Snapper GC9520KW User Manual

Parts Manual for
TM
GROUNDS CRUISER
UTILITY VEHICLE
SERIES 0
MODEL
GC9520KW
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
(REV. 2, 09/16/02) MANUAL No. 06126
2
CONTENTS
DESCRIPTION PAGE
HOOD GROUP .............................................................................................................................3
REAR FRAME GROUP............................................................................................................4, 5
DRIVE BASE GROUP..............................................................................................................6, 7
AXLE GROUP. .........................................................................................................................8, 9
FUEL TANK GROUP ..................................................................................................................10
WHEEL GROUP.........................................................................................................................11
FRONT FRAME GROUP......................................................................................................12, 13
FRONT CLIP GROUP...........................................................................................................14, 15
DASH GROUP......................................................................................................................16, 17
SEAT PEDESTAL GROUP ..................................................................................................18, 19
BUMPER GROUP.......................................................................................................................20
SEAT GROUP ............................................................................................................................21
FOOTREST GROUP...................................................................................................................22
AIR FILTER ASSEMBLY............................................................................................................23
DUMP BED GROUP.............................................................................................................24, 25
FRONT SUSPENSION GROUP ...........................................................................................26, 27
ELECTRICAL GROUP .........................................................................................................28, 29
WIRING SCHEMATICS........................................................................................................30, 31
STEERING GROUP....................................................................................................................32
DECAL GROUP....................................................................................................................33, 34
ROLL OVER PROTECTIVE STRUCTURE ACCESSORY GROUP...........................................35
DUMP BED ELECTRIC LIFT ACCESSORY GROUP................................................................36
SUN SHADE KIT .................................................................................................................. ......37
WINSHIELD KIT .........................................................................................................................38
ACCESSORY KITS LIST............................................................................................................39
FASTENER LEGEND: BOLT RET = Bolt Retainer
CL PN = Clevis Pin COT PN = Cotter Pin CRPH = Cross Recess Pan Head Screw EXT RRING = External Retaining Ring (Snap-Ring) FW & FLW = Flat Washer HCLN = Hex Center Lock Nut HFLB = Hex Flange Lock Bolt HFLCS = Hex Flange Lock Cap Screw HFLN & FLN = Hex Flange Lock Nut HHB = Hex Head Bolt HHCS & HCS = Hex Head Cap Screw HJN = Hex Jam Nut HLN = Hex Lock Nut
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
HN = Hex Nut HNYL = Hex Nylock Nut (Nylon Insert) HTLN = Hex Top Lock Nut HWST = Hex Washer Face Self Tap ITLW = Internal Tooth lock Washer MACH BUSH = Machine Bushing PHST = Pan Head Self Tapping RHSNB = Round Head Square Neck Bolt RHSSNB = Round Head Short Square Neck Bolt SLW = Split Lock Washer YZ = Yellow Zinc (Plated)
