Snapper GC9520KW User Manual

Parts Manual for

GROUNDS CRUISER

UTILITY VEHICLE

SERIES 0

MODEL

GC9520KW

(REV. 2, 09/16/02) MANUAL No. 06126

CONTENTS

DESCRIPTION PAGE

HOOD GROUP .............................................................................................................................3

REAR FRAME GROUP............................................................................................................4, 5

DRIVE BASE GROUP..............................................................................................................6, 7

AXLE GROUP. .........................................................................................................................8, 9

FUEL TANK GROUP ..................................................................................................................10

WHEEL GROUP.........................................................................................................................11

FRONT FRAME GROUP......................................................................................................12, 13

FRONT CLIP GROUP...........................................................................................................14, 15

DASH GROUP......................................................................................................................16, 17

SEAT PEDESTAL GROUP ..................................................................................................18, 19

BUMPER GROUP.......................................................................................................................20

SEAT GROUP ............................................................................................................................21

FOOTREST GROUP...................................................................................................................22

AIR FILTER ASSEMBLY............................................................................................................23

DUMP BED GROUP.............................................................................................................24, 25

FRONT SUSPENSION GROUP ...........................................................................................26, 27

ELECTRICAL GROUP .........................................................................................................28, 29

WIRING SCHEMATICS........................................................................................................30, 31

STEERING GROUP....................................................................................................................32

DECAL GROUP....................................................................................................................33, 34

ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP...........................................35

DUMP BED ELECTRIC LIFT ACCESSORY GROUP................................................................36

SUN SHADE KIT .................................................................................................................. ......37

WINSHIELD KIT .........................................................................................................................38

ACCESSORY KITS LIST............................................................................................................39

FASTENER LEGEND: BOLT RET = Bolt Retainer

CL PN = Clevis Pin COT PN = Cotter Pin CRPH = Cross Recess Pan Head Screw EXT RRING = External Retaining Ring (Snap-Ring) FW & FLW = Flat Washer HCLN = Hex Center Lock Nut HFLB = Hex Flange Lock Bolt HFLCS = Hex Flange Lock Cap Screw HFLN & FLN = Hex Flange Lock Nut HHB = Hex Head Bolt HHCS & HCS = Hex Head Cap Screw HJN = Hex Jam Nut HLN = Hex Lock Nut

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

HN = Hex Nut HNYL = Hex Nylock Nut (Nylon Insert) HTLN = Hex Top Lock Nut HWST = Hex Washer Face Self Tap ITLW = Internal Tooth lock Washer MACH BUSH = Machine Bushing PHST = Pan Head Self Tapping RHSNB = Round Head Square Neck Bolt RHSSNB = Round Head Short Square Neck Bolt SLW = Split Lock Washer YZ = Yellow Zinc (Plated)

ITEM NO.

QTY.

PART #

DESCRIPTION

HOOD GROUP

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

1 1 59236 HOOD WELDMENT 2 2 72640 STRAP, RUBBER T-HANDLE 3 4 72962 BUMPER, RUBBER 4 6 91095 RIVET, 1/8 X 3/8

REAR FRAME GROUP

MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

5 ITEM NO.

QTY.

PART #

DESCRIPTION

REAR FRAME GROUP

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

1 1 12068 RING, REAR LIFT ARM 2 1 15446 HSB, 3/8-24 X 1-1/2 3 1 72495 SWIVEL (3/8” THRU HOLE) 4 2 28036 FRICTION PACK SPRING 5 4 29258 BUSHING - SUSPENSION 6 2 29263 SLEEVE-SUSPENSION 7 1 34162 5/16 COTTER PIN, SELF LOCKING 8 2 35496 BEARING, .750 ID

