Snapper ICFR5OO4B User Manual

Page 1
Safety Instructions & Operator's Manual for
INTERMEDIATE
REAR TINE TILLER
SERIES 4
MODEL
ICFR5OO4B
®
MODEL NUMBER EXPLANATION
I - Intermediate Size Model
C - Counter Rotating Tines F - Forward Rotating Tines
R - Rear Tine Type Model
Thank you for buying a SNAPPER Product! Before operating your TILLER, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Page 2. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!
50 - 5 HP Engine (Horse Power) 4 - Series Designation B - Briggs Engine
SERIES DESIGNATION
ENGINE MODEL
ENGINE HP
SNAPPER McDonough, GA., 30253 U.S.A.
COPYRIGHT © 1999 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-2130 (REV. 1, 4/30/99)
Page 2
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following instructions may result in serious injury to the operator or other persons. The owner of the tiller must understand these instructions and, furthermore, must allow only persons who understand these instructions to operate tiller. Each person operating the tiller must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity, or judgment. If you have any questions pertaining to your tiller which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia, 30253.
Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN OPERATIONAL PRECAUTIONS
1. DO NOT allow children in area when tiller is being operated.
2. DO NOT allow pre-teenage children to operate tiller.
3. Allow only responsible teenagers or adults with
mature judgment to operate tiller and only under close supervision.
4. Keep the area clear of all persons, particularly small children, and pets.
5. Know how to STOP the tiller and disengage the
controls quickly.
PREPARATION
1. Read this manual, get to know where all controls are located and practice how to use them before
starting for the first time, and at the beginning of each season. Be thoroughly familiar with the
controls and proper use of the equipment. Pay attention to Warning and Instructional Decals on
engine and tiller.
2. Never operate tiller without proper guards, drag shield, plates, safety switches, or other safety
protective devices in place and properly connected. Inspect to determine that these safety devices are installed properly, are in good repair, and operate properly. If the condition or operation of these devices are questionable, they must be repaired or replaced before using the
tiller.
3. Thoroughly inspect the area where the tiller is to be used and remove all stones, sticks, wire, bones and other foreign objects. Also, note the location of holes, stumps, and other possible
hazards.
4. DO NOT operate tiller when barefoot or wearing open sandals. Always wear long pants and
substantial footwear with good traction.
5. Fill fuel tank outdoors and replace fuel cap before starting engine. Use approved fuel container. DO NOT smoke near open fuel
container. DO NOT fill fuel tank indoors or when
engine is running. Allow engine to cool for at
least ten minutes before refilling. Wipe off any
spilled fuel before starting engine. DO NOT run engine indoors.
6. Make sure that clutch is disengaged and
transmission is in neutral (if so equipped) before starting engine.
1. DO NOT change engine governor settings or over speed engine.
2. DO NOT put hands or feet near or under rotating
parts.
3. Exercise CAUTION when crossing gravel drives,
walks, or roads, and under any conditions when tiller is transported. Look behind and use care when backing.
4. After striking a foreign object or if tiller vibrates
abnormally, STOP the engine, disconnect and
secure spark plug wire away from plug. Inspect the tiller for any damage and repair the damage.
5. When leaving tiller unattended, disengage clutch,
shift transmission to neutral (if so equipped) and stop the engine.
6. Before removing debris or cleaning tines, repairing or inspecting make certain engine,
tines and all moving parts have STOPPED.
Disconnect and secure spark plug wire away
from plug to prevent accidental starting.
7. Exercise CAUTION when changing directions
while operating tiller. DO NOT till in areas where stability or traction is in doubt.
8. DO NOT overload the machine capacity by attempting to till too deep at too fast a rate.
9. Be extra careful when tilling hard ground. Use less tine engagement to maintain control of tiller.
10. Till only in daylight or in good artificial light.
11. Never operate tiller in wet areas. Always be sure
of your footing; keep a firm hold on the handle.
12. Do not operate on slopes
MAINTENANCE AND STORAGE
1. Keep all nuts, bolts, and screws tight and be sure
tiller is in safe operating condition.