3
ITEM NO.
QTY.
PART #
DESCRIPTION
HOOD GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 1 59236 HOOD WELDMENT 2 2 72640 STRAP, RUBBER T-HANDLE 3 4 72962 BUMPER, RUBBER 4 6 91095 RIVET, 1/8 X 3/8
4
REAR FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
5 ITEM NO.
QTY.
PART #
DESCRIPTION
REAR FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 1 12068 RING, REAR LIFT ARM 2 1 15446 HSB, 3/8-24 X 1-1/2 3 1 72495 SWIVEL (3/8” THRU HOLE) 4 2 28036 FRICTION PACK SPRING 5 4 29258 BUSHING - SUSPENSION 6 2 29263 SLEEVE-SUSPENSION 7 1 34162 5/16 COTTER PIN, SELF LOCKING 8 2 35496 BEARING, .750 ID
9 1 58490 FUEL TANK GROUP (see page 10) 10 1 58635 WELDMENT, TUBE SUPPORT 11 1 58636 WELDMENT, SPEED CONTROL SHAFT 12 1 58639 GROUP, DRIVE BASE (see pages 6 & 7) 13 2 58640 GROUP, CVT AXLE (see pages 8 & 9) 14 2 58650 ASSEMBLY, PLATE/SEAL (see pages 8 & 9) 15 2 58686 WELDMENT, DUMP BED PIVOT 16 1 58912 AIR FILTER ASSEMBLY (see page 23) 17 2 72563 BRKT., SPEED CONTROL X-SHAFT 18 1 72943 FRAME, LH REAR 19 1 72944 FRAME, RH REAR 20 2 72945 STIFFENER, CVT FRAME 21 4 72962 BUMPER, RUBBER 22 1 73002 ROD, UPPER NEUTRAL RETURN 23 1 73021 BRKT., GAS TANK 24 1 73054 BRKT., AIR CLEANER MOUNTING 25 1 73062 CHANNEL, FRAME STIFFENER 26 2 73106 CHANNEL, SUBFRAME CONNECT 27 1 73190 PIN, BED LATCH STRIKER 28 1 73485 FUEL PUMP 29 1 73486 REGULATOR/RECTIFIER, KAWASAKI 30 12 90815 HWST, 3/8-16 X 3/4 31 60 91298 HEX NYLON INSERT NUT 5/16-18 YZ 32 13 91299 HNYL,3/8-16, YZ 33 2 91495 HHCS, 1/4-20 X 3/4 GR 5 YZ 34 1 91518 HEX NYLOCK NUT 3/8-24 35 3 91528 WASHER, .375 X .875 X .083 36 1 91588 HFLB 3/8-16 X 3/4 - YZ 37 4 91603 1/4-20 HEX NYLON INSERT NUT 38 6 91811 HFLB, 5/16-18 X .625 - YZ 39 2 91814 HHCS, 1/4-20 X 1.25 YZ 40 12 91891 HFLB 3/8-16 X 1.0 - YZ 41 44 91905 HFLB, 5/16-18 x 7/8 - YZ 42 9 91918 RHSSNB, 5/16-18 x 5/8 - YZ 43 8 92052 HHCS, 3/8-16 X 5.5 - YZ
6
DRIVE BASE GROUP
ITEM NO.
QTY.
PART #
DESCRIPTION
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1 2 12063 WASHER, CONE 2 2 12709 EXTERNAL RETAINING RING 1 INCH 3 2 16561 BUSHING 4 6 27230 HHCS, 1/4-20 X 1.00 YZ 5 1 58841 WELDMENT, CVT DRIVE BASE 6 1 58751 BRAKE ASSEMBLY, UTILITY VEHICLE 7 2 72645 BEARING, 1 IN. ID 8 1 72726 CABLE, PARK BRAKE (NOT SHOWN) 9 1 72812 TRANSAXLE, TTK35
10 1 72935 BELT, CVT, 58.122 E.L.
7
ITEM NO.
QTY.
PART #
DESCRIPTION
DRIVE BASE GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
11 1 72970 CVT DRIVE CLUTCH 12 1 72971 CVT DRIVE PULLEY 13 1 72976 ENGINE, KAWASAKI 10 HP 14 1 72978 MUFFLER 15 4 74227 BRKT., TRANSMISSION MOUNT 16 1 72981 BRKT., ENGINE-TRANS. TOURQUE 17 1 72982 SHIFT ARM, CVT 18 2 72985 BRAKE ROD, REAR CVT 19 2 73013 BRAKE ANCHOR PIN 20 1 73097 PAWL, PARK BRAKE 21 1 73098 BRKT., LH PARK BRAKE PAWL PIVOT 22 1 73099 BRKT., RH PARK BRAKE PAW L PIVOT 23 2 73100 SPACER, PARK BRAKE 24 1 73213 MUFFLER MOUNTING BRACKET 25 1 77692 M8-1.25 X 18, HEX SEMS 26 2 79295 NUT,1/2-20, LIGHT, NYLOCK 27 4 90052 SPLIT LOCK WASHER, 1/4 28 8 90187 WASHER, 5/16 SPLIT LOCK 29 2 90395 ETLW, 5/16 30 1 90970 HTLN, 7/16-20 31 2 90991 WASHER, 1/4 X 1 X .065 32 1 91028 HHCS, 7/16-20 X 2-1/4 33 1 91029 M10-1.5 X 60 HHCS 34 4 91294 WASHER, .28X.63X.06 GR5YZ 35 4 91297 HEX NUT, 5/16-24 YZ 36 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ 37 1 91299 HNYL,3/8-16, YZ 38 1 91320 SLW, .38 X .68 X .09 YZ 39 1 91497 HHCS 3/8-16X 1-1/2 GR5 YZ 40 16 91508 RHSSNB, 5/16-18X3/4 GR5 YZ 41 2 91602 HFLB, 5/16-18 X 1.50 YZ 42 6 91528 WASHER, .375 X .875 X .083 43 30 91601 FLN 5/16-18 YZ 44 2 91603 1/4-20 HEX NYLON INSERT NUT 45 4 91609 HHCS, 5/16-24 X 1-1/2 46 12 91905 HFLB, 5/16-18 X 7/8 - YZ 47 4 92041 HHCS, 1/2-13 X 5.00 48 4 92042 16mm SLW, YZ 49 1 92043 HHCS, 3/8-24 X 4.50 YZ 50 3 92044 HEX NUT, M8 X 1.25, YZ 51 2 71953 RETAINING RING 5/8 52 2 73106 CHANNEL, SUBFRAME CONNECT 53 1 72550 SPRING, EXT. PAWL RETURN 54 1 73167 HEAT SHIELD 55 2 73318 HEX NUT, M8-1.25, YZ SPECIAL 56 2 73470 SPRING, BRAKE RETURN 57 1 90122 WASHER, SAEW 3/8 FLAT 58 1 90299 HWST, #10-32 X 1.00 59 1 91801 HEX CENTER LOCK NUT, #10-32
8
AXLE GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
9 ITEM NO.
QTY.
