Snapper HWPS26700BV Owner’s Manual
Safety Instructions & Operator's Manual for
26" STEEL DECK
HIGH WHEEL
WALK MOWER
SERIES 0
MODEL
HWPS26700BV
MODEL NUMBER EXPLANATION
IHWIPISI2
MODEL DESIGNATION
CUTTING WIDTH
ENGINE POWER *
HW - High Wheel Model
P - Self-Propelled Machine
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in
accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. Refer to 'Engine
Power Rating Information' on Page 4 for further information.
COPYRIGHT © 2006
SNAPPER -A DIVISION OF SIMPLICITY MFG. INC.
ALL RIGHTS RESERVED
I I I
S - Swivel Front Wheels
26 - 26" Cutting Deck
70 - 7.0 Engine Power *
0 - Series Designation
McDonough, GA, 30253 U.S.A.
lvl
I
MANUAL No. 7101122 (I.R. 9/13/2006)
ENGINE OPTIONS
ENGINE TYPE
SERIES DESIGNATION
B - Briggs Engine
V - Over Head Valve
TP 100-5229-1R-WB-N
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that
can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious
injury or death to the operator or other persons. The owner of the machine must understand these instructions
and must allow only persons who understand these instructions to operate machine. Each person operating
the machine must be of sound mind and body and must not be under the influence of any substance, which
might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your
dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,
McDonough, Georgia 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you
last saw them.
1. KEEP children out of the mowing area and
under the watchful care of a responsible adult
other than the operator.
2. DO NOT allow children in yard when machine is
operated and turn machine OFF if anyone
enters the area.
3. DO NOT allow pre-teenage children to operate
machine.
4. ALLOW only responsible adults & teenagers
with mature judgment under close adult
supervision to operate machine.
5. DO NOT pull mower backwards unless
absolutely necessary. LOOK and SEE behind
and down for children, pets and hazards before
and while backing.
6. USE EXTRA CARE when approaching blind
corners, shrubs, trees, or other objects that
may obscure vision.
SLOPE OPERATION
1. Slopes are a major factor related to slip and fall
accidents, which can result in severe injury. All
slopes require extra caution. If you feel uneasy
on a slope, DO NOT mow it.
2. Mow across slopes, never up-and-down.
Exercise extreme CAUTION when changing
directions on slopes. DO NOT mow steep
slopes or other areas where stability or traction
is in doubt.
3. Use extra care with grass catchers or other
attachments; these affect the handling and the
stability of the machine.
PREPARATION
1. Read, understand, and follow instructions and
warnings in this manual and on the mower,
engine and attachments. Know the controls and
the proper use of the mower before starting.
2. Only mature, responsible persons shall operate
the machine and only after proper instruction.
PREPARATION
(Continued From Previous Column)
3. Data indicates that operators age 60 and above,
are involved in a large percentage of mower-
related injuries. These operators should
evaluate their ability to operate the mower
safely enough to protect themselves and others
from serious injury.
4. Handle fuel with extra care. Fuels are flammable
and vapors are explosive. Use only an approved
fuel container. DO NOT remove fuel cap or add
fuel with engine running. Add fuel outdoors
only with engine stopped and cool. Clean
spilled fuel and oil from machine. DO NOT
smoke.
5. Check the area to be mowed and remove all
objects such as toys, wire, rocks, limbs and
other objects that could cause injury if thrown
by blade or interfere with mowing. Also note the
location of holes, stumps, and other possible
hazards.
6. Keep people and pets out of the mowing area.
Immediately, STOP Blade, Stop engine and Stop
mower if anyone enters the area.
7. Check shields, deflectors, switches, blade
controls and other safety devices frequently for
proper operation and location.
8. Make sure all safety decals are clearly legible.
Replace if damaged.
9. Protect yourself when mowing and wear safety
glasses, long pants and substantial footwear.
DO NOT mow barefooted or with sandals.
10. Know how to STOP blade and engine quickly in
preparation for emergencies.
11. Use extra care when loading or unloading the
machine into a trailer or truck.
12. Check grass catcher components frequently for
signs of wear or deterioration and replace as
needed to prevent injury from thrown objects
going through weak or torn spots.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
2. Use only an approved fuel container.
IMPORTANT SAFETY INSTRUCTIONS
SAFE HANDLING OF GASOLINE
(Continued From Previous Page)
3. DO NOT remove fuel cap or add fuel with the
engine running. Allow the engine to cool before
refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container
inside where there is an open flame, spark or
pilot light such as on a water heater or other
appliances.
6. DO NOT fill fuel containers inside a vehicle or
on a truck or trailer bed with a plastic liner.
Always place the containers on the ground
away from the vehicle before filling.