2. Never store tiller with fuel in tank inside of a building where fumes may reach an open flame
or spark. Allow engine to cool before storing in any enclosure.
3. To reduce fire hazard, keep engine free of spilled fuel, debris and excessive grease.
4. Have your tiller inspected and serviced each year by an authorized Snapper dealer. Determine if any additional devices are available which might upgrade the safety of your tiller.
5. Factory specified Snapper replacement parts must be used to assure adequate protection
against injury.
Page 3
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................................... 2
TABLE OF CONTENTS ............................................................................ 3
SECTION 1 - FAMILIARIZATION .............................................................. 4
SECTION 2 - OPERATING INSTRUCTIONS ......................................... 5-6
Transmission Positions ............................................................... 5
Pre-Start Checklist ........................................................................ 5
Starting & Stopping ................................................................... 5-6
Handlebar Adjustment .................................................................. 6
Transporting .................................................................................. 6
Tilling Procedure ........................................................................... 6
SECTION 3 - ADJUSTMENTS & REPAIR ............................................. 7-9
Service Parts & Assistance .......................................................... 7
Standing Tiller On End ................................................................. 7
Tiller Lubrication ........................................................................... 7
Tiller Tines ..................................................................................... 8
Belt Adjustment & Replacement .................................................. 8
Off Season Storage ....................................................................... 9
Tine Replacement ......................................................................... 9
WARRANTY ............................................................................................ 10
PRIMARY MAINTENANCE ................................................................ 11-14
NOTES .................................................................................................... 15
Page 4
Section 1 - FAMILIARIZATION
CLUTCH CABLE
COVER
DASH PANEL
DEPTH BAR
HANDLE_ BRACKET
TINE COVER
HANDLEBAR
WHEEL&TINE CONTROL BAIL
_WHEEL & TINE
SHIFT LEVER
SHIFT COVER
O
SPEED CONTROL
LEFT SIDE SHOWN TO
VIEW CHECK PLUG
ENGINE AIR FILTER
CONTROL
MAIN CASE GR CHECK PLUG
ENGINE
DRIVE BELT
GUARD
DRAG
MAIN CASE FILL PLUG
TINE
STARTER ROPE,
TIRE & WHEEL. TRANSMISSION STAND-UP
CHAIN CASE BAR
ENGINE OIL CHECK/FILL
PLUG
OIL DRAIN PLUG
WEIGHT BOX
FIGURE 1
1.1
INTRODUCTION: This manual covers the recommended operating procedure and routine service
requirements on SNAPPER Intermediate Rear Tine Tiller. It is recommended that all operators of this Tiller become thoroughly familiar with the controls and proper operation of the unit before operating. Specific details involving the engine are found in the separate engine owner's manual. Study these manuals before operating and keep both handy for future reference. Refer to Figure 1 above for location of controls and other essential components.
Page 5
Section 2 - OPERATING INSTRUCTIONS
2.1 BEFORE OPERATING:
Be thoroughly familiar with the operation of ALL controls and
how to use them BEFORE operating your Tiller. Transmission shifting is done by shifting the WHEEL and TINE SHIFT LEVER into the desired position. See Figure 3.
2.1.1 TRANSMISSION POSITIONS: The tiller has five
different transmission positions. They are as viewed from the operator's position, viewed from the left to right as
follows:
1. FWD & FWD TIL - (Forward Rotating Wheels and
Forward Rotating Tines are engaged).
2. FWD & REV TIL - (Forward Rotating Wheels and
Reverse Rotating Tines are engaged).
3. FWD - (Forward Rotating Wheels are engaged).
4. NEU - (Wheels and Tines are disengaged).
5. REV - (Reverse RotatingWheels).
2.2 PRE-START CHECKLIST
Make the following checks and perform services as required
before each start up. NOTE: Before checking oil level place
2x4 piece of wood under both wheels to level engine.
2.2.1 CHECK ENGINE OIL and bring level up to full. (Refer to engine manual for oil specifications).
2.2.2 CHECK AIR CLEANER and service according to
instructions in engine manual.