PART #
DESCRIPTION
AXLE GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 5 27192 LUG NUT 1/2-20, YZ 2 1 29617 FLW, .77 X 1.31 X .06 YZ 3 2 35602 BEARING 30MM X 62MM 4 1 58642 ASSY., COUPLING W/ LUBE FITTING* 5 1 58650 ASSEMBLY, PLATE/SEAL 6 1 72960 REAR WHEEL HUB 7 1 72965 CVT AXLE SUPPORT 8 1 72975 AXLE, CVT
9 1 90297 COTTER PIN,1/8 X 3/4 YZ 10 4 91299 HNYL,3/8-16, YZ 11 1 91778 WOODRUFF KEY 808 12 4 92052 HHCS, 3/8-16 X 5.5 - YZ 13 1 92038 HEX NUT, 7/8-14, YZ 14 2 92045 SNAP RING, 30MM, HD 15 2 92046 FLAT WASHER, 1 3/16 X 1 5/8 X .06
*NOTE: Lube fitting part number is 13864.
10
FUEL TANK GROUP
ITEM NO.
QTY.
PART #
DESCRIPTION
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1 2 72643 STRAP, GAS TANK 2 1 72923 FUEL TANK 3 1 73186 BRKT., GAS TANK 4 4 90596 HFLB, 1/4-20 X 5/8 5 6
4 1
91603 59255
1/4-20 HEX NYLON INSERT NUT ASSEMBLY, DIP TUBE
NOTE: Tank to be supplied with cap (SNAPPER Part No. 73291, Cap w/ gage, KELCH Part No. 202066) installed.
11
WHEEL GROUP
ITEM NO.
QTY.
PART #
DESCR
IPTION
1
3
1 1 58473 ASSEMBLY, RIGHT HAND FRONT WHEEL
1 73007 RIM, 10 X 6 W/1.06 OFFSET 1 73194 TIRE, ATV 22 X 11 - 10 1 12234 VALVE, AIR (snap-in)
2 1 58472 ASSEMBLY, LEFT HAND FRONT WHEEL (not shown)
1 73007 RIM, 10 X 6 W/1.06 OFFSET 1 73194 TIRE, ATV 22 X 11 - 10 1 12234 VALVE, AIR (snap-in)
3 1 58471 ASSEMBLY, RIGHT HAND REAR WHEEL
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET 1 73195 TIRE, ATV 25 X 12 - 10 1 12234 VALVE, AIR (snap-in)
4 1 58470 ASSEMBLY, LEFT HAND REAR WHEEL (not shown)
1 73193 RIM, 10 X 6 W/ 1.25 OFFSET 1 73195 TIRE, ATV 25 X 12 - 10 1 12234 VALVE, AIR (snap-in)
-- 6-3152 KIT, Turf Tire (Utility Vehicle) (includes items listed below) 1 5-8652 ASSEMBLY, Front Wheel (Qty. 2) (Includes 1A & 1B) 1A 7-3005 TIRE, Titan Multi Trac C/S, 23 x 8.50-12, 4 Ply 1B 7-3832 RIM, 12 x 7.00 w/1.06 Inset Wheel 2 5-8653 ASSEMBLY, Rear Wheel (Qty. 2) (Includes 2A & 2B) 2A 7-2888 TIRE, Titan Multi Trac 26 x 12.00-12, 4Ply 2B 7-3823 RIM, 12 x 8.50 w/.95 Offset Wheel
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
12
FRONT FRAME GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
13
ITEM NO.
QTY.
PART
# DESCRIPTION
FRONT FRAME GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 2 12709 EXTERNAL RETAINING RING 1 INCH 2 2 16561 BUSHING 3 1 58505 WELDMENT, INNER L.H. FRAMERAIL 4 1 58551 WELDMENT, INNER R.H. FRAMERAIL 5 1 58648 WELDMENT, LOWER CVT BRAKE 6 2 58694 WELDMENT, OUTER CVT FRAME 7 1 58722 WELDMENT, SUSPENSION SUPPORT 8 1 58739 WELDMENT, STEERING BRKT.