9 1 58490 FUEL TANK GROUP (see page 10) 10 1 58635 WELDMENT, TUBE SUPPORT 11 1 58636 WELDMENT, SPEED CONTROL SHAFT 12 1 58639 GROUP, DRIVE BASE (see pages 6 & 7) 13 2 58640 GROUP, CVT AXLE (see pages 8 & 9) 14 2 58650 ASSEMBLY, PLATE/SEAL (see pages 8 & 9) 15 2 58686 WELDMENT, DUMP BED PIVOT 16 1 58912 AIR FILTER ASSEMBLY (see page 23) 17 2 72563 BRKT., SPEED CONTROL X-SHAFT 18 1 72943 FRAME, LH REAR 19 1 72944 FRAME, RH REAR 20 2 72945 STIFFENER, CVT FRAME 21 4 72962 BUMPER, RUBBER 22 1 73002 ROD, UPPER NEUTRAL RETURN 23 1 73021 BRKT., GAS TANK 24 1 73054 BRKT., AIR CLEANER MOUNTING 25 1 73062 CHANNEL, FRAME STIFFENER 26 2 73106 CHANNEL, SUBFRAME CONNECT 27 1 73190 PIN, BED LATCH STRIKER 28 1 73485 FUEL PUMP 29 1 73486 REGULATOR/RECTIFIER, KAWASAKI 30 12 90815 HWST, 3/8-16 X 3/4 31 60 91298 HEX NYLON INSERT NUT 5/16-18 YZ 32 13 91299 HNYL,3/8-16, YZ 33 2 91495 HHCS, 1/4-20 X 3/4 GR 5 YZ 34 1 91518 HEX NYLOCK NUT 3/8-24 35 3 91528 WASHER, .375 X .875 X .083 36 1 91588 HFLB 3/8-16 X 3/4 - YZ 37 4 91603 1/4-20 HEX NYLON INSERT NUT 38 6 91811 HFLB, 5/16-18 X .625 - YZ 39 2 91814 HHCS, 1/4-20 X 1.25 YZ 40 12 91891 HFLB 3/8-16 X 1.0 - YZ 41 44 91905 HFLB, 5/16-18 x 7/8 - YZ 42 9 91918 RHSSNB, 5/16-18 x 5/8 - YZ 43 8 92052 HHCS, 3/8-16 X 5.5 - YZ

DRIVE BASE GROUP

ITEM NO.

QTY.

PART #

DESCRIPTION

MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

1 2 12063 WASHER, CONE 2 2 12709 EXTERNAL RETAINING RING 1 INCH 3 2 16561 BUSHING 4 6 27230 HHCS, 1/4-20 X 1.00 YZ 5 1 58841 WELDMENT, CVT DRIVE BASE 6 1 58751 BRAKE ASSEMBLY, UTILITY VEHICLE 7 2 72645 BEARING, 1 IN. ID 8 1 72726 CABLE, PARK BRAKE (NOT SHOWN) 9 1 72812 TRANSAXLE, TTK35

10 1 72935 BELT, CVT, 58.122 E.L.

ITEM NO.

QTY.

PART #

DESCRIPTION

DRIVE BASE GROUP

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

11 1 72970 CVT DRIVE CLUTCH 12 1 72971 CVT DRIVE PULLEY 13 1 72976 ENGINE, KAWASAKI 10 HP 14 1 72978 MUFFLER 15 4 74227 BRKT., TRANSMISSION MOUNT 16 1 72981 BRKT., ENGINE-TRANS. TOURQUE 17 1 72982 SHIFT ARM, CVT 18 2 72985 BRAKE ROD, REAR CVT 19 2 73013 BRAKE ANCHOR PIN 20 1 73097 PAWL, PARK BRAKE 21 1 73098 BRKT., LH PARK BRAKE PAWL PIVOT 22 1 73099 BRKT., RH PARK BRAKE PAW L PIVOT 23 2 73100 SPACER, PARK BRAKE 24 1 73213 MUFFLER MOUNTING BRACKET 25 1 77692 M8-1.25 X 18, HEX SEMS 26 2 79295 NUT,1/2-20, LIGHT, NYLOCK 27 4 90052 SPLIT LOCK WASHER, 1/4 28 8 90187 WASHER, 5/16 SPLIT LOCK 29 2 90395 ETLW, 5/16 30 1 90970 HTLN, 7/16-20 31 2 90991 WASHER, 1/4 X 1 X .065 32 1 91028 HHCS, 7/16-20 X 2-1/4 33 1 91029 M10-1.5 X 60 HHCS 34 4 91294 WASHER, .28X.63X.06 GR5YZ 35 4 91297 HEX NUT, 5/16-24 YZ 36 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ 37 1 91299 HNYL,3/8-16, YZ 38 1 91320 SLW, .38 X .68 X .09 YZ 39 1 91497 HHCS 3/8-16X 1-1/2 GR5 YZ 40 16 91508 RHSSNB, 5/16-18X3/4 GR5 YZ 41 2 91602 HFLB, 5/16-18 X 1.50 YZ 42 6 91528 WASHER, .375 X .875 X .083 43 30 91601 FLN 5/16-18 YZ 44 2 91603 1/4-20 HEX NYLON INSERT NUT 45 4 91609 HHCS, 5/16-24 X 1-1/2 46 12 91905 HFLB, 5/16-18 X 7/8 - YZ 47 4 92041 HHCS, 1/2-13 X 5.00 48 4 92042 16mm SLW, YZ 49 1 92043 HHCS, 3/8-24 X 4.50 YZ 50 3 92044 HEX NUT, M8 X 1.25, YZ 51 2 71953 RETAINING RING 5/8 52 2 73106 CHANNEL, SUBFRAME CONNECT 53 1 72550 SPRING, EXT. PAWL RETURN 54 1 73167 HEAT SHIELD 55 2 73318 HEX NUT, M8-1.25, YZ SPECIAL 56 2 73470 SPRING, BRAKE RETURN 57 1 90122 WASHER, SAEW 3/8 FLAT 58 1 90299 HWST, #10-32 X 1.00 59 1 91801 HEX CENTER LOCK NUT, #10-32