2.2.3 CHECK EXTERNAL SURFACES and remove dirt
and dust accumulation and clean tines as needed.
2.2.4 CHECK GUARDS to make sure all are in proper
position and securely tightened.
2.2.5 FILL FUEL TANK where fumes will be safely
dissipated. Refer to engine manual for fuel specifications.
When the wheel and tine control is activated, the tines
rotate in a rearward or forward direction. With the engine running, shift into the desired transmission position and
pull the WHEEL and TINE CONTROL BAIL against the handle bar to start wheel or wheel and tine rotation.
Wheel or wheel and tine rotation is STOPPED by
releasing the WHEEL and TINE CONTROL BAIL. When
the bail is released, rotation should STOP even with the WHEEL and TINE SHIFT LEVER in an engaged
position. See Figures 3 and 4.
WHEEL & TINE CONTROL
FWD &_._ EV
FWD TILL
FWD &
REV TILL
FOLLOW INSTRUCTIONS IN OPERATOR'S MANUAL
SHIFTING MAY REQUIRE
PARTIALLY ENGAGING CLUTCH BAIL
FIGURE 3
2.3 STARTING - STOPPING
Know beforehand how to stop the tines, wheel drive and
engine in preparation for possible emergencies. The engine
is stopped by pulling the engine SPEED CONTROL to the
rear to OFF. See Figure 2.
STOP
\
ENGINE SPEED
CONTROL
FIGURE 2
TO STOP WHEEL & TINE
DRIVE RELEASE
WHEEL & TINE CONTROL B_L
FIGURE 4
2.4 ENGINE STARTING PROCEDURE
Step 1: Place the WHEEL and TINE SHIFT LEVER in
the NEUTRAL position and make sure the WHEEL and TINE CONTROL BAIL is in the released position.
Step 2: For cold starts, move the CHOKE CONTROL
on the engine forward into CHOKE position.
See Figure 5.
Page 6
Section 2 - OPERATING INSTRUCTIONS
2.6 TRANSPORTING
PUSH FORWARD
TO CHOKE
\
LEVER
FIGURE 5
Step 3: Move ENGINE SPEED CONTROL to FAST
position.
Step 4: Move to the right side of Tiller and place your foot on top of the right wheel (See starting procedure
decal located on top of the tine cover), hold handle bar, then pull the ROPE STARTER HANDLE in smooth,
steady motion until the engine starts. To prolong the life of the rope, guide the handle back to the engine rather
than allowing it to snap back.
2.6.1 FORWARD/REVERSE: To transport the Tiller to a new tilling site using its own power, raise
the tines to clear lawn and paved surfaces to prevent gouging. Release the WHEEL and TINE
CONTROL BAIL and lift the rear of the Tiller to take the weight off the DEPTH BAR (see Figure 7), then push the DEPTH BAR downward into notch setting
that allows the tines to clear the ground surface. Place the WHEEL and TINE SHIFT LEVER in FWD
or REV. Pull the WHEEL and TINE CONTROL BAIL back against the handlebar to engage the
wheel drive and transport the unit.
2.6.2 To transport the Tiller to a new tilling site by pushing it, place the WHEEL and TINE SHIFT
LEVER in the NEUTRAL position, and with the bail released, push the unit with the handle bar. The
Tiller may be pushed with the engine running or shut off.
ADJUST UP OR
DOWN TO DESIRED
TILLING DEPTH
TILL
DEEP
TILL
DEPTH
Step 5: Allow a brief warm-up period, then move the
CHOKE CONTROL rearward to RUN POSITION and the
ENGINE SPEED CONTROL to the desired speed
setting. Refer to the tilling procedure column on this
page.
Step 6: To STOP the engine, pull the ENGINE SPEED
CONTROL on engine rearward into OFF position.
2.5 HANDLE BAR ADJUSTMENT
Remove retaining screw and nut from handle bar
bracket. Adjust handle bar "UP" or "DOWN" as required.
Reinstall screw and nut. See Figure 6.
