Snapper LT145H38FBV, LT145H33FBV User Manual

Safety Instructions & Operator’s Manual for

LAWN TRACTOR

HYDROSTATIC DRIVE

SERIES F

MODELS

HYDROSTATIC DRIVE

LT145H33FBV LT145H38FBV

MODEL NUMBER EXPLANATION

LT 145 H 38 F B V

MODEL DESIGNATION ENGINE HP ENGINE TYPE DRIVE SYSTEM TYPE ENGINE MODEL CUTTING WIDTH SERIES DESIGNATION

LT – Lawn Tractor Model Designation 38 – 38” Cutting Width Mower 145 - 14.5 HP Engine Horse Power F – Series Designation H – Hydrostatic Transmission B – Briggs & Stratton Engine 33 – 33” Cutting Width Mower V – Over Head Valve Type Engine

Thank you for buying a SNAPPER product! Before operating the Lawn Tractor, read and follow the “IMPORTANT SAFETY INSTRUCTIONS” on pages 2 & 3, all other instructions contained in this manual and the accompanying booklet “About Power Mower Safety”. Lawn mowers and all power equipment can be potentially dangerous if used improperly. REMEMBER: SAFETY REQUIRES CAREFULL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE!

MANUAL No. 7-2832 (I.R. 8/24/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occu r if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when machine is operated (even with the blade OFF).

3. DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured.

4. DO NOT allow pre-teenage children to operate machine.

5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

6. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind an d down for children, pets and hazards before and while backing.

7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

PROTECTION AGAINST TIPOVERS

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.

1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade).

2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.

3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.

4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope.

PROTECTION AGAINST TIPOVERS

(Continued From Previous Column)

5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.

7. Always begin forward motion slowly and with caution.

8. Use weights or a weighted load carrier in accordance with instructions su pplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher.

9. DO NOT put your foot on the ground to try to stabilize the machine.

10. DO NOT operate machine on wet grass. Reduced traction could cause sliding.

11. DO NOT operate machine under any condition where traction, steering or stability is doubtful.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

3. Data indicates that operators age 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.

5. Practice operation of machine with BLADES OFF to learn controls and develop skills.

6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limb s and other objects that could cau se injury if thrown by blade or interfere with mowing.

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION

(Continued From Previous Page)

7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area.

8. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.

9. Make sure all safety decals are clearly legible. Replace if damaged.

10. Protect yourself w hen mowing and wear safety glasses, long pants and substantial footwear.

11. Know how to STOP blades and engine quickly in preparation for emergencies.

12. Use extra care when loading or unloading the machine into a trailer or truck.

13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.

OPERATION

1. Mount and dismount machine from left side.

2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set.

3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason.

4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).

5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand.

6. Blades must be OFF excep t when cutt ing grass. Set blades in highest position when mowing over rough ground.

7. Keep hands and feet away from rotatin g blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.

8. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

9. Slow down before turning.

10. Watch out for traffic when near or crossing roadways.

11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.

12. Operate machine only in daylight or with good artificial light.

13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes.

OPERATION

(Continued From Previous Column)

14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE

1. DO NOT store machine or fuel contain er inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container o ut of the reach of children in a well ventilated, unoccupied building.

2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Check brakes frequently; adjust, repair or replace as needed.

5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.

6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.

8. DO NOT work under machine without safety blocks.

9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).

