Snapper LT150H33IBV, LT150H331BV, LT150H38IBV, WLT150H38IBV, WLT170H38IBV User Manual

Safety Instructions & Operator’s Manual for
LAWN TRACTOR
HYDROSTATIC DRIVE
SERIES I
MODELS
LT150H33IBV
LT150H38IBV WLT150H38IBV WLT170H38IBV
MODEL NUMBER EXPLANATION
LT 150 H 38 I B V
MODEL DESIGNATION ENGINE HP ENGINE TYPE DRIVE SYSTEM TYPE ENGINE MODEL CUTTING WIDTH SERIES DESIGNATION
LT – Lawn Tractor Model Designation 33 – 33” Cutting Width Mower WLT – Lawn Tractor Model Designation 38 – 38” Cutting Width Mower 150 – 15.0 HP Engine Horse Power I – Series Designation 170 – 17.0 HP Engine Horse Power B – Briggs & Stratton H – Hydrostatic Transmission V – Over Head Valve Type Engine
Thank you for buying a SNAPPER product! Before operating the Lawn Tractor, read and follow the “IMPORTANT SAFETY INSTRUCTIONS” on pages 2 & 3, all other instructions contained in this manual and the accompanying booklet “About Power Mower Safety”. Lawn mowers and all power equipment can be potentially dangerous if used improperly. REMEMBER: SAFETY REQUIRES CAREFULL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE!
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-2343 (I.R. 6/28/02)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN Tragic accidents can occu r if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult.
2. DO NOT allow children in yard when machine is operated (even with the blade OFF).
3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate machine.
5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse. STO P BLADES. LOOK and SEE behind an d down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).
2. Exercise EXTREME CAUTION on slop es above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.
4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope.
PROTECTION AGAINST TIPOVERS (Continued From Previous Column)
5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.
6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. Use weights or a weighted load carrier in accordance with instructions su pplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher.
9. DO NOT put your foot on the ground to try to stabilize the machine.
10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.
11. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
PREPARATION
1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower­related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limb s and other objects that could cau se injury if thrown by blade or interfere with mowing.
2
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION (Continued From Previous Page)
7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.
8. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.
9. Make sure all safety decals are clearly legible. Replace if damaged.
10. Protect yourself w hen mowing and wear safety glasses, long pants and substantial footwear.
11. Know how to STOP blades and engine quickly in preparation for emergencies.
12. Use extra care when loading or unloading the machine into a trailer or truck.
13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
OPERATION
1. Mount and dismount machine from left side.
2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.
3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.
6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7. Keep hands an d feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.
12. Operate machine only in daylight or with good artificial light.
13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.
OPERATION (Continued From Previous Column)
14. Exercise CAUTION when pullin g loads. Limit loads to those you can safely control and attach loads to hitch plate as specified w ith SNAPPER attachment instructions.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.
MAINTENANCE
1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container o ut of the reach of children in a well ventilated, unoccupied building.
2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8. DO NOT work under machine without safety blocks.
9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
10. DO NOT change engine governor speed settings or overspeed engine.
11. Lubricate machine at intervals specified in manual to prevent controls from binding.
12. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.
15. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
16. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape or sparking from the battery cables can result.
3
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS..........2 - 3
TABLE OF CONTENTS........................................4
SECTION 1 - FAMILIARIZATION.........................5
Components ........................................................5
Controls................................................................5
SECTION 2 -
OPERATING INSTRUCTIONS ........................6-11
Pre-start Checklist ..............................................6
Operator’s Seat Adjustment ..............................6
Starting & Stopping Engine................................7
Starting & Stopping Wheel Drive .......................8
Starting & Stopping Mower Blades................ 8-9
Parking Brake.......................................................9
Cutting Height Adjustment.................................9
Rolling Tractor With Engine Off .......................10
Reverse Lockout Mechanism ...........................11
SECTION 3 -
MAINTENANCE INSTRUCT IONS .................12-16
Service - After First 5 Hours........................12
Change Engine Oil..........................................12
Check Blade Brake.........................................12
Check Mower Blade.................................. 12-13
Check Deck Drive Belt ...................................13
Service – Every 25 Operating Hours.........13
Mower Components.......................................13
Check Blade Brake.........................................13
Lubrication (Tractor)................................ 14-15
Front Wheel Bearings ....................................14
Axle Spindles ..................................................14
Clutch/Brake Pivot..........................................14
Steering Sector Gear......................................14
Steering Shaft .................................................14
Steering Drag Link..........................................14
Steering Tie Rod.............................................15
Blade Engagement Mechanism.....................15
Park Brake Lever ............................................15
Deck Lift Mechanism......................................15
Service - Annually.....................................15-16
Engine .............................................................15
Fuel Filter................................................... 15-16
Spark Plug.......................................................16
Hydrostatic Transmission Oil........................16
The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you have questions.
IMPORTANT
SECTION 4 -
ADJUSTMENTS & REPAIR...........................17-32
Engine Adjustments & Repair..........................17
Mower Deck & Component Adjustments........17
Blade Brake Adjustment...................................17
33” Deck Blade Brake Adjustment ...............17
38” Deck Blade Brake Adjustment ...............17
Blade Belt Adjustment (33” Deck) ...................18
Blade Belt Adjustment (38” deck)....................18
Adjusting Mower Blade (33” Deck).............18-19
33” Side To Side ...........................................18-19
(Deck Level Adjustment)
33” Front To Rear Sector Plates ......................20
(Deck Level Adjustment)
33” Front To Rear Front Lift Rod .....................20
(Deck Level Adjustment)
38” Side To Side ................................................21
(Deck Level Adjustment)
38” Front To Rear..............................................22
(Deck Level Adjustment)
Brake Adjustment - HYDRO DRIVE..................22
Steering Adjustment .........................................23
Shifter Adjustment ............................................23
Traction Drive Belt Adjustment........................24
Mower Blade Service ...................................25-26
Blade Wear Limits..........................................25
Mower Blade Sharpening ..............................25
Mower Blade Replacement.......................25-26
Traction Drive Belt Removal/Replace.........26-28
Blade Belt Removal & Replacement................29
33” Deck Drive Belt........................................29
38” Deck Drive Belt........................................29
Battery Service .............................................30-31
AVAILABLE ACCESSORIES..................................32
SECTION 5 -
ELECTRICAL SYSTEM...................................... 33
Schematic - Briggs & Stratton..........................33
TROUBLESHOOTING GUIDE ...................... 34-35
MAINTENANCE SCHEDULE ............................. 36
MAINTENANCE PARTS..................................... 36
WARRANTY .................................................... 37
PRIMARY MAINTENANCE............................38-41
PRODUCT REGISTRATION FORM................... 42
4
Section 1 - FAMILIARIZATION
(UNDER HOOD)
CONTROL PANEL
PEDAL
DOWN
CLUTCH/BRAKE
CUTTING HEIGHT ADJUSTMENT LEVER
SEAT ADJUSTMENT KNOB
SPEED CONTROL LEVER
BATTERY (UNDER SEAT)
OVERRIDE
LEVER
BLADE ENGAGEMENT LEVER
DISCHARGE DEFLECTOR
MOWING DECK (33” SHOWN)
COMPONENTS
The nomenclature drawings above, illustrate the essential components of the SNAPPER Lawn Tractor. It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING. Specific details involving the engine are found in the separate Engine Owner’s Manual.
PARK BRAKE LEVER
OPERATOR’S SEAT
FIGURE 1.1
FAST
SLOW
STEERING WHEEL
DASHBOARD CONTROLS
CHOKE
KEY ENGINE SPEED CONTROL
FUEL TANK
HOOD
HEADLIGHTS
ENGINE
Study the Important Safety Instructions, this Operator’s Manual and Engine Owner’s Manual before operating this machine. Keep these manuals available for future reference.
CONTROLS
All operators should be acquainted with the operator’s controls before attempting start-up or operation of the Lawn Tractor. See the Control Panel drawing above.
6
Section 2 - OPERATING INSTRUCTIONS
2.1 PRE-START CHECKLIST
Make the following checks and perform service as required before each start-up.
2.1.1. Check tires and add air as needed to bring pressure to 12 P.S.I. in front tires and 12 P.S.I. in rear tires.
2.1.2. Check guards, deflector s and covers to make sure all are in place and securely tightened. I f guards are missing or damaged, replace BEFORE using mower.