LOW
MEDIUM
REMOVE
SCREW TO ADJUS1
HANDLEBAR
HANDLE
HIGH
PULL SPRING BACK TO
RELEASE
TENSION
FIGURE 7
2.7 TILLING PROCEDURE
Tines are engaged ONLY when the WHEEL and TINE
SHIFT LEVER is in the FWD & FWD TIL or FWD & REV
TIL position and the WHEEL and TINE CONTROL BAIL is
held against the handle bar. STEP 1: Set HANDLE BAR in desired position before
beginning operation. STEP 2: Set DEPTH BAR to desired position. Highest
position is deepest depth. See Figure 7. STEP3: Move the ENGINE SPEED CONTROL to
desired setting. STEP 4" To start TILLING action, move the WHEEL and
TINE SHIFT LEVER to the FWD & FWD TIL or FWD
REV TIL position. STEPS: Engage the WHEEL and TINE CONTROL. Machine will start forward movement and tilling.
FIGURE 6
IMPORTANT: To STOP forward movement and tine rotation, release the wheel and tine control.
Page 7
Section 3- ADJUSTMENTS & REPAIR
3.1 SERVICE PARTS & ASSISTANCE
To retain the original quality of your Tiller, use only genuine SNAPPER replacement parts. Specify the
model and serial number as found on the nameplate of your Tiller when contacting your SNAPPER Dealer for
parts or service assistance.
3.2 STANDING THE TILLER ON END
STAND
WARNING
Before attempting any adjustments, maintenance, service, or repairs, stop tines and engine, always
remove spark plug wire and secure wire away from spark plug. NEVER stand Tiller on end with the engine running! Allow engine to cool for at least ten
minutes before draining or refilling fuel. Wipe off any spilled fuel before starting engine. If the fuel tank is over half full when the Tiller is placed on end, gasoline
may leak from the carburetor vent hole and drip down the outside surface of the engine creating a potential
FIRE HAZARD! Gasoline may also leak unnoticed
into the engine cylinder and wash away lubricating oil causing engine damage. Take all necessary
precautions to prevent fuel leakage BEFORE standing the Tiller on end. Any draining of fuel must be done outside with the engine cool and away from
ignition sources. If the Tiller is stored on end for any
length of time, check it frequently for signs of fuel and/or oil leakage. Use approved fuel container. DO
NOT smoke near open fuel container. DO NOT drain or fill fuel tank indoors or when engine is running. DO
NOT run engine indoors.
TILLER ON
END TO DRAIN
ENGINE OIL
3.3
TILLER LUBRICATION
3.3.1. CHECK LUBRICATION IN CHAIN CASE:
Check the level of the grease in the chain case at
the beginning of each tilling season. Remove
clevis pin and cotter pin that secures left hand
tire/wheel to axle. Remove wheel. Check grease
level by removing the plastic plug located beside
the axle shaft on the lower left hand side. See
Figure 9. The level should be up to the edge of the
opening.
\
OIL
PLUG
FIGURE 8
3.2.1 ENGINE SERVICE: Refer to the engine
owner's manual for details. Engine oil is drained by removing front filler plug and standing Tiller on end.
See Figure 8.
3.2.2 SERVICE NOTE: Since a Tiller normally operates under extremely dusty or dirty conditions,
the air cleaner, engine oil and cooling fins must be serviced as specified in the engine manual at
frequent intervals. The Tiller itself should be
serviced as follows:
\ j r_- GREASE LEVEL)
/, / /r .o ovE,.
=!1
LEVEL
FIGURE 9
Page 8
Section 3 -ADJUSTMENTS & REPAIR
3.3.2. ADD LUBRICATION TO CHAIN CASE: To
add grease, remove the filler plug located just forward of the pulley shaft on the right hand side. See Figure 10. Add Snapper Part No. 2-9577
Benalene 900 grease (4 oz. Bottle) as needed to bring level up to bottom edge of the check plug opening. The total capacity of the case is about 48 ounces. DO NOT exceed this amount. Reinstall
check plugs after checking. NOTE: Also available Snapper Part No. 2-9296 Benalene 900 grease (32
oz. Bottle).
