade mounting bolts and cone washers.

See Figure 4.16.

FIGURE 4.16

6. Install new blade.

7. Torque 30 to 40 ft Ibs.

SPINDLE COVER CUP "____-_ CONE

BLADE

FIGURE 4.17

€;HERWA_

MOUNTING

4.4.6. 48" MOWER BLADE REPLACEMENT

1. Move tractor to a firm, level surface.

2. Turn engine "OFF". Remove key.

3. Remove mowing deck from tractor.

4. Position deck to access blade.

5. Remove blade mounting nut and cone washer from

each blade. See Figure 4.17.

6. Install new blades.

7. Torque 70 to 80 ft Ibs.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.7. TRACTION DRIVE BELT REPLACEMENT 42" Mower Deck Removal

RemoveItis necessarydeck asto follows:remove deck in order to replace belts.

1. Place tractor on a firm, level surface such as a

driveway or garage floor and set the park brake.

2. Turn engine "OFF". Remove key.

3. Lower the deck to lowest setting.

4. Remove hair pin and washer securing front lift cable to front lift arm. See Figure 4.18.

5. Remove hair pins from the front deck hanger rod and slide out the rod from deck hanger bracket.

Front lift arms will be now be disconnected. See Figure 4.19.

CLEVIS

HAIR PIN

RIGHT

S,DE

SHOWN

DECK HANGER

P.. BRACKET

' ,," ,' FRONT

FRONT DECK"

HANGER ROD

FRONT

LIFT _M

FIGURE 4.19

FRONT LIFT CABLE

42" DECK SHOWN

FIGURE 4.18

6. Hold front of deck "UP" and slide the front deck hanger rod to the right and out then lower the front of

deck to the ground.

7. Remove deck drive belt from engine pulley bottom groove. See Figure 4.20.

FIGURE 4.20

(Continued On Next Page)

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.7. TRACTION DRIVE BELT REPLACEMENT 42" Mower Deck Removal

(Continued From Previous Page)

8. Remove hair pin and flat washer from rear deck

hanger bracket on both sides of tractor.

9. Make note of hole used in sector plates.

10. Slide sector plates off of rear deck hanger

brackets. See Figure 4.21.

11. Slide deck from underneath machine.

LEFT REAR TRACTOR

FRAME

DISCONNECT SPRING FROM FRAME

iii_il i ii

FIGURE 4.22

STATIONARY IDLER TRANSMISSION

PULLEY NUTS IDLER

IDLER

FIGURE 4.21

12. Disconnect traction belt idler pulley spring from

tractor frame. See Figure 4.22.

13. Loosen mounting nuts on traction drive belt

tension and stationary idlers just enough to allow belt to clear belt guides. See Figure 4.23.

14. Remove traction drive belt from engine pulley top

groove. Remove belt from transmission pulley.

15. Remove traction drive belt.

Traction drive belt replacement

1. Place new traction drive belt over transmission

pulley and span to engine pulley.

2. Place belt into top groove of engine pulley.

3. Route belt through stationary and tension idlers.

See Figure 4.24.

4. Make certain belt is within belt guides of idlers.

5. Reattach tension idler spring to tractor frame.

VIEW FROM UNDERNEATH TRACTOR

FIGURE 4.23

TRANSMISSION

DRIVE BELT

tENSION

IDLER STATIONARY IDLER

STATIONARY IDLER BRACKET

I STATIONARY IDLER

FIGURE 4.24

NOTE: When installing a new belt, make certain the

stationary idler is mounted in the hole closest to the left

hand side of the tractor.

6. Reinstall mower deck in reverse order of removal.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.7. TRACTION DRIVE BELT REPLACEMENT 48" Mower Deck Removal

RemoveItis necessarydeck asto follows:remove deck in order to replace belts.

1. Place tractor on a firm, level surface such as a

driveway or garage floor and set the park brake.

2. Turn engine "OFF". Remove key.

3. Lower the deck to lowest setting.

4. Disconnect the front lift rod assembly from the front hanger bracket. See Figure 4.25.

5. Remove hair pins from the front deck hanger rod and slide out the rod from deck hanger bracket.

Front lift arms will be now be disconnected. See Figure 4.26.

BELL CRANK

DECK HANGER......

FRONT DECK"

HANGER ROD

ELECTRIC

CLUTCH

SIDE

SHOWN

FRONT

FRONT LIFT ARM

FIGURE 4.26

HAIR PIN LIFT

LEVER

LIFT ROD

CLEVIS

48" DECK SHOWN

FIGURE 4.25

6. Turn the front wheels to the left.

7. Hold front of deck "UP" and slide the front deck

hanger rod to the right and out then lower the front of deck to the ground.

8. Remove deck drive belt from engine pulley

bottom groove. See Figure 4.29.

DECK DRIVE

BELT

FIGURE 4.27

(Continued On Next Page)

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.7. TRACTION DRIVE BELT REPLACEMENT 48" Mower Deck Removal

(Continued From Previous Page)

RIGHT REAR ....