9 1 72464 END, FRAME 10 1 72473 SUSPENSION PIVOT, RH 11 1 72516 FRAME STIFFENER 12 1 72619 SUSPENSION PIVOT, RH 13 2 72645 BEARING, 1 IN. ID 14 1 72989 ROD, UPPER CVT BRAKE 15 1 73012 ROD END, FEMALE, 1/2-20 YZ 16 1 73091 SHOULDER, HANDLE PIVOT 17 1 73092 SUSPENSION GUSSET, RH 18 1 73162 THROTTLE ANCHOR, FRONT 19 1 90543 HHCS, 1/2-13 X 2.00 GR5 20 2 90559 HJN, 1/2-20 21 2 90595 HFLB, 5/16-18 x .75 BL 22 4 91299 HNYL,3/8-16, YZ 23 10 91508 RHSSNB, 5/16-18X3/4 GR5 YZ 24 12 91541 HWST, 5/16-18 X 3/4 YZ 25 20 91601 FLN 5/16-18 YZ 26 10 91714 RHSNB 5/16-16X 1 GR5 YZ 27 16 91811 HFLB, 5/16-18 X .625 – YZ 28 10 91891 HFLB 3/8-16 X 1.0 – YZ 29 1 91922 NUT,1/2-13, LIGHT, NYLOCK 30 1 79295 NUT, 1/2-13 HEX NYLOCK
14
FRONT CLIP GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
15
ITEM NO.
QTY.
PART #
DESCRIPTION
FRONT CLIP GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 1 14432 SPRING, .051WD X .46OD X 2FL 2 1 58556 UPPER BRAKE ROD ASSEMBLY 3 1 58647 WELDMENT, CVT BRAKE PEDAL 4 1 58654 DASH GROUP (see pages 16 & 17) 5 1 58748 WELDMENT, THROTTLE PEDAL 6 1 58753 WELDMENT, BRAKE SWITCH ROD 7 1 72467 FIREWALL, RH 8 1 72468 FIREWALL, LH
9 1 72469 TOOLBOX 10 1 72471 GRILLE, INNER 11 1 72472 GRILLE, OUTER 12 1 72485 FENDER, RH 13 1 72486 FENDER, LH 14 1 72495 SWIVEL, 3/8 W/ THRU HOLE 15 2 72497 BRAKE SUPPORT BRACKET 16 2 72645 BEARING, 1 IN. ID 17 2 72710 BRACE, CORNER FENDER 18 2 72963 BUMPER, ROUND RUBBER 19 1 72998 PEDAL SHIELD 20 1 73041 SCREEN, PERF. METAL 21 1 73050 PROP ROD, HOOD 22 1 73163 THROTTLE PIVOT BRACKET 23 2 90543 HHCS, 5/16-18 X 2.00 YZ 24 6 90999 PHST, 1/4-20 X 5/8 TORX 25 8 91508 RHSSNB, 5/16-18X3/4 GR5 YZ 26 3 91528 WASHER, .375 X .875 X .083 27 52 91584 HFLN, 1/4-20 28 3 91598 COTTER PIN,1/8 X 3/4 YZ 29 8 91601 FLN 5/16-18 YZ 30 50 91787 HFLS, 1/4-20 X 5/8 31 2 91922 NUT,1/2-13, LIGHT, NYLOCK 32 2 72502 PEDAL GRIP 33 1 72600 SPRING, THROTTLE PEDAL RETURN 34 1 72602 SPRING, INNER THROTTLE RETURN 35 2 73660 EDGE TRIM, 4-1/2 INCH 36 1 12306 BUSHING, FLG- .38 X .625 X .62 37 1 90122 FLAT WASHER, 3/8 X .075
16
DASH GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
17
ITEM NO.
QTY.
PART #
DESCRIPTION
DASH GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 2 12485 BOLT RET, 1/4 2 2 35496 BEARING, .750 ID 3 2 58649 WELDMENT, HOOD HINGE 4 1 72488 SUPPORT, DASH 5 1 72489 STEERING SUPPORT, OUTER 6 1 72490 STEERING, SUPPORT, INNER 7 2 72527 HINGE LOWER 8 1 72957 HANDLE
9 1 73000 DASH, CVT UTILITY VEHICLE 10 1 73090 12 VOLT DC POWER OUTLET 11 1 73394 DASH BRACE, RH 12 5 90999 PHST, 1/4-20 X 5/8 TORX 13 2 91298 HEX NYLON INSERT NUT 5/16-18 YZ 14 2 91318 HHCS, 5/16-18 X 3/4 YZ 15 29 91584 HFLN, 1/4-20 16 12 91604 RHSSNB, 1/4-20 X 1/2 YZ 17 7 91787 HFLS, 1/4-20 X 5/8 18 10 91819 HWST, 1/4-20 X 1/2 YZ
18
SEAT PEDESTAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
19
ITEM NO.