10. DO NOT change engine governor speed settings or overspeed engine.

11. Lubricate machine at intervals specified in manual to prevent controls from binding.

12. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

15. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS..........2 - 3

TABLE OF CONTENTS........................................4

SECTION 1 - FAMILIARIZATION.........................5

Components ........................................................5

Controls................................................................5

SECTION 2 -

OPERATING INSTRUCTIONS ........................6-10

Pre-start Checklist ..............................................6

Operator’s Seat Adjustment ..............................6

Starting & Stopping Engine................................7

Starting & Stopping Wheel Drive .......................8

Starting & Stopping Mower Blades................ 8-9

Parking Brake.......................................................9

Cutting Height Adjustment.................................9

Rolling Tractor With Engine Off .......................10

SECTION 3 -

MAINTENANCE INSTRUCT IONS .................11-15

Service - After First 5 Hours .............................11

Change Engine Oil..........................................11

Check Blade Brake.........................................11

Check Mower Blade.................................. 11-12

Check Deck Drive Belt ...................................12

Service – Every 25 Operating Hours................12

Mower Components.......................................12

Check Blade Brake.........................................12

Lubrication (Tractor)................................ 13-14

Front Wheel Bearings ....................................13

Axle Spindles ..................................................13

Clutch/Brake Pivot..........................................13

Steering Sector Gear......................................13

Steering Shaft .................................................13

Steering Drag Link..........................................13

Steering Tie Rod.............................................14

Blade Engagement Mechanism.....................14

Park Brake Lever ............................................14

Deck Lift Mechanism......................................14

Service - Annually.....................................14-15

Engine .............................................................14

Fuel Filter................................................... 14-15

Spark Plug.......................................................15

Hydrostatic Transmission Oil........................15

SECTION 4 -

ADJUSTMENTS & REPAIR...........................16-30

Engine Adjustments & Repair..........................16

Mower Deck & Component Adjustments........16

Blade Brake Adjustment...................................16

33” Deck Blade Brake Adjustment ...............16

38” Deck Blade Brake Adjustment ...............16

Blade Belt Adjustment (33” Deck) ...................17

Blade Belt Adjustment (38” deck)....................17

Adjusting Mower Blade (33” Deck).............17-18

33” Side To Side ...........................................18-19

(Deck Level Adjustment)

33” Front To Rear Sector Plates ......................19

(Deck Level Adjustment)

33” Front To Rear Front Lift Rod .....................19

(Deck Level Adjustment)

38” Side To Side ................................................20

(Deck Level Adjustment)

38” Front To Rear..............................................21

(Deck Level Adjustment)

Brake Adjustment - HYDRO DRIVE..................21

Steering Adjustment .........................................22

Shifter Adjustment ............................................22

Traction Drive Belt Adjustment........................23

Mower Blade Service ...................................24-25

Blade Wear Limits..........................................24

Mower Blade Sharpening ..............................24

Mower Blade Replacement.......................24-25

Traction Drive Belt Removal/Replace.........25-27

Blade Belt Removal & Replacement................28

33” Deck Drive Belt........................................28

38” Deck Drive Belt........................................28

Battery Service .............................................29-30

AVAILABLE ACCESSORIES.......................................31

SECTION 5 -

ELECTRICAL SYSTEM................................. 32-33

Harness Routing................................................32

Schematics - Briggs & Stratton w/o Lights.....33

Schematics - Briggs & Stratton w/Lights........33

TROUBLESHOOTING GUIDE ...................... 34-35

MAINTENANCE SCHEDULE ............................. 36

MAINTENANCE PARTS..................................... 36

WARRANTY .................................................... 37

PRIMARY MAINTENANCE............................38-41

Section 1 - FAMILIARIZATION

(UNDER HOOD)

CONTROL PANEL

PEDAL

DOWN

CLUTCH/BRAKE

CUTTING HEIGHT ADJUSTMENT LEVER

SEAT ADJUSTMENT KNOB

SPEED CONTROL LEVER

BATTERY (UNDER SEAT)

BLADE ENGAGEMENT LEVER

DISCHARGE DEFLECTOR

MOWING DECK (33” SHOWN)

COMPONENTS

The nomenclature drawings above, illustrate the essential components of the SNAPPER Lawn Tractor. It is recommended that all operators of this equipment become thoroughly familiar with the components and their operation BEFORE OPERATING. Specific details involving the engine are found in the separate Engine Owner’s Manual.

PARK BRAKE LEVER

OPERATOR’S SEAT

FIGURE 1.1

FAST

SLOW

STEERING WHEEL

DASHBOARD CONTROLS

ENGINE

CHOKE

KEY ENGINE SPEED CONTROL

FUEL TANK

HOOD

HEADLIGHTS

Study the Important Safety Instructions, this Operator’s Manual and Engine Owner’s Manual before operating this machine. Keep these manuals available for future reference.

