Snapper HWPS26600RV User Manual

Safety Instructions & Operator’s Manual for

26” STEEL DECK

HIGH WHEEL

WALK MOWER

SERIES 0

MODEL

HWPS26600RV

MODEL NUMBER EXPLANATION

HW P S 26 60 0 R V

MODEL DESIGNATION ENGINE OPTIONS CUTTING WIDTH ENGINE TYPE ENGINE HP SERIES DESIGNATION

HW - High Wheel Model 26 - 26” Cutting Deck 0 - Series Designation R - Robin Engine P - Self-Propelled Machine 60 - 6 HP Engine V - Over Head Valve S - Swivel Front Wheels

Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense!

MANUAL No. 4-6813 (REV. 1, 8/25/99)

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerf ul cutting machine is capab le of amputating hand s and feet and can throw objects that can cause injury and damage! Failure to comply with the follow ing SAFETY instru ctions could resu lt in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

1. KEEP children out of the mowing area and under the watchful care of a responsible adult.

2. DO NOT allow children in yard when mach ine is operated and turn machine OFF if anyone enters the area.

3. DO NOT allow pre-teenage children to operate machine.

4. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.

5. DO NOT pull mower backwards unless absolutely necessary. LOOK and SEE behind and down for children, pets and hazards before and while backing.

6. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other object s that may obscure vision.

SLOPE OPERATION

1. Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require extra cau tion. If you feel uneasy on a slope, DO NOT mow it.

2. Mow across slopes, never up-and-down. Exercise extreme CAUTION when changing directions on slopes. DO NOT mow steep slopes or other areas where stability or traction is in doubt.

3. Use extra care with crass catchers or other attachments; these affect the handling and the stability of the machine.

PREPARATION

1. Read, understand, and follow instructions and warnings in this manual and on the mower, engine and attachments. Know the controls and the proper use of the mower before starting.

2. Only mature, responsible persons shall operate the machine and only after proper instruction.

PREPARATION

(Continued From Previous Column)

3. Data indicates that o perators age 60 and abov e, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury.

4. Handle fuel wit h ext ra care. Fuels are flammab le and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT smoke.

5. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mo win g. Also note the location of holes, stumps, and other possible hazards.

6. Keep people and pets out of the mowing area. Immediately, STOP Blade, Stop engine and Stop mower if anyone enters the area.

7. Check shields, deflectors, switches, blade controls and other safety dev ices frequently for proper operation and location.

8. Make sure all safety decals are clearly legible. Replace if damaged.

9. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. DO NOT mow barefooted or with sandals.

10. Know how to STOP blade and engine quickly in preparation for emergencies.

11. Use extra care when loading or unloading the machine into a trailer or truck.

12. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION

1. DO NOT put hands or feet near or under rotating parts. Keep clear of discharg e area while engine is running.

2. STOP engine when crossing gravel drives, walks, or roads, and under any conditions where thrown objects might be a hazard.

3. Mow only in daylight or good artificial light.

4. DO NOT operate mower while under the influence of alcohol or drugs.

5. After striking a foreign object or if mower vibrates abnormally, STOP the engine, disconnect and secure spark plug wire. Inspect t he mower for any damage and repair the damage.

6. DO NOT mow near drop offs, ditches or embankments. Operator could lose footing or balance.

7. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects.

8. DO NOT mow on wet grass. Always be sure of your footing. Keep a firm hold on the handle and walk, never run. Slipping could cause injury.

9. DO NOT leave the machine with the engine running. STOP BLADE and STOP ENGINE before leaving the operators position for any reason.

10. Before cleaning, repairing or inspecting make certain engine, blade and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.

11. STOP eng ine and wait until the blade comes to complete STOP before removing grass bag and/or clearing grass.

12. DO NOT operate mower without the entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors.

13. Slow down before turning.

14. Watch out for traffic when near or crossing roadways.

15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison.

MAINTENANCE AND STORAGE

1. DO NOT store mower or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of reach of children in a well ventilated, unoccupied building.

2. Keep mower and engine free of g rass, leaves or excess grease to reduce fire hazard and engine overheating.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Keep all bolts, especially blade bolts, n uts and screws properly tight. Check that all cott er pins are in proper position.

