Snapper G1000 User Manual

G1000

Questions? Help is just a moment away!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline - 1-800-317-7833 M-F 8-5 CT

Llamada: Generador Helpline - 1-800-317-7833 M-F 8-5 CT

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Snapper™ is a licensed trademark of Briggs & Stratton Power Products.

Snapper™ se usa abajo licencia a Briggs & Stratton Power Products.

Owner’s Manual / Manual del Propietario

Model No. 01666-0 (1000 Watt AC Generator) Manual No. 190091GS Revision 2 (03/14/2005)

Snapper G1000 Generator

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generators are an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a singlecylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Fire

Explosion

Toxic Fumes

Kickback

Electrical Shock

Electrocution

Electrical Shock

Explosive Pressure

Chemical Burn

Hot Surface

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Snapper G1000 Generator

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.

WARNING

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured. Battery electrolyte fluid contains acid and is

extremely caustic. Contact with battery fluid will cause severe

chemical burns.

WARNING

Snapper G1000 Generator

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or contact Snapper.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and shorten its life.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

etc. can catch fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

Snapper G1000 Generator

12 Volt DC, 8.3 Amp Accessory Jack — May be used to power 12 Volt DC electrical devices or recharge 12 Volt DC batteries.

120 Volt AC, 7.5 Amp Receptacles — May be used to supply electrical power for the operation of 120 Volt AC, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris out of intake air.

Choke Lever — Used to manually provide proper starting mixture when engine is cold.

Circuit Breaker (AC) — Receptacles are provided with a push-to-reset circuit breaker to protect the generator against electrical overload.

Engine ON/OFF Switch — Used to stop a running engine.

Fuel Shut-Off Valve — Use this valve to turn the fuel supply on and off.

Fuel Tank — Capacity of 1.2 U.S. gallons (4.5 liters) of fuel.

Grounding Lug — Use this connection to properly ground the generator. See ”System Ground” on page 7.

Oil Fill/Drain — Access to oil fill dipstick and engine oil drain plug.

Recoil Starter — Used for starting the engine. Spark Plug — Access to engine spark plug.

KNOW YOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

120 Volt AC, 7.5 Amp

Receptacle

Recoil Starter

Circuit Breaker (AC)

Oil Fill/Drain

(inside cover)

Choke Lever

Spark Plug (inside

cover)

Fuel Tank

Air Cleaner

Grounding Lug

12 Volt DC, 8.3 Amp

Accessory Jack

Engine ON/OFF Switch

Fuel Shut-Off Valve

Snapper G1000 Generator

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-317-7833. If calling for assistance, please have the model, revision, and serial number from the data tag available.

Remove Generator From Carton

1. Set the carton on a rigid flat surface with “This Side Up” arrows pointing upward.

2. Carefully open the top flaps of the shipping carton.

3. Cut down corners at one end of carton from top to bottom and lay that side of carton down flat.

4. Remove all packing material, carton fillers, etc.

5. Remove the generator from the shipping carton.

Carton Contents

Check all contents. If any parts are missing or damaged, call the generator helpline at 1-800-317-7833. Shipped with your generator is:

• Main unit

• Owners manual

• Engine manual

• Battery charge cables

• Oil bottle

BEFORE STARTING ENGINE

Add Engine Oil and Fuel

• Place generator on a level surface.

• Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.

CAUTION

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical

System

Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

Generator Location

Generator Clearance

The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 1). Prevailing winds and air currents should be taken into consideration when positioning generator.

Figure 1 — Generator Clearance

Exhaust Port

Typical Generator Shown

Snapper G1000 Generator

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

Snapper G1000 Generator

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface. IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during operation.

2. Turn the fuel valve to the “On” position (Figure 2).

The fuel valve handle should be vertical (pointing toward the ground) for fuel to flow.

3. Start engine according to instructions given in the engine owner’s manual.

NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. See engine manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after starting.

• Plug in and turn on the desired 120 Volt AC, single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.

Figure 2 — Fuel Valve in Open Position

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

Snapper G1000 Generator

Stopping the Engine

1. Turn OFF and unplug all electrical loads from

generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.

3. Turn engine off according to instructions given in the engine owner’s manual.

4. Move fuel valve to “Off” position.

Charging a Battery

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. DO NOT use the unit to charge any 6 Volt batteries. DO NOT use the unit to crank an engine having a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

1. If necessary, clean battery posts or terminals.

2. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.

3. If the battery is equipped with vent caps, make sure they are installed and are tight.

4. Connect battery charge cable connector plug to the 12 Volt DC panel receptacle.

5. Connect battery charge cable clamp with red handle to battery post or terminal indicated by Positive, POS or (+) (Figure 3).

6. Connect battery charge cable clamp with black handle to battery post or terminal indicated by Negative, NEG, or (–) (Figure 3).

7. Start generator. Let the engine run while battery recharges.

8. When battery has charged, shut down engine (see “Stopping The Engine”)

NOTE: Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured. Battery electrolyte fluid contains acid and is

extremely caustic. Contact with battery fluid will cause severe

chemical burns.

WARNING

Red Lead

To 12 Volt DC Panel Receptacle

Positive

Negative

Figure 3 — Battery Connections

Snapper G1000 Generator

CONNECTOR PLUGS

120 Volt AC Receptacle

Each outlet socket is protected against overload by a

7.5 Amp push-to-reset circuit breaker. Use each receptacle to operate 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 1,000 watts (1.0 kW) of power (Figure 4).

12 Volt DC Accessory Jack

This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided. Camping-style air pumps, lanterns, fans, or other 12 Volt devices having a cigarette lighter-type plug may also be powered by this outlet (Figure 5).

This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See “Charging a Battery” (page 9) before attempting to recharge a battery.

EXTENSION CORDS

Use only high quality, well-insulated extension cords with the generator’s 120 Volt electrical receptacles.

Check the ratings of all extension cords before you use them. Such cords should be rated for 125 Volt AC loads at 15 Amps (or greater) for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner’s manuals of those devices for their recommendations.

Keep extension cords as short as possible, preferably less than 15 feet long, to prevent voltage drop and possible overheating of wires.

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the following:

1. Make sure generator has clean, fresh fuel.

2. Open fuel valve (turn valve to open position).

3. Use SAE 5W-30 oil (synthetic preferred, see engine manual).

4. Check oil level daily or after every eight (8) hours of operation.

5. Maintain generator following “Maintenance Schedule” in engine manual.

6. Shelter unit from elements.

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator. See “Don’t Overload Generator”.

Receptacles may be marked with rating value greater than generator output capacity.

CAUTION

Figure 4 — 120 Volt AC, 15 Amp Duplex Receptacle

Figure 5 — 12 Volt DC Accessory Jack

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