CONTROLS

All operators should be acquainted with the operator’s controls before attempting start-up or operation of the Lawn Tractor. See the Control Panel drawing above.

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECKLIST

Make the following checks and perform service as required before each start-up.

2.1.1. Check tires and add air as needed to bring pressure to 12 P.S.I. in front tires and 12 P.S.I. in rear tires.

2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened. I f guards are missing or damaged, replace BEFORE using mower.

2.1.3. Check engine oil and add oil as needed to bring level up to, but not over, the FULL mark . Ref er to engine owner’s manual for oil specifications. See Figure

2.1.

SAFE LEVEL AREA

FIGURE 2.1

2.1.4. Check blade engagement lever to insure it

operates properly. The blade engagement lever must be moved manually from “ON” to “OFF” to stop blade.

2.1.5. Clean exterior surfac es of cutting deck , engine and tractor of any accumulation of dirt, grass, oil, etc. Keep engine air intake screens and cooling fins clean at all times.

2.1.6. With engine “OFF” move the tractor outside and add fuel to the fuel tank. Securely tighten fuel cap after refueling. Refer to engine owner’s manual for fuel specifications. See Figure 2.2.

FUEL TANK

2.2 OPERATOR’S SEAT ADJUSTMENT

2.2.1. FRONT TO REAR ADJUSTMENT

1. With the engine "OFF", raise operator's seat and

loosen the two adjusting knobs on the seat support. Lower the seat. Sit in the operator's seat and slide the seat forward or backward until the clutch/brake pedal can be fully depressed comfortably. Raise seat and tighten the adjusting knobs to secure seat in position. See Figure 2.3.

TIGHTEN CAP AFTER FILLING TANK

FIGURE 2.2

LOOSEN ADJUSTING KNOBS TO ADJUST SEAT

FIGURE 2.3

Section 2 - OPERATING INSTRUCTIONS

POSITION

SWITCH

2.3 STARTING & OPERATION

2.3.1. STARTING ENGINE

1. Take a comfortable position in seat of machine,

look around to make sure that the area you are going to mow is clear of people, children and pets . Take note of any stationary obstacles!

NOTE: The interlock system will prevent the engine from starting if the blade engagement lever is in the "ON" (up) position or if the c lutch/brak e pedal is not fully depressed. If the interlock system ever f ails to work , DO NOT OPERAT E the tractor until the interlock has been repaired.

2. Push blade engagement lever down to the "OF F" position. See Figure 2.4.

BLADE ENGAGEMENT LEVER

5. Chok e engine for c old starting by moving engine

speed control to "CHOKE" position. Little or no choking will be needed when restarting a warm engine. Insert key in switch. Turn key to "START" position to crank engine and hold until engine starts, then release key. See Figure 2.6.

NOTE: DO NOT crank engine for more than five seconds at a time. T his will help prevent the starter f rom overheating and/or running down the battery. If cranking time is more than f ive seconds, loc ate and correct cause of starting problem.

6. After engine starts, release key, move the engine speed control to "FAST" position and allow engine to warm up before proceeding. See Figure

2.6.

PUSH BLADE ENGAGEMENT LEVER DOWN TO “OFF” TO START ENGINE

FIGURE 2.4

OFF

3. Depress the clutch/brake pedal fully. See Figure 2.5.

4. Move speed control lever to neutral.

NOTE: The seat interlock will shut of f the engine if the

operator gets off the seat without setting the parking brake or if the blade is running. If the interlock ever fails to work, DO NOT OPERATE the tractor until the interlock has been repaired.

CLUTCH/BRAKE

PARK BRAKE LEVER

DOWN

PUSH PEDAL ALL THE WAY DOWN TO START ENGINE

FIGURE 2.5

CHOKE

FAST

SLOW

ENGINE SPEED CONTROL

LIGHT

FIGURE 2.6

WARNING

DO NOT leave machine with engine running. Stop engine. Stop blade. Set parking brake. Remove key.