2.1.3. Check engine oil and add oil as needed to bring level up to, but not over, the FULL mark . Ref er to engine owner’s manual for oil specifications. See Figure
2.1.
SAFE LEVEL AREA
FIGURE 2.1
2.1.4. Check blade engagement lever to insure it
operates properly. The blade engagement lever must be moved manually from “ON” to “OFF” to stop blade.
2.1.5. Clean exterior surf aces of cutting deck , engine and tractor of any accumulation of dirt, grass, oil, etc. Keep engine air intake screens and cooling fins clean at all times.
2.1.6. With engine “OFF” move the tractor outside and add fuel to the fuel tank. Securely tighten fuel cap after refueling. Refer to engine owner’s manual for fuel specifications. See Figure 2.2.
2.1.7. Check Reverse Lockout Mechanism. With engine “OFF”, rai se b l ade engagem ent lever to "ON". The speed control lever cannot be shifted into “Reverse”.
FUEL TANK
2.2 OPERATOR’S SEAT ADJUSTMENT
2.2.1. FRONT TO REAR ADJUSTMENT
1. With the engine "OFF", raise operator's seat and
loosen the two adjusting knobs on the seat support. Lower the seat. Sit in the operator's seat and slide the seat forward or backward until the clutch/brake pedal can be fully depressed comfortably. Raise seat and tighten the adjusting knobs to secure seat in position. See Figure 2.3.
TIGHTEN CAP AFTER FILLING TANK
FIGURE 2.2
LOOSEN ADJUSTING KNOBS TO ADJUST SEAT
FIGURE 2.3
7
Section 2 - OPERATING INSTRUCTIONS
POSITION
SWITCH
2.3 STARTING & OPERATION
2.3.1. STARTING ENGINE
1. Take a comfortable position in seat of machine,
look around to make sure that the area you are going to mow is clear of people, children and pets . Take note of any stationary obstacles!
NOTE: The interlock system will prevent the engine from starting if the blade engagement lever is in the "ON" (up) position or if the c lutch/brak e pedal is not fully depressed. If the interlock system ever f ails to work , DO NOT OPERAT E the tractor until the interlock has been repaired.
2. Push blade engagement lever down to the "OFF" position. See Figure 2.4.
BLADE ENGAGEMENT LEVER
5. Choke engine for cold s tarting by moving engine
speed control to "CHOKE" position. Little or no choking will be needed when restarting a warm engine. Insert key in switch. Turn key to "START" position to crank engine and hold until engine starts, then release key to “RUN” position. See Figure 2.6.
NOTE: DO NOT crank engine for more than five seconds at a time. T his will help prevent the starter f rom overheating and/or running down the battery. If cranking time is more than f ive seconds, loc ate and correct cause of starting problem.
6. After engine starts, release key, move the engine speed control to "FAST" position and allow engine to warm up before proceeding. See Figure
2.6.
OFF
PUSH BLADE ENGAGEMENT LEVER DOWN TO “OFF” TO START ENGINE
FIGURE 2.4
3. Depress the clutch/brake pedal fully. See Figure 2.5.
4. Move speed control lever to neutral.
NOTE: T he seat interlock will shut off the engine if the
operator gets off the seat without setting the parking brake or if the blade is running. If the interlock ever fails to work, DO NOT OPERATE the tractor until the interlock has been repaired.
CLUTCH/BRAKE
PARK BRAKE LEVER
DOWN
PUSH PEDAL ALL THE WAY DOWN TO START ENGINE
FIGURE 2.5
CHOKE
FAST
SLOW
ENGINE SPEED CONTROL
LIGHT
KEY
FIGURE 2.6
WARNING
DO NOT leave machine with engine running. Stop engine. Stop blade. Set parking brake. Remove key.
8
Section 2 - OPERATING INSTRUCTIONS
MOWER BLADE(S)
KEY
2.3 STARTING & OPERATION (continued)
2.3.2. STARTING WHEEL DRIVE
1. Shift speed control lever to neutral.
2. Start engine. Refer to Section “STARTING
ENGINE”.
3. Release clutch/brake pedal.
4. Slowly shift speed control lever forward for
forward motion or to the rear f or revers e motion. See Figure 2.7.
SPEED CONTROL LEVER
NEUTRAL
REVERSE
2.4 STOPPING ENGINE, BLADE, & WHEEL DRIVE
2.4.1. STOPPING ENGINE
1. Stop engine by turning key to the "OFF" position. See Figure 2.9.
OFF
RUN
START
FORWARD SPEEDS
FIGURE 2.7
2.3.3. STARTING MOWER BLADE
1. Start engine. Refer to Section “STARTING
ENGINE”.
2. Raise blade engagement lever to "ON". See Figure 2.8.
PULL BLADE ENGAGEMENT LEVER UP TO “ON” TO START
ON
BLADE ENGAGEMENT LEVER
FIGURE 2.8
WARNING
DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
FIGURE 2.9
2.4.2. STOPPING WHEEL DRIVE
1. Fully depress clutch/brake pedal to stop wheel drive. See Figure 2.10.
CLUTCH/BRAKE PEDAL
FULLY DEPRESS CLUTCH/BRAKE PEDAL TO STOP WHEEL MOTION
FIGURE 2.10
9
Section 2 - OPERATING INSTRUCTIONS
THE WAY DOWN
2.4 STOPPING
2.4.3. STOPPING MOWER BLADE
1. Stop mower blade by moving blade engagement lever down to the "OFF" position. See Figure 2.11.
BLADE ENGAGEMENT LEVER
2.4.5. RELEASING PARK BRAKE
1. Fully depress clutch/brake pedal. Move park brake
lever “DOWN” to release park brake. Release clutch/brake pedal. See Figure 2.13.
CLUTCH/BRAKE PEDAL
PARK BRAKE LEVER
OFF
FIGURE 2.11
WARNING
Once blade is disengaged, it should come to a complete stop in 5 seconds or less. If the blade continues to rotate after 5 seconds, the blade brake must be adjusted. Refer to Section “BLADE BRAKE ADJUSTMENT” for adjustment procedures or return machine to dealer for adjustment. DO NO T CONTINUE to operate mower until blade brake is properly adjusted.
2.4.4. SETTING PARK BRAKE
1. Fully depress clutch/brake pedal.
2. Move park brake lever up into slot. See Figure 2.12.
PUSH PEDAL ALL
PARK BRAKE LEVER
FULLY DEPRESS CLUTCH/BRAKE PEDAL
FIGURE 2.13
2.5. CUTTING HEIGHT ADJUSTMENT
1. Depress lock button on c utting height adjustm ent lever. See Figure 2.14.
DEPRESS LOCK BUTTON
CUTTING HEIGHT ADJUSTMENT
MOVE PARK BRAKE LEVER “UP” TO ENGAGE PARK BRAKE
FIGURE 2.12
HIGHEST CUT
LOWEST CUT
FIGURE 2.14
2. Raise or lower deck to any of six positions as
desired. Release lock button.
WARNING
DO NOT park machine on slopes.
10
Section 2 - OPERATING INSTRUCTIONS
2.6. ROLLING TRACTOR WITH ENGINE OFF
2.6.1. Rolling Hydro Models
1. With engine "OFF", move to rear of tractor.
2. Pull the roll release control all the way out to disengage the hydro transmission. See Figure 2.15.
PULL ROLL RELEASE CONTROL ALL THE WAY OUT TO DISENGAGE HYDRO TRANSMISSION
PUSH ROLL RELEASE CONTROL ALL THE WAY IN TO ENGAGE HYDRO TRANSMISSION
ROLL RELEASE CONTROL
ROLL RELEASE CONTROL
FIGURE 2.15
3. Move tractor to desired location.
4. Push roll release control all the way in to engage
hydro transmission. See Figure 2.15.
5. Set park brake.
NOTE: The transmission will not propel the tractor if it is left in the "ROLL" position.
WARNING
DO NOT disengage the hydro transmission and coast down slopes. DO NOT use Roll Release Control to disengage the hydro transmission unless machine motion can be controlled and engine is off.
11
Section 2 - OPERATING INSTRUCTIONS
2.7. REVERSE LOCKOUT MECHANISM
Data indicates that tragic back-over accidents occur each year. These accidents usually involve unsupervised children. Many times these children have been given rides on the mac hine and have been trained to view this potentially dangerous piece of machinery as fun rather than being taught how to avoid danger.