7. Remove gas-powered equipment from the
vehicle or trailer and refuel it on the ground. If
this is not possible, then refuel equipment
using a portable container, rather than a
gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in
enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. DO NOT use a nozzle lock-
open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. DO NOT overfill a fuel tank. Replace fuel cap
and tighten securely.
OPERATION
1. DO NOT put hands
rotating parts. Keep clear of discharge area
while engine is running.
2. STOP engine when crossing gravel drives,
walks, or roads, and under any conditions
where thrown objects might be a hazard.
3. Mow only in daylight or good artificial light.
4. DO NOT operate mower while under the
influence of alcohol or drugs.
5. After striking a foreign object or if mower
vibrates abnormally, STOP the engine,
disconnect and secure spark plug wire. Inspect
the mower for any damage and repair the
damage before starting.
6. DO NOT mow near drop offs, ditches or
embankments. Operator could lose footing or
balance.
7. STAY ALERT for holes and other hidden
hazards. Tall grass can hide obstacles. Keep
away from ditches, washouts, culverts, fences
and protruding objects.
8. DO NOT mow on wet grass. Always be sure of
your footing. Keep a firm hold on the handle
and walk, never run. Slipping could cause
injury.
9. ALWAYS stay behind handle when engine
(motor) is running.
or feet near or under
OPERATION (Continued)
10. DO NOT leave the machine with the engine
running. STOP BLADE and STOP ENGINE
before leaving the operators position for any
reason.
11. Before cleaning, repairing or inspecting make
certain engine, blade and all moving parts have
STOPPED. Disconnect and secure spark plug
wire away from plug to prevent accidental
starting.
12. STOP engine and wait until the blade comes to
complete STOP before removing grass bag
and/or clearing grass.
13. DO NOT operate mower without the entire grass
catcher, discharge guard, rear guard or other
safety devices in place and working.
14. DO NOT point discharge at people, passing
cars, windows or doors.
15. DO NOT discharge material against a wall or
obstruction. Material may ricochet back
towards the operator.
16. Slow down before turning.
17. Watch out for traffic when near or crossing
roadways.
18. DO NOT operate engine in enclosed areas.
Engine exhaust gases contain carbon
monoxide, a deadly poison.
19. Only use accessories approved by the
manufacturer. See manufacturer's instructions
for proper operation and installation of
accessories.
MAINTENANCE AND STORAGE
1. DO NOT store mower or fuel container inside
where fumes may reach an open flame, spark or
pilot light such as in a water heater, furnace,
clothes dryer or other gas appliance. Allow
engine to cool before storing machine in an
enclosure. Store fuel container out of reach of
children in a well ventilated, unoccupied
building.
2. Keep mower and engine free of grass, leaves or
excess grease to reduce fire hazard and engine
overheating.
3. When draining fuel tank, drain fuel into an
approved container outdoors and away from
open flame.
4. Keep all bolts, especially blade bolts, nuts and
screws properly tight. Check that all cotter pins
are in proper position.
5. Always provide adequate ventilation when
running engine. Engine exhaust gases contain
carbon monoxide, a deadly poison.
6. Service engine and make adjustments only
when engine is stopped. Removed spark plug
wire from spark plug and secure wire away
from spark plug to prevent accidental starting.
7. DO NOT change engine governor speed
settings or overspeed engine.
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE AND STORAGE
(Continued From Previous Page)
8. Check grass bag assembly frequently for wear
or deterioration to avoid thrown objects and
exposure to moving parts. Replace with new
bag if loose seams or tears are evident. Replace
slider or bag adapter if broken or cracked.
9. Mower blades are sharp and can cut. Wrap the
blades or wear heavy leather gloves and use
CAUTION when handling them.
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of
Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating
performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Actual
gross engine power will be lower and is affected by, among other things, ambient operating conditions and
engine-to-engine variability. Given both the wide array of products on which engines are placed and the
variety of environmental issues applicable to operating the equipment, the gas engine will not develop the
rated gross power when used in a given piece of power equipment (actual "on-site" or net horsepower). This
difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust,
charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions
(temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity
limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
10. DO NOT test for spark by grounding spark plug
next to spark plug hole; spark plug could ignite
gas exiting engine.
11. Have machine serviced by an authorized
SNAPPER dealer at least once a year and have
the dealer install any new safety devices.
12. Maintain or replace safety and instruction labels
as necessary.
13. Use only genuine SNAPPER replacement parts
to assure that original standards are
maintained.
