Snapper Intermediate Frame Snow Throwers User Manual

SET-UP INSTRUCTIONS & PRE-OPERATION CHECKLIST for
SECURE UPPER
CUT WIRE TIE
CUT WIRE TIES
CHUTE
CHECK “Z” BEND END OF CABLE
CONTROL
CONTROL
CONTROL
CUT CABLE TIES
LOOSEN NUT
SNAPPER INTERMEDIATE FRAME SNOW THROWERS
INTRODUCTION: The SNAPPER Intermediate Frame Snow Throw ers are shipped almost fully assembled and require minimal set-up. Setting up the machine will require the handles to be unfolded and secured, and the attachment of the chute cran k rod. Some models may also require the inst allation of an elect ric start kit to the engine. Complete each o f the following steps carefully. Review and complete each item as instructed on the Pre-Operation checklist. The Snapper Product Registration card must be filled out and sent to Customer Service department at Snapper when completed.
STEP 1: HANDLES: Cut both wire ties that secur e the control cables to the handles. Be very careful and DO NOT cut the control cables. See Figure 1.
REMOVE CARDBOARD
ON BOTH HANDLES
DO NOT CUT CONTROL CABLE
FIGURE 1
STEP 2: HANDLES: Loosen handle nuts and rotate
handles up to the opera ting position. Remove ship ping cardboard from in between handles. See Figure 1. Insert bolts through both upper & lower handles and secure with nuts. Make sure the square necks of the bolts are recessed into the square holes of upper handles. Tighten nuts securely. See Figure 2.
HANDLES WIT H BOLTS AND NUTS TIGHTEN SECURELY
FIGURE 2
STEP 3: HANDLES: Cut both wire ties that secure the
control levers to the handles. Cut the wire tie that secures the chute crank to the handle. See Figure 3.
THAT SECURES CHUTE CRANK
LEVER
CRANK
THAT SECURE THE CONTROL LEVERS TO THE HANDLES
LEVER
FIGURE 3
STEP 4: CABLES: Make sure that the “Z ” bend ends
of control cables are s ecured in t he holes on the c ontr ol levers. Make sure cables are not kinked and have freedom of movement when levers are engaged or disengaged. See Figure 4.
LEVER
IS SECURELY INSERTED INTO HOLE ON CONTROL LEVER
FIGURE 4
INSTRUCTIONS No. 7-4331 (Rev. 1, 4/08/02)
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STEP 5: CABLES: Make sure that the cables are
BLOWER
TRACTION
TRACTION
BLOWER
CHUTE
SECURE WITH
WORM
INSTALL WING
DEFLECTOR MUST
INSTALL CAP
connected to the traction clutch rod and blower clutch bracket. IMPORTANT: Cables should ha ve some slack and should not be under tension. See Figure 5.
CLUTCH CABLE (LEFT SIDE)
CLUTCH CABLE (RIGHT SIDE)
CLUTCH ROD
CLUTCH BRACKET
FIGURE 5
STEP 6: CHUTE CRANK: Connect chute crank to worm
gear shaft and secure with cotter pin. See Figure 6.
GEAR SHAFT
CRANK
COTTER PIN
FIGURE 6
STEP 7: DISCHARGE CHUTE DEFLECT OR: Secure
the deflector to the discharge chute using hardware supplied in hardware bag. Tighten the cap screw, washer and nut but allow deflector to rotate freely. Install the carriage bolt, washer and wing nut. Tighten securely. Use wing nut to securely lock deflector into desired position. See Figur e 7.
NUT, WASHER AND WING NUT
SCREW, WASH ER AND NUT BUT DO NOT OVER TIGHTEN
ROTATE FREELY
FIGURE 7
NOTE: After set-up the hardware bag will contain: two shear bolts and two nuts and a cotter pin.
IMPORTANT: All necessary initial adjustments are made to the machine at the factory. The following cable adjustments and lu brication are provided for reference only. Complete all items on the Pre­Operation Checklist as instructed.