CHAIN CASE
MAIN CASE
RIGHT
WHEEL
FILL PLUG
FIGURE 10
3.4 TILLER TINES
Your Snapper Tiller has right hand and left hand tines.
Replace both tines if blades become bent or are badly worn or otherwise damaged. Use correct Snapper
replacement tines. The tines are secured to the tine shaft with a shear bolt, Part No. 2-8725 and Lock Nut Part No.
9-0222 on each side. NOTE: Two extra nuts and two
bolts come with tiller. Keep spares on hand in case a bolt
shears off or becomes lost while tilling. See Figure 11.
DO NOT over tighten these shear bolts as this will cause
premature failure. (Recommended torque is 5 to 8 foot
pounds maximum). NOTE: Failure to use the correct
shear bolts could result in serious damage to your Tiller.
Use only the genuine Snapper replacement bolts and
lock nuts specified above. These bolts are designed to
shear at a specific stress to prevent damage. DO NOT
use substitutes!
SHEAR BOLT
(TORQUE TO
8 FT. LBS.)
TINE ASSEMBLY
FIGURE 11
3.5 BELT ADJUSTMENT- REPLACEMENT
BELT TENSION ADJUSTMENT: Remove the cotter pin that secures clevis pin to left wheel hub. Remove clevis pin
from left wheel hub and slide wheel out on axle about 1" Remove belt guard. Measure the length idler pulley spring
at the end of the control cable in a relaxed position. Then move wheel and tine control bail up to the handle bar and measure the extended length of the spring. When properly
adjusted, the spring will extend 1/4" to 1/2". See Figure 12. To adjust, loosen and reposition the two jam nuts on the
threaded end of cable located on the dash panel. Move
jam nuts toward the end of threaded end of cable for more
tension. Move jam nuts in a direction away from the end of threaded end of cable for less tension. See Figure 13. After
adjustment, retighten both jam nuts against dash panel. Reinstall belt guard. Slide wheel back into operating
position and reinstall clevis pin and secure with hair pin.
1/4" TO
BELT
PULLEY
IDLER PULLEY
FIGURE 12
Page 9
Section 3 -ADJUSTMENTS & REPAIR
OFF SEASON STORAGE
Thoroughly clean all external surfaces and tines before
storing the Tiller. The Tiller may be stored on end, however, the following steps must be taken:
STEP 1: Drain gasoline from fuel system and drain the
DASH PANEL
'CLUTCH
CABLE
MOVE NUTS TOWARD END
OF CABLE FOR MORE TENSION
FIGURE 13
3.5.1
TENSION TEST: Start the engine with tiller in neutral. Shift transmission into FWD & TILL
and pull the wheel and tine control bail up against the handle bar. Tines and wheels will start to rotate. Release control bail. Tines and
wheels should stop rotating immediately. If rotation continues after release of control bail
then clutch spring tension is to great and will have to be readjusted as described in BELT
TENSION ADJUSTMENT Section.
3.5.2
BELT REPLACEMENT: Pull the clevis pin
from the left wheel and slide the wheel out 1", remove belt guard and then the old belt.
NOTE: Replacement belt must go over the top of the idler and be within the belt guide as
shown in Figure 14. Check belt tension as described in BELT TENSION ADJUSTMENT
Section. Reinstall guard, push left wheel back into position, secure with clevis pin and insert,
and secure cotter pin.
engine crankcase oil (refer to engine manual for details). STEP 2: After standing the Tiller on end, check the plugs in the chain case for leakage. After extended period, some grease may seep through upper bearing races. STEP 3: Remove both wheels and grease wheel shafts. Reinstall wheels. Remove both tines and grease tine
shafts. Reinstall tines. Grease these shafts when tiller is stored for long periods to prevent rust buildup. Rust
buildup will cause wheels and tines difficult to remove. STEP 4" At the start of the new season, replenish engine crank case oil and add gasoline to the fuel tank after returning the Tiller to its wheels. STEP 5: Before starting, move the ENGINE CONTROL to OFF and pull rope starter slowly several times. If excessive resistance is felt, remove the spark plug and pull rope starter rapidly to spin the engine and clear oil
from the cylinder. Clean and reinstall spark plug before
attempting to start the engine.