Usage Statement
This manual contains safety information to make you aware of the hazards and risks associated with
the machine and how to avoid them. This machine is designed and intended to be used and
maintained according to the manual for finish cutting of established lawns and is not intended for
any other purpose. It is important that you read and understand these instructions thoroughly
before attempting to start or operate this equipment.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-4
TABLE OF CONTENTS ...................................................................................................... 5
SECTION 1 - FAMILIARIZATION ....................................................................................... 6
SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 7-10
Pre-start Checklist ......................................................................................................... 7
Starting & Stopping Engine & Blades ...................................................................... 7-8
Starting & Stopping Wheel Drive .................................................................................. 8
Handle Height Adjustment ............................................................................................ 9
Cutting Height Adjustment ............................................................................................ 9
Swivel Wheel Lock and Unlock .................................................................................. 10
Recycling Operation .................................................................................................... 10
SECTION 3 - MAINTENANCE INSTRUCTIONS ....................................................... 11-12
Service - After First 5 Hours ....................................................................................... 11
Change Engine Oil .................................................................................................... 11
Service Engine .......................................................................................................... 11
Grease Front Caster Bushings ................................................................................ 11
Grease Deck / Blade Spindle ................................................................................... 11
Check Blade Brake ................................................................................................... 11
Check Engine to Deck Belt ...................................................................................... 11
Check Wheel Drive Belts .......................................................................................... 11
Check Mower Blade .................................................................................................. 12
Check Wheel Drive Control ...................................................................................... 12
Service - Every 25 Operating Hours .......................................................................... 12
Service - Annually ....................................................................................................... 12
Engine ........................................................................................................................ 12
Air Filter ..................................................................................................................... 12
Engine Oil .................................................................................................................. 12
Storage Procedure ....................................................................................................... 12
SECTION 4 - ADJUSTMENTS AND REPAIR ............................................................ 13-19
Mower Blade Replacement ......................................................................................... 13
Blade Sharpening ......................................................................................................... 13
Wheel Drive Control Adjustment ................................................................................ 14
Driven Disc Service ...................................................................................................... 14
Cleaning Drive Disc and Driven Disc ...................................................................... 14
Drive Spring Repair/Replacement ........................................................................... 14
Driven Disc Adjustment ........................................................................................... 15
Replacing Driven Disc Rubber Ring ....................................................................... 16
Replacing Bearing in Driven Disc ........................................................................... 16
Replacement of Bearing on Pulley End of Hex Shaft ............................................ 17
Wheel Drive Belt Service ............................................................................................. 17
Engine to Drive Disc Belt Replacement .................................................................. 17
Transmission Poly-V Belt Tension Adjustment .................................................... 17
Transmission Poly-V Belt Replacement ................................................................. 18
Engine To Deck Belt Tension Adjustment ............................................................. 18
Engine to Deck Belt Replacement ........................................................................... 18
Blade Brake Adjustment .............................................................................................. 19
TROUBLESHOOTING ...................................................................................................... 20
SERVICE SCHEDULE ...................................................................................................... 21
WARRANTY & PRODICT REGISTRATION .............................................................. 22-23
PRIMARY MAINTENANCE ........................................................................................ 24-27
Section 1 - FAMILIARIZATION
BLADE CONTROL
WHEEL
DRIVE
CONTROL
REAR HEIGHT
ADJUSTMENT
LEVER
DEFLECTOR
_._ ENGINESPEEDCONTROL
GROUND SPEED CONTROL
FUEL TANK
ENGINE OIL
DIP STICK
SWIVEL WHEEL
LOCKCONTROL
FIGURE 1.1
1.1 INTRODUCTION
This manual has been prepared for the operators of the
SNAPPER WALK BEHIND MOWERS. Its purpose,
aside from recommending operating and routine service
requirements, is to promote safety through the use of
accepted operating practices. Read, Understand and
Follow the "IMPORTANT SAFETY INSTRUCTIONS" on
Pages 2 & 3 of this manual and all safety messages on
the mower and attachments before operating the mower.
IMPORTANT: This machine is equipped with a blade
brake clutch (BBC). The engine can be started and
operated without engaging the blade. The blade can
be disengaged (stopped) without stopping engine.
1.2 NOMENCLATURE
The nomenclature drawing above, Figure 1.1, shows the
essential parts of the SNAPPER WALK BEHIND
MOWERS. It is recommended that all operators of the
mower become thoroughly familiar with the controls,
parts and operation of the mower before operating.
Specific details involving the engine are found in the
separate engine owner's manual. Study these manuals
before operating and keep both handy for future
reference.
NOTE: Specifications are correct at time of printing
and are subject to change without notice.
Section 2 -OPERATING INSTRUCTIONS
2.1 PRE-START CHECK LIST
Familiarize yourself with all controls, instructions and
warnings on this machine before attempting to operate it.
Know how to stop the wheel drive, stop the blade and stop
the engine before starting the engine. Make the following
checks and perform the service required before each start-
up.