QTY.
PART #
DESCRIPTION
SEAT PEDESTAL GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 2 10745 BALL JOINT 2 1 12068 RING, REAR LIFT ARM 3 1 12393 CLEVIS PIN, 1/4 X 1-1/8 4 1 14766 BALL KNOB 5 2 28036 FRICTION PACK SPRING 6 2 35496 BEARING, .750 ID 7 1 73484 HANDLE, RED PARK BRAKE 8 2 42968 HOLDER, BEVERAGE
9 1 58430 WELDMENT, TRANSMISSION SHIFTER 10 1 58431 WELDMENT, HI-LO SHIFT LEVER 11 1 72503 SEAT PEDESTAL 12 1 72505 CENTER SUPPORT 13 1 72508 BRKT., HI-LO CAM PIVOT 14 2 72585 SIDE, SEAT PEDESTAL 15 2 72586 HANDLE, SEAT PEDESTAL 16 1 72627 CONSOLE 17 1 72628 CONSOLE END CAP 18 1 72937 CHOKE CABLE (NOT SHOWN) 19 1 72939 CABLE, DIFFERENTIAL LOCK (NOT SHOWN) 20 1 72953 DETENT BRACKET 21 2 72994 LEVER, PARK BRAKE 22 1 73001 ROD, LONG SHIFTER 23 2 73009 BRKT., HANDLE SUPPORT 24 2 24717 SPRING, EXTENSION 25 2 90390 ITLW, 3/8 26 4 90517 WASHER, 1/4 X 1 X .065 27 8 90692 FLW .375 X .88 X .083 28 7 90999 PHST, 1/4-20 X 5/8 TORX 29 18 91298 HEX NYLON INSERT NUT 5/16-18 YZ 30 2 91299 HNYL,3/8-16, YZ 31 2 91497 HHCS 3/8-16X 1 1/2 GR5 YZ 32 24 91584 HFLN, 1/4-20 33 1 91597 COTTER PIN, 3/32 X 3/4 YZ 34 3 91601 FLN 5/16-18 YZ 35 8 91592 HFLB 5/16-18 X 2” 36 2 91630 HN, 3/8-24 YZ 37 28 91787 HFLS, 1/4-20 X 5/8 38 10 91905 HFLB, 5/16-18 x 7/8 - YZ 39 4 23295 U-NUT, 1/4-20 40 3 91918 RHSSNB, 5/16-18 x 5/8 - YZ 41 4 92079 RIV-NUT, 5/16-18 HEX 42 20 91579 HFLCS, 1/4-20 X 1/2” 43 1 23655 KNOB, THROTTLE CONTROL 44 3 71921 RIVET, PLASTIC SNAP
20
ITEM NO.
QTY.
PART #
DESCRIPTION
BUMPER GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1 1 58487 WELDMENT, BUMPER 2 4 91299 HNYL,3/8-16, YZ 3 4 27181 RHSSNB 3/8-16X1.25 YZ 4 4 13847 BOLT RETAINER, 3/8
21
SEAT GROUP
ITEM NO.
QTY.
PART #
DESCRIPTION
2ASSEMBLY
5 6 6 7 8 9
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
10
1
10
1 2 44897 SEAT, MILSCO HIGH BACK 2 2 53761 ASSEMBLY, SEAT SUPPORT 3 2 23354 SWITCH, SEAT, NC (DRIVER SIDE ONLY) 4 2 28579 SUPPORT, SEAT 5 2 28580 HOLDER, SEAT CUSHION 6 4 73266 SPRING, CUSHION HOLDER 7 4 17875 KNOB, 3 PRONG 5/16-18 X 2" STUD 8 2 33318 SUPPORT, SEAT, UPPER
9 2 74452 ROD, SEAT HINGE 10 2 91503 PIN, HAIR, 3/13 X 1.5 YZ 11 6 91525 HFLB, 5/16-18X1/2 GR5 12 4 19109 CUSHION, SEAT
Note: Item 2 (assembly) includes items 3 thru 6.
11
3
4
22
FOOTREST GROUP
ITE
M NO.
QTY.
PART #
DESCRIPTION
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1 1 17853 TRAY, BATTERY 2 1 72466 FLOORPAN 3 1 72525 FOOTPAD, LH 4 1 72526 FOOTPAD, CENTER 5 1 72617 FOOTPAD, RH 6 1 72629 BATTERY RETAINER 7 18 91541 HFLB, 5/16-18 X .75 - YZ
23
ITEM NO.