This riding mower has a Reverse Lockout Mechanism. This mechanis m prevents the mower from being shifted into reverse with the blades running. To shif t into reverse you must first s top the blades and then s hif t to rever s e. It is our recommendation that this mechanism remain functional and the operator of this equipment develop the habit of never backing up with the blades running. As the Safety Instructions Indicate, DO NOT operate blades in
reverse. STOP BLADES, LOOK AND SEE BEHIND AND DOWN for children, pets and hazards before and while backing.
We realize that this could cause a change to your previous mowing method but we encourage you to adjust to this new system. Do not defeat the Reverse Lockout Mechanism.
If you operate your mower near roadways or use attachments that require quicker shifting to reverse, there is an override lever provided. This lever can be pushed and held before star ting the blades and will allow reverse operation until the blade engagement lever is moved to the “OFF” position, at which time the system will return to its Reverse Lockout mode. This feature should never be selected unless you are absolutely sure that no children or others are present in the mowing area and that all children are away and supervised by a responsible adult.
2.7.1. Reverse Lockout Mechanism Override
1. Stop machine. Stop blades.
2. Depress and hold Override Lever.
3. Raise blade engagement lever to "ON".
4. Release override lever.
LOOK and SEE behind and down for children, pets and hazards before and while backing.
IMPORTANT! DO NOT use the Reverse Lockout
Mechanism Override as the nor mal operating mode. To return to the Reverse Lockout Mechanis m mode, move the blade engagement lever down to the “OFF” position. The Override will reset to Reverse Lockout.
2.7.2. Check the Reverse Lockout Mechanism Before each use, check the Reverse Lockout Mechanism for proper function. Perform the following check with the engine “OFF”.
1. With engine “OFF”, raise blade engagement lever to "ON".
2. The Reverse Lockout Mechanism must prevent the speed control lever from going into reverse.
DO NOT operate machine if Reverse Lockout Mechanism is not functioning properly. Contact your SNAPPER dealer immediately for assistance.
LOOK and SEE behind and down for children, pets
and hazards before and while backing. BLADES must be turned off before backing machine. DO NOT allow children on machine (even with
blades off) or in yard when mowing.
WARNING
WARNING
DANGER
12
Section 3 - MAINTENANCE
PICTURED
3.1 INTRODUCTION
To retain the quality of the Tractor, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and ser vice assistance. For the correct part or inform ation for a particular Tractor, always mention the model and serial number. SNAPPER recommends returning the Tractor to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the Tractor. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES - gasoline.
3.2 SERVICE - AFTER FIRST 5 HOURS
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP blades. STOP engine. Set park brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
3.2.1. CHANGE ENGINE OIL
The engine is equipped with a Fastex oil drain.
1. Rotate drain body counterclockwise and pull out to open drain. See Figure 3.1.
2. Drain oil into a 2 quart container placed beneath end of oil drain.
3. After all oil has dr ained, push drain body "IN" and rotate clockwise to close.
4. Fill engine with new motor oil as specified in engine owner's manual.
“ADJUSTING MOWER BLADE”.
5. Check torque of blade mounting bolts. Torque to: 33” deck – 30 to 40 ft. lbs. See Figure 3.2.
38” deck – 70 to 80 ft. lbs. See Figure 3.3.
OIL FILLER TUBE
FASTEX™ OIL DRAIN
ROTATE COUNTER­CLOCKWISE AND PULL OUT TO OPEN. PUSH IN AND ROTATE CLOCKWISE TO CLOSE .
NOTE: BRIGGS & STRATTON ENGINE
FIGURE 3.1
WARNING
The following procedure requires the engine and blades to be operated. Exercise ext reme caution. Clear area of loose parts & tools first. Only operate blades when seated in the operator’s seat.
3.2.2. CHECK BLADE BRA KE
1. Check blade brake for proper function. Blades
should stop rotating in 5 seconds or less after moving the blade engagement lever down to the OFF position.
2. If blades continue to rotate longer than 5 seconds do not operate machine. Refer to Section “BLADE BRAKE ADJUSTMENT” or contact your SNAPPER dealer for assistance.
3.2.3. CHECK MOWER BLADE
1. Remove deck from tractor.
2. Carefully position deck to access blade.
3. Check blade for sharpness, wear and damage.
Refer to Section “BLADE WEAR LIMITS”.
4. Check blade for straightness. Refer to Section
TORQUE 33” BLADE TO 30 TO 40 FT. LBS.
FIGURE 3.2
WARNING
Blades must stop rotating in 5 seconds or less after blades have been turned off . DO NOT operate machine until blade brake has been adjusted and functioning properly. Contact your SNAPPER dealer for assistance.
13
Section 3 - MAINTENANCE
3.2.3. CHECK MOWER BLADE (Continued)
TORQUE 38” BLADES TO 70 TO 80 FT. LBS.
FIGURE 3.3
3.2.4. CHECK 33" DECK DRIVE BELT
1. With engine "OFF", move blade engagement
lever to "ON".
2. Measure blade cable extension spring. Spring should extend 1" +/-1/8" for proper belt tension. See Figure 3.4.
BLADE CABLE EXTENSION SPRING
3. To adjust tension, Refer to Section “BLADE
BELT ADJUSTMENT”.
3.2.5. CHECK 38” DECK DRIVE BELT
1. On 38" m odel, check belt for excessive wear or
damage and replace if necessary, there are no adjustments on this model.
3.3 SERVICE - EVERY 25 OPERATING HOURS
3.3.1. CHECK ENGINE
1. Change engine oil. Refer to Section “CHANGE
ENGINE OIL”. Refer to engine owner's m anual for oil specification.
X
X + 1” +/- 1/8”
FIGURE 3.4
2. Change air filter. Pull up and rotate the air cleaner
latch to remove cleaner cover. See Figure 3.5. IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cleaner for inspection.
AIR CLEANER LATCH
AIR CLEANER COVER
FIGURE 3.5
2. Refer to engine owner's manual for cleaning and
service instructions. Remove and clean engine air pre-cleaner. Remove and replace engine air cleaner. See Figure 3.6. Install pre-cleaner and air cleaner per engine owner’s manual.
AIR PRE­CLEANER
AIR CLEANER
FIGURE 3.6
3. Reinstall air cleaner cover. Insert tabs located at
the bottom of the cover into corresponding slots in engine cover. Position cover and engage latch over cover and rotate and push down to lock.
14
Section 3 - MAINTENANCE
FUEL TANK
GEAR
3.3.2. MOWER COMPONENTS
1. Check deck drive belt for proper tension. Refer
to Section “CHECK DECK DRIVE BELT”.
2. Check blades for sharpness, wear, damage and torque. Refer to Section “MOWER BLADE REPLACEMENT”.
3. Check mower deck for proper levelness. Refer to Section “MOWER DECK ADJUSTMENT ­LEVELNESS”.
4. Clean mower deck. a. Remove key from ignition switch. b. Remove deck. c. Clean underside of mower deck, removing all
accumulation of grass clippings and debris. d. Clean top of deck, removing all grass clippings and debris.
5. 33" and 38” blade spindle lubrication. a. Lubricate spindle with 1 to 3 shots of general
purpose grease from grease gun.
6. Lubricate all mower deck linkage pivot points with a light coat of motor oil.
3.3.3. CHECK BLADE BRAKE
1. Refer to Section “CHECK BLADE BRAKE”.
3.3.4. TRACTOR LUBRICATION
1. Front Wheel Bearings
Lubricate each front wheel bearing through the grease fitting on wheel hub. Using general purpose grease in a grease gun, add grease until grease purges from bearing. See Figure 3.7.
2. Axle Spindles
Lubricate each axle spindle with 1 to 3 shots of general purpose grease. See Figure 3.7.
NOTE: T he right hand spindle fitting faces forward and the left hand spindle fitting faces to the rear.
3. Clutch/Brake Pivot
The clutch/brake pivot is located on the left hand underside of the tractor and is lubricated with one shot of general purpose grease. See Figure 3.8.
CLUTCH/BRAKE PIVOT LUBRICATION FITTING
FIGURE 3.8
4. Steering Sector Gear
Lubricate with a light coat of general purpose grease. See Figure 3.9.
STEERING SECTOR
FRONT WHEEL BEARING LUBRICATION FITTING
FIGURE 3.7
AXLE SPINDLE LUBRICATION FITTING
SECTOR
FIGURE 3.9
5. Steering Shaft
Lubricate steering shaft wear points with a light coat of SAE30 oil.