KEY

Section 2 - OPERATING INSTRUCTIONS

MOWER BLADE(S)

KEY

2.3 STARTING & OPERATION (continued)

2.3.2. STARTING WHEEL DRIVE

1. Shift speed control lever to neutral.

2. Start engine. Refer to Section “STARTING

ENGINE”.

3. Release clutch/brake pedal.

4. Slowly shift speed control lever forward for

forward motion or to the rear f or revers e motion. See Figure 2.7.

SPEED CONTROL LEVER

NEUTRAL

REVERSE

2.4 STOPPING ENGINE, BLADE, WHEEL DRIVE

2.4.1 STOPPING ENGINE

1. Stop engine by turning key to the "OFF" position. See Figure 2.9.

OFF

RUN

START

FORWARD SPEEDS

FIGURE 2.7

2.3.3 STARTING MOWER BLADE

1. Start engine. Refer to Section “STARTING

ENGINE”.

2. Raise blade engagement lever to "ON". See Figure 2.8.

PULL BLADE ENGAGEMENT LEVER UP TO “ON” TO START

BLADE ENGAGEMENT LEVER

FIGURE 2.8

WARNING

DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.

FIGURE 2.9

2.4.2. STOPPING WHEEL DRIVE

1. Fully depress clutch/brake pedal to stop wheel drive. See Figure 2.10.

CLUTCH/BRAKE PEDAL

FULLY DEPRESS CLUTCH/BRAKE PEDAL TO STOP WHEEL MOTION

FIGURE 2.10

Section 2 - OPERATING INSTRUCTIONS

THE WAY DOWN

2.4 STOPPING

2.4.3. STOPPING MOWER BLADE

1. Stop mower blade by moving blade engagement lever to the "OFF" position. See Figure 2.11.

BLADE ENGAGEMENT LEVER

2.4.5. RELEASING PARK BRAKE

1. Fully depress clutch/br ake pedal. Move park brak e

lever “DOWN” to release park brake. Release clutch/brake pedal. See Figure 2.13.

CLUTCH/BRAKE PEDAL

PARK BRAKE LEVER

OFF

FIGURE 2.11

WARNING

Once blade is disengaged, it should come to a complete stop in 5 seconds or less. If the blade continues to rotate after 5 seconds, the blade brake must be adjusted. Refer to Section “BLADE BRAKE ADJUSTMENT” for adjustment procedures or return machine to dealer for adjustment. DO NO T CONTINUE to operate mower until blade brake is properly adjusted.

2.4.4. SETTING PARK BRAKE

1. Fully depress clutch/brake pedal.

2. Move park brake lever up into slot. See Figure 2.12.

PUSH PEDAL ALL

PARK BRAKE LEVER

FULLY DEPRESS CLUTCH/BRAKE PEDAL

FIGURE 2.13

2.5. CUTTING HEIGHT ADJUSTMENT

1. Depr es s loc k button on cutting height adjustment lever. See Figure 2.14.

DEPRESS LOCK BUTTON

CUTTING HEIGHT ADJUSTMENT

MOVE PARK BRAKE LEVER “UP” TO ENGAGE PARK BRAKE

FIGURE 2.12

HIGHEST CUT

LOWEST CUT

FIGURE 2.14

2. Raise or lower deck to any of six positions as

desired.

WARNING

DO NOT park machine on slopes.

Section 2 - OPERATING INSTRUCTIONS

2.6. ROLLING TRACTOR WITH ENGINE OFF Rolling Hydro Models

1. With engine "OFF", move to rear of tractor.

2. Pull the roll release control all the way out to disengage the hydro transmission. See Figure 2.15.

PULL ROLL RELEASE CONTROL ALL THE WAY OUT TO DISENGAGE HYDRO TRANSMISSION

PUSH ROLL RELEASE CONTROL ALL THE WAY IN TO ENGAGE HYDRO TRANSMISSION

ROLL RELEASE CONTROL

FIGURE 2.15

3. Move tractor to desired location.

4. Pus h roll release c ontrol all the way in to engage

hydro transmission. See Figure 2.15.