QTY.
PART #
DESCRIPTION
AIR FILTER ASSEMBLY
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 1 73435 RESTRICTER, AIR CLEANER 2 1 73436 PRECLEANER 3 1 73437 FILTER HOUSING 4 1 73438 MOUNTING BRKT 5 1 73439 FILTER ELEMENT 6 1 73440 DRAIN VALVE 7 1 73441 FLEX TUBE, 1.5 X 1.75 X 8 8 1 73443 CAP, AIR FILTER
9 4 73488 CLAMP, HOSE 10 2 91601 FLN, 5/16-18 YZ 11 2 91905 HFLB, 5/16-18 x 7/8 - YZ
24
DUMP BED GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
25
ITEM NO.
QTY.
PART #
DESC
RIPTION
DUMP BED GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 4 11016 BUSHING, 1/2 NYLON 2 4 15495 HEX SHOULDER BOLT, 3/8-24 X 1-1/2 3 2 29355 HHB, 1/2-13 X 3.75 4 2 36404 NUT, WELD - 10-24 THREAD 5 2 36415 CRPH 10-24 X 5/8 6 2 36422 WASHER, FLAT-.190 I.D. X .75 O.D. 7 2 36433 STRAP, MOUNTING BAG ADAPTER/TUBE 8 1 58738 WELDMENT, BED PROP
9 1 72470 GROMMET, 5/16 X 9/16 10 1 72775 DUMP BED BOTTOM, CORRUGATED 11 1 72776 FRONT, DUMP BED 12 1 72777 REAR SUPPORT, DUMP BED 13 2 72778 SUPPORT CHANNEL 14 1 72781 LEFT SIDE, DUMP BED 15 1 72782 RIGHT SIDE, DUMP BED 16 1 72783 TAILGATE SUPPORT, LH 17 1 72784 TAILGATE SUPPORT, RH 18 1 72785 TAILGATE 19 2 14756 BUMPER, ROUND RUBBER 20 1 73027 FRONT, DUMP BED 21 2 73052 ACTUATOR - BED BRKT. 22 2 73072 BRKT., DUMP BED PIVOT 23 1 73187 BED LATCH 24 2 73188 BED HANDLE 25 1 73189 BED LATCH HANDLE 26 1 73191 LATCH HANDLE GUIDE 27 2 90052 SPLIT LOCK WASHER, 1/4 28 2 90055 FLAT WASHER, .28X.63X.06 29 4 91299 HNYL,3/8-16, YZ 30 4 91508 RHSSNB, 5/16-18X3/4 GR5 YZ 31 4 91518 HEX NYLOCK NUT 3/8-24 32 6 91528 WASHER, .375 X .875 X .083 33 4 91530 RHSSNB, 1/4-20 X 3/4, GR 5 - YZ 34 4 91547 RHSSNB 3/8-16 X 3/4 GR5 YZ 35 63 91584 HFLN, 1/4-20 36 12 91601 FLN 5/16-18 YZ 37 4 91603 1/4-20 HEX NYLON INSERT NUT 38 63 91604 RHSSNB, 1/4-20 X 1/2 YZ 39 1 91780 COT PIN, 1/16 X .50 BLACK 40 1 91821 HHCS, 1/2-13 X 3 GR5 YZ 41 8 91905 HFLB, 5/16-18 x 7/8 - YZ 42 3 91922 NUT,1/2-13, LIGHT, NYLOCK
26
FRONT SUSPENSION GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
27 ITEM NO.
QTY.
PART #
DESCRIPTION
FRONT SUSPENSION GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 2 13864 ZERK, 3/16 SERRATED 2 2 16561 BUSHING 3 4 19572 BALL BEARING, 6205-2RS 4 4 23556 BUSHING, CASTER 5 10 27192 LUG NUT 1/2-20, YZ 6 8 29258 BUSHING - SUSPENSION 7 4 29263 SLEEVE-SUSPENSION 8 4 29355 HHB, 1/2-13 X 3.75
9 1 58419 WELDMENT, LH SPINDLE 10 1 58432 A-ARM WELDMENT, RH 11 1 58484 A-ARM WELDMENT, LH 12 1 58485 WELDMENT, RH SPINDLE 13 2 72614 SHOCK/SPRING ASSEMBLY 14 2 72615 WHEEL HUB, FRONT 15 2 72618 SPACER, FRONT WHEEL 16 2 72679 ROD, SPINDLE PIVOT 17 2 73120 CASTER SHAFT CAP 18 2 90297 COTTER PIN,1/8 X 3/4 YZ 19 2 90505 HHCS, 1/4-20 X 2 GR5 20 4 90970 HTLN, 7/16-20 21 3 91300 FLW,.44X1.0X.08 YZ 22 4 91325 NUT,1/2-13 NYLOCK 23 2 91587 FLW, .531 X 1.062 X .121 YZ 24 2 91603 1/4-20 HEX NYLON INSERT NUT 25 4 91703 HHCS 7/16-20 X 1.25 YZ 26 2 92038 HEX NUT, 7/8-14, YZ 27 2 31965 WASHER, 3/4” THRUST
28
ELECTRICAL GROUP
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
ITEM 2 (see next page)
29
ITEM NO.