15
Section 3 - MAINTENANCE
POINT
6. Steering Drag Link
Lubricate both ends of steering drag link with a sm all amount of SAE30 oil. See Figure 3.10.
DRAG LINK LUBRICATION
LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR
BLADE ENGAGEMENT LEVER
FIGURE 3.10
3.3.4. TRACTOR LUBRICATION (Continued From Previous Page)
7. Steering Tie Rod
Lubricate both ends of steering tie rod with a small amount of SAE30 oil. See Figure 3.11.
LUBRICATE BOTH ENDS OF TIE ROD
FIGURE 3.11
8. Blade Engagement Mechanism
Using SAE30 oil, lubricate the blade engagement mechanism pivot points, which are located on the R.H. underside of tractor. See Figure 3.12.
FIGURE 3.12
9. Park Brake Lever
Using general purpose grease, lubricate the park brake lever mechanism pivot points, which are located on the left hand underside of tractor. See Figure 3.13. Mechanism with a thin coat of 30 wt. motor oil.
PARK BRAKE LEVER
LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR
FIGURE 3.13
10. Deck Lift Mechanism Lubricate all wear and pivot points of the deck lift
3.4 SERVICE - ANNUALLY
Perform all maintenance as described in Section “SERVICE - EVERY 25 OPERAT ING HOUR S”. Also see service schedule.
3.4.1. ENGINE
1. Service engine according to engine owner's
manual.
16
Section 3 - MAINTENANCE
3.4 SERVICE - ANNUALLY
3.4.2. FUEL FILTER
1. Service fuel filter as ins tructed below, on COLD ENGINE ONLY!
NOTE: It m ay be necessary to drain the fuel tank bef ore
removing fuel filter to prevent spillage of gasoline.
2. Locate fuel filter. Remove hose clamps and fuel hoses from both sides of fuel filter. See Figure 3.14.
FUEL TANK
FUEL FILTER
REMOVE HOSE CLAMPS
FIGURE 3.14
3.4 SERVICE - ANNUALLY
3.4.2. FUEL FILTER (Continued From Previous Page)
3. Install new fuel filter part number 1-4359. See
Figure 3.15.
NEW FUEL FILTER PART NUMBER 1-4359
FIGURE 3.15
4. Fill fuel tank with fresh gasoline. Ref er to engine
owner's manual for fuel specifications.
3.4.3. SPARK PLUG
Remove and replace engine spark plug. Refer to engine owner's manual for corr ect replacement plug and gap specifications.
3.4.4. HYDROSTATIC TRANSMISSION OIL
The hydrostatic transmission does not require maintenance. If any problems arise return immediately to an authorized Snapper dealer.
17
Section 4 - ADJUSTMENT & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.1 ENGINE ADJUSTMENTS & REPAIR
Refer to the engine owner's manual for those adjustments and/or repairs that can be made by the owner.
4.2 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer.
WARNING
Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been adjusted and functioning properly. Contact your SNAPPER dealer for assistance.
4.2.1. BLADE BRAKE ADJUSTMENT
The blade brake when properly adjusted will stop blade rotation in 5 seconds or less when the blade engagement lever is moved to the OFF position.
33” DECK BLADE BRA KE A DJUS TMENT
1. Blade brake adjustment is made by turning the
adjustment nut on the thr eaded brake rod. The brak e is initially set with 1-3/16” of thread exposed beyond the nut. See Figure 4.1. Verify this setting before attempting any adjustments. To tighten the brake (stop blade rotation quicker) turn the adjustment nut clockwise – ONE TURN ONLY.
IMPORTANT: DO NOT over-tighten blade brake. Tighten one turn and check f unction of brak e. If blade stop time remains over 5 seconds, turn adjustment nut 1 to 2 turns clockwise. If blade stop tim e remains over 5 seconds, DO NOT OPERATE machine. Contact your SNAPPER dealer for assistance.
38” DECK BLADE BRA KE A DJUS TMENT
The 38” deck requires no blade brake adjustment. Blades must stop in 5 sec onds or les s af ter blades have been turned off. If blades c ontinue to r otate, contac t your authorized SNPPER dealer for assistance.
DO NOT operate machine unt il blade brake has been repaired and functioning properly. If blade stop time can not be achieved with the adjustment procedure described above, take machine immediately to an authorized SNAPPER dealer.
1-3/16”
FIGURE 4.1
WARNING
18
Section 4 - ADJUSTMENT & REPAIR
SPRING
LEAST TENSION
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. If deck f ront to rear level is not correct, this could cause blade belt problems.
4.2.2. BLADE BELT ADJUSTMENT – 33” DECK
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Move blade engagement lever down to "OFF". See
Figure 4.2.
4. Place deck in mid cutting position.
5. Check front to rear level. Ref er to Section “33 DECK
LEVEL ADJUSTMENT (FRONT TO REAR)”.
MOVE BLADE ENGAGEMENT LEVER TO “OFF”
8. (33" Deck) T o adjust tension, rem ove extension rod
mounting bolt and nut. See Figure 4.4.
9. Move extension rod to next hole towards rear of deck and secure with mounting bolt and nut.
10. Measure extension spring with blade engagement lever in the "ON" and "OFF" positions. See Figure 4.3. Continue adjustment until tension is correct.
IMPORTANT: Blade brake function must be verified after performing blade belt adjustment.
11. Check blade brake. Refer to Section “CHECK BLADE BRAKE”. Blades must stop rotating in 5 seconds or less when turned off.
MOST TENSION
FIGURE 4.2
IMPORTANT: If deck f r ont to rear level is not cor r ect, this
could cause blade belt problems.
6. Move blade engagement lever to "ON".
7. Measure blade cable extension spring. The length of
the spring (x) should increase by 1” (+/-1/8”). See Figure
4.3.
BLADE CABLE EXTENSION
X
X + 1” +/- 1/8”
FIGURE 4.3
EXTENSION ROD
MOUNTING NUT & BOLT
FIGURE 4.4
4.2.3. BLADE BELT ADJUSTMENT – 38” DECK
The blade belt on the 38” deck requires no tension adjustment. If the belt becom es worn or damaged it mus t be replaced. Refer to Section “BLADE BELT REMOVAL & REPLACEMENT”.
4.2.4. ADJUSTING MOWER BLADE – 33” DECK (33" Decks Only; no adjustment for 38")
1. Select a point on the deck and mark for reference.
2. Mark blade tips as “A” and “B”.
3. Rotate blade until blade tip “A” is at deck
reference mark
4. Measure the distance between deck lip and blade tip. Note the measurement. See Figure 4.5.
(Continued on next page)
19
Section 4 - ADJUSTMENT & REPAIR
LOOSEN PIVOT BOLT
BOLT
BLADE TIP
JAM
NUT
JACK SCREW
4.2.4. ADJUSTING MOWER BLADE – 33” DECK
(Continued from previous page)
MEASURE THE DISTANCE BETWEEN DECK LIP AND
4.2.5. 33" DECK LEVEL ADJUSTMENT (SIDE TO SIDE)
NOTE: Adjust tire pressure, 12 P.S.I. front and rear,
before adjusting deck.
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Place a piece of angle iron under center rear of deck.
4. Remove hair pins and washers sec uring rear of dec k
to sector plates. See Figure 4.7.
5. Slide sector of f of pins and carefully lower deck onto angle iron.
6. Rotate blade(s) until blade tips are at each side of deck.
7. Measure distanc e from blade tip to f loor on each s ide of deck. Blade tips should be within 1/8" of eac h other for the deck to be considered level. See Figure 4.8.
SECTOR PLATE
FIGURE 4.5
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
NOTE: On 33” decks, the measurement between the blade
tip and deck lip should be 5/16".
5. Repeat steps 2 and 3 with blade tip “B”.
6. If measurement between blade tips and deck are
different and there is m ore than 1/16” difference between blade tip measurements, adjust blade as follows:
a. Loosen jam-nuts on blade bar. b. Adjust jack screws “IN” or “OUT” until blade
tip measurements are within 1/16” of each other. See Figure 4.6.
c. Tighten jam-nuts.
LOOSEN JAM NUTS, ADJUST JACK SCREWS “IN” OR “OUT” TO LEVEL BLADE WITH
SIDE VIEW OF DECK
FIGURE 4.6
8. If measurement differs more than 1/8", adjust as
follows: a. Loosen front lift arm pivot bolt on front of right side rail. See Figure 4.9.