2.1.1. Check guards, deflectors, grass bag, adapter
and covers to make sure all are in place and securely
tightened.
2.1.2. Check blade control and wheel drive control
to insure they work freely. See Figure 2.1.
BLADE CONTROL
WHEEL DRIVE
CONTROL
FIGURE 2.1
engine of any accumulation of spilled fuel, dirt, grass,
oil, etc. Keep engine air intake screen and cooling
fins clear at all times.
WARNING
DO NOT leave machine with engine running.
DO NOT place your hands or feet near the blade
while the engine is running!
DO NOT attempt any adjustments, maintenance or
service with engine running. STOP blade.
STOP engine.
DO NOT park machine on slopes.
2.2 STARTING & OPERATION
2.2.1. TO START ENGINE:
1. First, complete Pre-Start Check List.
2. Move engine speed control to the "choke" position.
See Figure 2.3. Refer to Familiarization Page.
IMPORTANT: Blade control must be in the released
"OFF/DISENGAGED" position. DO NOT attempt to start
the engine with the blade control engaged. Stop the
blade by releasing the blade control. Stop the engine by
moving the engine speed control to the stop position.
2.1.3. Check cutting height. Adjust to desired height.
2.1.4. Check engine oil and add oil as needed to bring
level up to the full mark. Refer to Engine Owner's
Manual for oil specifications. See Figure 2.2.
CHECKENGINE OIL
ADD FUEL TO
FUEL TANK
FIGURE 2.2
2.1.5. Add fuel to tank after pushing the mower
outside where fumes can safely dissipate. Make sure
cap is tightened after refueling. Refer to Engine
Owners Manual for specifications.
2.1.6. Clean exterior surfaces of cutting deck and
CHOKE
POSITION
STOP
ENGINE
POSITION
FIGURE 2.3
(Continued on Next Page)
Section 2 -OPERATING INSTRUCTIONS
2.2 STARTING & OPERATION
2.2.1. TO START ENGINE
(Continued From Previous Page)
3. Stabilize the machine by placing your left foot on
the left rear wheel. Machine should be on flat
surface where footing is secure.
4. Pull rope start handle to crank engine. Guide
rope back into engine. DO NOT let it snap back.
5. After engine starts, move engine speed control
away from the choke position to the "Fast" (Rabbit)
position. See Figure 2.3.
6. Allow a brief warm-up until engine runs smooth.
2.2.2. BLADE
NOTE: The blade control requires two motions to
engage the blade.
1. To engage blade, Lift up on the blade control.
While lifting up, pull blade control back against
handle. Blade will engage (rotate). See Figure 2.4.
2. Stop blade by releasing blade control.
PULL BLADE
CONTROLUP
& THEN BACK
TO HANDLE
TO ENGAGE
GROUND SPEED
CONTROL
(ON)
ENGAGED (OFF)
POSITION RELEASED
WHEEL
DRIVE
FIGURE 2.5
2.3
STOPPING
2.3.1. WHEEL DRIVE
Stop wheel drive by releasing wheel drive control.
Engine and blade will continue to operate when
wheel drive control is released.
2.3.2. BLADE
Stop blade by releasing blade control. Engine will
continue to operate when blade control is released.
The engine and the wheel drive can be operated
with the blade disengaged (OFF).
DISENGAGED
POSITION
BLADE
CONTROL
FIGURE 2.4
2.2.3. PROPELLING MOWER (WHEEL DRIVE)
1. Move ground speed control to the desired speed
position. See Figure 2.5.
2. Move wheel drive control against handle to
engage wheel drive and propel mower forward.
Forward speed can be adjusted while the mower is
moving by changing position of the ground speed
control. See Figure 2.5.
3. Stop wheel drive by releasing the wheel drive
control.
WARNING
The blade should come to a complete stop in 3
seconds or lessafterthe blade controlisreleased.If
the blade continues to rotateafter3 seconds, the
blade brake must be adjusted. DO NOT operate
machine ifbladebrake isnot functioningproperly.
2.3.3. ENGINE
Stop the engine by moving the engine speed control
back to the STOP position.
WARNING
DO NOT leave machine with engine running. STOP
blade. STOP engine. DO NOT park machine on
slopes.
Section 2 -OPERATING INSTRUCTIONS
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremely hot. Avoid
burns by allowing engine and components sufficient
time to cool.
2.4 HANDLE HEIGHT ADJUSTMENT
The height of the mower handle can be adjusted as
follows:
1. Loosen the nuts on each lower handle bracket as
shown in Figure 2.6.