QTY.
PART #
DESCRIPTION
ELECTRICAL GROUP
TO NEGATIVE
TO POSITIVE
TO STARTER
5
1
9
12
10
1 1 72684 SWITCH, IGNITION 2 1 72936 WIRING HARNESS, CVT (see page 28) 3 1 35659 SWITCH, LIGHTS 4 1 45281 HOURMETER, HOBBS SNAP-IN 5 1 19547 AMMETER AND CLAMP ASM 6 1 22886 SWITCH, DP NO/NC SNAP-IN 7 1 35610 BATTERY, 11 PLATE 375CCA 8 2 18829 HEAD LIGHT 9 2 35550 HEADLIGHT, BEZEL
10 1 35660 BEZEL, HEADLIGHT 11 1 35607 CABLE, POSITIVE BATTERY (47" long) 12 1 73962 CABLE, NEGATIVE BATTERY (23" long) 13 2 91286 HWST, 10-24X.50 SEMS 14 13 24649 WIRE TIE,11 INCH STD BLK NYLON 15 1 73331 KEY SET (2), IGNITION (not shown) 16 1 23354 SWITCH, SEAT, NC (see page 21)
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
3
6
BATTERY TERMINAL
TO GROUND
BATTERY TERMINAL
4
8
SOLENOID
11
13
7
14
30
WIRING SCHEMATICS
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
31
WIRING SCHEMATICS
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
30 AMP FUSE
15 AMP FUSE 30 AMP FUSE
32
STEERING GROUP
ITEM NO.
QTY.
PART #
DESCRIPTION
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
3
15
8
6
4
7
12
2
14
17
16
1 1 72484 RACK & PINION STEERING 2 2 36465 BALL JOINT 1/2-20 3 4 72637 SPACER, 1/2 ID, 5/8 OD X .375 YZ 4 1 72582 STEERING COLUMN 5 1 72997 STEERING WHEEL- SPLINED 6 1 72638 COVER, STEERING SHAFT 7 1 91527 HHCS, 5/16-18 X 1.25 GR 5 YZ 8 2 90544 HHCS, 1/2-13X2-3/4 GR5 9 1 92036 HN, M16 YZ
10 1 92042 SLW, 16MM 11 2 91905 HFLB, 5/16-18 X 7/8 YZ 12 1 91298 HLN, 5/16-18-3B YZ ESNA 13 4 91058 HHCS, 5/16CX3-3/4 14 2 90559 HJN, 1/2-20 15 2 91922 HNYL, 1/2-13 YZ 16 1 58739 WELDMENT, STEERING BRACKET 17 6 91761 RIV-NUT, 5/16-18 ROUND
9
13
11
1
17
14
2
See page 12, item 8
10
5
8
3
15
33
ITEM NO.
QTY.
PART #
DESCRIPTION
DECAL GROUP
2 4
6
8 9 34 ITEM NO.
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
1 1 72687 DECAL, BED LIFT 2 1 72688 DECAL, LIGHT SWITCH 3 1 72689 DECAL, SNAPPER TAILGATE (36” long) (not shown) 4 1 72999 DECAL, TRANSMISSION SHIFTER 5 1 73003 DECAL, CHOKE 6 1 73017 DECAL, CONSOLE 7 2 72974 DECAL, GROUNDS CRUISER 8 1 73472 DECAL, WARNING BILLBOARD
9 2 73473 DECAL, DANGER ROPS 10 1 29470 DECAL, PATENT NUMBERS (not shown) 11 1 16134 TAG, CAUTION BATTERY (not shown)
5
7
1
QTY.
PART #
DESCRIPTION
DECAL GROUP
19 18 17 16 15 14 13 12 11 35
(Continued)
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
11 1 73474 DECAL, Warning- No Riders 12 1 73476 DECAL, Warning- Off Road Use Only 13 1 73506 DECAL, Warning- Hitch Load 14 1 73504 DECAL, Warning- To Prevent Fire 15 1 73477 DECAL, Warning- Hot Surface 16 1 73505 DECAL, Specifications & Maintena nc e 17 1 73475 DECAL, Warning- Cargo Bed 18 1 73675 DECAL, Fuse Block 19 1 29713 DECAL, Snapper 20 2 73905 DECAL, Snapper Hood
20
ROLL OVER PROTECTIVE STRUCTURE
ITEM NO.