LOOSEN SHOULDER
20
REMOVE HAIRPIN & WASHER
33” DECK SHOWN
SIDE TO SIDE VIEW
MEASURE FROM BLADE TIPS TO F LOOR
FIGURE 4.7
ANGLE IRON
FIGURE 4.8
TURN ECCENTRIC
FIGURE 4.9
Section 4 - ADJUSTMENT & REPAIR
WASHER
FRONT
TIPS TO F LOOR
NUT
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.2.5. 33" DECK LEVEL ADJUSTMENT (SIDE TO SIDE) (Continued from previous page)
b. Loosen eccentric shoulder bolt. c. Turn eccentric "UP" or "DO W N" as required to level
deck. See Figure 4.9. d. Tighten eccentr ic bolt. Plac e s ec tor plates bac k onto rear lift arms and secure with washers and hairpins.
4.2.6. 33" DECK LEVEL ADJUSTMENT FRONT TO REAR - SECTOR PLATES
1. Remove hair pins and washers securing sector
plates to rear lift arms. See Figure 4.10.
SECTOR PLATES
33” DECK SHOWN
REAR
X + 1/4”
MEASURE FROM BLADE
FIGURE 4.11
4.2.7. 33" DECK LEVEL ADJUSTMENT FRONT TO REAR - FRONT LIFT ROD
If the sector plates are in their lowest setting and proper level cannot be obtained, adjust the front lift rod as follows:
1. Move deck lift lever to #5 position.
2. Place a 2 x 4 wooden block on edge under front
center of deck.
3. Place a 3 x 3 wooden block under rear center of deck.
4. Remove hair pins and washers securing sector plates. Lower rear of deck onto 3 x 3 block.
5. Remove hair pin and washer sec uring f r ont lif t rod to front lift arm. See Figure 4.12.
HIGHEST DECK SETTING
REMOVE HAIR PIN &
LOWEST DECK SETTING
FIGURE 4.10
2. Move sector plate as required to raise or lower deck.
NOTE: The deck should be set so that the rear of the deck
is 1/4" lower than the front. See Figure 4.11.
JAM
HAIR PIN
WASHER
FRONT LIFT ROD
FIGURE 4.12
6. Remove front lift rod and c arefully rest front of deck
onto 2 x 4 block.
7. Loosen jam nut on front lift rod. See Figure 4.12.
8. Turn front lift rod hanger block until it can be
reinstalled into front lift arm without lifting deck.
9. Secure lift rod to lift arm with washer and hair pin.
10. Place sector plates onto r ear hanger br ackets and
secure with washers and hair pins.
11. Raise deck and remove wooden blocks.
12. Repeat steps for f ront to rear level until levelness
is acquired.
21
Section 4 - ADJUSTMENT & REPAIR
SIDE TO SIDE LEVEL CHECK POINTS
ROD
ADJUSTER NUT
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.2.8. 38" DECK LEVEL ADJUSTMENT (SIDE TO SIDE)
NOTE: Before adjusting deck, bring tire pressure to
proper P.S.I.; front 12 P.S.I., rear 12 P.S.I..
1. Move tractor to a firm, level surface.
2. Turn engine “OFF”. Remove key.
3. Place a 2-1/2” tall block under the f ront of the deck
centered between the front lift arms. See Figure 4.13.
FRONT OF TRACTOR
38” DECK
JAM NUT
WASHER
FRONT LIFT
HAIR PIN
FIGURE 4.14
9. If the differ ence is less than 1/8", go to nex t section,
Front to rear level. If the difference is more than 1/8", adjust as described in the following steps.
10. Loosen the f ront adjuster nut until adjus ter moves freely. Then tighten the nut until the adjuster moves only when moderate forc e is applied to one side of the dec k. See Figure 4.15.
2-1/2” TALL BLOCK
1-3/4” TALL BLOCK
FIGURE 4.13
4. Place a 1-3/4" tall block under the rear of the deck in
the center. See Figure 4.13.
5. Position blades as shown and lower deck onto blocks. See Figure 4.13.
6. Disconnect the front lift rod and the rear hanger plates. See Figure 4.14.
7. Put the lift lever in the 3rd position from low cut.
8. Measure the distance from each blade tip to the
floor. The measur ements should be within 1/8" of each other. (Factory setting)
FRONT OF TRACTOR
11. Adjust the side to side level of the blade tips by
moving one side of the deck up or down as needed to obtain 1/8" or less side to side deck level.
12. After leveling deck, retighten the adjuster nut using 30 to 40 ft. lbs.
13. Attach the rear hanger plates to the hole that most closely aligns with the pin on the deck lift bracket. Secure with washer and hair pin.
14. Adjust the swivel on the front lift rod until it lines up with the hole in the front lift bracket. (Mak e sure the lift rod is at the top of the slot in the deck bracket) Sec ure with hair pin.
FIGURE 4.15
22
Section 4 - ADJUSTMENT & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.2.9. 38" DECK LEVEL ADJUSTMENT (FRONT TO REAR)
1. Position the blades as shown. See Figure 4.16.
FRONT OF TRACTOR
LEFT FRONT BLADE TIP
X
4.3 TRACTOR DRIVE COMPONENTS
4.3.1. BRAKE ADJUSTMENT
When adjusted properly, the brake should stop the tractor in approximately 6 feet or less from top speed. Drive the machine at maximum forward speed and apply the brake. If s topping distance is greater than 6 feet, brake adjustment is required.
1. Turn engine “OFF”. Remove key.
2. Locate brake adjustment nut underneath the left side
at the rear of tractor. See Figure 4.18.
3. Turn nut 1 turn clockwise to increase braking action. DO NOT over tighten brake adjustment.
4. Start engine and test brake.
5. Continue adjustment as described above until
proper brake function is achieved.
REAR TO FRONT VIEW OF DECK
ANGLE IRON
FIGURE 4.17
X - 1/8”
RIGHT REAR BLADE TIP
FIGURE 4.16
2. Measure the distanc e from the left front blade tip to
the ground and from the right rear blade tip to the ground. The front left blade tip s hould be between 1/8" and 3/8" higher than the right rear (factory setting). If it is between 1/8" and 3/8" you are finished with adjustment.
3. If it is not within specifications, adjust by raising or lowering the front of the deck using the s wivel on the front lift rod. Turning the swivel clock wise will raise the front of the deck. Turning the swivel counterclockwise will lower the front of the deck.
NOTE: The deck should be set so that the rear of the deck is 1/4" lower than the front. See Figure 4.17.
ROTATE ADJUSTING NUT CLOCKWISE TO INCREASE BRAKING OR COUNTER CLOCKWISE TO DECREASE BRAKING
FIGURE 4.18
23
Section 4 - ADJUSTMENT & REPAIR
REDUCE FORWARD CREEP
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.3.2. STEERING ADJUSTMENT
Should excessive “Play” be noted in the steering, adjust as follows:
1. Turn engine “OFF”. Remove key.
2. From left s ide of trac tor , locate the s teer ing s ector
below fuel tank. See Figure 4.19.
FUEL TANK
ROTATE TO REDUCE “PLAY”
ECCENTRIC MOUNTING NUT
4. Turn the neutral adjustment nut 1/4 turn clockwise
to reduce FORW ARD creep. T urn the adjustm ent nut 1/4 turn counter cloc kwise to reduce Reverse creep. Only turn the adjustment nut in 1/4 turn increments.
5. Check for creep in neutral. Start engine. Move speed control lever to rear edge of the neutral detent. Machine should not move. If further adjustment is required, stop engine and repeat Step 4.
NEUTRAL ADJUSTMENT NUT
TURN NUT CLOCKWISE TO
FIGURE 4.20
FIGURE 4.19
3. Loosen the eccentric m ounting nut and rotate the
eccentric clockwise until steering “Play” is reduced. See Figure 4.19.
4. Tighten eccentric mounting nut.
4.3.3. SHIFTER ADJUSTMENT
The shift linkage is set at the factory and should not require further adjustment. The shifter is adjusted properly when the speed control lever can be placed at rear edge of the neutral detent and the tractor remains absolutely stationary. If motion is detected, neutral adjustment will be required. DO NOT operate a machine that creeps when shifted to neutral.
1. Stop engine. Remove key.
2. Move speed control lever to rear edge of neutral
detent and hold firmly.
3. Locate neutral adjustment nut underneath the right rear of the tractor. See Figure 4.20
WARNING
DO NOT adjust shift linkage with engine running. The adjustment requires hands to be close to rotating parts. STOP engine. REMOVE key.