MOVE HANDLE
UP OR DOWN
TO DESIRED
POSITION I_
LOWER
\
HANDLE
BRACKET
ADJUSTING LATCH
MOVE
OUTWARD
HEIGHT REAR
MOVE DOWN OR
UP TO DESIRED
CUTTING HEIGHT
FIGURE 2.7
2.5
CUTTING HEIGHT ADJUSTMENT
(Front Wheels)
2. Remove hair pin and clevis pin. Install pin in
highest hole for lowest cutting height and lowest
hole for highest cutting height. See Figure 2.8.
LOOSEN BOTH
NUTS
FIGURE 2.6
2. Move upper handle up or down until the desired
position is achieved.
3. Tighten the lower nuts securely (12 to 22 ft. Ibs.)
on each lower handle bracket to maintain desired
position.
2.5
CUTTING HEIGHT ADJUSTMENT
(Rear Wheels)
1. Pull the rear height adjusting latch outward and
move to desired cutting height. See Figure 2.7.
LOWEST
CUTTING
HEIGHT
REMOVE HAIR PIN &
CLEVIS PIN. MOVE
UP OR DOWN TO
DESIRED CUTTING
HEIGHT. REINSTALL
HAIR PIN & CLEVIS
PIN.
HIGHEST
CUTTING
HEIGHT
FIGURE 2.8
Section 2 -OPERATING INSTRUCTIONS
WARNING
Cutting on slopes is dangerous. Exercise extreme
caution.Loss of footingcan resultinserious injury.
Cut across slopes - never up and down. Practiceon
slopes with blade off.
2.6 SWIVEL WHEEL LOCK and UNLOCK
IMPORTANT: Engage the lock on the swivel wheel to
maintain better control of machine when operating on
slopes.
1. Stand in the operator's position. Push machine
forward until swivel wheel is positioned in the
forward direction. Wheel must be positioned in a
forward direction to engage swivel wheel lock.
2. Push wheel lock lever forward to lock swivel
wheel in place. Swivel wheel will stay in the forward
direction position. See Figure 2.9.
3. Pull wheel lock lever rearward to unlock swivel
wheel. In the unlocked position, the swivel wheel
will rotate 360 degrees.
SWIVEL WHEEL
SWIVEL
WHEEL IN
LOCKED
POSITION
LEVER IN
UNLOCKED
POSITION
2.7 RECYCLING OPERATION (OPTIONAL)
Recycling operation requires an optional accessory.
Contact your local Snapper dealer for details.
NOTE: For best recycling results, cut up to a maximum
of 1/3 of grass blade length and recycle ONLY when
grass is dry.
1. Set all wheels in the highest cutting position
(Notch 6).
2. Move engine speed control to "FAST" (Rabbit)
position.
3. Move ground speed control to slowest speed
setting.
4. Proceed mowing slowly. If grass is very dense,
lower each rear wheel latch one notch lower than
the front wheel to improve recycling performance.
WARNING
Grass Catcher bags used on SNAPPER products are
made of woven fabric, and are subject to
deterioration and wear during normal usage. Check
condition of bag before each use. Immediately
replace worn or damaged catcher bags with only
bags recommended by SNAPPER. The grass
catcher is optional equipment on some models.
PUSH LEVER
FORWARD TO LOCK
SWIVEL LOCK
SHOWN IN
LOCKED
POSITION
SWIVEL WHEEL
LOCK LEVER
FIGURE 2.9
10
Section 3 - MAINTENANCE
3.1 INTRODUCTION
To retain the quality of the mower, use genuine
SNAPPER replacement parts only. Contact a local
SNAPPER dealer for parts and service assistance.
For the correct part or information for a particular
mower, always mention model and serial number.
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremely hot. Avoid
burns by allowing engine and components sufficient
time to cool.
3.2 SERVICE -AFTER FIRST 5 HOURS
3.2.1. CHANGE ENGINE OIL
The easiest and cleanest method to drain the
engine oil requires the machine to be tipped, RIGHT
side up. The oil can then be quickly drained from
the engine oil filler tube. Tipping the machine can
produce fuel leakage. To avoid the fire and
explosion hazards of spilled fuel the tank must be
empty or carefully drained before tipping machine.
3.2.2. SERVICE ENGINE
Service engine air cleaner. Refer to engine owner's
manual for proper air filter specification and
maintenance procedure.
3.2.3. GREASE FRONT CASTER BUSHINGS
Grease front caster bushing with three shots of
general purpose grease from a grease gun.
3.2.4. GREASE DECK/BLADE SPINDLE
Grease deck/blade spindle with three shots of general
purpose grease from a grease gun.
WARNING
The blade should come to a complete stop in 3
seconds or less after the blade control is released. If
the blade continues to rotate after 3 seconds, the
blade brake must be adjusted. DO NOT operate
machine if blade brake is not functioning properly.