AXLE GROUP

MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

9 ITEM NO.

QTY.

PART #

DESCRIPTION

AXLE GROUP

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

1 5 27192 LUG NUT 1/2-20, YZ 2 1 29617 FLW, .77 X 1.31 X .06 YZ 3 2 35602 BEARING 30MM X 62MM 4 1 58642 ASSY., COUPLING W/ LUBE FITTING* 5 1 58650 ASSEMBLY, PLATE/SEAL 6 1 72960 REAR WHEEL HUB 7 1 72965 CVT AXLE SUPPORT 8 1 72975 AXLE, CVT

9 1 90297 COTTER PIN,1/8 X 3/4 YZ 10 4 91299 HNYL,3/8-16, YZ 11 1 91778 WOODRUFF KEY 808 12 4 92052 HHCS, 3/8-16 X 5.5 - YZ 13 1 92038 HEX NUT, 7/8-14, YZ 14 2 92045 SNAP RING, 30MM, HD 15 2 92046 FLAT WASHER, 1 3/16 X 1 5/8 X .06

*NOTE: Lube fitting part number is 13864.

FUEL TANK GROUP

ITEM NO.

QTY.

PART #

DESCRIPTION

MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

1 2 72643 STRAP, GAS TANK 2 1 72923 FUEL TANK 3 1 73186 BRKT., GAS TANK 4 4 90596 HFLB, 1/4-20 X 5/8 5 6

4 1

91603 59255

1/4-20 HEX NYLON INSERT NUT ASSEMBLY, DIP TUBE

NOTE: Tank to be supplied with cap (SNAPPER Part No. 73291, Cap w/ gage, KELCH Part No. 202066) installed.

WHEEL GROUP

ITEM NO.

QTY.

PART #

DESCR

IPTION

1 1 58473 ASSEMBLY, RIGHT HAND FRONT WHEEL

1 73007 RIM, 10 X 6 W/1.06 OFFSET 1 73194 TIRE, ATV 22 X 11 - 10 1 12234 VALVE, AIR (snap-in)

2 1 58472 ASSEMBLY, LEFT HAND FRONT WHEEL (not shown)

1 73007 RIM, 10 X 6 W/1.06 OFFSET 1 73194 TIRE, ATV 22 X 11 - 10 1 12234 VALVE, AIR (snap-in)

3 1 58471 ASSEMBLY, RIGHT HAND REAR WHEEL

1 73193 RIM, 10 X 6 W/ 1.25 OFFSET 1 73195 TIRE, ATV 25 X 12 - 10 1 12234 VALVE, AIR (snap-in)

4 1 58470 ASSEMBLY, LEFT HAND REAR WHEEL (not shown)

1 73193 RIM, 10 X 6 W/ 1.25 OFFSET 1 73195 TIRE, ATV 25 X 12 - 10 1 12234 VALVE, AIR (snap-in)

-- 6-3152 KIT, Turf Tire (Utility Vehicle) (includes items listed below) 1 5-8652 ASSEMBLY, Front Wheel (Qty. 2) (Includes 1A & 1B) 1A 7-3005 TIRE, Titan Multi Trac C/S, 23 x 8.50-12, 4 Ply 1B 7-3832 RIM, 12 x 7.00 w/1.06 Inset Wheel 2 5-8653 ASSEMBLY, Rear Wheel (Qty. 2) (Includes 2A & 2B) 2A 7-2888 TIRE, Titan Multi Trac 26 x 12.00-12, 4Ply 2B 7-3823 RIM, 12 x 8.50 w/.95 Offset Wheel

GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126

FRONT FRAME GROUP

MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0

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