24
Section 4 - ADJUSTMENT & REPAIR
4.3.4. TRACTION DRIVE BELT ADJUSTMENT
Should a gradual loss of traction be noticed, it m ay be necessary to adjust the traction drive belt tension. Adjust as follows:
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Remove mowing deck.
4. Remove the traction drive belt stationary idler
mounting bolt. See Figure 4.21.
5. Move the stationary idler one hole towards left side of tractor for more belt tension.
NOTE: Note the orientation of belt guide and make certain it remains in the same orientation after moving idler. NOTE: Should less tension be required move stationary idler towards right side of tractor. See Figure 4.21.
6. Secure stationary idler with mounting bolt.
7. Place spark plug wire onto spark plug. Set park
brake. Start engine.
8. Visually inspect traction drive belt for movement. When properly adjusted, the traction drive belt should not have any movement or rotation with the engine running and park brake engaged.
9. Should movement be present, readjust traction drive belt to release belt tension as described in previous instructions.
BELT GUIDE
STATIONARY IDLER
STATIONARY IDLER MOUNTING BOLT
MORE TENSION
LESS TENSION
MOUNTING BRACKET
MOUNTING BOLT
MOUNTING BRACKET
MORE TENSION
LESS TENSION
BELT GUIDE - MAKE CERTAIN BELT GUIDE ORIENTATION IS MAINTAINED.
STATIONARY IDLER
FIGURE 4.21
25
Section 4 - ADJUSTMENT & REPAIR
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4.4 MOWER BLADE SERVICE
4.4.1. (STANDARD) BLADE WEAR LIMITS
All mower blades should be check ed for excessive wear and damage before each use. See Figure 4.22.
4.4.3. (STANDARD) BLADE SHA RPENING
Blades should be kept sharp at all times. When the blades are dull, cut grass will be ragged and lawn will usually turn brown. Sharpen standard blades as follows:
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Remove mowing deck from tractor.
4. Remove mower blade(s).
5. If a blade is in good condition, sharpen cutting edge
at an angle of 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. Replace blades not in good condition. See Figure 4.24.
STANDARD BLADE
22º TO 28º
NOTCH FORMING
WEAR LIMIT. CUTTING EDGE WORN.
DANGEROUS CONDITION! DO NOT USE ON MOWER!
NEW BLADE
FIGURE 4.22
4.4.2. (NINJA) BLADE WEA R LIMITS
The ninja recycling blade requires m ore frequent ser vice intervals than standard blades. Check for excessive wear and damage before each use. See Figure 4.23.
NEW BLADE
WEAR LIMIT. (CRACKS OR NOTCHES BEGIN TO APPEAR)
ORIGINAL CUTTING EDGE
FIGURE 4.24
4.4.4. (NINJA) BLADE SHA RPENING
The Ninja recycling blades requires more frequent service intervals than standard blades. When the blades are dull, cut grass will be ragged and lawn will usually turn brown. Sharpen standard blades as follows:
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Remove mowing deck from tractor.
4. Remove mower blade(s).
5. Sharpen all cutting edges of the Ninja recycling
blade at an angle of 22 to 28 degrees for optimum performance. See Figure 4.25.
NINJA BLADE
22º TO 28º
DANGEROUS CONDITION! DO NOT USE ON MOWER!
BLADE TIP
FIGURE 4.23
26
FIGURE 4.25
Section 4 - ADJUSTMENT & REPAIR
BAR
WASHERS
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury.
4.4.5. 33" MOWER BLADE REPLACEMENT
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Remove mowing deck from tractor.
4. Position deck on its left side to access blade.
5. Rem ove blade mounting bolts, nuts and washers.
See Figure 4.26.
BLADE (2 REQUIRED)
SPINDLE ASSEMBLY
BLADE SPACER
CONE
MOUNTING
NUT
LOCK WASHER
BLADE
BLADE
BLADE MOUNTING BOLTS
FIGURE 4.26
6. Install new blade onto blade mounting bar.
7. Torque 30 to 40 ft lbs.
4.4.6. 38" MOWER BLADE REPLACEMENT
1. Move tractor to a firm, level surface.
2. Turn engine "OFF". Remove key.
3. Remove mowing deck from tractor.
4. Position deck to access blade.
5. Remove blade mounting nut and cone washer from
each blade. See Figure 4.27.
6. Install new blades.
7. Torque 70 to 90 ft lbs.
FIGURE 4.27
4.4.7. TRACTION DRIVE BELT REPLACEMENT
Mower Deck Removal
It is necessary to remove deck in order to replace belts. Remove deck as follows:
1. Place tractor on a firm , level surface such as a driveway or garage floor and set the park brake.
2. Turn engine “OFF”. Remove key.
3. Lower the deck to lowest setting.
4. Disconnect the deck lif t rod from the front lift
arm. See Figure 4.28.
FRONT LIFT ARM
FRONT LIFT ROD
WASHER
HAIR PIN
FIGURE 4.28
27
Section 4 - ADJUSTMENT & REPAIR
FRAME
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.4.7. TRACTION DRIVE BELT REPLACEMENT Mower Deck Removal (Continued from previous page)
5. Remove hair pins from the front deck hanger
rod. See Figure 4.29.
RIGHT SIDE SHOWN
FRONT AXLE
11. Slide deck back and disconnect spring from
tension idler.
12. Pull deck from under tractor from R.H. side. Traction drive belt removal
1. Remove two belt guide m ounting bolts from each
side of tractor frame. See Figure 4.31.
30” & 33” BELT GUIDES SHOWN
ENGINE PULLEY BOTTOM GROOVE
FIGURE 4.30
BELT GUIDE MOUNTING BOLTS (2 EACH
FRONT DECK HANGER ROD
FRONT LIFT ARM
HAIR PIN
FIGURE 4.29
6. Hold front of deck "UP" and slide the front deck
hanger rod to the right and out then lower the front of deck to the ground.
7. Remove hair pin and flat washer f rom rear deck hanger bracket on both sides of tractor.
8. Make note of hole used in sector plates.
9. Slide sector plates off of rear deck hanger
brackets.
10. Slide deck forward. Remove deck drive belt from engine pulley bottom groove. See Figure 4.30.
BELT GUIDE
FIGURE 4.31
2. Slide belt guide assembly to the rear and remove.
3. Disconnect traction belt idler pulley spring from
tractor frame. See Figure 4.32.
RIGHT REAR TRACTOR
DISCONNECT SPRING FROM
FIGURE 4.32
28
Section 4 - ADJUSTMENT & REPAIR
STATIONARY IDLER
PULLEYS
PULLEYS
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.4.7. TRACTION DRIVE BELT REPLACEMENT (Continued from previous page)
4. Remove mounting nuts that secure the traction
drive belt idler tension pulley and stationary idler pulleys. See Figure 4.33.
STATIONARY IDLER
TRANSMISSION PULLEY
Traction drive belt replacement
1. Place new traction drive belt over transmission
pulley and span to engine pulley.
2. Place belt into top groove of engine pulley.
3. Route belt through stationary and tension idlers.
See Figure 4.36.
DRIVE BELT
TRANSMISSION PULLEY
TENSION
IDLER STATIONARY IDLER
STATIONARY
BELT GUIDE
ENGINE PULLEY
REMOVE ALL
TENSION IDLER PULLEY
VIEW FROM UNDERNEATH TRACTOR
FIGURE 4.33
5. Remove traction drive belt fr om engine pulley top
groove. See Figure 4.34.
REMOVE BELT
FIGURE 4.35
NOTE: When installing a new belt, make certain the
stationary idler is mounted in the hole closest to the L.H. side of the tractor. See Figure 4.35.
4. Make certain belt is within belt guides of idlers.
5. Attach tension idler spring to tractor frame. See
Figure 4.36.
6. Reinstall mower deck in reverse order of removal.
RIGHT REAR TRACTOR FRAME
CONNECT SPRING TO FRAME
6. Remove belt from center belt guide.
7. Pull belt until it can be removed from trans mission
pulley.
FIGURE 4.34
FIGURE 4.36
29
Section 4 - ADJUSTMENT & REPAIR
PULLEY
WARNING
DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Set brake. Remov e key. Remove spark plug wire from spark plu g and secure wi re away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.