5. Always provide adequate ventilation when running engine. Engine exhaust gases contain carbon monoxide, a deadly poison.

6. Service engine and make adjustments only when engine is stopped. Removed spark plug wire from spark p lu g an d secu re w ire away from spark plug to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts. Replace with new bag if loose seams or tears are ev ident. Rep lace slider or bag adapter if broken or cracked.

9. Mow er blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.

10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.

11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices.

12. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ........................................................................2-3

TABLE OF CONTENTS ..................................................................................................... 4

SECTION 1 - FAMILIARIZATION ...................................................................................... 5

SECTION 2 - OPERATING INSTRUCTIONS ................................................................. 6-9

Pre-start Checklist......................................................................................................... 6

Starting & Stopping Engine & Blades ......................................................................6-7

Starting & Stopping Wheel Drive ................................................................................. 7

Handle Height Adjustment............................................................................................ 8

Cutting Height Adjustment.......................................................................................... .8

Swivel Wheel Lock and Unlock.................................................................................... 9

Recycling Operation...................................................................................................... 9

SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ 10-11

Service – After First 5 Hours....................................................................................... 10

Change Engine Oil.................................................................................................... 10

Service Engine.......................................................................................................... 10

Grease Front Caster Bushings ............................................................................... 10

Grease Deck / Blade Spindle................................................................................... 10

Check Blade Brake................................................................................................... 10

Check Engine to Deck Belt...................................................................................... 10

Check Wheel Drive Belts ......................................................................................... 10

Check Mower Blade ................................................................................................. 11

Check Wheel Drive Control ..................................................................................... 11

Service – Every 25 Operating Hours.......................................................................... 11

Service - Annually ....................................................................................................... 11

Engine........................................................................................................................ 11

Air Filter..................................................................................................................... 11

Engine Oil.................................................................................................................. 11

Storage Procedure....................................................................................................... 11

SECTION 4 - ADJUSTMENTS AND REPAIR.............................................................12-18

Mower Blade Replacement......................................................................................... 12

Blade Sharpening........................................................................................................ 12

Wheel Drive Control Adjustment................................................................................ 13

Driven Disc Service ..................................................................................................... 13

Cleaning Drive Disc and Driven Disc ..................................................................... 13

Drive Spring Repair/Replacement .......................................................................... 13

Driven Disc Adjustment........................................................................................... 14

Replacing Driven Disc Rubber Ring....................................................................... 15

Replacing Bearing in Driven Disc........................................................................... 15

Replacement of Bearing on Pulley End of Hex Shaft ........................................... 16

Wheel Drive Belt Service............................................................................................. 16

Engine to Drive Disc Belt Replacement ................................................................. 16

Transmission Poly-V Belt Tension Adjustment ................................................... 16

Transmission Poly-V Belt Replacement................................................................. 17

Engine To Deck Belt Tension Adjustment............................................................. 17

Engine to Deck Belt Replacement .......................................................................... 17

Blade Brake Adjustment............................................................................................. 18

TROUBLESHOOTING ..................................................................................................... 19

SERVICE SCHEDULE...................................................................................................... 20

WARRANTY..................................................................................................................... 21

PRIMARY MAINTENANCE......................................................................................... 22-25

Section 1 - FAMILIARIZATION

WHEEL DRIVE CONTROL

SWIVEL WHEEL LOCK CONTROL

REAR HEIGHT ADJUSTMENT LEVER

DEFLECTOR

FRONT HEIGHT ADJUSTMENT

1.1 INTRODUCTION

This manual has been prepar ed for the operators of the SNAPPER WALK BEHIND MOWERS. Its purpose, aside from recommending operating and r outine service requirements, is to promote safety through the use of accepted operating practices. Read, Understand and Follow the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3 of this m anual and all safety messages on the mower and attachments before operating the mower.

IMPORTANT: T his machine is equipped w ith a blade brake clutch (BBC). The engine can be started and operated without engaging the blade. The blade can be disengaged (stopped) without stopping engine.