3.5.3 TINE REPLACEMENT: Remove left and right side plate. Remove shear bolts and nuts that secure the
tine assembly to tine shaft. Remove shoulder bolts and nuts that secure the tines to tine hub weldment. Install
new tines and tighten nuts and bolts securely.
5-7831 4-6798
3-8215
1-4981
9-0524
Complete Tine Assembly (Includes Following Items)
Tine Hub Weldment Tine 11-1/2" (4)
Hex Flange Shoulder Bolt 3/8-24 (8) Hex Lock Nut 3/8-24 (8)
BELT GUIDE
DRIVE
BELT OVERTOP
OFIDLER
FIGURE 14
SHIFT LEVER
DRIVEN
_r
Available Kits z ]
6-0731 Hiller/Furrower Kit 6-0865 Cultivator Shield Kit
FIGURE 15
Page 10
3 YEAR LIMITED WARRANTY
For three (3) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for
replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication,
normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days
from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or
abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY
Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the
extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for
consequential damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE
SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER
ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Pleasefill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper's Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253
10
Page 11
PRIMARY MAINTENANCE
vs.DIRT I
an
illustration of
how dirt can
_engine & how
reasonable
®
ge your
Snapper uses the best avail- able engines and components
In their products in order to
provide long, satisfactory service. However, proper care is essential In
prolonging engine life. Dirt
Is your engine's enemy
number 11
maintenance
can protect it!
The engine on your Snapper product spends Its entire life
operating close to the ground at high speed creating a virtual
storm of dust and dirtl
11
Page 12
PRIMARY MAINTENANCE
gulp about 12,000 gallons of air for
used. Because of its working environ-
ment, the air available to your Snapper engine Is "
heavily saturated with air- borne dirt particles.
I(nowing that dirt will quickly ruin an engine, manufacturers equip their engines with extremely
efficient air cleaners to filter out the harmful dirt.
As the dirt particles are stopped,
they build up and begin to clog the outside of the filter. This
reduces the amount of air available to the engine and causes
an over-rich fuel mixture which re- sults In the following adverse
effects:
An Improperly serviced, dirt
clogged air cleaner will:
1. Increase fuel consumption
2. cause power loss
3. result In hard starting
4. create smoke from unburned fuel
5. produce carbon build-up ; Internally
6. foul spark plug electrodes
7. score cylinder walls
8. burn valves
9. wear out the engine pre- maturely
10. COST YOU MONEY!
Damage caused by a poorly serviced air cleaner is not covered under the engine
warranties. So, save yourself unnecessary expenses and undue aggravation by keeping the air cleaner properly serviced at the Intervals specified In the engine owner's manual.
It doesn't take long to service an air cleaner. Follow the specific instructions In the engine
owner's manual for the type filter used. Pre- vent dirt from falling Into the carburetor Intake
when ssrvicing your air cleaner• Make sure components are Installed In correct sequence after ssrvicing to prevent unfiltered air from entering the engine. Some servicing hints on
several common types are:
12
Page 13
PRIMARY MAINTENANCE
Generally, wash foam-type filters In a dishwashlng detergent and water solution. Rinse and wring
dry, then saturate with oil and squeeze out excess. Failure to
re-oil this type filter will ruin the engine.
Clean paper elements by tapping lightly. Blowing with air will
rupture paper elements.
Use a flashlight to detect clogged or torn paper elements - replace If
damaged in any way.
Air is also needed to keep your engine cool. Dirt, dust & debris build up to restrict
and clog cooling air Intake screens and fins. Clean
screens and fins at frequent
Intervals. The engine blower housing and shrouds should be removed at least once each season or more often
under dry, dusty conditions for a thorough cleaning of
fins.
Failure to keep external
surfaces clean not only
presents fire hazards, but
causes overheating and
resulting engine damages
such as:
1. distorted valve guides
2. sticking valves
° o. 3. scuffed, scored
.,,_. walls
4. overspeedlng
5. loss of power
6. complete failure of engine.