QTY.
PART #
DESCRIPTION
ACCESSORY GROUP
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
1 1 58752 WELDMENT, R. O. P. S. 2 12 91299 HNYL, 3/8-16, YZ 3 12 91640 RHSNB 3/8-16X1 YZ
36
(KIT No. 6-3141) DUMP BED ELECTRIC LIFT
ITEM NO.
QTY.
PART #
DESCRIPTION
2 3 2 1
DUMP BED
37
ACCESSORY GROUP
NOTE: ACTUATOR IS SHOWN IN EXTENDED POSITION.
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
FRONT
3
4
1 1 72641 LINEAR ACTUATOR 2 2 91821 HHCS, 1/2-13 X 3 YZ 3 2 91922 HNYL, 1/2-13 YZ REGULAR 4 1 35700 SWITCH, SELF CENTERING, DECK LIFT 5 1 72687 DECAL, BED LIFT (SEE PAGE 35)
BOTTOM (SEE PAGE 24)
#7-3302
NOTE: ROLL BAR IS NOT PART
#7-6978
#7-2365
#9-1059 CAP SCREW
#7-3301
#7-3303
#9-1059 CAP SCREW (12)
#4-5297
#9-
0639 CAP SCREW (8)
#9-1059 CAP SCREW
#9-1059 CAP SCREW
#7-3304
#7-3169
(KIT No. 6-3151) SUN SHADE KIT
ACCESSORY GROUP
RUBBER STRIP (6)
OF THE SUNSHADE KIT.
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
#7-3168 SUN SHADE
ROUND CLAMP (2)
UPPER CLAMP (4)
FRAME TUBE
(1/4-20 x 1”)
(1/4-20 x 1-1/2”)
(1/4-20 x 1”)
LOWER CLAMP (4)
HEX NUT (20)
(1/4-20)
(1/4-20 x 1”)
BRACE (2)
SIDE CLAMP (2)
(1/4-20 x 1”)
38
#9-1603
#9-0055
#7-3906
#9-0986
1/4-20 X 1” (20)
#9-1603
#9-0596
#9-1603
#9-0055
#7-3910
#7-3907
#9-0596
#9-0986
1/4-20 X 1”
#9-0596
#7-3960
#9-0986
1/4-20 X 1”
#7-3911
#9-0055
WASHER
#9-1603
#9-0986
1/4-20 X 1”
#7-3908
#7-3909
#9-1584
NUT (4)
#9-1603
(KIT No. 6-3178) WINDSHIELD KIT ACCESSORY GROUP
HEX NUT (27)
WINDSHIELD
WASHER
LEFT HAND
WINDSHIELD
HEX NUT
RIGHT HAND
WINDSHIELD
MOUNT
HEX BOLT
HEX BOLT
HEX NUT
WIND GUARD
HEX BOLT
1/4-20 X 5/8” (11)
HEX BOLT
1/4-20 X 5/8”
RIGHT HAND
WINDSHIELD
MOUNT
HEX FLANGE
HEX NUT
HEX BOLT
MANUAL No. 06126 GROUNDS CRUISER UTILITY VEHICLE SERIES 0
WASHER (17)
HEX BOLT
FRAME
LEFT HAND
WINDSHIELD
MOUNT
HEX BOLT
1/4-20 X 5/8”
HEX NUT
LOWER
WINDSHIELD
FRAME
39
Part No. GROUNDS CRUISER KIT
6-3140 BRUSH GUARD KIT
ACCESSORY KITS LIST
6-3141 DUMP BED ELECTRIC LIFT KIT (see page 36)
6-3142 HORN KIT
6-3143 STOP/TURN/TAIL LIGHT KIT
6-3144 YELLOW SAFETY LIGHT KIT
6-3149 MUD FLAP KIT
6-3150 ELECTRIC WINCH ADAPTER KIT
6-3151 SUNSHADE KIT (see page 37)
6-3178 WINDSHIELD KIT (see page 38)
6-3179 WORK LIGHT KIT
GROUNDS CRUISER UTILITY VEHICLE SERIES 0 MANUAL No. 06126
40
Parts Manual for
TM
GROUNDS CRUISER UTILITY VEHICLE SERIES 0
MODEL
GC9520KW
IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PR ACTICAL TO DO SO. WE RE SERVE THE RIGHT TO M AKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 06126 (REV. 2, 09/16/02) PRINTED IN U.S.A.
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