BLADE CONTROL

ENGINE SPEED CONTROL

GROUND SPEED CONTROL

MOWER DECK

FIGURE 1.1

FUEL TANK

AIR FILTER

OIL FILTER

SWIVEL WHEEL LOCK

1.2 NOMENCLATURE

The nomenclatur e drawing above, Figure 1.1, shows the essential parts of the SNAPPER WALK BEHIND MOWERS. It is recommended that all operators of the mower become thoroughly familiar with the controls, parts and operation of the mower before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference.

Section 2 - OPERATING INSTRUCTIONS

POSITION

2.1 PRE-START CHECK LIST

Familiarize yourself with all controls, instructions and warnings on this machine before attempting to operate it. Know how to stop the wheel drive, stop the blade and stop the engine before starting the engine. Make the following checks and perfor m the service required before each startup.

2.1.1. Check guards, deflectors, grass bag, adapter and covers to mak e sure all are in place and securely tightened.

2.1.2. Chec k blade control and wheel drive control to insure they work freely. See Figure 2.1.

BLADE CONTROL

DO NOT leave machine with engine running. DO NOT place your hands or feet near the blade while the engine is running! DO NOT attempt any adjustments, maintenance or service with engine running. STOP blade. STOP engine. DO NOT park machine on slopes.

2.2 STARTING & OPERATION

2.2.1. TO START ENGINE:

1. Turn fuel valve ON.

2. Move engine speed control to the “choke” pos ition.

See Figure 2.3. Refer to Familiarization Page.

IMPORTANT: Blade control must be in the released “OFF/DISENGAGED” position. DO NOT attempt to start the engine with the blade control engaged. Stop the blade by releasing the blade control. Stop the engine by moving the engine speed control to the stop position.

WARNING

WHEEL DRIVE CONTROL

FIGURE 2.1

2.1.3. Check cutting height. Adjust to desired height.

2.1.4. Check engine oil and add oil as needed to bring

level up to the full mark. Refer to Engine Owner’s Manual for oil specifications. See Figure 2.2.

ADD FUEL TO FUEL TANK

CHECK ENGINE OIL

FIGURE 2.2

2.1.5. Add fuel to tank after pushing the mower

outside where fumes can saf ely dissipate. Make sure cap is tightened after refueling. Refer to Engine Owners Manual for specifications.

2.1.6. Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel, dirt, grass , oil, etc. Keep engine air intake screen and cooling fins clear at all times.

ENGINE

STOP ENGINE

SPEED CONTROL

SLOW (TURTLE) POSITION

CHOKE POSITION

FAST (RABBIT) POSITION

FIGURE 2.3

(Continued on Next Page)

Section 2 - OPERATING INSTRUCTIONS

2.2 STARTING & OPERATION

2.2.1. TO START ENGINE

(Continued From Previous Page)

3. Stabilize the machine by placing your left foot on

the left rear wheel. Machine should be on flat surface where footing is secure.

4. Pull rope start handle to crank engine. Guide rope back into engine. DO NOT let it snap back.

5. After engine starts, move engine speed control away from the choke position to the “Fast” (Rabbit) position. See Figure 2.3. Refer to Familiarization Page.

6. Allow a brief warm-up until engine runs smooth.

2.2.2. BLADE NOTE: The blade control requires two motions to

engage the blade.

1. To engage blade, Lift up on the blade control. While lifting up, pull blade control back against handle. Blade will engage (rotate). See Figure 2.4.

2. Stop blade by releasing blade control.

PULL BLADE CONTROL UP & THEN BACK TO HANDLE TO ENGAGE

GROUND SPEED CONTROL

2.3 STOPPING

2.3.1. WHEEL DRIVE

Stop wheel drive by releasing wheel drive control. Engine and blade will continue to operate when wheel drive control is released.

2.3.2. BLADE

Stop blade by releasing blade control. Engine will continue to operate when blade control is released. The engine and the wheel drive can be operated with the blade disengaged (OFF).

(ON) ENGAGED POSITION

FIGURE 2.5

WHEEL DRIVE CONTROL

(OFF) RELEASED DISENGAGED POSITION

WARNING

The blade should come to a complete stop in 3 seconds or less after the blade control is released. If the blade continues to rotate after 3 seconds, the

BLADE CONTROL

FIGURE 2.4

2.2.3. PROPELLING MOWER (WHEEL DRIVE)

1. Move ground speed control to the des ired speed

position. See Figure 2.5.