5. Set park brake.

NOTE: The transmission will not propel the tractor if it is left in the "ROLL" position.

Section 3 - MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the T ractor, us e genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular Tractor, always mention the model and serial number. SNAPPER recommends returning the Tractor to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the Tractor. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading, ENGINES - gasoline.

3.2 SERVICE - AFTER FIRST 5 HOURS

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blades running. STOP blades. STOP engine. Set park brake. Remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

3.2.1. CHA NGE ENGINE OIL

These model tractors are equipped Fastex™ oil drains.

1. Rotate drain body counterclock wise and pull out to open drain. See Figure 3.1.

2. Drain oil into a 2 quart container placed beneath end of oil drain.

3. After all oil has drained, push drain body "IN" and rotate clockwise to close.

4. Fill engine with new motor oil as spec if ied in engine owner's manual.

4. Check blade for straightness. Refer to Section “ADJUSTING MOWER BLADE”.

5. Check torque of blade mounting bolts. Torque to: 33” deck – 30 to 40 ft. lbs. See Figure 3.2.

38” deck – 70 to 80 ft. lbs. See Figure 3.3.

OIL FILLER TUBE

FASTEX™ OIL DRAIN

ROTATE COUNTERCLOCKWISE AND PULL OUT TO OPEN. PUSH IN AND ROTATE CLOCKWISE TO CLOSE .

FIGURE 3.1

WARNING

The following procedure requires the engine and blades to be operated. Exercise ext reme caution. Clear area of loose parts & tools first. Only operate blades when seated in the operator’s seat.

3.2.2. CHECK BLADE BRAKE

1. Check blade brake for proper function. Blades

should stop rotating in 5 seconds or less after moving the blade engagement lever down to the OFF position.

2. If blades continue to rotate longer than 5 seconds do not operate machine. Refer to Section “BLADE BRAKE ADJUSTMENT” or contact your SNAPPER dealer for assistance.

3.2.3. CHECK MOWER BLADE

1. Remove deck from tractor.

2. Carefully position deck to access blade.

3. Check blade for sharpness, wear and damage.

Refer to Section “BLADE WEAR LIMITS”.

WARNING

Blades must stop rotating in 5 seconds or less after blades have been turned off . DO NOT operate machine until blade brake has been adjusted and functioning properly. Contact your SNAPPER dealer for assistance.

TORQUE 33” BLADE TO 30 TO 40 FT. LBS.

FIGURE 3.2

Section 3 - MAINTENANCE

3.2.3. CHECK MOWER BLADE (Continued)

TORQUE 38” BLADES TO 70 TO 80 FT. LBS.

FIGURE 3.3

3.2.4. CHECK 33" DECK DRIVE BELT

1. With engine "OFF", move blade engagement

lever to "ON".

2. Measure blade cable extension spring. Spring should extend 1" +/-1/8" for proper belt tension. See Figure 3.4.

BLADE CABLE EXTENSION SPRING

3. To adjust tension, Refer to Section “BLADE

BELT ADJUSTMENT”.

3.2.5. CHECK 38” DECK DRIVE BELT

1. O n 38" model, check belt f or excessive wear or

damage and replace if necessary, there are no adjustments on this model.

X + 1” +/- 1/8”

FIGURE 3.4

3.3 SERVICE - EVERY 25 OPERATING HOURS

3.3.1. CHECK ENGINE

1. Change engine oil. Refer to Section “CHANGE

ENGINE OIL”. Refer to engine owner's m anual for oil specification.

2. Remove and clean engine air pre-cleaner. See Figure 3.5. Refer to engine owner's manual for cleaning instructions.

ENGINE AIR CLEANER

ENGINE AIR PRE-CLEANER

FIGURE 3.5

3. Remove and replace engine air cleaner. See

Figure 3.5. Refer to engine owner's manual for service instructions.