4.4.8. BLADE BELT REMOVAL & REPLACEMENT 33" Deck Drive Belt
1. Place tractor on a firm level surface.
2. Turn engine "OFF". Remove key.
3. Remove mower d e c k.
4. Remove deck belt idler pulley and spindle pulley
cover. See Figure 4.37.
38" Deck Drive Belt
1. Place tractor on a firm level surface.
2. Turn engine "OFF". Remove key.
3. Remove mower d e c k.
4. Remove spindle belt guard and tension idler. See
Figure 4.39.
REMOVE IDLE R
REMOVE SPINDLE PULLEY COVER
REMOVE IDLER
FIGURE 4.37
5. Remove old belt.
6. Replace with new belt in reverse order.
7. Adjus t idler pulley belt guide if necessary to obtain
1/16" clearance between belt and belt guide. See Figure 4.38.
SPINDLE PULLEY
1/16” CLEARANCE
IDLER PULLEY
FIGURE 4.38
REMOVE BELT GUARD
FIGURE 4.39
5. Remove old belt.
6. Replace with new belt in reverse order.
7. Adjus t idler pulley belt guide if necessary to obtain
1/16" clearance between belt and belt guide. See Figure 4.40.
1/16”
SPINDLE PULLEY
CLEARANCE (TYPICAL)
TENSION IDLER
SPINDLE
FIGURE 4.40
30
Section 4 - ADJUSTMENT & REPAIR
4.5 BATTERY
4.5.1. BATTERY REMOVAL
1. Raise operator's seat.
2. Remove the two adjusting knobs.
3. Remove seat assembly and move forward. Use
care not to disconnect wires from seat switch. See Figure 4.41.
REMOVE ADJUSTING KNOBS AND MOVE SEAT FORWARD
FIGURE 4.41
4. Remove negative ( - ) cable first.
5. Remove positive ( + ) cable last.
6. Remove battery. See Figure 4.42.
WARNING
Cables must be connected to batt ery terminals in the proper position as shown. DO NOT attempt to charge battery while installed on tractor. DO NOT use "BOOST" chargers on the battery. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal w ith electrical tape, or sparking from battery cables can result.
REMOVE POSITIVE (+) CABLE LAST
4.5.2. BATTERY INSTALLATION
1. Slide battery into battery housing.
2. Connect positive (+) cable first.
3. Connect negative (-) cable last.
4. Reinstall seat assembly. Use care not to
disconnect wires from seat switch.
5. Reinstall the two adjusting knobs.
6. Lower operator's seat.
The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda.
4.5.3. BATTERY SERVICE
1. Remove battery. See Section on Battery Removal.
2. Place battery in a well ventilated area on a level
surface.
3. Using distilled water, refill cells as required to cover cell plates of which can also be visualized through the plastic battery case.
4. W ith cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative (-) terminal.
5. Slow charge battery at 1 amp for 10 hours.
6. If battery will not accept charge or is partially
charged after 10 hours of c harging at 1 amp, replace with new battery.
4.5.4. BATTERY STORAGE
When out of season, it is recommended the battery be removed, charged and stored.
1. Remove battery. (Refer to Section “BATTERY REMOVAL”).
2. Perform battery service.
3. Bring battery to full charge, if required.
4. Store battery in an area away from the RIDER on a
wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE.
WARNING
WARNING
DO NOT attempt to charge battery while installed on the machine. DO NOT use “BOOST” chargers on the
REMOVE NEGATIVE (-) CABLE FIRST
FIGURE 4.42
battery. DO NOT OVERFILL!
31
Section 4 - ADJUSTMENT & REPAIR
WARNING
DO NOT OVERFILL! DO NOT attempt to service or charge the battery while it is installed on the machine. DO NOT use “BOOST” chargers on the battery.
4.5.5. BATTERY TESTING
There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed. It’s the simplest and most commonly used. An unloaded test is m ade on a battery without discharging current. To perform unloaded testing, check charge condition using either a hydrometer or voltmeter.
1. Using a voltmeter, voltage readings appear instantly to show the state of charge. Remember to hook the positive lead to the battery’s positive terminal, and the negative lead to the negative terminal.
2. A hydrometer measures the specific gravity of each cell. The specific gravity tells the degree of charge; generally, a specific gravity of about 1.265 to
1.280 indicates full charge. A reading of 1.230 to
1.260 indicates the battery should be charged. The Battery Condition chart below shows the charge level as measured by syringe float hydrometer, digital voltmeter and five ball hydrometer.
4.5.6 NEW BATTERY PREPARA TION
1. Remove battery from carton.
2. Place battery in a well ventilated area on a level non-
concrete surface.
3. Remove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level. Fill to 3/16” above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state.
4. With cell c aps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal.
Battery Condition Chart
State of Charge Syringe Hydrometer Digital Voltmeter Five Ball Hydrometer
100% Charged w/ Sulfate Stop 1.280 12.80v Five Balls Floating 100% Charged 1.265 12.60v Four Balls Floating 75% Charged 1.210 12.40v Three Balls Floating 50% Charged 1.160 12.10v Two Balls Floating 25% Charged 1.120 11.90v One Ball Floating 0% Charged Less than 1.100 Less than 11.80v Zero Balls Floating
IMPORTANT: 3/16” above cell plates is the recommended level. However do not try to meas ure this dimens ion. Never place anything in battery other than specified electrolyte.
5. Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge.
6. After charging, check level of electrolyte and add as needed to bring level to 3/16” above cell plates.
7. Reinstall cell caps.
8. Slide battery partially into battery housing.
9. Connect positive (+) cable (red) first, from wiring
harness to the positive terminal ( +) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black) last, to negative terminal (-) on battery using bolt and nut. Apply a small am ount of gr eas e over terminals to prevent corrosion.
10. Insert battery completely into battery housing.
11. Reinstall seat assembly.
WARNING
Shield the positive terminal with terminal cover located on battery harness. This preven ts metal from touching the positive terminal, which could cause sparks. Cables must be connected to battery terminals in the proper position. RED (Positive) cable must go to the ( + ) terminal. BLACK (Negative) cable must go to the ( - ) terminal.
32
Section 4 - ADJUSTMENT & REPAIR
AVAILABLE ACCESSORIES
The SNAPPER Series H LAWN TRACTOR can be equipped with a variety of accessories that increase its versatility. The accessories available for each model are listed in the chart below. Contact an authorized SNAPPER dealer for ordering any of the accessories desired.
AVAILABLE ACCESSORIES
Thatcherizer 6-1247 6-1247 Dethatcher 6-1912 6-1912 Lawn Sweeper Dethatcher 6-1914 6-1914 Lawn Sweeper 6-1913 6-1913 Aerator 6-1911 6-1911 Broadcast Spreader 6-1916 6-1916 Lawn Roller 6-1915 6-1915 42” Snow Blade* 6-1352 6-1352 44” Dozer Blade Spring Trip**** 6-1881 6-1881 Dozer Blade Support Kit 6-1370 6-1370 40” Snow Thrower**** 6-1880 6-1880 Debris Blower**** 6-1883 6-1883 RAD Quick Hitch/Subframe Kit 6-1879 6-1879 Weight Kit 6-1245 6-1245 Tire Chains 6-1085 6-1085 Ninja Recycling/Mulch Kit 6-1255 6-1878 38 Wave Recycling /Mulch Kit NA 6-1877 Single Bag Catcher*** 6-0943 6-1886 Twin Bag Catcher*** 6-0946 6-1888 Clamshell Catcher 6-3131 6-3126 Adapter Mounting Kit 6-1334 6-1334 Utility Trailer 6-1910 6-1910 Bag-N-Wagon 6-0947 NA Bag-N-Wagon Hitch Kit 6-1308 NA Front Bumper 6-1982 6-1982
* Requires Dozer Blade Support Kit ***Requires Adapter Mounting Kit ** Requires Snow Thrower Support Kit ****Requires Hitch/Subframe Kit
LT150H33IBV LT150H38IBV
WLT150H38IBV WLT170H38IBV
33
SECTION 5
-
ELECTRICAL SYSTEM
SCHEMATIC – WIRING HARNESS P.N. 2-6616
LT150H33IBV & LT150H38IBV
SCHEMATIC – WIRING HARNESS P.N. 7-3998
LT150H38HKV
34
TROUBLESHOOTING GUIDE
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Starter Will Not
Crank Engine
Engine Will Not
Start
Engine Stalls After
Running
Engine Loses
Power
Engine Backfires
When Turned To
“STOP”
Excessive
Vibration
1. Battery dead. 1. Service battery.
2. Blown fuse. 2. Replace fuse.
3. Electrical connections loose or corroded. 3. Clean and check connections for good contact.
4. Defective ignition switch. 4. Contact authorized SNAPPER dealer.
5. Starter Spins without engaging. 5. Release Start key and repeat attempt. If starter continues to spin contact Engine Dealer.