2. Move wheel drive control against handle to engage wheel drive and propel mower forward. Forward speed can be adj usted while the mower is moving by changing position of the ground speed control. See Figure 2.5.

3. Stop wheel drive by releasing the wheel drive control.

blade brake must be adjusted. DO NOT operate machine if blade brake is not functioning properly.

2.3.3. ENGINE

Stop the engine by moving the engine speed control back to the STOP position.

IMPORTANT: Turn fuel valve to “OFF” position when machine is not being operated.

WARNING

DO NOT leave machine with engine running. STOP blade. STOP engine. DO NOT park machine on slopes.

Section 2 - OPERATING INSTRUCTIONS

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine or blade running. STOP blade. STOP engine. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components can be extremely hot. Avoid burns by allowing engine and components sufficient time to cool.

2.4 HANDLE HEIGHT ADJUSTMENT

The height of the mo wer handle can be adjusted as follows:

1. Loosen the nuts on each lower handle bracket as shown in Figure 2.6.

MOVE HANDLE UP OR DOWN TO DESIRED POSITION

LOWER HANDLE BRACKET

2.5 CUTTING HEIGHT ADJUSTMENT (Front Wheels)

MOVE OUTWARD

2. Remove hair pin and clevis pin. Install pin in

highest hole for lowest cutting height and lowest hole for highest cutting height. See Figure 2.8.

CUTTING HEIGHT REAR ADJUSTING LATCH

MOVE DOWN OR UP TO DESIRED CUTTING HEIGHT

FIGURE 2.7

LOOSEN BOTH NUTS

FIGURE 2.6

2. Move upper handle up or down until the desir ed

position is achieved.

3. Tighten the lower nuts securely (12 to 22 ft. lbs.) on each lower handle bracket to maintain desired position.

2.5 CUTTING HEIGHT ADJUSTMENT (Rear Wheels)

1. Pull the rear height adjusting latch outward and

move to desired cutting height. See Figure 2.7.

REMOVE HAIR PIN & CLEVIS PIN.

LOWEST CUTTING HEIGHT

FIGURE 2.8

MOVE UP OR DOWN TO DESIRED CUTTING HEIGHT. REINSTALL HAIR PIN & CLEVIS PIN.

HIGHEST CUTTING HEIGHT

Section 2 - OPERATING INSTRUCTIONS

WARNING

Cutting on slopes is dangerous. Exercise extreme caution. Loss of footing can result in serious injury. Cut across slopes - never up and down. Practice on slopes with blade off.

2.6 SWIVEL WHEEL LOCK and UNLOCK IMPORTANT: Engage the lock on the swivel wheel to

maintain better control of machine when operating on slopes.

1. Stand in the operator’s position. Push machine forward until swivel wheel is positioned in the forward direction. Wheel must be positioned in a forward direction to engage swivel wheel lock.

2. Push wheel lock lever forward to lock swivel wheel in place. Swivel wheel will stay in the forward direction position. See Figure 2.9.

3. Pull wheel lock lever rearward to unlock swivel wheel. In the unlocked position, the swivel wheel will rotate 360 degrees.

SWIVEL

SWIVEL WHEEL IN LOCKED POSITION

PUSH LEVER FORWARD TO LOCK

SWIVEL LOCK SHOWN IN LOCKED POSITION

WHEEL LEVER IN UNLOCKED POSITION

SWIVEL WHEEL LOCK LEVER

FIGURE 2.9

2.7 RECYCLING OPERATION (OPTIONAL)

Recycling operation requires an optional accessory. Contact your local Snapper dealer for details.

NOTE: For best recycling results, cut up to a m aximum of 1/3 of grass blade length and recycle ONLY when grass is dry.

1. Set all wheels in the highest cutting position (Notch 6).

2. Move engine speed control to “FAST” (Rabbit) position.

3. Move ground speed control to slowest speed setting.

4. Proceed mowing slowly. If grass is very dense, lower each rear wheel latch one notch lower than the front wheel to improve recycling performance.

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