3.3.2. MOWER COMPONENTS

1. Check deck drive belt for proper tension. Refer

to Section “CHECK DECK DRIVE BELT”.

2. Chec k blades for sharpnes s, wear, damage and torque. Refer to Section “MOWER BLADE REPLACEMENT”.

3. Check mower deck for proper levelness. Refer to Section “MOWER DECK ADJUSTMENT LEVELNESS”.

4. Clean mower deck. a. Remove key from ignition switch. b. Remove deck. c. Clean underside of mower deck, removing all

accumulation of grass clippings and debris. d. Clean top of deck, removing all grass clippings and debris.

5. 33" and 38” blade spindle lubrication. a. Lubricate spindle with 1 to 3 shots of general

purpose grease from grease gun.

6. Lubricate all mower deck linkage pivot points with a light coat of motor oil.

3.3.3. CHECK BLADE BRAKE

1. Refer to Section “CHECK BLADE BRAKE”.

Section 3 - MAINTENANCE

FUEL TANK

GEAR

POINT

3.3.4. TRACTOR LUBRICATION

1. Front Wheel Bearings

Lubricate each front wheel bearing through the grease fitting on wheel hub. Using general purpose grease in a grease gun, add grease until grease purges from bearing. See Figure 3.6.

AXLE SPINDLE LUBRICATION FITTING

FRONT WHEEL BEARING LUBRICATION FITTING

2. Axle Spindles

Lubricate each axle spindle with 1 to 3 shots of general purpose grease. See Figure 3.6.

NOTE: The right hand spindle fitting faces for ward and the left hand spindle fitting faces to the rear.

3. Clutch/Brake Pivot

The clutch/brake pivot is located on the left hand underside of the tractor and is lubricated with one shot of general purpose grease. See Figure 3.7.

FIGURE 3.6

CLUTCH/BRAKE PIVOT LUBRICATION FITTING

4. Steering Sector Gear

Lubricate with a light coat of general purpose grease. See Figure 3.8.

STEERING SECTOR

SECTOR

FIGURE 3.8

5. Steering Shaft

Lubricate steering shaft wear points with a light coat of SAE30 oil.

6. Steering Drag Link

Lubricate both ends of steering drag link with a sm all amount of SAE30 oil. See Figure 3.9.

DRAG LINK LUBRICATION

FIGURE 3.7

FIGURE 3.9

Section 3 - MAINTENANCE

3.3.4. TRACTOR LUBRICATION (Continued From Previous Page)

7. Steering Tie Rod

Lubricate both ends of steering tie rod with a small amount of SAE30 oil. See Figure 3.10.

PARK BRAKE LEVER

LUBRICATE BOTH ENDS OF TIE ROD

FIGURE 3.10

8. Blade Engagement Mechanism

Using SAE30 oil, lubricate the blade engagement mechanism pivot points, which are located on the R.H. underside of tractor. See Figure 3.11.

LUBRICATE COMPONENTS ON UNDERSIDE OF TRACTOR

FIGURE 3.12

10. Deck Lift Mechanism Lubricate all wear and pivot points of the deck lift

3.4 SERVICE - ANNUALLY

Perform all maintenance as described in Section “SERVICE - EVERY 25 OPERAT ING HOUR S”. Also see service schedule.

3.4.1. ENGINE

1. Service engine according to engine owner's

manual.

3.4.2. FUEL FILTER

1. Ser vice fuel filter as instructed below, on COLD ENGINE ONLY!

NOTE: It may be necessary to drain the fuel tank before

removing fuel filter to prevent spillage of gasoline.

2. Locate fuel filter. Remove hose clamps and fuel hoses from both sides of fuel filter. See Figure 3.13.

FUEL TANK

BLADE ENGAGEMENT LEVER

FUEL FILTER

FIGURE 3.11

REMOVE HOSE CLAMPS

9. Park Brake Lever

Using general purpose grease, lubricate the park brake lever mechanism pivot points, which are located on the left hand underside of tractor. See Figure 3.12. mechanism with a thin coat of 30 wt. motor oil.

FIGURE 3.13

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