3.2.5. CHECK BLADE BRAKE
Check blade brake for proper function. Blade should
stop in 3 seconds or less after releasing blade control.
Refer to Section "BLADE BRAKE ADJUSTMENT" in
this manual for adjustment procedure.
WARNING
Before tipping machine, run engine until fuel tank is
empty or drain fuel tank. Fuels are flammable and
vapors are explosive. When draining fuel tank, drain
fuel into an approved container outdoors and away
from open flame and all sources of ignition.
1. Run engine until fuel tank is empty or drain fuel
tank. When cool, remove spark plug wire from spark
plug and secure away from spark plug.
2. Tip machine with right side of machine up.
3. Place shallow 2 quart drain pan below the oil dip
stick cap.
4. Remove dip stick and allow engine oil to drain
into pan.
5. Move pan so that it is below the engine oil filter.
6. Remove oil filter and allow oil to drain into pan.
7. Install new oil filter. Refer to Engine Operator's
manual for specifications.
8. Place machine back on four wheels.
9. Fill engine crankcase to proper level. Refer to
Engine Operator's manual for proper oil
specifications.
10. Install dip stick and tighten cap.
11. Dispose of drained oil properly.
12. Attach spark plug wire to spark plug.
3.2.6. CHECK ENGINE to DECK BELT
Visually check engine to deck belt for cracking,
fraying, severed or belt strands exposed. Replace belt
before operating mower. Verify proper belt tension.
Refer to Section "ENGINE TO DECK BELT
SERVICE" in this manual for belt tension adjustment
and engine to deck belt replacement.
3.2.7. CHECK WHEEL DRIVE BELTS
Visually check belts for cracking, fraying, severed or
belt strands exposed. Replace belts before operating
mower. Verify proper belt tension. Refer to Section
"WHEEL DRIVE BELT SERVICE" for belt tension
adjustment and wheel drive belt replacement
instructions.
(Continued on Next Page)
NOTE: Wipe up any spilled oil off machine before
operating.
11
Section 3 - MAINTENANCE
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremelyhot.Avoid
burns by allowingengine and components sufficient
time to cool. Wear heavy leather gloves when
handling or working around cutting blades. Blades
are extremely sharp and can cause severe injury.
3.2 SERVICE -AFTER FIRST 5 HOURS
(Continued From Previous Page)
3.2.8. CHECK MOWER BLADE
1. Disconnect spark plug wire and secure end
away from plug.
2. Tilt mower up on its rear wheels for access to
the blade bolts. Do not tilt mower with spark plug or
carburetor down. See Figure 3.1.
3. Check torque of blade retaining bolts.
Recommended torque is 30 to 40 ft. Ibs. See Figure
3.3.
4. Check blade for sharpness, wear and damage. See
Section on Blade Wear Limits.
-,,.,
CHECK TORQUE OF BLADE BOLTS
3.3 SERVICE - EVERY 25 OPERATING HOURS
Perform all service described in Section "SERVICE -
AFTER FIRST 5 HOURS", and all maintenance required
in "Service Schedule".
3.4 SERVICE - ANNUALLY
Perform all maintenance as described in the
maintenance schedule.
3.4.1. Engine
Service engine according to engine owner's manual.
3.4.2. Air Filter
Refer to engine owner's manual for service instructions.
3.4.3. Engine Oil
Refer to engine owner's manual for service
instructions.
3.5 STORAGE PROCEDURE
Refer to the Engine Owner's Manual for directions
regarding engine storage preparations. Prepare the
mower for "End of Season" storage as follows:
1. Drain fuel from fuel tank and let engine run until all
fuel is out of the carburetor. Turn fuel valve off.
2. Disconnect and remove the spark plug wire
away from spark plug before any other
preparations are made!
3. Tape all openings closed to prevent spraying
water into exhaust or air intakes during washing.
4. Tilt mower up on its rear wheels and thoroughly
clean the underside of the deck. Do not tilt mower
with spark plug or carburetor down. Scrape away any
accumulation of grass with a putty knife and or wire
brush.
5. Lubricate all exposed metal with a light coating of
oil to prevent corrosion.
FIGURE 3.1
3.2.9. CHECK WHEEL DRIVE CONTROL
The wheel drive requires periodic adjustment to
maintain belt tension and proper wheel drive
function. The adjustment is accomplished through
the spring attached to the end of the wheel drive
control cable. Refer to Section "WHEEL DRIVE
CONTROL ADJUSTMENT" for the procedure to
perform this adjustment.
12
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremely hot. Avoid
burns by allowing engine and components sufficient
time to cool. Wear heavy leather gloves when
handling or working around cutting blades. Blades
are extremely sharp and can cause severe injury.