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STEP 8: ADJUSTMENT: Adjust cable lengths s o that
SPRING SHOULD
TO ADJUST, LOOSEN JAM NUT
JAM
GEAR CASE
CHECK PLUG
each spring stretches 3/8” when the clutch lever is depressed. When released, both clutch cables should be slack. See Figure 8.
STRETCH 3/8” WHEN HANDLE IS DEPRESSED
CONNECTOR
NUT
AND TURN CONNECTOR TO SHORTEN O R LENGTHEN CABLE AS NEEDED TO ATTAIN THE 3/8” EX TENSION. TIGHTEN JAM NUT AFTER ADJUSTING.
FIGURE 8
STEP 9: LUBRICATION: Remove check plug to
check grease level i n auger gear case. If gr ease is not visible from check plug hole, pump BENELENE 900 grease, SNAPPER Part No. 2-9577, into fill plug on case until grease is visible. Reinstall check plug. See Figure 9.
GREASE FITTING
FIGURE 9
STEP 10: CHECKLIST: Complete all item s on the Pre-
Operation Checklist as instructed.
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PRE-OPERATION CHECKLIST for
SNAPPER INTERMEDIATE FRAME SNOW THROWERS
Snapper has completed initial adjustments and performed operational tests prior to shipping the machine. Due to the possible effects of shipping, handling and storage, Snapper intends for all of the following items to be verified and necessary final adjustments made at time of setup. It remains good practice and is strongly recommended that all t he items also be che cked prior to pla cing the machine in to service. It is v ery important that setup is verified and all operational test s completed and results ar e ac cept able. After completin g t his f orm, sign and retain for future reference.
LUBRICATION
_____ ENGINE OIL added to bring level up to full mark on 4-cycle engines (Refer to Engine Manual). _____ GEAR CASE grease level check ed, add Benale ne 90 0 grease ( Sn app er Part No. 2-957 7) if needed .
OPERATIONAL TEST
_____ AUGER DRIVE CONTROL check ed for proper engag em ent and disengagem ent to insure auger s tops within 5
seconds after auger clutch control is released. _____ WHEEL DRIVE CONTROL checked for proper engagement and disengagement of wheel drive. _____ ENGINE started, engine speed control settings checked and adjusted as needed. _____ IGNITION SWITCH checked to insure engine stops when turned to OFF position. _____ ENGINE ELECTRIC STARTER checked for proper operation. _____ FUEL SYSTEM checked for leaks around tank and connections.
______DISCHARGE CHUTE CRANK checked for proper operation and free rotation. ______AUGER and WHEEL DRIVE CONTROL CABLES checked and adjusted per instructions in the Operator’s Manual.
_____ GROUND SPEED CONTROL checked and adjusted per instructions in the Operator’s Manual. _____ CHOKE CONTROL checked for proper operation during start up. _____ TIRE PRESSURE checked. 15 to 20 PSI if chains are to be installed or 12 PSI if chains are not being used.
CONSUMER INFORMATION
Purchase Date __________________ Model_______________________ Serial No. _______________________ Retailers Name ___________________________________ ______________________________________________ Address _____________________________________ City ____________________ State _______ Zip ______ MACHINE WILL BE USED COMMERCIALLY? _____ YES _____ NO Purchaser’s Name ________________________________ Signature ____________________________________ Address ____________________________________ City _____________________ State _______ Zip _______
IMPORTANT: Th is fo rm is to be ret ained fo r fu tu re r eferen c e reg ard ing W ar ra nt y, proof o f p urch as e, tr aceab i lity for product recall or service, etc. Complete the Snapper Product Registration Card and Mail to Customer Service Department at SNAPPER, P.O. Box 1379, McDonough, Georgia, 30253.
INSTRUCTION No. 7-4331 (Rev. 1, 4/08/02) Printed in U.S.A.
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