TRACTOR FRAME

DISCONNECT SPRING FROM FRAME

FIGURE 4.29

9. Remove hair pin and flat washer from rear deck

hanger bracket on both sides of tractor,

10. Make note of hole used in sector plates,

11. Slide sector plates off of rear deck hanger

brackets, See Figure 4,28,

12. Slide deck from underneath machine,

SECTOR PLATES

REAR DECK \_,

FIGURE 4.28

13. Disconnect traction belt idler pulley spring from

tractor frame. See Figure 4.29.

14. Loosen mounting nuts on traction drive belt

tension and stationary idlers just enough to allow belt to clear belt guides. See Figure 4.30.

15. Remove traction drive belt from engine pulley top

groove. Remove belt from transmission pulley.

16. Remove traction drive belt.

STATIONARY

IDLER TRANSMISSION

IDLER

PULLEY NUTS IDLER

VIEW FROM UNDERNEATH TRACTOR

FIGURE 4.30

TRANSMISSION

DRIVE BELT

tENSION

IDLER

STATIONARY

IDLER

STATIONARY IDLER

BRACKET

I STATIONARY IDLER

Traction drive belt replacement

1. Place new traction drive belt over transmission

pulley and span to engine pulley.

2. Place belt into top groove of engine pulley.

3. Route belt through stationary and tension idlers.

See Figure 4.31.

4. Make certain belt is within belt guides of idlers.

5. Attach tension idler spring to tractor frame.

FIGURE 4.31

NOTE: When installing a new belt, make certain the

stationary idler is mounted in the hole closest to the left

hand side of the tractor.

6. Reinstall mower deck in reverse order of removal.

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.8. DECK BELT REMOVAL & REPLACEMENT 42" Deck Drive Belt

1. Place tractor on a firm level surface.

2. Turn engine "OFF". Remove key.

3. Remove mower deck. Refer to Section "DECK

REMOVAL".

4. Remove deck idler tension spring. Loosen bolts that

secure the end of the spindle pulley covers and rotate cover around out of the way. See Figure 4.32 & Figure

4.33.

PULLEY

ROTATE PULLEY

COVER OUT OF THE WAY

FIGURE 4.33

9. Adjust idler pulley belt guide if necessary to obtain 1/16" clearance between belt and belt guide, See

Figure 4.34.

1/16" CLEARANCE

(TYPICAL)

BELT

STATIONARY

TENSION

TENSION IDLER SPRING

REMOVE SPRING FROM

TENSION IDLER

FIGURE 4.32

5. Remove old belt.

6. Replace with new belt.

7. Reinstall both pulley covers.

8. Reinstall mower deck to tractor.

SPINDLE

FIGURE 4.34

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.4.8. DECK BELT REMOVAL & REPLACEMENT 48" Deck Drive Belt

1. Place tractor on a firm level surface.

2. Turn engine "OFF". Remove key.

TOP VIEW OF

48" MOWER DECK

3. Remove mower deck. See Section on DECK

REMOVAL.

4. Remove deck idler tension spring. Remove nuts that secure the spindle pulley covers. See Figure 4.35.

5. Remove belt.

6. Install newbelt.

7. Reinstall both pulley covers.

8. Reinstall mower deck to tractor.

ELECTRIC CLUTCH

SPINDLE PULLEY

COVER

ENGINE TO DECK DRIVE BELT

PART No.

TENSION

SPINDLE PULLEY

I I

! !

I !

I I

I I I

TENSION SPRING

SPINDLE TO SPINDLE

MOWER BELT PART No, 2-8334

FIGURE 4.35

Section 4 - ADJUSTMENT & REPAIR

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP

4.5 BATTERY

4.5.1. BATTERY REMOVAL

1. Raise operator's seat.

2. Remove the two adjusting knobs.

3. Remove seat assembly and move forward. Use

care not to disconnect wires from seat switch. See Figure 4.36.

REMOVE ADJUSTING _

-- REMOVE POSITIVE

FIGURE 4.37

WARNING

The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte

or battery. Electrolyte (acid) is a highly corrosive

liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with

electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda.

FIGURE 4.36

4. Remove negative ( - ) cable first.

5. Remove positive ( + ) cable last.

6. Remove battery. See Figure 4.37.

WARNING

Cables must be connected to battery terminals in the proper position as shown in Figure 4.37. DO NOT

attempt to charge battery while installed on tractor. DO NOT use "BOOST" chargers on the battery.

4.5.2. BATTERY INSTALLATION

1. Slide battery into battery housing.

2. Connect positive (+) cable first.

3. Connect negative (-) cable last.

4. Reinstall seat assembly. Use

disconnect wires from seat switch.

5. Reinstall the two adjusting knobs.

6. Lower operator's seat.

care not to

4.5.3. BATTERY SERVICE

1. Remove battery. Refer to Section "BATTERY

REMOVAL".

2. Place battery in a well ventilated area on a level surface.

3. Using distilled water, refill cells as required to cover cell plates of which can also be visualized through the plastic battery case.

4. With cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative (-) terminal.

5. Slow charge battery at 1 amp for 10 hours.

6. If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp, replace with new battery.

4.5.4. BATTERY STORAGE When out of season, it is recommended the battery be

removed, charged and stored.

1. Remove battery. Refer to Section "BATTERY REMOVAL".

2. Perform battery service.

3. Bring battery to full charge, if required.

4. Store battery in an area away from the RIDER on a wood surface. DO NOT STORE BATTERY ON A

CONCRETE SURFACE.

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