4.1 MOWER BLADE REPLACEMENT
4.1.1. STANDARD BLADE WEAR LIMIT
1. Inspect blade frequently for signs of excessive
wear or damage. See Figure 4.1.
NEW
BLADE
_DANGEROUSCONDITION!
DO NOT USE ON MOWERT
REPLACE WITH NEW BLADE.
REMOVE BLADE
RETAINING
BOLTS TO
REMOVE BLADE
FIGURE 4.2
4. Sharpen blade on a grinding wheel at an angle of
22 to 28 degrees. DO NOT sharpen beyond original
cutting edge. See Figure 4.3.
22OTo 28 °
WEAR LIMIT
(NOTCH STARTS)
END VIEW
OF BLADE
ORIGINAL CUTTING EDGE
DO NOT SHARPEN BEYOND
ORIGINAL CUTTING EDGE
FIGURE 4.1
2. Replace the blade if it is badly chipped, bent,
noticeably out of balance or has cracks or notch in
either tip. See Figure 4.1. Replace with new blade.
WARNING
DO NOT use a cutting blade that shows signs ofl
excessive wear or damage. Refer to Section l
"MOWER BLADE REPLACEMENT" for proper blade l
inspection and service procedures. I
4.1.2. BLADE SHARPENING
1. Disconnect spark plug wire and secure end away
from plug.
2. Tilt mower up on its rear wheels. Do not tilt
mower with spark plug or carburetor down.
3. Remove blade. See Figure 4.2.
FIGURE 4.3
5. Check blade for balance. If necessary, correct
balance by grinding heavy end of blade.
6. Reinstall blade. See Figure 4.2. Check torque of
blade retaining bolts. Recommended torque should be
30 to 40 ft. Ibs.
13
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremely hot. Avoid
burns by allowing engine and components sufficient
time to cool. Wear heavy leather gloves when
handling or working around cutting blades. Blades
are extremely sharp and can cause severe injury.
4.2 WHEEL DRIVE CONTROL ADJUSTMENT
IMPORTANT: There should always be some slack in
the wheel drive control cable when the wheel drive
control is released.
The Wheel Drive Control requires periodic
adjustment to maintain proper belt tension on the
transmission poly-v belt. Verify proper tension by
checking the extension of the spring located at the
end of the wheel drive control cable.
1. Stop engine and allow sufficient time to cool.
2. Engage wheel drive control. The length of the
spring located at the end of the drive control cable
should increase between ½" and ¾". See Figure
4.4. If the spring does not increase between ½" and
¾", adjustment is required.
3. To adjust the amount the spring extends (belt
tension) slide the black spring cover up to expose
the spring. Unhook the cable eyelet from the spring.
4. Grip the hook on the spring and turn either
Clockwise or Counter-clockwise. Clockwise
increases spring extension and belt tension
Counter-clockwise decreases spring extension and
belt tension.
5. Attach the control cable eyelet to the spring and
recheck spring extension. If spring extension is
correct slide the spring cover down over the spring.
Start engine, and with blade control released (blade
stopped) verify the wheel drive functions properly. If
spring extension is not correct turn spring
Clockwise ! Counter-clockwise.
6. If drive problems persist after adjusting the
spring extension Refer to Section
"TROUBLESHOOTING" of this manual or contact
your local Snapper Dealer for assistance.
WHEEL DRIVE
CONTROL CABLE
FIGURE 4.4
4.3 DRIVEN DISC SERVICE
Note: Slippage may be due to improper adjustment
of clutch cable, worn belts, oily belts or broken
springs. If the mower does not propel itself properly,
check for the following problems:
1. Grease & oil on drive disc causing slippage.
2. Broken or disconnected drive spring.
3. Driven disc is out of adjustment.
4. Driven disc rubber ring is worn - does not contact
drive disc properly.
5. Worn Poly-V Belt or engine drive belt.
NOTE: If any of the above (1 thru 5) are causing
problems, service as follows:
4.3.1. Cleaning Drive Disc & Driven Disc.
If oil or grease on the drive disc or driven disc is
causing slippage, clean discs as follows:
1. Wipe away any oil or grease with a clean cloth.
2. Use either an approved grease solvent or hot,
soapy water to clean drive disc or driven disc.
3. Rinse components with clean water.
4. Dry components with a clean cloth.
4.3.2. Drive Spring Repair/Replacement
If drive spring is disconnected, reinstall onto thrust
plate. If spring is broken, replace with new spring.
14
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremely hot. Avoid
burns by allowing engine and components sufficient
time to cool.
TRANSFER ROD
4.3.3. DRIVEN DISC ADJUSTMENT
The driven disc position is set at the factory and
should not require adjustment. The proper
adjustment is displayed in Figure 4.5. If adjustment
is required proceed as follows.