1. Blade engagement switch in the “ON”
1. Move blade engagement switch to “OFF”.
position.
2. Park brake not set. 2. Set park brake.
3. Fuel tank empty. 3. Fill fuel tank with fresh fuel.
4. Engine needs choking. 4. Move engine speed control to “CHOKE”.
5. Spark plug wire disconnected. 5. Place spark plug wire onto spark plug.
6. Battery weak or dead. 6. Service battery.
7. Faulty interlock switch. 7. Contact authorized SNAPPER dealer.
1. Operator not in seat. 1. Sit in operator’s seat.
2. Engine speed control in the “CHOKE”
2. Move engine speed control to “FAST”.
position.
3. Fuel tank empty. 3. Fill with fuel to proper level.
4. Engine air pre-cleaner and or air cleaner
4. Clean free of all debris.
dirty.
5. Spark plug defective or gap set improperly. 5. Service spark plug.
6. Fuel filter stopped up. 6. Replace fuel filter.
7. Water, debris or stale fuel in fuel system. 7. Drain and clean fuel system.
1. Excessive load on engine. 1. Lessen load by slowing ground speed.
2. Engine air pre-cleaner or air cleaner dirty. 2. Clean or replace filters.
3. Engine oil level low. 3. Fill with engine oil to proper level.
4. Engine cooling fins and air screens
4. Clean free of all debris.
excessively dirty.
5. Spark plug faulty. 5. Service spark plug.
6. Water, debris or stale fuel in fuel system. 6. Drain and clean fuel system.
1. Engine speed control set too “FAST”. 1. Set engine speed control to “SLOW” and allow
engine to idle. Then, turn key to “OFF”.
1. Damaged or bent mower blades. 1. Service mower blade(s).
2. Loose blade components. 2. Service and tighten loose parts.
3. Loose or missing air lift (if equipped). 3. Replace air lifts. Tighten to proper torque.
(Continued on next Page)
35
TROUBLESHOOTING GUIDE
(Continued From Previous Page)
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Tractor Will Not
Move Or Loss Of
Traction
Blade(s) Not
Turning
Cutting Grass
Improperly
Poor Grass
Discharge
Battery Will Not
Charge
Oil Leaking From
Transmission
1. Speed control handle in the neutral “N”
1. Place speed control in desired speed.
position.
2. Roll release control in “ROLL” position. 2. Move roll release control to the engaged position.
3. Low transmission oil level. 3. Bring oil to proper level.
4. Shifter out of adjustment. 4. Adjust shifter.
5. Traction drive belt requires adjustment. 5. Adjust traction drive belt.
6. Traction drive belt requires replacement. 6. Replace traction drive belt.
1. Blade engagement switch in the “OFF”
1. Move switch to the “ON” position.
position.
2. Blade belt requires adjustment. 2. Adjust mower belt.
3. Blade belt requires replacement. 3. Replace mower belt.
4. Electric clutch not functioning. 4. Contact authorized SNAPPER dealer.
1. Uneven tire pressure. 1. Bring to proper pressure.
2. Cutting height too low or high. 2. Adjust cutting height.
3. Engine speed too slow. 3. Move engine speed control to “FAST”.
4. Forward speed too fast. 4. Move speed control to a slower speed.
5. Deck side to side level requires adjustment. 5. Adjust side to side level.
6. Deck front to rear level requires adjustment. 6. Adjust front to rear level.
7. Cutting Blade dull or damaged. 7. Sharpen cutting edges or replace blade.
8. Blade belt requires replacement. 8. Replace blade belt.
9. Blade belt slipping. 9. Replace blade belt.
1. Engine speed too slow. 1. Move engine speed control to “FAST”.
2. Forward speed too fast. 2. Move speed control to a slower speed.
3. Grass is wet. 3. Mow when grass is dry.
4. Excessively worn or damaged blade(s). 4. Service mower blade(s).
5. Build up of grass clippings and debris under
5. Clean deck.
deck.
6. Improper blade(s) installed on deck. 6. Install proper SNAPPER blades.
7. Blade(s) installed improperly on deck. 7. Install blades properly.
1. Poor cable connections. 1. Clean cables and battery terminals.
2. Bad battery cell(s). 2. Replace with new battery .
3. Faulty alternator. 3. Contact engine manufacturer’s dealer.
1. Loose or missing oil filler cap on
1. Check oil level and re-install oil cap.
transmission.
2. Leaking axle seats. 2. Contact authoriz ed SNAPPER dealer.
3. Leaking at casing seal. 3. Contact authorized SNAPPER dealer.
36
MAINTENANCE SCHEDULE
SUBJECT SERVICE
TO BE PERFORMED
Engine Check Oil Level
Engine Initial Oil Change
Engine Periodic Oil Change
Air Pre-Cleaner Service Sponge Pre-
Cleaner Element
Air Cleaner Replace Element
Spark Plug Replace Plugs
Fuel Filter Replace Filter
Engine Cooling System Battery Check Electrolyte Page 30-31 X X Battery Charge Battery
Tires Check Pressures
Drive Belts Check For Wear And
Mower Blades Check Wear, Damage,
Mower Deck Clean Debris
Mower Deck Lubrication Points Hydrostatic Trans. Oil Reverse Lockout Mechanism
*Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present
Clean Shrouds & Fins Engine Manual
Tension
And Blade Brake
Accumulation
Clean Outside and Underside Grease or Oil
Check Oil Level
Check Function
REFERENCE
PAGES
Page 6 X
Page 12 X
Page 13 X*
Engine Manual
Engine Manual. Engine Manual & 16 Page 15-16 X
Page 30-31 X
Page 6 X X
Pages 26-28 X X
Pages 13,25-26 X
Page 6 X X X
Page 6 X X X
Pages 14-15 X X
Page 16 X
Page 11 X
EACH
USE 5 HOURS
X**
X**
X
X**
25
HOURS
50
HOURS
100
HOURS
EACH
SEASON
MAINTENANCE PARTS
TRACTOR DRIVE BELTS MOWER BLADES MODEL No. Engine to Transmission Engine to Deck Standard NINJA
LT150H33IBV 7-3834 2-6546 3-4168 2-4741
LT150H38IBV 7-3834 3-5500 4-2998 2-6597 WLT150H38IBV 7-3834 3-5500 4-2998 2-6597 WLT170H38IBV 7-3834 3-5500 4-2998 2-6597
37
3 YEAR LIMITED WARRANTY
For three (3) years from pur chase date for the original purchaser's r esidential, non-commerc ial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applic able), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or com ponent part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchas e date. SNAPPER will not be responsible for any installation cost incurred. T he battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANT Y BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia 30253
38
PRIMARY MAINTENANCE
39
PRIMARY MAINTENANCE
40
PRIMARY MAINTENANCE
41
PRIMARY MAINTENANCE
42
SNAPPER PRODUCT REGISTRATION FORM
IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS
(Complete the following information on your Snapper purchase)
Model Number _________________________________________________________
Serial Number__________________________________________________________
Date of Purchase________________________________________________________
Retailer ________________________________________________________________
Retailer’s Phone Number ________________________________________________
It is very important that you register your purchase with Snapper to ensure warranty coverage. Please mail your product registration card to:
Snapper at P.O. Box 777, McDonough, G eorgia 30253.
Or you may register on line at www.snapper.com.
You can contact us at our web site or if you would like to speak with a Customer Service Representative. Call us at the Snapper Customer Re la tions Ce nte r . For fa ste r service please have your Serial Number an d Model Number available.
Call the Snapper Customer Relations Center at 1-800-935-2967.
Eastern Standard Time Monday through Friday from 8am to 6pm. Saturday from 9am to 1pm.
43
SERVICE NOTES
___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________
44
Safety Instructions & Operator’s Manual for
ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR
EMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER
BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS,
LS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECT S OR OTHER
LAWN TRACTOR HYDROSTATIC DRIVE SERIES I
IMPORTANT
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1­800-935-2967).
WARNING
CHEMICA REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING.
WARNING
EMIT CH REPRODUCTIVE HARM.
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-2343 (I.R. 6/28/02)
45
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