Dirt can also be Introduced
Into an engine In dirty fuel
from a contaminated container. Always use clean
fresh fuel from a clean
container to guard against dirt, sludge and water
contamination.
Be aware that fuel breaks down in storage and forms gummy compounds which
will block carburetor pass- ages. Never use fuel more
than 3 months old. Drain tank then run the engine out
of fuel before storing during the off-season.
An engine must also have proper lubrication. All englnes use some oli. On 4-cycle englnes,
CHECK OIL LEVEL BEFORE EACH START-UP. Wlpe area clean around the oli check plug or
dlpstlck opening to keep dlrt from falllng Into the englne when checklng the oli. Always
check wlth the machlne on a level surface. On englnes wlth dlpstlck, keep the level up to,
but not over, the FULL mark. When addlng oli, allow tlme for all of the oli to flow down the fill
tube to prevent a false full readlng when the level could actually be low and result In englne damage.
13
Page 14
PRIMARY MAINTENANCE
On 4-cyle engines with an oll level plug, don't be fooled into thinking the engine has
sufficient lubricating oil if you can see "some" oil in the opening - the level should always be brought up to the point of at the top of the fill hole.
I
Change oil at regular Intervals using a a high quality oil such as Snapper's small engine
formulated 4-cycle engine oil Refer to the engine owner's manual for oll details.
On 2-cycle englnse, lubrication must be provided by an exact mixture of gasoline
and 2-cycle air-cooled engine oil. A 2-cycle engine that Is mistakenly run on straight gasoline will be ruined in less than 5
mlnutesl If you keep straight gasoline in
addition to pre-mixed 2-cycle engine fuel, be sure the containers are clearly marked
to avoid mix-up.
Snapper 2-cycle engines require a 32 to 1
mixture of gasoline and BIA certified TC-W
oll such as Snapper's 2-cycle engine oil.
Many of the 2-cycle engine oils on the
market today make fantastic claims, but for the best performance and long engine life,
always use Snapper 2-cycle oil Pre-mix the fuel and always shake the container
before filling the tank.
STARTING CHECK UST
1. Engine Oil
2. Air Cleaner
3. Fuel Tank
4. Choke
5. Primer (on some engines)
6. Safety Inter- lock Switches
7. Switch & Blade Control
8. Spark plug
g. Throttle
control
10. Blade
11. Muffler
Grass & leaves cleaned away
To full level (4-cycle)
Properly mixed with gas (2 cycle)
Clean and properly serviced
Full fresh clean gasoline
Fuel valve open
Cap vent open
Inline filter clean
Operating properly
Used properly
In proper position
All wires properly connected
Switch On
Blade control properly positioned on walk mower
Wire connected
Good connection
Start position
Properly Installed and torqued
Sharpened
Good condition
Not clogged
Read and follow all safety
Instructions in safety book. I lets and manuals. )
Keep in mind that dirt Is your engine's enemy #1 both Internally and externallyl Internally,
dirt will quickly ruin an engine and externally It will cause overheating and resulting Internal
Damage caused by Improper lubrl-
poor air cleaner service or overhesting
due to dirt cannot be covered under warranty.
It only takes a few moments to service the engine (and equipment) on a routine basis
but the rewards will be a quick starting, re- sponsive engine that will provide long satisfactory service with minimum maintenance
cost. The prestart checklist In the next column and Instructions In your Snapper Operator's
Manual are designated to help you keep your Snapper In top operating condition with
minimum effortf
I iii i
14
Page 15
SERVICE NOTES
15
Page 16
SERVICE NOTES
16
Page 17
SERVICE NOTES
17
Page 18
Safety Instructions & Operator's Manual for
INTERMEDIATE REAR TINE TILLER
SERIES 4
®
I_L WARNING: The engine exhaust from this product contains chemicals known to the State I
of California to cause cancer, birth defects or other reproductive harm.
SNAPPERMcDonough,GA., 30253 U.S.A.
COPYRIGHT © 1999 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 7-2130 (REV. 1, 4/30/99)
18
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