1. Loosen jam nut from ball joint on transfer rod.
AND DECK BRACKE'_
TRANSFER
ROD
LOOSEN
JAM NUT
SHOULD TOUCH IN I st GEAR.
OUTER
EDGE
(SHOWN IN 6th)
FIGURE 4.5
GROUND SPEED
CONTROLROD
RETAINING
CLIP
FIGURE 4.6
DRIVE
DISC
3. Remove driven disc spring.
4. Place ground speed control in the 1st speed
position.
5. The thrust plate and deck bracket should touch
in 1stgear.
6. Adjust transfer rod by rotating clockwise or
counter-clockwise as needed until it will just slide
into hole on ground speed control rod.
7. Attach transfer rod to speed control rod and
install retaining clip.
8. Tighten jam nut on transfer rod ball joint.
9. Attach spring to thrust plate.
2. Remove transfer rod retaining clip. See Figure
4.6.
15
Section 4 - REPAIR & ADJUSTMENTS
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremelyhot.Avoid
burns by allowingengine and components sufficient
time to cool.
4.3.4. Replacing Driven Disc Rubber Ring
If the rubber ring is badly chunked or worn down to
within 1/16" of the metal rim of the driven disc hub,
it must be replaced.
1. Remove the clip from the transfer rod. Then
remove the transfer rod from the clip and the speed
control rod and swing rod towards driven ring. See
Figure 4.7.
SLIDE
ASSEMBLY DRIVEN RING
HEX
4.3.5. Replacing Bearing In Driven Disc
If the driven disc bearing fails, remove the driven
disc assembly and replace bearing as follows:
1. Remove snap ring.
2. Slide the hub assembly out of the bearing.
3. Remove the four screws.
4. Remove bearing and replace with new bearing.
5. Reassemble components in reverse order.
PLATE DRIVEN DISC HUB
_1_ UNHOOK
SWING TRANSFER ROD
TOWARD DRIVEN RING
SPRING
FIGURE 4.7
2. Remove belt guide for the engine to deck belt.
3. Unhook the driven disc spring and slide the
driven disc assembly off the hex shaft. See Figure
4.7.
4. Remove the five machine screws and plate that
secures the rubber ring to the driven disc hub. See
Figure 4.8.
5. Install new rubber ring.
6. Reverse above procedures for reassembly and
installation.
NOTE: When reinstalling belt guide, position the
guide 1/8" from belt with belt in the engaged position.
MACHINE SCREW RUBBER RING
FIGURE 4.8
16
Section 4 - REPAIR & ADJUSTMENTS
4,4, WHEEL DRIVE BELT SERVICE
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine or blade running. STOP
blade. STOP engine. Remove spark plug wire from
spark plug and secure wire away from spark plug.
Engine and components can be extremelyhot.Avoid
burns by allowingengine and components sufficient
time to cool.
On this machine, the engine belt transmits power
from the engine to the drive disc. The drive disc
powers the poly-v belt, which engages the
transmission that powers the rear wheels. Should
these belts become worn, they could cause slippage.
The condition of the engine belt and poly-v belt
should be checked after every 25 hours of mower
operation.
4.3.6. Replacement Of Bearing On Pulley End Of
Hex Shaft
To replace the bearing on the pulley end of the hex
shaft, proceed as follows:
1. Hold the hex shaft with an adjustable wrench
held next to the pulley.
2. Remove the 3/8" hex lock nut, which is located
on the outside of the right wheel bracket. See
Figure 4.10.
3. Remove holder, O-ring and bearing.
4. Install new bearing.
5. Carefully install new O-ring over the outside of the
new bearing.
6. Install bearing holder and secure with screws.
7. Install 3/8" hex lock nut.
REMOVE
BOLTS
REMOVE
BEARING
RETAINER
4.4.1. Engine to Drive Disc Belt Replacement
1. Empty the fuel tank.
2. Unhook the idler spring and driven disc spring.
See Figure 4.7.
3. Roll belt off of engine pulley
4. Remove belt from drive disc pulley groove and
slide underneath driven disc
5. Reverse procedure to install new belt.
NOTE: The engine to drive disc belt does not require
tension adjustment.
4.4.2. Transmission Poly-V Belt Tension
Adjustment (Wheel Drive Control)
The transmission poly-v belt is tensioned by the
spring on the end of the wheel drive control cable.
Engaging the wheel drive control extends the
spring applying tension to the belt, causing the
drive to propel the mower. When engaged the
spring should extend between ½" & ¾". If extension
falls out of this range adjustment is required. Refer
to Section "WHEEL DRIVE CONTROL
ADJUSTMENT" for the procedure.
FIGURE 4.10
17
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